1. Ajay Mathur
Contact: 8209535265,9782061020.8824031085 E mail - ajaymathur08@yahoo.co.in
PROFESSIONAL SUMMARY & OBJECTIVE
• A High Energy, Diligent & Dedicated Production Professional with 20+ Years of experience in plant and production
maintenance in reputed manufacturing FMCG & Healthcare organizations globally seeking a managerial position in
progressive organization that seeks exceptional skills and discipline.
• Well experienced in streamlining procedures that improve safety levels, productivity and control costs and for taking
technical, complex projects from inception to completion and career history of consistent advancement based on
achievements and motivational tactics.
• An impressive track record of hands-on experience in manufacturing, plant management while adhering to strict
guidelines and processes; proven ability to successfully increase efficiency, achieving benchmarks in production and
improving processes and achieving high quality at work.
• Possess strong administrative, man management skills, mentoring & relationship management skills while
maintaining high standards of personal performance and professionalism with ability to relate to people at any level
of business and management.
KEY COMPETENCIES
Electrical & Electronics Domain ~ Production Expertise ~ Total Productive Maintenance ~ Production Planning & Scheduling
~ Plant Performance Analysis ~ Breakdown Analysis ~ SOPs ~ Key Performance Analysis ~ Inventory Control ~
Facilities/Utilities Management ~ Team Management ~ Quality Management Systems ~ Safety & Compliance
Management,procurement,HR,warehousing,liosining etc.
CAREER PROGRESSION
MYJOY foods Ltd., Jan 2015 – January-2017
MYJOY Foods & Juice Industries is a one of the latest & fully automated plant in Nigeria with 250 million $ turnover in a year.
Myjoy is having world class,fire protection, control system,ups,SLC,PLC,,KHS,KAAK, BENIER & Hartman’s machines for
producing all type of foods & hot dog machineries with a plant load is 7.5 MVA,
Myjoy produces Biscuit,Bread, Bun & other confectionaries and Mango juices etc.items.
Plant Manager(Production & services) Reporting to Managing Director (Operations)
Responsibilities:
• Initiate & ensure timely completion of food & juice production, maintenance, Budgeting & repair works of the plants
& respective Utilities.
• Tracks, analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM
compliance, schedule compliance, Process KPIs etc.
• We are operating & maintaining seven Caterpillar (1000 KVA), 33KV & 11 KV Power distribution,10 nos. Euro chiller,
1.5 Ton Boiler (Stein energie).
• I am responsible to maintain entire plant, Utilities & Facility Maintenance with production control & maintenance.
• We are running food production with 100% machine availability & 0.1% wastages with TPM tools & supply chain
management (Lean management).
• Maintains and updates operating & training manuals for the process & maintenance department, ensures that all
Operation Engineers/technicians are trained on the updated version of the operating procedures as per Audits
requirements.
• Initiate the total Factory budget & forecast basis to improve the Plant performance & reduce plant operating cost.
• Responsible to involved & follow-up the Quality Audits (Q, M, S.,iso-22000,iso-14000,HACCP etc.).With the support
of respective department team members.
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2. PEARL BEVERAGES LTD (PEPSICO) May 2012 – Jan. 2015
PEARL Beverages (PEPSICO) is a unit of Jaipuria Group is a Dynamic, leading trading & industrial conglomerate in North
India for more than three decades. PEARL Beverages is a major supplier of PEPSI drinks, having world class Beverage
facilities in Guntur (A.P.) & Noida manufacturing products like -Pepsi, Miranda, Dew, 7up, Soda, Slice, AQUAFINA
Manager-(Production & services) Reporting to Vice President (Operations)
2012 TO 2015
• Initiate & ensure timely completion of maintenance & repair works of the plants & respective utilities.
• Tracks, analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM
compliance, schedule compliance, etc.
• Maintains and updates operating and training manuals for the Factory and ensures that all maintenance &
production Engineer/technicians are trained on the most updated version of the operating procedures.
• Manage & maintain all beverage machines like Blomax series-3 & 4,Nseries Sidal Machine, KHS filler, case packers,
shrink & wrap machine from SIPA, Tetra pack(Hotfill) make syrup & cip system etc.
• Initiates, implements, and manages the plant maintenance program based on best practices in the industry, with an
emphasis on planning/scheduling and preventive/-predictive maintenance.
• Responsible to calculating every month MTTR & MTBF of plant; maintain 33 KV power & handle 3.9 MW Cummins
DG sets ,Production planning control and handle all Liaison work including Electricity, pollution board, procurements
etc.
YAUMI Foods LTD (Riyadh) Dec 2009 – Apr 2012
Yaumi foods Group is a dynamic, leading trading and industrial conglomerate in Saudi Arabia and has been instrumental in the
development of the Saudi Arabian infrastructure. Al Rashed foods have a state-of-the-art industrial baking facilities in Riyadh
and Jeddah and has established itself as a major supplier of the highest quality food products (Biscuit,bread,Bun)within the
Middle East.
Chief Engineer(Production & services) Reporting to Operations Manager/Factory Manager
• Initiate & ensure timely completion of maintenance & repair works of the plant & machines, implements and
manages the plant maintenance program based on best practices in the food industry, with an emphasis on
planning/ scheduling and preventive/ predictive maintenance.
• Coordinate with Quality Manager to ensure effective participation by the maintenance technicians in the
implementation of QA policies and procedures.
• Communicates directly with QA laboratory to ensure effective participation by the maintenance technicians in the
implementation of QA policies and procedures.
• Assists with planning and implementing plant improvements and expansions.
• Tracks, analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM
compliance, schedule compliance, etc.
• Maintains and updates operating and training manuals for the maintenance department and ensures that all
maintenance technicians are trained on the most updated version of the operating procedures.
• Reviews the operation of plant equipment and systems constantly, to minimize unplanned downtime, anticipate
solve problems in a timely manner, and to identify opportunities for improvement.
• Establishes and maintains a computerized maintenance management system (CAMMS) for tracking work orders,
spare parts, and maintenance history of plant equipment.
• Prepares reports, analyzes data, and makes recommendations for improving plant operations and solving
maintenance-related problems.
• Supervises plant maintenance personnel. Ensures that maintenance technicians are adequately trained, equipped,
and motivated so that the maintenance program can be accomplished in a safe, timely, and cost-effective manner.
• Assist with hiring of maintenance personnel. Initiates and carries out projects that improve efficiency and/or reduce
operating costs.
• Directs, maintains, and enforces the safety program for the maintenance department; reviews safety records to
uphold standards of maximum safety for all maintenance technicians.
• Participate in objective setting, plan development and performance review of plant performance.
• Initiates, implements, and manages the plant maintenance program based on best practices in the industry, with an
emphasis on planning/scheduling and preventive/-predictive maintenance.
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3. • Responsible to calculating every month MTTR & MTBF of plant.
• Calibration & maintenance of all instruments (ABB & E+H, Siemens, Allen Bradley, Fire alarms Eskan make
instruments)
GLAXO SMITH KLINE India
Feb.2001 – Dec.2009
Executive Engineer (Production & Services) - Product: Horlicks,Boost,Maltova.
Responsibilities:
• Reduced breakdowns by maintaining MTTR & MTBF of entire Horlick’s manufacturing plant & utilities.
• Maintained Plant Air compressors, Fire hydrant, Aircon & HVAC (Ammonia chiller, FDVs, AHUs etc.)
• Updating Key performance of production & Maintenance of plant on monthlyweekly basis.
• Establishes and maintains a computerized maintenance management system (CMMS) for tracking work orders, spare
parts, and maintenance history of plant equipment.
• Involve in QMS, ISO-9001-2000,EHS-14000,HACCP, CAMMS, SOP Amendments as per GSK global policy.
• Capable to handle & supervised the shift maintenance activity of plant as well as utilities & production with
multiskilled concept (Follow TPM & QMS).
• Capable to handle the entire plant Facilities i.e. Electrical, Air, Steam, Water, Sanitation, CGMP etc.
• Hands on experience on Siemens - Apogee automation building management system, PLC –Allen Bradley 5/60 & ABB
2.2 version distributed control system.
• Operation & Maintenance of Gram & Saberio screw type refrigeration compressor (Ammonia-463 TR) with Frick
Quantum panel Gramatic-2502.
• Worked on clean Air environment equipment’s like AHUs,FDVs,FCUs etc.
EARLIER EXPERIENCE
JCT ELECTRONICS LTD, India 1997 – 2001
Engineer (Production & services)
• Supervised the plant shift maintenance (including plant facilities) & analyzed plant breakdown (Corrective &
preventive Maintenance)
• Reduced breakdowns by maintaining MTTR & MTBF of entire Horlick’s manufacturing plant & utilities.
• Maintained Plant Air compressors, Fire hydrant, Aircon & HVAC (Ammonia chiller, FDVs, AHUs etc.)
• Updating Key performance of production & Maintenance of plant on monthlyweekly basis.
• Establishes and maintains a computerized maintenance management system (CMMS) for tracking work orders, spare
parts, and maintenance history of plant equipment.
TRAINING
• Training on Total Productive Maintenance System
• Training on BRC, ISO 22000, E.H.S, and ISO 14000.
• Training on Quality Management System
• Training on PLC & Instrumentation control.
• Advocate training on Operational Excellence
PROJECTS UNDERTAKEN
• Installation of 300 BPM KHS PET line
• Installation of new PLC & Automation control in common services at Horlick’s plant in India
• Commissioning of Polymer Dryer for New Plant Installation in India
• Commissioning of Tortilla line in Kingdom of Saudi Arabia
• Commissioning of New Bread Mixer & Mulder in Kingdom of Saudi Arabia
TECHNICAL SKILLS
• MS-Office Suite & ERP Management
• PLC SCADA Automation & Control & TPM tool
ACADEMIC CREDENTIALS
• B Tech. in Electronics & Telecommunication
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4. • MBA in Manufacturing
PERSONAL INFORMATION
Native place: KOTA (Raj.)
Languages Known: English, Hindi
Date of Birth: 8th
Feb 1970
Marital Status: Married
Nationality: Indian
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