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ZEB1 Mobile Hand-Held Laser
Scanner for Mining Applications
Presenter: Henno Morkel – Laser Scanning Specialist
ZEB1 – Hand-held Mobile Mapping System
Data Capture
ZEB1 Top View
90°BlindSpot
ZEB1 Side View
ZEB1 Side ViewZEB1 Top View
90°BlindSpot
Data capture
with ZEB1
Copy data to PC
Upload to Server
Process to 3D
points
Download to PC
These steps all managed by GeoSLAM PC
application
Features:
Data management
Create master user profile
Create standard user profile
Manage user profiles
Purchase credits
Report on usage and credits
ZEB1 - Work Flow (Part 1: 3D Points)
GeoSLAM Uploader App
• Upload the RAW scanned data onto the processing server:
Available Cloud Processing
Units
Upload RAW scan data; then
download processed data
Geo-reference
Clean points
3D Mesh
Fill holes
Create profiles
Using “pole” targets
3DReshapersoftware
Delete people, vehicles
Remove noise and outliers
Sub-sample points to 0.01m
Try to avoid large holes during data capture
Export to DXF
ZEB1 Work Flow (Part 2: Final Result)
Geo-referencing RAW scan data to control
Intersection of pole and
roof is control point
Hang short pole
from roof peg
Sphere picked up
in scan data
Data Processing Calculation
Board-and-pillar underground coal mine example -
Scanning time 13 min - Processing time 13 min
Mining Applications
• Underground Mine Mapping: Mapping areas without previous (or
outdated) survey information
• Precise Offsetting - Rapidly scan a big area for measuring your offsets
• Roof support bolts inspection - Inspect the layout and locations of your
underground roof supporting bolts
• Accurate monthly mining advance volume calculations - By creating a
triangulated solid mesh from the point cloud generated one can quickly
calculate your monthly advance volumes
Mining Applications (cont.)
• Clash detection - By utilizing the 3D model of a tunnel section one can
determine in a new haulage truck or infrastructure will fit into or through
certain areas in the mine
• Overbreak & Underbreak analysis - Do proper evaluation of your
tunneling by the drill and blast method
• Change monitoring: scanning the same area in different epochs to detect
and quantify changes
• As-built vs. Mine plans - Compare proposed mine plans with actual
underground scan data to accurately understand the progress and
efficiency of your mining operation.
Mining Applications (cont.)
• Restricted area mapping: use of the ZEB1 along a remote vehicle to safely
scan in areas of difficult access (ZEB+ZEBRA combo)
• Incident recording: use to record all details surrounding an incident scene
• Advance tracking: to quantify advances in underground tunnels
• Volume calculation: measure stockpile volumes and other materials
Precise Offsetting
Roof bolts Support Inspection
Roof bolts Support Inspection (cont.)
Monthly Mining Advance Volumes
Clash detection
Overbreak & Underbreak Analysis
As-built vs. Mine Plans
2D
3D
ZEB1 - Scanning Examples – Underground tunnels
Cross-Sections
3D Mesh
ZEB1 - Scanning Example-Sections
ZEB1 - Scanning Example – Stockpile scan
ZEB Data Works With
ZEB Data Works With
Best Practice Guidance
Survey
ENCLOSED
environments
Survey
FEATURE-RICH
environments
Survey
EXTERNAL
environments
Perform
CONTINGENCY
PLANNING
Conduct
REAL ESTATE
VALUATIONS
Conduct
STOCK PILE
ANALYSIS
Survey
WIDE-OPEN
environments
Survey
MULTI-LEVEL
Environments
Survey
FEATURE-LESS
environments
Survey
UNDERGROUND
MINES
Survey
BUILDINGS for
SKETCH DESIGN
REDUCE COST
of survey
ELIMINATE
software
PURCHASE costs
REDUCE TIME
on-site
Survey
FOR LONGER
than 30 mins.
Survey
BUILDINGS for
DETAIL DESIGN
Survey
FORESTS
Obtain
dimensions for
FABRICATING
STEELWORK
CRIME SCENE
RECORDING
Survey
TO ACHIEVE
+/- 1mm
ZEB1 Users
ZEB1 Shaft Scanning
Case Study at Kiruna Mine, Sweden with ÅF Consult
The Challenge:
ZEBRA Components for Shaft Scanning
ZEB1 Scanning Head
ZEBRA Nodding Actuator
ZEB1 Data Logger
Winch to lower down shaft
Nodding
Movement
350m deep shaft
View Down Shaft
View from Top – showing scan head trajectory
ZEB1 Survey Process
• Lower ZEB1 down shaft and raise back up.
– 30 mins
• Upload for automatic processing.
– 30 mins processing
• Data available for analysis.
– Immediate review of results
Case Studies-Lisheen Mine
ZEB1 with ZebRA mount & remote
actuator for autonomous use
Case Studies-Lisheen Mine
Section of tunnel measured with Total Station and Modelled using 3DReshaper.
Note the accurate roof surface and the approximate tunnel profile generated by
reducing the number of measurement points used to create the walls.
Case Studies-Lisheen Mine
Identical section of tunnel measured this time with ZEB1 and modelled again using 3D
Reshaper. Note this time the improved accuracy for all tunnel surfaces including roof
and walls leading to more accurate tunnel volume calculations.
Worldwide
Thank You!
Questions?

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ZEB1 for Mining - Webinar - Henno - 28 September 2015

  • 1. ZEB1 Mobile Hand-Held Laser Scanner for Mining Applications Presenter: Henno Morkel – Laser Scanning Specialist
  • 2. ZEB1 – Hand-held Mobile Mapping System
  • 3.
  • 4. Data Capture ZEB1 Top View 90°BlindSpot ZEB1 Side View ZEB1 Side ViewZEB1 Top View 90°BlindSpot
  • 5. Data capture with ZEB1 Copy data to PC Upload to Server Process to 3D points Download to PC These steps all managed by GeoSLAM PC application Features: Data management Create master user profile Create standard user profile Manage user profiles Purchase credits Report on usage and credits ZEB1 - Work Flow (Part 1: 3D Points)
  • 6. GeoSLAM Uploader App • Upload the RAW scanned data onto the processing server: Available Cloud Processing Units Upload RAW scan data; then download processed data
  • 7. Geo-reference Clean points 3D Mesh Fill holes Create profiles Using “pole” targets 3DReshapersoftware Delete people, vehicles Remove noise and outliers Sub-sample points to 0.01m Try to avoid large holes during data capture Export to DXF ZEB1 Work Flow (Part 2: Final Result)
  • 8. Geo-referencing RAW scan data to control Intersection of pole and roof is control point Hang short pole from roof peg Sphere picked up in scan data
  • 10. Board-and-pillar underground coal mine example - Scanning time 13 min - Processing time 13 min
  • 11. Mining Applications • Underground Mine Mapping: Mapping areas without previous (or outdated) survey information • Precise Offsetting - Rapidly scan a big area for measuring your offsets • Roof support bolts inspection - Inspect the layout and locations of your underground roof supporting bolts • Accurate monthly mining advance volume calculations - By creating a triangulated solid mesh from the point cloud generated one can quickly calculate your monthly advance volumes
  • 12. Mining Applications (cont.) • Clash detection - By utilizing the 3D model of a tunnel section one can determine in a new haulage truck or infrastructure will fit into or through certain areas in the mine • Overbreak & Underbreak analysis - Do proper evaluation of your tunneling by the drill and blast method • Change monitoring: scanning the same area in different epochs to detect and quantify changes • As-built vs. Mine plans - Compare proposed mine plans with actual underground scan data to accurately understand the progress and efficiency of your mining operation.
  • 13. Mining Applications (cont.) • Restricted area mapping: use of the ZEB1 along a remote vehicle to safely scan in areas of difficult access (ZEB+ZEBRA combo) • Incident recording: use to record all details surrounding an incident scene • Advance tracking: to quantify advances in underground tunnels • Volume calculation: measure stockpile volumes and other materials
  • 15. Roof bolts Support Inspection
  • 16. Roof bolts Support Inspection (cont.)
  • 20. As-built vs. Mine Plans 2D 3D
  • 21. ZEB1 - Scanning Examples – Underground tunnels
  • 23. ZEB1 - Scanning Example-Sections
  • 24. ZEB1 - Scanning Example – Stockpile scan
  • 27. Best Practice Guidance Survey ENCLOSED environments Survey FEATURE-RICH environments Survey EXTERNAL environments Perform CONTINGENCY PLANNING Conduct REAL ESTATE VALUATIONS Conduct STOCK PILE ANALYSIS Survey WIDE-OPEN environments Survey MULTI-LEVEL Environments Survey FEATURE-LESS environments Survey UNDERGROUND MINES Survey BUILDINGS for SKETCH DESIGN REDUCE COST of survey ELIMINATE software PURCHASE costs REDUCE TIME on-site Survey FOR LONGER than 30 mins. Survey BUILDINGS for DETAIL DESIGN Survey FORESTS Obtain dimensions for FABRICATING STEELWORK CRIME SCENE RECORDING Survey TO ACHIEVE +/- 1mm
  • 29. ZEB1 Shaft Scanning Case Study at Kiruna Mine, Sweden with ÅF Consult
  • 31. ZEBRA Components for Shaft Scanning ZEB1 Scanning Head ZEBRA Nodding Actuator ZEB1 Data Logger Winch to lower down shaft Nodding Movement
  • 33. View Down Shaft View from Top – showing scan head trajectory
  • 34. ZEB1 Survey Process • Lower ZEB1 down shaft and raise back up. – 30 mins • Upload for automatic processing. – 30 mins processing • Data available for analysis. – Immediate review of results
  • 35. Case Studies-Lisheen Mine ZEB1 with ZebRA mount & remote actuator for autonomous use
  • 36. Case Studies-Lisheen Mine Section of tunnel measured with Total Station and Modelled using 3DReshaper. Note the accurate roof surface and the approximate tunnel profile generated by reducing the number of measurement points used to create the walls.
  • 37. Case Studies-Lisheen Mine Identical section of tunnel measured this time with ZEB1 and modelled again using 3D Reshaper. Note this time the improved accuracy for all tunnel surfaces including roof and walls leading to more accurate tunnel volume calculations.