The document describes the current and future state of process audits and product inspections at a company. In the current state, a quality assurance specialist performs daily inspections and records data but does no trend analysis or inspection of equipment or training. In the future state, the specialist will perform both daily product audits and monthly process audits. They will inspect equipment, training, and perform trend analysis on the audit data to prepare monthly reports.

1. Value Stream Mapping
of
Process Audits & Product Inspection

2. Current State Process/Product Inspection
October 2009 thru January 2010
Quality Assurance Specialist
(QAR)
Goes Inside Plant
Puts on PPE and gets
clip board
Performs Inspection/Audit
On Product/Process Daily
Collects Inspection/Audit
Data on Product/Process
Records Daily Inspection/Audit
Data
No Trend Analysis
No Inspection on equipment
No Inspection on Training

3. Future State Process/Product Inspection
February 2010 thru Present
Quality Assurance Specialist
(QAR)
Puts on PPE and gets
clipboard
Goes Inside Plant to perform
Inspection/Audits
Performs Inspection/Audit
On Process Daily
Collects Inspection/Audit
Data on Product
Records Daily Inspection/Audit
Data
New Monthly Process
Audit
New Daily Product
Audit
Perform Monthly Process
Audit
Inspect Equipments
Calibration
Verify Proper Training on
Equipments
Verify CDRL
requirements
Perform Daily Product
Audit
Check PCR are filled out
Correctly
Verify OSHA standards
are being maintained
Perform Trend Analysis on
Daily Audit
Perform Trend Analysis on
Monthly Product Audit
Prepare Monthly
Reports on AuditQALI included in
Monthly Process Audits
CDRL requirements
integrated into
Daily & Monthly Audits