V-Maintainwell Equipments LLP is in the business of Selection, Installation, Commissioning, Management and Care of Manufacturing and Support Equipment used in Plastic Moulding, Bottling and Filling Plants across the world.

1. V-Maintainwell Equipments LLP
Corporate Profile

2. Sales & Marketing - Consulting,
Training & Certification
Strategy, Process, Analytics
Consulting, Training & Certification
Creating Ethical Second Income
Franchise Opportunities
Safe Schools for Children
Globally
Business Driven Technology
Solutions for SMEs
Manufacturing and Utilities
Equipment and Asset Care
VirtueCorporateGroup

3. Business Profile
• V-Maintainwell is in “Cleantech” (Clean Technology) business
• Focus: Clean Industry and Clean Water
• Services – Project Engineering (Design & Build), Operate, Maintain, Repair
& Refurbish, Optimize, Improve, Manage and Care
• Sectors:
• Industrial – Pharma, FMCG, Water, Beverages and Food Processing
• Infrastructure – Residential & Industrial Townships, Apartment & Office Complexes

4. Business Profile
Clean Industry Clean Water
Basic and Advanced – Packaging, Containers Design Innovation Generation – Air-to-Water
Design and Materials – Gels, Powders, Membranes,
Biopolymers, Bio-degradables,
Treatment – Filtration, Purification, Contamination
detection, Waste water treatment
Equipment Efficiency – Blow and Injection Molding, Bottling and
Filling, Motors, Compressors, Generators, Heat Pumps and
Exchangers
Transmission – Mains, Repair / improvement
Production – Construction, Fabrication, Resource Utilization,
Process Efficiency, Waste minimization
Efficiency – Recycling, Water saving appliances
Monitoring and Compliance – Automation, Sensors and
Measurement, Testing Hardware and Software
Monitoring and Compliance – Automation, Sensors and
measurement, Testing hardware and software
Sector Focus
FMCG, Beverages (Water, Carbonated drinks), Food Processing (Juices, Milk and Dairy), Pharmaceuticals, Residential and
Industrial

5. Vision, Mission and Values
Vision
• To be the leading Clean Tech Service provider to the FMCG, Pharmaceuticals, Food,
Beverage, Industrial and Residential Sectors
Mission
• World class Clean Water and Clean Manufacturing - Design, Build, Operate,
Optimize and Support Services
Values
We live by the following value principles
• Ethics First, Business Next
• Be a "friend in need“
• Innovate continuously
• Always keep promises
• Dignity at work

6. Founding Partners
Bala is a Senior Techno-commercial Management professional with 27 years of versatile experience
in Factory management spanning Manufacturing, Operations & logistics, Re-engineering & Value
chain functions in Indian & overseas FMCG companies. He has excellent experience in handling O & M
in diverse sectors like Beverages, Packaged drinking water, dairy, Cosmetics and other FMCGs with
strong expertise in operations management involving Man, Material, Machine & Methods.
A pioneer in ASSET CARE techniques he has championed Predictive / Productive Maintenance
methods in Packaging machinery and associated Factory Utilities. He has led engineering teams in
commissioning & maintenance of High speed packaging lines like “SIDEL”, “KRONES”,“Tirelli” lines
among other OEMs.His core expertise is in Project Management, Erection and commissioning of
manufacturing units in FMCG sector with special emphasis on high speed filling and packing lines,
blowing & molding units of MNC and Asian Original Equipment manufacturers.
He holds a Bachelors Degree in Production Engineering with Lean Six Sigma qualifications as well
Bala K

7. Founding Partners
Sethu is a serial entrepreneur and versatile top management professional with twenty four
years of experience in MNC and Indian Engineering, Consumer goods/Retail, Telecom and
IT/BPO Services and Consulting firms with experience in Strategy Formulation and Execution,
Balanced Scorecard, Predictive Analytics, Business Transformation, Operational excellence -
Lean Six Sigma & DFSS, Quality Management, E-business, Value Chain Management, Marketing
and Strategy. Solution Consulting, Program management and Training / facilitation.
He is also a CEO Coach, certified trainer and facilitator for Balanced Scorecard, Lean Six Sigma,
DFSS, Leadership Development and Business Analytics and has also implemented large scale
ERP, SCM and CRM (SAP and Oracle E-Business) projects.
He holds a Masters (M.Tech - Hons) in Quality, Reliability and Operations Research from Indian
Statistical Institute - Calcutta with a Bachelors in Mechanical Engineering
Sethu V

8. Products and Services - Consultancy
Consultancy Services
• Water, Packaging and Project Engineering Solutions (end-to-end)
• Equipment and Asset Deployment - Asset (Equipment) selection, vendor
evaluation, procurement, installation and commissioning
• Process Consultancy Solutions for Performance improvement
• Equipment and Asset Care - Operations and Maintenance System and
Process definition, Deployment, training, monitoring and reporting
• Training and Certification Workshops – Good Manufacturing Practices (GMP),
World Class Manufacturing (WCM) and Enterprise Asset Care management

9. Products and Services - Maintenance
Maintenance and Care - Categories
• Breakdown Maintenance - Prompt resolution and trouble shooting of
equipment during breakdown including spares sourcing, installation and
resuming equipment operations
• Preventive Maintenance - Define, deploy and manage preventive
maintenance practices and systems for sustained equipment and asset
uptime
• Predictive Maintenance - Use data based analytics of Equipment and
Machine Operations data, captured on a periodic basis to predict potential
failures, suggest and implement proactive measures

10. Maintenance and Care Services
Maintenance and Care – Service Packages
• Stand-by - Provide qualified manpower based on your requirement
specifications on short / medium / long-term contract
• Basic - Stand-by + Inspection and Preventive Maintenance and undertake
corrective maintenance services
• Advanced - Basic package + managing OEMs or other contractors, create and
schedule maintenance plans applicable
• Integrated - Advanced package + Spare parts management and optimize the
maintenance process for higher benefit

11. Service Packages & Value Additions
Value Added Services
• Retrofit / Upgrade equipments and assets
• CMMS - Implement Computerized
Maintenance management system
solutions (CMMS)
• RCM - Analyze asset criticality and
implement Reliability centered
maintenance system
• Plant Monitoring - Monitor asset and
associated plant infrastructure and utilities
that impact equipment performance
• Application support - Provide support to
applications and systems linked with
equipment and asset maintenance

12. OEM Expertise
Bottling, Packaging
and Filling Lines
Blow and Injection
Molding Lines
Blow Film
Extrusion Lines
Plant Utilities and
Systems
Sidel Sidel Dolci Boilers
Krones Krones Rajoo Compressors
Tirelli Aoki Taiwanese OEMs Chillers
Pharmalab Shyam Plastics Chinese OEMs Storage Tanks
KHS Chumpower Generators
Hilden Other Utilities
Packtek
Autopak
Hymac
Sigma

13. Project Execution Approach
Strategic View
Transactional View

14. Project Showcase
Client’s Challenge
• Client needed end to end solution for water
acquisition, purification, storage, handling and
packaging to strict international quality standards,
including efficient waste water disposal
V-Maintainwell’s Solution
• Performed a detailed assessment of client
requirement, proposed project design and plan,
executed project works covering raw water
acquisition via bore-hole, multi-stage purification
(pre-treatment, micro filtration, disinfection with
ozonization), mineral dozing, QA systems and filling
plant.
• Capacity: 300 KL per hour
• Raw Water Quality: TDS 700 PPM
• Product Water Quality: TDS 30 PPM
• Mineral Water (post dozing): TDS 130 PPM
Case Study – Clean Water Solution for a leading Mineral Water Co. - Asia

15. Project Showcase
Client’s Challenge
• Client had an existing 11KL per hour RO Water plant,
and sought to expand the capacity to 50KL per hour
to support new requirements of Packaged drinking
water and Carbonated Soft Drinks production
V-Maintainwell’s Solution
• Proposed project design and plan, set up a two stage
RO Plant with output of first stage feeding to
Carbonated Soft Drinks and final output micro-
filtered water feeding into Packaged Drinking water
line.
• Capacity: 50 KL per hour
• Raw Water Quality: TDS 2500 PPM
• Product Water Quality: TDS 40 PPM
• Mineral / Blended Water Quality: TDS 140 PPM
Case Study – Clean Water capacity expansion for a top Dairy Plant - Middle East

16. Project Showcase
Client’s Challenge
• Integrated Manufacturing (Blowing + Filling - Sidel
SBO8 Line) manufacturing efficiency was poor at 52%
• Heavy downtime, repetitive line bottlenecks, poor
GMP and workplace management and high cost of
Operations and Maintenance due to non-existent
OEM support, low Staff skills and poor maintenance
processes
• Revenue Opportunity Lost: $1.9 Mln p.a
• Profit Opportunity Lost: $0.4 Mln p.a
V-Maintainwell’s Solution
• Performed a detailed assessment of the Plant O&M
machinery, utilities, processes and presented
recommendations for repair (incl. PLCs), overhaul (1L
B & 250 ml Pouch) and restart inactive 20 L jar line
• Executed the repair and overhaul project on time and
budget, refurbished plant utilities and infrastructure
• Trained the staff on modern maintenance practices,
built world class GMP systems for superior hygiene
• Ramped up efficiency from 52% to 72% within 2
months to ramp up throughput and shipments
• Business Gain: $0.8 Mln p.a revenue opportunity
Case Study – A leading Mineral Water Brand – South India

17. Project Showcase
Client’s Challenge
• Integrated Manufacturing (Blowing + Filling - Sidel SR
2/4 Line) manufacturing efficiency was sub-optimal
@72%
• Heavy downtime, line bottlenecks, poor GMP and
workplace management and high cost of Operations
and Maintenance due to minimal OEM support, low
Staff skills and poor maintenance processes
• Revenue Opportunity Loss: $2.3 Mln p.a
• Profit Opportunity Loss: $0.5 Mln p.a
V-Maintainwell’s Solution
• Performed a detailed study of the Plant O&M
machinery, utilities, process and people capabilities
and presented recommendations for complete
overhaul (Sidel SR 2/4 Line)
• Execute the overhauling project on time and budget,
refurbished and modernized production lines
• Trained the staff in modern maintenance practices,
built world class GMP systems for superior hygiene
• Ramped up efficiency from 72% to 82% in within 3
months to create a model factory
• Business Gain: $1.0 Mln p.a revenue opportunity
Case Study – Top Mineral Water Company - India

18. Project Showcase
Client’s Challenge
• Bottling operations were highly inefficient
• Heavy downtime, asset under-utilization and high
cost of Operations and Maintenance due to minimal
OEM support, low Staff skills and poor maintenance
systems
• Business Loss: $1.5 Mln p.a
V-Maintainwell’s Solution
• Performed a detailed study of the O&M
infrastructure, process and people capabilities and
overhauled the entire set up.
• Established tight OEM contracts, refurbished and
modernized packing lines
• Trained the staff in modern maintenance practices,
built world class GMP systems for superior hygiene
• Ramped up efficiency from 40% to 80% in within 2
years to create a model factory
• Business Gain: $1.5 Mln p.a profits generated
Case Study – Top Beverages group - EMEA

19. Project Showcase
Client’s Challenge
• Client’s manufacturing plant was procuring, storing
and distributing chemical raw materials across its 6
chemical units spread across a 40 Acre manufacturing
complex
• Over 500 drums of 200 L size were being utilized for
this purpose, a major logistics nightmare
• Business Loss: $0.25 Mln p.a wasteful expenditure
V-Maintainwell’s Solution
• Mapped the volume, priority and profile of Raw
Material chemicals needed for each plant
• Identified, refurbished seven unutilized concrete
storage tanks, re-conditioned it for productive use
• Built piping and pumping system to streamline the
Raw material distribution
• Eliminated labor costs, handling losses and cut
fatigue levels
• Business Gain: $0.25 Mln Profits generated with ROI
delivered within a month
Case Study – A Specialty Chemicals Company - Asia

20. Contacts
Contact Us
V-Maintainwell Equipments LLP,
10/18, Meenakshi street,
Perambur, Chennai 600011, TN, India
T: +91 44 4214 5981
M: +91 98840 83363
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