As an SQF (Safe Quality Food) Level 2 certified company, we take food safety seriously. The SQF standard is an internationally recognized, independent food safety standard/code. Lehi Valley Trading Company's program requires increased controls, documentation, verifications and validations that the products we make are safe for our customers to consume. This presentation provides an inside look at what it takes to implement and maintain the SQF Code.
2. Implementing and Maintaining the SQF Code
1.6 SQF Implementation
Training
1.1 Learn about the SQF Code
1.2 Select the Relevant SQF
Modules
1.3 Register on the SQF Assessment
Database
1.5 Designate an SQF Practitioner
1.7 Select the Certification Level
1.8 Document and Implement the
SQF Code
1.10 Select a Certification Body
1.11 Conduct a Pre-assessment
1.6 SQF Implementation
Training
1.4 Use of SQF Consultants
1.9 SQF Guidance Documents
3. 1.2 Select the Relevant SQF Modules
⢠The supplier selects the relevant modules by visiting the SQF
website, and selecting the most current version of the SQF
Code, Ed. 7.2 choosing the relevant industry sector
⢠What sectors does Lehi Valley Trading Company fall into?
⢠Sector 13: Bakery and Snack Food Processing
â Module 2: System elements
â Module 11: GMPs for processing of food products
⢠Sector 17: Confectionary Manufacturing
â Module 2: System elements
â Module 11: GMPs for processing of food products
4. 1.3 Register in the SQF Assessment Database
⢠To be considered for SQF Certification, suppliers are required
to register in the SQF assessment database.
⢠Registration is annual
⢠The fee per supplier is payable upon registration and renewal
⢠Fee scale is based on size of the site based on gross annual
sales revenue.
⢠Suppliers must register with SQFI prior to achieving
certification and must remain registered at all times to retain
their certification.
5. 1.4 Use of SQF Consultants
⢠Suppliers can choose to develop and implement an SQF System
using their own qualified resources or utilize the services of an
SQF consultant.
⢠All SQF consultants are registered by the SQFI to work in
specific food sector categories
6. 1.5 Designate an SQF Practitioner
⢠The SQF Code requires that every supplier has a suitably
qualified SQF Practitioner on site to oversee the development,
implementation, review, and maintenance of the SQF System
including:
o Food Safety Fundamentals
o Food Safety Plans (Level II Certification)
o Food Quality Plans (Level III Certification)
7. 1.6 SQF Implementation Training
⢠The âImplementing SQF Systemsâ training course is not
mandatory for SQF practitioners.
⢠An on-line training course is a web-based education portal
where staff can enroll and complete SQF Systems training in
their own time and at their own pace.
8. 1.7 Select the Certification Level
⢠The supplier chooses one of three levels of certification, based
on the needs of their customers and the stage of development
of the supplierâs food safety and quality management system.
⢠What level of certification is Lehi Valley working to achieve?
⢠Level 2: Certified HACCP Based Food Safety Plans requiring a
food safety risk analysis of the product and its associated
processes and that the processes have been fully analyzed.
9. 1.8 Document and Implement the SQF Code
⢠To achieve SQF certification, the supplier must document and
implement the relevant modules (2 and 11) of the SQF Code.
⢠Document the SQF System â prepare policies, procedures, work
instructions and specifications that meet modules 2 and 11
âSay What You Doâ
⢠Implement the SQF System â implement the prepared policies,
procedures, work instructions and specifications and keep
records to demonstrate compliance to modules 2 and 11.
âDo What You Sayâ
10. 1.10 Select a Certification Body
⢠Certification bodies are licensed by SQFI to conduct SQF audits
and issue the SQF certificate.
⢠The supplier is required to have an agreement with the
certification body in place at all times which outlines the SQF
audit and certification services provided.
11. 1.11 Conduct a Pre-assessment Audit
⢠A recommended âhealth checkâ of the supplierâs implemented
SQF system is never a bad idea.
⢠A pre-assessment audit can assist in identifying gaps in the
supplierâs SQF system so that corrective action can occur
before engaging the selected certification body for the full
certification audit.
13. 2.1 Selection of the SQF Auditor
⢠The certification body selects the most appropriate qualified
SQF auditor for the supplierâs certification audit.
⢠The SQF auditor must be registered for the same food sector
category(ies) as the supplier.
⢠The certification body shall ensure no SQF auditor conducts
audits of the same supplier for more than 3 consecutive
certification cycles.
14. 2.2 Identifying the Scope of the Certification
⢠SQF Certification is both site and product specific.
⢠The entire site, including all premises, support buildings, silos,
tanks, loading and unloading bays and external grounds must be
included in the scope of the certification.
⢠All products produced, stored, or processed on the site shall be
included on the supplier certificate, unless exempted by the
supplier.
15. 2.3 The Certification Audit
⢠The SQF audit consists of two stages:
â The desk audit is undertaken to verify that the supplierâs SQF System
documentation meets the requirement of the SQF Code.
â The facility audit is conducted on site and determines the effective
implementation of the supplierâs documented SQF System
16. 2.4 Identifying the Scope of the Audit
⢠The supplier and the certification body shall agree on the audit
scope before the certification audit begins. The audit scope
shall cover all processes under the control of the supplier
including from raw material receipt to shipment of finished
product.
17. 2.5 How long does an SQF Audit take?
â The audit times will vary according to the size and complexity of
the site operations. Factors that can impact on the audit duration
includes:
â i. The scope of the audit;
â ii. The size of the site and the design of product and people flows;
â iii. The number and complexity of product lines and the overall process;
â iv. Whether the product is high or low risk;
â v. The complexity of the SQF System design and documentation;
â vi. The level of mechanization and labor intensiveness;
â vii. The ease of communication with company personnel (consider
different languages spoken);
â viii. The cooperation of the supplierâs personnel.
18. 2.5 How long does an SQF Audit take?
Desk Top Audit Duration Table
Standard Basic Duration (days)
SQF Level 1 0.5 days
SQF Level 2 1.0 days
SQF Level 3 1.0 days
19. 2.5 How long does an SQF Audit take?
Facility Audit Duration Table
Step 1 Step 2 Step 3
Standard
Basic duration
(days) includes 3
HACCP Plans
Additional days
based on the
number of
employees
Additional days
based on the size
of the facility
SQF Level 1 1.0
1 to 200
employees = 0
additional
days
200,000 to
300,000 ft² =
0.5 days
SQF Level 2 1.5
SQF Level 3 2.0
Additional time
for each HACCP
plan
0.5 days per
additional 3
HACCP plans or
manufacturing
processes
20. 2.5 An SQF Audit Will be Two PartsâŚâŚ..
⢠The SQF audit consists of two stages:
â The desk audit is undertaken to verify that the supplierâs SQF System
documentation meets the requirement of the SQF Code.
â The facility audit is conducted on site and determines the effective
implementation of the supplierâs documented SQF System
21. 2.6 An SQF Audit Will be Two PartsâŚâŚ
⢠The desk audit is conducted by the registered SQF auditor
appointed by the certification body, and ensures:
â An appropriately qualified SQF practitioner has been designated by
the company.
â The food safety plan (Level 2) and the associated Critical Control
Points (CCP) determination, validations and verifications
documented and endorsed by the practitioner.
â The documented system is relevant to the scope of the
certification and the products processed there under
22. 2.7 The Second Part of the Audit is the
Opportunity to Show How Good We Are
⢠The facility audit is conducted on site by the SQF auditor
appointed by the certification body when the main processes
are operating.
⢠The facility audit determines if the SQF System is effectively
implemented as documented and verifies:
â Effectiveness of the SQF System in its entirety
â Food safety hazards (Level 2) are effectively identified and
controlled.
â Effective interaction between all elements off the SQF System,
and most importantly:
â Level of commitment demonstrated by the supplier in maintaining
an effective SQF System to meet food safety, regulatory, and
customer requirements
23. 2.9 SQF System Elements
⢠All applicable elements of Module 2 and the relevant GMP
module(s) shall be checked as part of the certification audit.
⢠All of the following Module 2 elements listed are mandatory
elements that cannot be reported as âNot Applicableâ or
âExemptâ and must be audited and a rating of compliance or
non/compliance reported.
24. 2.9 Mandatory Module 2 Element Requirements
⢠2.1.1 Management Policy
⢠2.1.2 Management Responsibility
⢠2.1.3 Food Safety and Quality Management System
⢠2.1.4 Management Review
⢠2.2.1 Document Control
⢠2.2.2 Records
⢠2.4.1 Food Legislation
⢠2.4.2 Food Safety Fundamentals
⢠2.4.3 Food Safety Plan (Level 2)
⢠2.4.8 Product Release
25. 2.9 Mandatory Module 2 Element Requirements
⢠2.5.2 Validation and Effectiveness
⢠2.5.4 Verification and Monitoring
⢠2.5.5 Corrective and Preventative Action
⢠2.5.7 Internal Audit
⢠2.6.1 Product Identification
⢠2.6.2 Product Trace
⢠2.6.3 Product Withdrawal and Recall
⢠2.7.1 Food Defense
⢠2.9.2 Training Program
26. 2.9 Module 11 Element Requirements
⢠11.1 Site Requirements and Approval
⢠11.2 Construction and Control of Product Handling and
Storage Areas
⢠11.3 Personnel Hygiene and Welfare
⢠11.4 Personnel Processing Practices
⢠11.5 Water, Ice and Air Supply
⢠11.6 Storage and Transport
⢠11.7 Separation of Functions
⢠11.8 On-Site Laboratories
⢠11.9 Waste Disposal
⢠11.10 Exterior
27. Top 5 Nonconformities From SQF Clients
Minor Noncompliance Major Noncompliance Critical
SQF SCS SQF SCS SQF
1
11.2.12.1
Equipment,
Utensils and
Protective
Clothing
11.2.3.1 Walls,
Partitions, Doors
and Ceilings
2.4.3.1 Food
Safety Plans
2.4.8.1 Product
Release
2.4.3.1 Food
Safety Plans
2
11.2.3.1 Walls,
Partitions, Doors
and Ceilings
2.5.7.1 Internal
Audits
2.4.3.1 Food
Safety Plans
2.1.4.2
Management
Review
11.5.6.2 Analysis
3
2.4.3.1 Food
Safety Plans
2.1.2.5
Management
Responsibility
2.3.1.1
Specification and
Product
Development
11.2.3.1 Walls,
Partitions, Doors
and Ceilings
11.2.8.1
Ventilation
4
11.2.2.1 Floors,
Drains and Waste
Traps
2.5.2.2 Validation
and Effectiveness
2.5.2.2 Validation
and Effectiveness
2.1.4.2
Management
Review
2.8.2 Allergen
Management
5
11.7.5.3 Control
of Foreign Matter
Contamination
2.1.6.2 Business
Continuity
Planning
2.5.2.2
Responsibility,
Frequency and
Methods
2.3.1.1
Specification and
Product
Development
2.7.1.1 Food
Defense