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Common Industry Audit
Sherrie Webb, Director Animal Welfare
National Pork Board
Background and History
Timeline and Evolution
• 1959 The first HACCP system developed
• 1989 The PQA® program is launched
– Sulfa residues
– Food safety
• 2001 TQA is launched
– Meat quality
– Animal care during handling and transport
– V5 released this year
• 2003 SWAP program introduced
– On-farm animal care
– Site assessment
• 2005 The Take Care program is released
• 2007 The PQA Plus® program is launched
• 2008 The industry launches the We Care responsible pork initiative
• 2008 Packers show commitment to PQA Plus
3
Program Elements
Industry Evolution
• The industry is clearly moving towards individual on-farm audits
to meet customer expectations.
• How do we avoid the British experience?
• Can the industry agree to one set of audit criteria?
• What is the future of PQA Plus?
• How can we position the US industry in the global marketplace
re: animal welfare?
–2013 exports = 26% pork and variety meat production
–2013 value = $52.95/head
Industry Audit Task Force
2013 & 2014 Pork Forum Resolution
• NPB shall work with the various packers and other industry
stakeholders to develop a common foundation for on-farm
animal welfare audits, facilitate equivalency among packers, and
minimize the need for multiple audits on a farm supplying
multiple packers. The common foundation for the audit would
be based on PQA Plus and TQA.
Industry Audit Task Force
• Purpose - Facilitate the development of a workable, credible
and affordable on-farm verification system.
• Objectives
– Provide stakeholders with a consistent, reliable and verifiable system that
assures on-farm animal well-being and food safety.
– Eliminate duplication of audits and/or minimize the administrative burden
placed on producers.
– Develop consensus about consistent standards between and among various
independent audit programs. PQA Plus could be the foundation with possible
company-specific addendums.
– Create a standard process that results in inter- and intra-observer consistency
and protection of herd health.
IATF Progress
• Beta Testing - objectives
– Determine the approximate amount of time required to
conduct an audit on sites of various sizes and phases of
production.
– Determine if the audit tool and standard provides
necessary clarity to auditors to evaluate each audit
criteria.
– Validate the scoring mechanism is appropriate and
provides an accurate summary of conditions of the site.
– Gather input from the perspective of third-party auditors
who have experience with on-farm auditing.
– Establish credibility of the new audit by submitting the
Industry audit for PAACO review and certification.
Common Swine Industry Audit
Common Swine Industry Audit
• www.pork.org/commonaudit
• Audit materials
– Audit instructions
– Scope
– Biosecurity
– Audit standards
– Audit tool
– Corrective Action template
• FAQs
• Resources
• Branding
Audit Standard
• Willful Acts of Abuse
• Humane Euthanasia
• Animal Handling
• Space Allowance
• Body Condition
• Lameness
• Abscesses
• Deep Wounds
• Shoulder Sores
• Tail Biting
• Hernias
• Prolapses
• Scratches
• Vulva Biting
• Mortality Management
• Thermal Comfort
• Transport/load-out
• Air Quality
• Emergency Backup Ventilation
• Feed/Water Access
• Facilities
• Animal Cleanliness
• Caretaker Training
• Daily Observations
• Site Assessments
• Written Euthanasia Plan
• Emergency Action Plan
• Animal Care/Abuse Policy & Reporting
• Piglet Processing Procedures
• Treatment Management
• Manuals/SOP’s
• Mortality Records
• Med & Treatment Records
• Needle & Sharps Usage
• Biosecurity
Audit Scoring
• Critical criteria = pass/fail
• All others = score for
each question/all or
nothing
• Total and Section scores
• Defining a passing score
Audits vs. Assessments
Assessments
• Educational and benchmarking
• Measurement and feedback
• Completed by first or second party
• If I have recently completed a site
assessment, will that count as an
audit?
– No
Audits
• Objective snapshot in time
• No educational component
• Completed by a third party
• If I have recently completed a third-
party audit, will that count as an
assessment?
– No
Questions About Implementation
• What happens if my farm fails an audit?
• What happens if I refuse to be audited?
• Do all farms have to be audited?
• How frequently will farms need to be audited?
• Who is paying for the audit to be completed?
This will depend on the market where you sell your pigs.
Buyers in the marketplace (i.e. packers) will be responsible for
reviewing audit results and corrective actions to determine if their
supplier has adequately resolved the identified issue or if the site
requires a re-audit.
Next Steps and PQA Plus
Next Steps and PQA Plus
• Visual resources for animal/benchmarking criteria
• PAACO Certified auditor training
• Discussion on data management and aggregation
• IATF ongoing efforts
• PQA Plus revision
• Next version released in 2016
• Education and assessment content update
• 3rd
Party Verification replaced by Common Swine Industry Audit
Comprehensive Quality Assurance
Pillars of a Comprehensive Approach
Summary
• Change is the one of the few things that stay the same
– 25 year history of quality assurance in the pork industry
– PQA Plus will continue to evolve
• Embracing a comprehensive assurance process
– Of which auditing is one piece
– Common Swine Industry Audit is available for anyone to use
Thank You
swebb@pork.org
1-800-456-7675

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Sherrie Webb - Common Industry Audit, Producer Update

  • 1. Common Industry Audit Sherrie Webb, Director Animal Welfare National Pork Board
  • 3. Timeline and Evolution • 1959 The first HACCP system developed • 1989 The PQA® program is launched – Sulfa residues – Food safety • 2001 TQA is launched – Meat quality – Animal care during handling and transport – V5 released this year • 2003 SWAP program introduced – On-farm animal care – Site assessment • 2005 The Take Care program is released • 2007 The PQA Plus® program is launched • 2008 The industry launches the We Care responsible pork initiative • 2008 Packers show commitment to PQA Plus 3
  • 5. Industry Evolution • The industry is clearly moving towards individual on-farm audits to meet customer expectations. • How do we avoid the British experience? • Can the industry agree to one set of audit criteria? • What is the future of PQA Plus? • How can we position the US industry in the global marketplace re: animal welfare? –2013 exports = 26% pork and variety meat production –2013 value = $52.95/head
  • 7. 2013 & 2014 Pork Forum Resolution • NPB shall work with the various packers and other industry stakeholders to develop a common foundation for on-farm animal welfare audits, facilitate equivalency among packers, and minimize the need for multiple audits on a farm supplying multiple packers. The common foundation for the audit would be based on PQA Plus and TQA.
  • 8. Industry Audit Task Force • Purpose - Facilitate the development of a workable, credible and affordable on-farm verification system. • Objectives – Provide stakeholders with a consistent, reliable and verifiable system that assures on-farm animal well-being and food safety. – Eliminate duplication of audits and/or minimize the administrative burden placed on producers. – Develop consensus about consistent standards between and among various independent audit programs. PQA Plus could be the foundation with possible company-specific addendums. – Create a standard process that results in inter- and intra-observer consistency and protection of herd health.
  • 9. IATF Progress • Beta Testing - objectives – Determine the approximate amount of time required to conduct an audit on sites of various sizes and phases of production. – Determine if the audit tool and standard provides necessary clarity to auditors to evaluate each audit criteria. – Validate the scoring mechanism is appropriate and provides an accurate summary of conditions of the site. – Gather input from the perspective of third-party auditors who have experience with on-farm auditing. – Establish credibility of the new audit by submitting the Industry audit for PAACO review and certification.
  • 11. Common Swine Industry Audit • www.pork.org/commonaudit • Audit materials – Audit instructions – Scope – Biosecurity – Audit standards – Audit tool – Corrective Action template • FAQs • Resources • Branding
  • 12. Audit Standard • Willful Acts of Abuse • Humane Euthanasia • Animal Handling • Space Allowance • Body Condition • Lameness • Abscesses • Deep Wounds • Shoulder Sores • Tail Biting • Hernias • Prolapses • Scratches • Vulva Biting • Mortality Management • Thermal Comfort • Transport/load-out • Air Quality • Emergency Backup Ventilation • Feed/Water Access • Facilities • Animal Cleanliness • Caretaker Training • Daily Observations • Site Assessments • Written Euthanasia Plan • Emergency Action Plan • Animal Care/Abuse Policy & Reporting • Piglet Processing Procedures • Treatment Management • Manuals/SOP’s • Mortality Records • Med & Treatment Records • Needle & Sharps Usage • Biosecurity
  • 13. Audit Scoring • Critical criteria = pass/fail • All others = score for each question/all or nothing • Total and Section scores • Defining a passing score
  • 14. Audits vs. Assessments Assessments • Educational and benchmarking • Measurement and feedback • Completed by first or second party • If I have recently completed a site assessment, will that count as an audit? – No Audits • Objective snapshot in time • No educational component • Completed by a third party • If I have recently completed a third- party audit, will that count as an assessment? – No
  • 15. Questions About Implementation • What happens if my farm fails an audit? • What happens if I refuse to be audited? • Do all farms have to be audited? • How frequently will farms need to be audited? • Who is paying for the audit to be completed? This will depend on the market where you sell your pigs. Buyers in the marketplace (i.e. packers) will be responsible for reviewing audit results and corrective actions to determine if their supplier has adequately resolved the identified issue or if the site requires a re-audit.
  • 16. Next Steps and PQA Plus
  • 17. Next Steps and PQA Plus • Visual resources for animal/benchmarking criteria • PAACO Certified auditor training • Discussion on data management and aggregation • IATF ongoing efforts • PQA Plus revision • Next version released in 2016 • Education and assessment content update • 3rd Party Verification replaced by Common Swine Industry Audit
  • 19. Pillars of a Comprehensive Approach
  • 20. Summary • Change is the one of the few things that stay the same – 25 year history of quality assurance in the pork industry – PQA Plus will continue to evolve • Embracing a comprehensive assurance process – Of which auditing is one piece – Common Swine Industry Audit is available for anyone to use

Editor's Notes

  1. The PQA Plus program was first launched in 1989 and was called Pork Quality Assurance®; it quickly became the pork industry’s leading educational program. Over the years, PQA has expanded and evolved, incorporating the latest scientific knowledge and production methods and in recent years, a site assessment component designed to evaluate animal care practices on farms. It is this commitment to continuous improvement – striving to be better – that has built confidence among industry customers and stakeholders in the program’s responsible production practices. As this timeline illustrates, the current PQA Plus program integrates aspects of other industry programs, providing producers with the most comprehensive food safety and animal care training available.