SlideShare a Scribd company logo
Industrial Measurement Division
Warner Land Surveys Ltd have been carrying out industrial measurement and critical interface
dimensional control works for major refinery shutdowns, both nationally and internationally,
for over 18 years. During that period, we have helped engineers replace most items of process
plant, all on a first time lift and fit basis.
We take great pride in providing dimensional solutions that are fit for purpose for the many
complex engineering challenges encountered in the refinery environment. Our extensive
experience allows us to understand the accuracy requirements and provide precise
dimensions without interrupting process operations.
Divisional Manager: John Seaman johns@warnerlandsurveys.com +44 (0) 118 930 3314
Industry Leading Solutions
WLSL Industrial Measurement:
Distinguished by our depth and breadth of industry knowledge
developed from undertaking numerous projects, Warner
Industrial Measurement brings the accumulated intellectual
capital that enables our teams to assess information and
quickly advise project stakeholders of the impact of technical
issues. A key part of this skill is the capability to communicate
the findings in a simple and concise manner. Vast experience
in the process industries has allowed WLSL to develop unique
methodologies which means we provide solutions that are
subject to rigorous analysis to ensure that we meet the client’s
budget, time and operational constraints.
Dimensional Control Methodology Summary:
WLSL uses the most up to date Sokkia MONMOS coordinate system (Net1200 plus 3-DIM Controller Software). This
equipment is a first-order three dimensional measurement system which allows operators to calculate precision
coordinates and elevations in real time. The dimensional accuracy of the instrumentation is 1” vertical collimation
accuracy, 1” horizontal angle accuracy and 0.8mm +2ppm @150m distance accuracy. We can therefore report
spatial dimensions to 1mm accuracy.
WLSL will first establish a local network of control points surrounding the unit to be surveyed. We will then work from
these control points to locate all details and features to a positional accuracy of 1mm using auditable measurement
techniques. To reach the required accuracies for precision survey WLSL methods involve temporarily positioning
reflective targets in the vicinity of the areas of interest. These measurements can be applied to position, in real-time,
any object inside the controlled space or monitor movement.
High-Order Laser Scanning Methodology Summary:
WLSL uses Leica dual-axis compensated time of flight laser surveying instrumentation to capture fit for purpose data
sets and digital images. Our scanning methodology avoids the use of point-to-point registrations and will rely on
coincident and geo-referenced target registration. The control network is created using the industrial measurement
techniques described above and supported by conventional surveying methods from the whole to the part. This
methodology allows WLSL to capture data project-wide at the upper limit of the laser scanner precision capabilities,
which has a single measurement positional precision of 6mm, while maintaining an over-all data accuracy of 1mm.
At the same time the scanning is occurring, an
industrial surveying instrument is set up nearby by
another operator. The backbone of the surveying
process is the location of a network of 1mm accurate
scanning targets throughout the area to be scanned as
mentioned above. This surveying accuracy allows us
to rely on geo-referenced targets to register multiple
point-clouds with auditable surveying closure that
eliminates cumulative errors.
No job or client is alike:
For your next project, we will be happy to assess your requirements and provide a full and detailed methodology fit for
purpose for your needs.
Dimensional Control
OBJECTIVES
Reduce turnaround duration
Provide complete existing condition information
Achieve design geometry
Avoid site “re-work”
BENEFITS
Reduced shutdown time
Improved process performance
Improved plant longevity
FREQUENTLY REQUESTED TASKS
Reactor/regenerator replacements
Ovality Surveys
Tower installations
Setting out cut lines
Cyclone replacements
Bolt orientation
Expansion Joint Surveys
Precise machine base levelling
3D dimensional monitoring
Plant alignment
Steel installations
Fin fan installations
Kiln Alignment
We accomplish our objectives by observing the following procedures:
Survey critical interface areas of structure
Create a CAD model of existing structure
Survey newly fabricated components
Merge new item surveys into existing plant CAD model
Report fit up potential and set out cut lines
Oversee site installation
Survey as-built
PROJECT EXAMPLE – TURNAROUND SERVICES
Project Statistics:
Client: Chevron
Site Attendance: 5 weeks
Safety: 100%
OVERALL PROJECT
This was a major turnaround project which
involved the refit of vessels in the FCCU
complete with exchanger change-outs, riser
replacements, man-way installations, and vessel
penetrations, among many other detailed tasks.
Some of the key jobs are outlined below, along
with examples showing survey reports.
RISER REPLACEMENT
For this critical component, WLSL completed
precise measurements for verticality, bolt
orientation, fabrication, weld-preps, and landing
position.
MANYWAY REPLACEMENT
A last minute addition to the scope of works,
there was no design information to this many-
way which had been a field change during a
previous turnaround. WLSL provided critical
geometry and set-out, as well as fabrication
checks, to ensure a first time fit.
EXCHANGER SURVEYS
WLSL first verified the removed bundles against
the newly fabricated bundles. After surveying
the interior of the shell, it was found that
deformation around the nozzles had occurred
and this would not allow the new bundle to enter
smoothly because of a design change. WLSL
provided data so the bundles could be modified
by 3mm to ensure a smooth fit.
RESULT
WLSL helped save time during the turnaround
by providing critical geometry information to high
accuracy, enabling the engineers to make the
right modifications before the new kit was
offered into place.
PROJECT EXAMPLE - REGENERATOR SURVEYS
Project Statistics:
Client: Statoil
Site attendance: 3 weeks
Safety: 100%
OVERALL PROJECT
The project involved the installation of a major new
regenerator, associated infrastructure, and
additional piping. Critical dimensions needed to be
ascertained for proposed cut-lines, manufacturing of
new Overhead Line and analysis of regenerator
cone section.
OVALITY
In the top example, the existing weld and reference
lines at the proposed cut were surveyed using our
precision survey methods. The report shown is the
existing condition ovality that must be matched
correctly by the new fabrication of the regenerator
ahead.
EXISTING CONE
The same methods were used to precisely survey
and then model the existing cone section of the
regenerator as shown in the second example. This
report details the existing condition of the complex
shape.
OVERALL EXISTING CONDITION
To avoid clash and provide complete tie-in data for
the surrounding pipe-work, very accurate 3D ‘As
Built Data’ of existing plant were supplied. This
enabled clash free design of all integral components.
RESULT
WLSL have provided an integrated solution to the
above problem by combining; high accuracy
dimensional control, First Time Fit Critical
Interface & Overall plant modelling.
TYPICAL EXAMPLES
MONITORING, ALIGNMENT and DIMENSIONAL SERVICES
The following examples show some of the complex situations
where WLSL have provided key real-world geometry for design.
MONITORING
Monitoring of operational plant over set periods can provide
engineers with a real world glimpse of the dynamics occurring on
site. In the example shown, WLSL has monitored PRT at all
significant movement points for a number of years. This process
can also be extended to gantry cranes, vessel deformation, and
operational changes, even in real-time
EXISTING CONDITION
In many cases, plant has been fit-to purpose using field welds and no as-built information is available. In today’s world
of material upgrades, fabrication must be done off-site. WLSL can bring the geometry back to the engineer from any
location, including this wye piece cross-over in the FCCU.
ROTARY KILN ALIGNMENT
Machine alignment of rotary kilns represents one of the most difficult challenges in geometry verification. WLSL has a
history of providing this critical geometry for alignment. The kilns we monitor in the UK are described as “dialled-in” with
fewer hot-spots and less maintenance as all others in operation by our clients.
RESULTS
WLSL can provide a dimensional solution for nearly any complex geometry found in the refinery environment. More
importantly, our experience allows us to ensure that the reports are fit-to-purpose and the accuracy is acceptable for
design and fabrication.
PROJECT EXAMPLE – DIMENSIONAL CONTROL
RELIANCE JAMNAGAR
The Reliance Jamnagar Refinery has:
 The world’s largest FCCU
 The world’s largest Coker
 The world’s largest Aromatis complex
 India’s largest Sulphur Recovery complex
 India’s largest Petroleum Terminal
Warner Land Surveys Ltd were
commissioned to control the fabrication
& installation of the highly complex
“Cone to Cone” critical interface on the
existing Reactor.
The new cone standpipe was surveyed
in the fabrication shop in South Korea.
The exact shape of the “as built” new cone
section was set out to 1mm accuracy on the
existing reactor cone section.
The cut was carried out in accordance with
Warner Land Surveys cut lines and the new
cone section was installed. This was achieved
on a “First time lift and fit basis”.
PROJECT EXAMPLE – DIMENSIONAL CONTROL
BAPCO - BAHRAIN
Time required to achieve critical interface
fit-up between new plenum and existing head:
Without WLSL dimensional control = 14 Shifts
With WLSL dimensional control = 2 Shifts
WLSL’s contribution has helped to move
the plant restart date for this turnaround
further forward by days against the
anticipated programme for this event.
“We could not have done it
without you..”
Barry Ward, Project Manager BAPCO.
Return on investment: Cost for WLSL
services for the entire project was
approximately 85,000 Dinars.
Project completed on-time, in budget,
and with 100% safety.
Existing Regenerator roof precision measured.
New plenum precision measured
The two were then modelled to establish
the required fit-up.
The complex shape for the cut was then
set-out and made in the lay-down yard.
BENEFITS of WLSL SURVEY
Reduced shutdown time, Avoidance of re-work,
Improved process performance, Improved plant longevity
New Plenum to existing head - Cut line profile
PROJECT EXAMPLE – LASER SCANNING
& DIMENSIONAL CONTROL
HO-PING POWER STATION, TAIWAN
Existing condition survey of four classifier
units providing a complete ‘as-constructed’
solution.
Prior to WLSL involvement, dimensions were
collected by hand.
With WLSL methodology a rigorous data set
was supplied in a fraction of the time.
WLSL’s contribution has helped Loesche
Energy to develop a global standard on the
services they offer.
Each of the four classifier units were laser
scanned along with the site environment
during operation to enable clash-checking
of the new design.
In conjunction with the laser scanning, high
order dimensional surveys were carried out
on critical interface points for positional
reference, orientation and tilt.
Deliverables:
A complete environment 3D model created
from scan data, with interfaces modelled and
confirmed from dimensional survey.
Dimensional ‘fit-up’ reports in plan and profile
for each unit from the precise survey.
In addition, the point-cloud data was made
available to Loesche Energy using web-
enabled free viewer software for assessment.
BENEFITS of WLSL SURVEY
 Reduced shutdown time
 Avoidance of re-work,
 Improved process performance
 Improved plant longevity
RATCLIFF POWER STATION, UK
A survey was required of the boiler dead
space above the boiler while the unit was
shut down. A 3D model was created for
later use to assist with design and replace-
ment works.
It took 4 days on site using a Leica Phased
base scanner, completing 160 scans to
capture the required area.
PROJECT EXAMPLE – LASER SCANNING
Leica Tru-View:
Leica Tru-views were provided as an easy ref-
erence tool to view the data.
In addition, the point-cloud data was made
available to the end client using free viewer
software for their own assessment.
Deliverables:
A complete environment 3D model created
from scan data, with all interfaces modelled.
The model consisted of 36500 individual ele-
ments.
High Order Laser Scanning
Warner Land Surveys Limited has significant experience in providing clients with end to end as-built data solutions.
We can provide as-built data that enables clients and contractors to study, plan, and design for retrofits, expansions,
and refurbishments without necessarily needing to visit the site.
Besides accurate geometry models we can also provide data directly into any AutoCAD or MicroStation based system
without the need for purchasing new and expensive software. Intelligence can be achieved in a number of ways
including the use of our in-house expertise to mine intelligence from associated P&IDs or legacy design drawings.
We have a lengthy history, as well as an excellent safety track record, of using this system in on-site petrochemical
environments.
OBJECTIVES
Provide fast, precise, reliable, cost effective method for
creating, updating and maintaining models, drawings, and
data
Enable designers to work from true existing condition in their
native design software
BENEFITS
Scan data closely replicates the real world status of an asset
3D data modelling facilitates a central management
philosophy improving data share and streamlining data
maintenance
The technology is now fully realised and issues of ease of
use and/or costly training and software have been largely
overcome
Besides the ability to extract traditional documentation (e.g.
engineering drawings) from “intelligent” 3D models there are
many other uses resulting in high return on investment
Cross departmental use is now possible. Engineering,
maintenance, inspection, training, health and safety,
planning, and security can all benefit from the same project
Reduced costs from 75% fewer field trips, 50% fewer fit-up
welds and field changes
Optimised schedules by reducing data collection time 80%
and revamp time due to better construction planning and
reducing design time by 30%
Increased quality due to 80% lower rework rates, 10% more
pre-fabrication and better pipe routing plans
Improved safety from exposing fewer people to hazards
during data collection and reduction in field changes/hot-
work
Data Capture and Modelling – Laser Scanning
Detailed Discussion and Examples
Warner Land Surveys Limited (WLSL) has completed a significant number of successful projects for global clients
where we provided a fast, precise, accurate, and reliable method of creating large scale 3D Laser Scan data sets.
Furthermore, we have done so in a cost-effective and safe manner which resulted in industry leading fit-for-purpose
deliverables.
Through careful study and experimentation we have developed a scanning methodology that addresses key challenges in
the refining industry. WLSL has a lengthy history, as well as a perfect safety track record, of using this system on-site in
petrochemical environments.
METHODS
Warner Land Surveys Limited uses a range of
techniques and a wealth of industrial surveying
experience to ensure that the highest overall
dimensional accuracy possible can be achieved
using laser scanning. Each scanner on today’s
market can produce a very precise scan from
one position. The difficulty to ensure proper fit-
up of piping and steel, however, involves
ensuring accurate measurements across
multiple scans.
The backbone of our high-order laser scanning for process plant is to create a network of 1mm accurate positions
throughout the units to be surveyed. This network is created using industrial precise measurement techniques and is
supported by conventional surveying methods. This methodology allows WLSL to capture data project-wide at the upper
limit of the laser scanner precision capabilities, which has a single measurement positional precision of 6mm, while
maintaining an over-all data accuracy of 1mm.
Our methodology and product has been audited by clients and end users and found to meet the highest possible
tolerances for this type of measurement. In addition, we have provided clients with audits of other laser scan and been
there to pick up the pieces when they have been wrong. Without proper surveying techniques implemented on every
scan, surveying accuracy cannot be certified and our methodology directly addresses this reality.
INSTRUMENTATION
The precise network is accomplished by utilising a first-order three
dimensional measurement system. The dimensional accuracy of the
instrumentation used for this task is 1” vertical collimation accuracy,
1” horizontal angle accuracy and 0.8mm +2ppm @150m distance
accuracy providing 1mm positional accuracy over-all. We also use
more traditional 3” surveying instruments and prism kits in a
supporting role for verification of site control across multiple blocks to
increase base-line length and confirm site-control accuracy. This
traditional traverse may also be verified using GPS techniques and
precise levelling.
For laser scanning our principal equipment for conventionally laid out
units and pipe racks is the Leica C10 HDs Laser scanner. For the
more dense sections of plant which cannot be captured using ToF
(Time of Flight) due to access, we use the Leica HDS 6000 & 7000.
DATA CAPTURE
Every scanning target used for registration is geo-
referenced from our network of site control
(permanently available to the client post-project) using
the same first order measurement instrumentation.
This surveying accuracy allows us to rely on geo-
referenced targets to register multiple point-clouds to
millimetre accurate targets with surveying closure. This
geo-referencing method allows us to eliminate potential
accuracy degradation due to cumulative errors. We
avoid point-to-point registrations unless absolutely
required to complete an otherwise inaccessible or
problematic area.
PERSONNEL
All of the equipment used in our process is operated
simultaneously by teams of personnel (from two to
four operators but usually a configuration of three)
with one team scanning and one team coordinating
control. All personnel in the division are trained in
both scanning and industrial surveying techniques;
our unique methodology allows them to be
interchangeable, providing greater flexibility. We can
therefore verify critical tie-in points using real-time
dimensional control surveying while scanning.
Furthermore our project leaders have a wealth of prior surveying
experience in both traditional and industrial environments on
refineries. WLSL’s industrial work is currently completed under
the direct supervision of a US licensed professional land surveyor.
PROCESSING
We create real-time point cloud registrations while on-site to verify
completeness of our scans. All registrations and point-cloud post-
processing is accomplished using Leica Cyclone or LFM Server
packages depending on the clients requirements. Geometric
primary models are created in Leica Cyclone or LFM Server
depending on the native deliverable requirement. LFM Modeller,
or CloudWorx running in AutoCAD or Bentley Microstation is used
to create models of civil and miscellaneous detail where organic
shapes are necessary.
DELIVERABLES
All point cloud sets and final model deliverables are exported for import into any AutoCAD or Microstation based product
including PDMS. The key point is that our point clouds can be opened in your existing design software using simple to
learn and low-cost add-in software. There is no need for expensive new modelling software or training.
WLSL now uses Leica TruView software to provide real-time review capability for clients at their offices. Multiple
deliveries are often made to clients on an as-completed cycle to enable multiple work-fronts. For final deliverables model
data and point clouds are provided via HDD, FTP, or DVD.
PROJECT EXAMPLES
Esso Fawley Refinery Distillation Unit
Project Statistics:
Client: Esso UK
Site Attendance: 3 weeks
Safety: 100%
Scan and model of a significant section of plant containing over
15,000 modelled objects produced in Cyclone. This project
represented a fast engineering solution for FEED where all work
was completed with weekly deliverables to enable multiple work-
fronts. The project was third party quality checked by Exxon to
include laser scanning as a normal process.
Huntsman Polyurethanes – Project Vanguard
Project Statistics:
Client: Huntsman, Wilton
Site Attendance: 5 days
Safety: 100%
As-built survey and model for a new vessel installation which
represented a unique dimensional control problem where a
vertical vessel would be mounted in a 30m vertical volume. The
design engineers had no existing drawings (either as-built or
design) but WLSL successfully provided all surveying and
modelling necessary to complete the project within a 50 day
programme.
ExxonMobil Chemical, Singapore – Parallel Train Project
Project Statistics:
Client: ExxonMobil, Singapore
Site Attendance: 5 months
Safety: 100%
A truly world class laser scan in size,
duration, and accuracy. WLSL delivered
the true existing condition of the site to the
desktops of the design teams based in the
UK and in India. In addition, the data was
used directly in the existing design
software, PDS, as a fit-for-purpose
deliverable.
3D Laser Scan to Traditional Drawings
Warner Land surveys has significant experience in
providing our clients with end to end as-built data that
enables clients to study, plan and design.
Using our 3D laser scanner technology we are able to
capture the full external or internal detail of any boat
and any size. The 3D information, which we call a
point cloud, can then be used to create a section
through the boat at any point. Our team of skilled
computer aided design staff then use these sections
to create traditional drawings that meet our cus-
tomer’s specifications.
Objectives
Provide fast, precise, reliable and cost effective
method for creating as-built drawings or models.
Benefits
Scan data closely replicates the real world status of
any object.
Image top right - 3D view of laser scanned boat
Image middle right - Rectified starboard view of scanned
boat
Image lower right - Traditional lines drawing created from
3D laser scan data
If you have a boat that you would like scanned for any rea-
son and can supply photos then we will provide a cost for
carrying out the work.
Contact
Matt Young - CAD Manager
matty@warnerlandsurveys.com
Selected Past Projects (2000-2014)
ESSO, Fawley 2000 Dimensional surveys for FCCU
ELF, Milford Haven, S Wales 2000 Dimensional surveys for FCCU
ELF, Milford Haven, S Wales 2001 FCCU Revamp & PRT Alignment
ExxonMobil, Fawley 2001 FCCU Major Revamp Project
Shell Pernis, Rotterdam 2002 FCCU Major Re-Vamp Project
BP, Hull 2003 Reactor Hot Condition Survey
BP, Coryton 2003 Vessel Replacement & Shutdown
Shell, Stanlow 2003 Shop Wash Vessels, 6 vessel replacement & clash
Conoco Phillips, Humberside 2003 K601 Calciner Alignment
GSK, Dartford 2003 Full Internal Building Scan for new plant installation
Shell, UK 2003 SRU Ducts
Slough, Heat & Power 2003 Bellows Alignment
BP, Coryton 2004 New Reactor Fabrication Checks & Installation
ExxonMobil, Fawley 2004 New Mogas Project
Lindsey Oil Refinery, Immingham 2004 New Regen Head
Bahrain Petroleum Company 2004 FCCU Disinvestment study
Total Fina Antwerp 2005 FCCU Turnaround
Reliance India 2005 FCCU Revamp Turnaround
Nerefco Holland 2005 Scanning & Modeling FFC Areas
Shell Pernis Rotterdam 2005 Pre FCCU Shutdown works
Conoco Phillips, Humberside 2005 Calciner Cooler RC6601 Revamp
ChevronTexaco, Pembroke 2005 Utility Line, Flare Line, Transfer Line Projects
ExxonMobil, Fawley 2005 New Regen Head – Turnaround and clash study
Saudi Chevron Phillips 2005 Plant Scan and critical interface modelling
Bahrain Petroleum Company 2005 FCCU Riser disinvestment and replacement
Saudi Arabian Fertilizer Company 2005 Scan and equipment modelling
GlaxoSmithKline, Stevenage 2006 Pilot Plan Expansion Project
ExxonMobil, Fawley 2006 Distillation Upgrade Turnaround Scan and Model
Tengiz Chevroil, Kazakhstan 2006 Trains 1, 3, and 5 Laser Scan
Chevron, Pembroke 2006 1-C-1 Turnaround
Shell, Stanlow Mitsui 2006 Shutdown and Pre-shutdown works
Corus BOS, UK 2006 Vessel Cone Change-Out No.1 for Colt Industries
Conoco Humber Power Station, UK 2006 Survey and Laser Scan for Black & Veach
Huntsman Polyurethanes, UK 2007 Project Vanguard Laser Scanning
Selected Past Projects (cont’d)
Chevron USA, El Segundo 2007 Coker Turnaround
Reliance, India 2007 FCCU Rx Cat Mxr Chamber & Standpipes
ExxonMobil Chemical, Singapore 2007-8 Parallel Train Laser Scan
Statoil, Norway 2007-8 Regenerator Head Replacement
Reliance Jamnagar, India 2007-8 FCCU Rx Cat Mixer Chamber & Standpipes
ExxonMobil, Fawley 2008 Cat Slurry Line & Exchangers Laser Scan
Chevron, Pembroke 2008 FCCU Turnaround Services
ExxonMobil Chemical, Singapore 2008 3D CAD Modelling
Isle of Grain LNG Facility, UK 2008 Tank Calibration for CB&I
Chevron, UK 2008 September Turnaround Surveys
Murco Milford Haven, UK 2008 Crude Unit Revamp Laser Scan for M W Kellogg
BP, North Sea, UK 2008 HOD Model for MODS Management
BAPCO, Bahrain 2009 FCCU Shutdown Work for MCSC
ExxonMobil Chemical, Fawley 2009 Dimensional & Laser Scan of Polymers Building
Conoco Phillips, Humberside 2009 Heater Improvement Turnaround
Loesche, Didcot, UK 2009 Unit 3 Classifier Laser Scan and Model
ExxonMobil Chemical, Fawley 2009 PACE Laser Scan and Modelling
Loesche, Taiwan 2009 Ho-Ping Power Station Laser Scan and Model
Murco Milford Haven UK 2009 Survey of North Unit Furnaces
Conoco Phillips, Humberside 2009 Tank Survey
Sulzer Chemtech UK 2009 Vessel Dimensional Survey for Fabrication
Loesche, Netherlands 2009 Dimensional Survey of Mill Flange, Amsterdam
Murco Milford Haven UK 2010 Mex 2010 Turnaround Works
ExxonMobil Chemical, Fawley 2010 EM Project 3415 Scanning of Overhead Duct, Block 32
Conoco Phillips, Humberside 2010 FCC Turnaround
Tengizchevroil LLP 2010 Sour Gas Injection (SGI) Compressors, Kazakhstan
Loesche Energy Systems 2010 Orot Rabin & Ruterberg Power Stations, Israel
Shell Pernis, Rotterdam 2010 CCR2 Replacement Pipe Project T/A
Reliance Industries 2011 Jamnagar FCC Turnaround, India
Loesche Energy Systems 2011 Big Sandy Power Station, Classifier Survey, USA
SABIC Wilton Site 2011 Olefins 4 Improvement Project
Chevron, Pembroke Refinery 2011 Pre-Turnaround Surveys
Reliance Industries 2011 Hot Condition Surveys
Chevron, Pembroke Refinery 2011 Flare Drum Replacement
ConocoPhillips, Immingham 2011 Heater Surveys & Shutdown
ConocoPhillips, Immingham 2012 X3444A & B Exchanger Survey
ExxonMobil Chemical, Fawley 2012 3451 FCCU Project
ConocoPhillips, Immingham 2012 Heater H103 Nozzle Alignment Survey
ConocoPhillips, Immingham 2012 Coke Drums D5161/2 Dimensional Checks
EPAX, Seal Sands, Teeside 2012 Pharma Project HALO
ConocoPhillips, Immingham 2012 X4351 & X393 Exchangers Survey
ConocoPhillips, Immingham 2012 Coke Drum Monit of units D5161 and D5162
Petroplus Refining and Marketing Ltd 2012 E-33-01 Replacement Heat Exchanger Survey
SABIC-Europe, Wilton 2012 LDPE Compressor C-150 Survey
ExxonMobil Chemical, Fawley 2012 CAT Turnaround
Valero, Pembroke 2012 Laser Scan Survey of Column 04 - F - 109
Phillips 66, Immingham 2012 T814 Tank Survey
ExxonMobil Chemical, Fawley 2012 Flare 4 Verticality Check
Star Petroleum, Thailand 2012 RFCCU Revamp
Valero, Milford Haven 2012 PRT Line Survey
Murco, Milford Haven 2012 Site Survey Works
Total, Antwerp 2012 CO Duct Unit 33
Essar, Stanlow 2013 FCC Shutdown
Valero, Pembroke 2013 UK Centralised Ethanol Blending Project
SAMREF, Saudi Arabia 2013 FCC Turnaround
ConocoPhillips, Theddlethorpe 2013 Theddlethorpe Gas Terminal Laser Scanning
FWEL / Air Products, Teeside 2013 Tees Valley Energy from Waste Project
Star Petroleum, Thailand 2014 RFCCU Shutdown
Phillips 66, Immingham 2014 Site Installation of PAU’s
Essar, Stanlow 2014 Platformer 3 Convection Bank Replacement
Valero, Pembroke 2014 PM04 and CAT 5 Turnaround

More Related Content

What's hot

Pro sim nuclear offerings engineering design-siesmic-qualification
Pro sim nuclear offerings engineering design-siesmic-qualificationPro sim nuclear offerings engineering design-siesmic-qualification
Pro sim nuclear offerings engineering design-siesmic-qualification
ProSIM R & D Pvt. Ltd.
 
Resume - Tarun Sharma - Pipe stress engineer
Resume - Tarun Sharma - Pipe stress engineerResume - Tarun Sharma - Pipe stress engineer
Resume - Tarun Sharma - Pipe stress engineerTarun Sharna
 
Sr Commi Instrument Technician
Sr Commi Instrument TechnicianSr Commi Instrument Technician
Sr Commi Instrument Technicianchandrabhushan rao
 
Instrument Technician CV
Instrument Technician CVInstrument Technician CV
Instrument Technician CV
Manoj Kumar Yadav
 
Seismic qualification of equipment by testing-Bhavsar
Seismic qualification of equipment by testing-Bhavsar Seismic qualification of equipment by testing-Bhavsar
Seismic qualification of equipment by testing-Bhavsar
ProSIM R & D Pvt. Ltd.
 
ProSIM engineering consultancy offerings to nuclear power sector
ProSIM engineering consultancy offerings to nuclear power sectorProSIM engineering consultancy offerings to nuclear power sector
ProSIM engineering consultancy offerings to nuclear power sector
ProSIM R & D Pvt. Ltd.
 
1 CV for Sr instrument technician in 8 years exp
1 CV for Sr instrument technician in 8 years exp1 CV for Sr instrument technician in 8 years exp
1 CV for Sr instrument technician in 8 years expParthsarathy vijayan
 
Siesmic Evaluation for Structural Integrity Assessment of Nuclear Power Plants
Siesmic Evaluation for Structural Integrity Assessment of Nuclear Power PlantsSiesmic Evaluation for Structural Integrity Assessment of Nuclear Power Plants
Siesmic Evaluation for Structural Integrity Assessment of Nuclear Power Plants
ProSIM R & D Pvt. Ltd.
 
QC INSPECTOR E&I
QC INSPECTOR E&IQC INSPECTOR E&I
QC INSPECTOR E&INASIM NEZAM
 
JEYARAJ CV QA-QC Inspector(E &I)
JEYARAJ CV QA-QC Inspector(E &I)JEYARAJ CV QA-QC Inspector(E &I)
JEYARAJ CV QA-QC Inspector(E &I)jeyaraj selvaraj
 
Shahbaz Qasim Instrument Technician_Foreman_Supervisor_ Trainer
Shahbaz Qasim Instrument Technician_Foreman_Supervisor_ TrainerShahbaz Qasim Instrument Technician_Foreman_Supervisor_ Trainer
Shahbaz Qasim Instrument Technician_Foreman_Supervisor_ TrainerShahbaz Qasim
 
resume_2015_11_19_11_22_24_986
resume_2015_11_19_11_22_24_986resume_2015_11_19_11_22_24_986
resume_2015_11_19_11_22_24_986sheik syedali
 
Stress Analysis Service Provider - Conserve Solution
Stress Analysis Service Provider - Conserve SolutionStress Analysis Service Provider - Conserve Solution
Stress Analysis Service Provider - Conserve Solution
Conserve
 
Resume 5 13 16 months
Resume 5 13 16 monthsResume 5 13 16 months
Resume 5 13 16 months
Bernhard Stonas
 
Resume -Abdul Alim Dewan -2017
Resume -Abdul Alim Dewan -2017Resume -Abdul Alim Dewan -2017
Resume -Abdul Alim Dewan -2017Abdul Alim Dewan
 
Special Seismic Certification OSHPD
Special Seismic Certification OSHPDSpecial Seismic Certification OSHPD
Special Seismic Certification OSHPD
michaeljmack
 

What's hot (19)

Pro sim nuclear offerings engineering design-siesmic-qualification
Pro sim nuclear offerings engineering design-siesmic-qualificationPro sim nuclear offerings engineering design-siesmic-qualification
Pro sim nuclear offerings engineering design-siesmic-qualification
 
Resume - Tarun Sharma - Pipe stress engineer
Resume - Tarun Sharma - Pipe stress engineerResume - Tarun Sharma - Pipe stress engineer
Resume - Tarun Sharma - Pipe stress engineer
 
Sr Commi Instrument Technician
Sr Commi Instrument TechnicianSr Commi Instrument Technician
Sr Commi Instrument Technician
 
Instrument Technician CV
Instrument Technician CVInstrument Technician CV
Instrument Technician CV
 
Seismic qualification of equipment by testing-Bhavsar
Seismic qualification of equipment by testing-Bhavsar Seismic qualification of equipment by testing-Bhavsar
Seismic qualification of equipment by testing-Bhavsar
 
160kV 35um spot
160kV 35um spot160kV 35um spot
160kV 35um spot
 
ProSIM engineering consultancy offerings to nuclear power sector
ProSIM engineering consultancy offerings to nuclear power sectorProSIM engineering consultancy offerings to nuclear power sector
ProSIM engineering consultancy offerings to nuclear power sector
 
1 CV for Sr instrument technician in 8 years exp
1 CV for Sr instrument technician in 8 years exp1 CV for Sr instrument technician in 8 years exp
1 CV for Sr instrument technician in 8 years exp
 
Siesmic Evaluation for Structural Integrity Assessment of Nuclear Power Plants
Siesmic Evaluation for Structural Integrity Assessment of Nuclear Power PlantsSiesmic Evaluation for Structural Integrity Assessment of Nuclear Power Plants
Siesmic Evaluation for Structural Integrity Assessment of Nuclear Power Plants
 
QC INSPECTOR E&I
QC INSPECTOR E&IQC INSPECTOR E&I
QC INSPECTOR E&I
 
Brij mohan cv
Brij mohan  cvBrij mohan  cv
Brij mohan cv
 
Resume 2016 june
Resume 2016 juneResume 2016 june
Resume 2016 june
 
JEYARAJ CV QA-QC Inspector(E &I)
JEYARAJ CV QA-QC Inspector(E &I)JEYARAJ CV QA-QC Inspector(E &I)
JEYARAJ CV QA-QC Inspector(E &I)
 
Shahbaz Qasim Instrument Technician_Foreman_Supervisor_ Trainer
Shahbaz Qasim Instrument Technician_Foreman_Supervisor_ TrainerShahbaz Qasim Instrument Technician_Foreman_Supervisor_ Trainer
Shahbaz Qasim Instrument Technician_Foreman_Supervisor_ Trainer
 
resume_2015_11_19_11_22_24_986
resume_2015_11_19_11_22_24_986resume_2015_11_19_11_22_24_986
resume_2015_11_19_11_22_24_986
 
Stress Analysis Service Provider - Conserve Solution
Stress Analysis Service Provider - Conserve SolutionStress Analysis Service Provider - Conserve Solution
Stress Analysis Service Provider - Conserve Solution
 
Resume 5 13 16 months
Resume 5 13 16 monthsResume 5 13 16 months
Resume 5 13 16 months
 
Resume -Abdul Alim Dewan -2017
Resume -Abdul Alim Dewan -2017Resume -Abdul Alim Dewan -2017
Resume -Abdul Alim Dewan -2017
 
Special Seismic Certification OSHPD
Special Seismic Certification OSHPDSpecial Seismic Certification OSHPD
Special Seismic Certification OSHPD
 

Viewers also liked

TEAMGROUP-Consulting Engineering & Management _Global Recruitment
TEAMGROUP-Consulting Engineering & Management _Global  RecruitmentTEAMGROUP-Consulting Engineering & Management _Global  Recruitment
TEAMGROUP-Consulting Engineering & Management _Global Recruitment
TEAM Consulting Engineering and Management
 
Zinavo technologies services
Zinavo technologies servicesZinavo technologies services
Zinavo technologies services
karthikzinavo
 
SWR Brochure v1.5.1_small
SWR Brochure v1.5.1_smallSWR Brochure v1.5.1_small
SWR Brochure v1.5.1_smallJon Frosdick
 
TEAMGroup Of Companies Brochure
TEAMGroup Of Companies BrochureTEAMGroup Of Companies Brochure
TEAMGroup Of Companies Brochure
TEAM Group of Companies
 
UEB Design Profile
UEB Design ProfileUEB Design Profile
UEB Design Profile
Mohamad Akmal
 
Pisani designs Brighton Interior Design Portfolio
Pisani designs Brighton Interior Design Portfolio Pisani designs Brighton Interior Design Portfolio
Pisani designs Brighton Interior Design Portfolio
Pisani Designs
 
Interior Design Portfolio by Vanessa DeKoekkoek
Interior Design Portfolio by Vanessa DeKoekkoekInterior Design Portfolio by Vanessa DeKoekkoek
Interior Design Portfolio by Vanessa DeKoekkoek
Vanessa DeKoekkoek
 
Interactive Bees: Website Design and Development Company Portfolio Delhi India
Interactive Bees: Website Design and Development Company Portfolio Delhi IndiaInteractive Bees: Website Design and Development Company Portfolio Delhi India
Interactive Bees: Website Design and Development Company Portfolio Delhi India
Interactive Bees
 
The Future Of Work & The Work Of The Future
The Future Of Work & The Work Of The FutureThe Future Of Work & The Work Of The Future
The Future Of Work & The Work Of The Future
Arturo Pelayo
 
SEO: Getting Personal
SEO: Getting PersonalSEO: Getting Personal
SEO: Getting Personal
Kirsty Hulse
 
Succession “Losers”: What Happens to Executives Passed Over for the CEO Job?
Succession “Losers”: What Happens to Executives Passed Over for the CEO Job? Succession “Losers”: What Happens to Executives Passed Over for the CEO Job?
Succession “Losers”: What Happens to Executives Passed Over for the CEO Job?
Stanford GSB Corporate Governance Research Initiative
 

Viewers also liked (13)

TEAMGROUP-Consulting Engineering & Management _Global Recruitment
TEAMGROUP-Consulting Engineering & Management _Global  RecruitmentTEAMGROUP-Consulting Engineering & Management _Global  Recruitment
TEAMGROUP-Consulting Engineering & Management _Global Recruitment
 
Zinavo technologies services
Zinavo technologies servicesZinavo technologies services
Zinavo technologies services
 
SWR Brochure v1.5.1_small
SWR Brochure v1.5.1_smallSWR Brochure v1.5.1_small
SWR Brochure v1.5.1_small
 
TEAMGroup Of Companies Brochure
TEAMGroup Of Companies BrochureTEAMGroup Of Companies Brochure
TEAMGroup Of Companies Brochure
 
UEB Design Profile
UEB Design ProfileUEB Design Profile
UEB Design Profile
 
Interior Design portfolio
Interior Design portfolioInterior Design portfolio
Interior Design portfolio
 
Pisani designs Brighton Interior Design Portfolio
Pisani designs Brighton Interior Design Portfolio Pisani designs Brighton Interior Design Portfolio
Pisani designs Brighton Interior Design Portfolio
 
DESIGN SPACE PROFILE
DESIGN SPACE PROFILEDESIGN SPACE PROFILE
DESIGN SPACE PROFILE
 
Interior Design Portfolio by Vanessa DeKoekkoek
Interior Design Portfolio by Vanessa DeKoekkoekInterior Design Portfolio by Vanessa DeKoekkoek
Interior Design Portfolio by Vanessa DeKoekkoek
 
Interactive Bees: Website Design and Development Company Portfolio Delhi India
Interactive Bees: Website Design and Development Company Portfolio Delhi IndiaInteractive Bees: Website Design and Development Company Portfolio Delhi India
Interactive Bees: Website Design and Development Company Portfolio Delhi India
 
The Future Of Work & The Work Of The Future
The Future Of Work & The Work Of The FutureThe Future Of Work & The Work Of The Future
The Future Of Work & The Work Of The Future
 
SEO: Getting Personal
SEO: Getting PersonalSEO: Getting Personal
SEO: Getting Personal
 
Succession “Losers”: What Happens to Executives Passed Over for the CEO Job?
Succession “Losers”: What Happens to Executives Passed Over for the CEO Job? Succession “Losers”: What Happens to Executives Passed Over for the CEO Job?
Succession “Losers”: What Happens to Executives Passed Over for the CEO Job?
 

Similar to ind brochure

KinetIQ Solutions Capability Statement
KinetIQ Solutions Capability StatementKinetIQ Solutions Capability Statement
KinetIQ Solutions Capability StatementRay Salmons
 
GE Inspection: Industrial Process Control with Computed Tomography (CT)
GE Inspection: Industrial Process Control with Computed Tomography (CT)GE Inspection: Industrial Process Control with Computed Tomography (CT)
GE Inspection: Industrial Process Control with Computed Tomography (CT)
GE Sensing & Inspection Technologies GmbH
 
PVH_CorpPresentation_Nov_v1
PVH_CorpPresentation_Nov_v1PVH_CorpPresentation_Nov_v1
PVH_CorpPresentation_Nov_v1Gregory Lukens
 
Project Proposal for Predictive Maintenance Power Plant
Project Proposal for Predictive Maintenance Power PlantProject Proposal for Predictive Maintenance Power Plant
Project Proposal for Predictive Maintenance Power PlantFerdous Kabir
 
Proserv Company Overview
Proserv Company OverviewProserv Company Overview
Proserv Company Overview
Caroline Merson
 
Full brochure 2010 cbc
Full brochure 2010 cbcFull brochure 2010 cbc
Full brochure 2010 cbc
Helen Shakallis
 
Wuderlich Malec Engineering - Modular Construction
Wuderlich Malec Engineering - Modular ConstructionWuderlich Malec Engineering - Modular Construction
Wuderlich Malec Engineering - Modular Construction
Joel Gil
 
Agr Field Operations Pipeline Inspection
Agr Field Operations Pipeline InspectionAgr Field Operations Pipeline Inspection
Agr Field Operations Pipeline Inspection
jsthetford
 
Wood Group ODL Dimensional Control
Wood Group ODL Dimensional ControlWood Group ODL Dimensional Control
Wood Group ODL Dimensional ControlStewart Buchanan
 
CSP Services Optimizing Solar Power-1510
CSP Services Optimizing Solar Power-1510CSP Services Optimizing Solar Power-1510
CSP Services Optimizing Solar Power-1510
Klaus Pottler
 
Resume - Jason Lewis
Resume - Jason LewisResume - Jason Lewis
Resume - Jason LewisJason Lewis
 
Nidec asi capability overview for oil&gas applications
Nidec asi capability overview for oil&gas applicationsNidec asi capability overview for oil&gas applications
Nidec asi capability overview for oil&gas applications
Nidec Corporation
 
Intergraph ICAS tools through Ingenious
Intergraph ICAS tools through IngeniousIntergraph ICAS tools through Ingenious
Intergraph ICAS tools through Ingenious
Gautam Vadnere
 
Thesis_presentation1
Thesis_presentation1Thesis_presentation1
Thesis_presentation1Bhushan Velis
 
Case Study: Modular Distillation System to Recover Spent Solvents
Case Study: Modular Distillation System to Recover Spent SolventsCase Study: Modular Distillation System to Recover Spent Solvents
Case Study: Modular Distillation System to Recover Spent Solvents
Koch Modular Process Systems, LLC.
 
EOS client, Startup Vetoflow, using DMLS to produce probes for measuring spee...
EOS client, Startup Vetoflow, using DMLS to produce probes for measuring spee...EOS client, Startup Vetoflow, using DMLS to produce probes for measuring spee...
EOS client, Startup Vetoflow, using DMLS to produce probes for measuring spee...
Machine Tool Systems Inc.
 
Dynamic pile testing
Dynamic pile testingDynamic pile testing
Dynamic pile testingSravan Muguda
 
instrument engineer shuaibah power plant cems turbine
instrument engineer shuaibah power plant cems turbineinstrument engineer shuaibah power plant cems turbine
instrument engineer shuaibah power plant cems turbine
KsPuri
 

Similar to ind brochure (20)

KinetIQ Solutions Capability Statement
KinetIQ Solutions Capability StatementKinetIQ Solutions Capability Statement
KinetIQ Solutions Capability Statement
 
GE Inspection: Industrial Process Control with Computed Tomography (CT)
GE Inspection: Industrial Process Control with Computed Tomography (CT)GE Inspection: Industrial Process Control with Computed Tomography (CT)
GE Inspection: Industrial Process Control with Computed Tomography (CT)
 
PVH_CorpPresentation_Nov_v1
PVH_CorpPresentation_Nov_v1PVH_CorpPresentation_Nov_v1
PVH_CorpPresentation_Nov_v1
 
Project Proposal for Predictive Maintenance Power Plant
Project Proposal for Predictive Maintenance Power PlantProject Proposal for Predictive Maintenance Power Plant
Project Proposal for Predictive Maintenance Power Plant
 
CaseStudy_OnLine_Design
CaseStudy_OnLine_DesignCaseStudy_OnLine_Design
CaseStudy_OnLine_Design
 
Proserv Company Overview
Proserv Company OverviewProserv Company Overview
Proserv Company Overview
 
Full brochure 2010 cbc
Full brochure 2010 cbcFull brochure 2010 cbc
Full brochure 2010 cbc
 
Wuderlich Malec Engineering - Modular Construction
Wuderlich Malec Engineering - Modular ConstructionWuderlich Malec Engineering - Modular Construction
Wuderlich Malec Engineering - Modular Construction
 
Agr Field Operations Pipeline Inspection
Agr Field Operations Pipeline InspectionAgr Field Operations Pipeline Inspection
Agr Field Operations Pipeline Inspection
 
Wood Group ODL Dimensional Control
Wood Group ODL Dimensional ControlWood Group ODL Dimensional Control
Wood Group ODL Dimensional Control
 
CSP Services Optimizing Solar Power-1510
CSP Services Optimizing Solar Power-1510CSP Services Optimizing Solar Power-1510
CSP Services Optimizing Solar Power-1510
 
Resume - Jason Lewis
Resume - Jason LewisResume - Jason Lewis
Resume - Jason Lewis
 
Nidec asi capability overview for oil&gas applications
Nidec asi capability overview for oil&gas applicationsNidec asi capability overview for oil&gas applications
Nidec asi capability overview for oil&gas applications
 
CV
CVCV
CV
 
Intergraph ICAS tools through Ingenious
Intergraph ICAS tools through IngeniousIntergraph ICAS tools through Ingenious
Intergraph ICAS tools through Ingenious
 
Thesis_presentation1
Thesis_presentation1Thesis_presentation1
Thesis_presentation1
 
Case Study: Modular Distillation System to Recover Spent Solvents
Case Study: Modular Distillation System to Recover Spent SolventsCase Study: Modular Distillation System to Recover Spent Solvents
Case Study: Modular Distillation System to Recover Spent Solvents
 
EOS client, Startup Vetoflow, using DMLS to produce probes for measuring spee...
EOS client, Startup Vetoflow, using DMLS to produce probes for measuring spee...EOS client, Startup Vetoflow, using DMLS to produce probes for measuring spee...
EOS client, Startup Vetoflow, using DMLS to produce probes for measuring spee...
 
Dynamic pile testing
Dynamic pile testingDynamic pile testing
Dynamic pile testing
 
instrument engineer shuaibah power plant cems turbine
instrument engineer shuaibah power plant cems turbineinstrument engineer shuaibah power plant cems turbine
instrument engineer shuaibah power plant cems turbine
 

ind brochure

  • 1. Industrial Measurement Division Warner Land Surveys Ltd have been carrying out industrial measurement and critical interface dimensional control works for major refinery shutdowns, both nationally and internationally, for over 18 years. During that period, we have helped engineers replace most items of process plant, all on a first time lift and fit basis. We take great pride in providing dimensional solutions that are fit for purpose for the many complex engineering challenges encountered in the refinery environment. Our extensive experience allows us to understand the accuracy requirements and provide precise dimensions without interrupting process operations. Divisional Manager: John Seaman johns@warnerlandsurveys.com +44 (0) 118 930 3314
  • 2. Industry Leading Solutions WLSL Industrial Measurement: Distinguished by our depth and breadth of industry knowledge developed from undertaking numerous projects, Warner Industrial Measurement brings the accumulated intellectual capital that enables our teams to assess information and quickly advise project stakeholders of the impact of technical issues. A key part of this skill is the capability to communicate the findings in a simple and concise manner. Vast experience in the process industries has allowed WLSL to develop unique methodologies which means we provide solutions that are subject to rigorous analysis to ensure that we meet the client’s budget, time and operational constraints. Dimensional Control Methodology Summary: WLSL uses the most up to date Sokkia MONMOS coordinate system (Net1200 plus 3-DIM Controller Software). This equipment is a first-order three dimensional measurement system which allows operators to calculate precision coordinates and elevations in real time. The dimensional accuracy of the instrumentation is 1” vertical collimation accuracy, 1” horizontal angle accuracy and 0.8mm +2ppm @150m distance accuracy. We can therefore report spatial dimensions to 1mm accuracy. WLSL will first establish a local network of control points surrounding the unit to be surveyed. We will then work from these control points to locate all details and features to a positional accuracy of 1mm using auditable measurement techniques. To reach the required accuracies for precision survey WLSL methods involve temporarily positioning reflective targets in the vicinity of the areas of interest. These measurements can be applied to position, in real-time, any object inside the controlled space or monitor movement. High-Order Laser Scanning Methodology Summary: WLSL uses Leica dual-axis compensated time of flight laser surveying instrumentation to capture fit for purpose data sets and digital images. Our scanning methodology avoids the use of point-to-point registrations and will rely on coincident and geo-referenced target registration. The control network is created using the industrial measurement techniques described above and supported by conventional surveying methods from the whole to the part. This methodology allows WLSL to capture data project-wide at the upper limit of the laser scanner precision capabilities, which has a single measurement positional precision of 6mm, while maintaining an over-all data accuracy of 1mm. At the same time the scanning is occurring, an industrial surveying instrument is set up nearby by another operator. The backbone of the surveying process is the location of a network of 1mm accurate scanning targets throughout the area to be scanned as mentioned above. This surveying accuracy allows us to rely on geo-referenced targets to register multiple point-clouds with auditable surveying closure that eliminates cumulative errors. No job or client is alike: For your next project, we will be happy to assess your requirements and provide a full and detailed methodology fit for purpose for your needs.
  • 3. Dimensional Control OBJECTIVES Reduce turnaround duration Provide complete existing condition information Achieve design geometry Avoid site “re-work” BENEFITS Reduced shutdown time Improved process performance Improved plant longevity FREQUENTLY REQUESTED TASKS Reactor/regenerator replacements Ovality Surveys Tower installations Setting out cut lines Cyclone replacements Bolt orientation Expansion Joint Surveys Precise machine base levelling 3D dimensional monitoring Plant alignment Steel installations Fin fan installations Kiln Alignment We accomplish our objectives by observing the following procedures: Survey critical interface areas of structure Create a CAD model of existing structure Survey newly fabricated components Merge new item surveys into existing plant CAD model Report fit up potential and set out cut lines Oversee site installation Survey as-built
  • 4. PROJECT EXAMPLE – TURNAROUND SERVICES Project Statistics: Client: Chevron Site Attendance: 5 weeks Safety: 100% OVERALL PROJECT This was a major turnaround project which involved the refit of vessels in the FCCU complete with exchanger change-outs, riser replacements, man-way installations, and vessel penetrations, among many other detailed tasks. Some of the key jobs are outlined below, along with examples showing survey reports. RISER REPLACEMENT For this critical component, WLSL completed precise measurements for verticality, bolt orientation, fabrication, weld-preps, and landing position. MANYWAY REPLACEMENT A last minute addition to the scope of works, there was no design information to this many- way which had been a field change during a previous turnaround. WLSL provided critical geometry and set-out, as well as fabrication checks, to ensure a first time fit. EXCHANGER SURVEYS WLSL first verified the removed bundles against the newly fabricated bundles. After surveying the interior of the shell, it was found that deformation around the nozzles had occurred and this would not allow the new bundle to enter smoothly because of a design change. WLSL provided data so the bundles could be modified by 3mm to ensure a smooth fit. RESULT WLSL helped save time during the turnaround by providing critical geometry information to high accuracy, enabling the engineers to make the right modifications before the new kit was offered into place.
  • 5.
  • 6. PROJECT EXAMPLE - REGENERATOR SURVEYS Project Statistics: Client: Statoil Site attendance: 3 weeks Safety: 100% OVERALL PROJECT The project involved the installation of a major new regenerator, associated infrastructure, and additional piping. Critical dimensions needed to be ascertained for proposed cut-lines, manufacturing of new Overhead Line and analysis of regenerator cone section. OVALITY In the top example, the existing weld and reference lines at the proposed cut were surveyed using our precision survey methods. The report shown is the existing condition ovality that must be matched correctly by the new fabrication of the regenerator ahead. EXISTING CONE The same methods were used to precisely survey and then model the existing cone section of the regenerator as shown in the second example. This report details the existing condition of the complex shape. OVERALL EXISTING CONDITION To avoid clash and provide complete tie-in data for the surrounding pipe-work, very accurate 3D ‘As Built Data’ of existing plant were supplied. This enabled clash free design of all integral components. RESULT WLSL have provided an integrated solution to the above problem by combining; high accuracy dimensional control, First Time Fit Critical Interface & Overall plant modelling.
  • 7.
  • 8.
  • 9. TYPICAL EXAMPLES MONITORING, ALIGNMENT and DIMENSIONAL SERVICES The following examples show some of the complex situations where WLSL have provided key real-world geometry for design. MONITORING Monitoring of operational plant over set periods can provide engineers with a real world glimpse of the dynamics occurring on site. In the example shown, WLSL has monitored PRT at all significant movement points for a number of years. This process can also be extended to gantry cranes, vessel deformation, and operational changes, even in real-time EXISTING CONDITION In many cases, plant has been fit-to purpose using field welds and no as-built information is available. In today’s world of material upgrades, fabrication must be done off-site. WLSL can bring the geometry back to the engineer from any location, including this wye piece cross-over in the FCCU. ROTARY KILN ALIGNMENT Machine alignment of rotary kilns represents one of the most difficult challenges in geometry verification. WLSL has a history of providing this critical geometry for alignment. The kilns we monitor in the UK are described as “dialled-in” with fewer hot-spots and less maintenance as all others in operation by our clients. RESULTS WLSL can provide a dimensional solution for nearly any complex geometry found in the refinery environment. More importantly, our experience allows us to ensure that the reports are fit-to-purpose and the accuracy is acceptable for design and fabrication.
  • 10. PROJECT EXAMPLE – DIMENSIONAL CONTROL RELIANCE JAMNAGAR The Reliance Jamnagar Refinery has:  The world’s largest FCCU  The world’s largest Coker  The world’s largest Aromatis complex  India’s largest Sulphur Recovery complex  India’s largest Petroleum Terminal Warner Land Surveys Ltd were commissioned to control the fabrication & installation of the highly complex “Cone to Cone” critical interface on the existing Reactor. The new cone standpipe was surveyed in the fabrication shop in South Korea. The exact shape of the “as built” new cone section was set out to 1mm accuracy on the existing reactor cone section. The cut was carried out in accordance with Warner Land Surveys cut lines and the new cone section was installed. This was achieved on a “First time lift and fit basis”.
  • 11. PROJECT EXAMPLE – DIMENSIONAL CONTROL BAPCO - BAHRAIN Time required to achieve critical interface fit-up between new plenum and existing head: Without WLSL dimensional control = 14 Shifts With WLSL dimensional control = 2 Shifts WLSL’s contribution has helped to move the plant restart date for this turnaround further forward by days against the anticipated programme for this event. “We could not have done it without you..” Barry Ward, Project Manager BAPCO. Return on investment: Cost for WLSL services for the entire project was approximately 85,000 Dinars. Project completed on-time, in budget, and with 100% safety. Existing Regenerator roof precision measured. New plenum precision measured The two were then modelled to establish the required fit-up. The complex shape for the cut was then set-out and made in the lay-down yard. BENEFITS of WLSL SURVEY Reduced shutdown time, Avoidance of re-work, Improved process performance, Improved plant longevity New Plenum to existing head - Cut line profile
  • 12.
  • 13. PROJECT EXAMPLE – LASER SCANNING & DIMENSIONAL CONTROL HO-PING POWER STATION, TAIWAN Existing condition survey of four classifier units providing a complete ‘as-constructed’ solution. Prior to WLSL involvement, dimensions were collected by hand. With WLSL methodology a rigorous data set was supplied in a fraction of the time. WLSL’s contribution has helped Loesche Energy to develop a global standard on the services they offer. Each of the four classifier units were laser scanned along with the site environment during operation to enable clash-checking of the new design. In conjunction with the laser scanning, high order dimensional surveys were carried out on critical interface points for positional reference, orientation and tilt. Deliverables: A complete environment 3D model created from scan data, with interfaces modelled and confirmed from dimensional survey. Dimensional ‘fit-up’ reports in plan and profile for each unit from the precise survey. In addition, the point-cloud data was made available to Loesche Energy using web- enabled free viewer software for assessment. BENEFITS of WLSL SURVEY  Reduced shutdown time  Avoidance of re-work,  Improved process performance  Improved plant longevity
  • 14. RATCLIFF POWER STATION, UK A survey was required of the boiler dead space above the boiler while the unit was shut down. A 3D model was created for later use to assist with design and replace- ment works. It took 4 days on site using a Leica Phased base scanner, completing 160 scans to capture the required area. PROJECT EXAMPLE – LASER SCANNING Leica Tru-View: Leica Tru-views were provided as an easy ref- erence tool to view the data. In addition, the point-cloud data was made available to the end client using free viewer software for their own assessment. Deliverables: A complete environment 3D model created from scan data, with all interfaces modelled. The model consisted of 36500 individual ele- ments.
  • 15. High Order Laser Scanning Warner Land Surveys Limited has significant experience in providing clients with end to end as-built data solutions. We can provide as-built data that enables clients and contractors to study, plan, and design for retrofits, expansions, and refurbishments without necessarily needing to visit the site. Besides accurate geometry models we can also provide data directly into any AutoCAD or MicroStation based system without the need for purchasing new and expensive software. Intelligence can be achieved in a number of ways including the use of our in-house expertise to mine intelligence from associated P&IDs or legacy design drawings. We have a lengthy history, as well as an excellent safety track record, of using this system in on-site petrochemical environments. OBJECTIVES Provide fast, precise, reliable, cost effective method for creating, updating and maintaining models, drawings, and data Enable designers to work from true existing condition in their native design software BENEFITS Scan data closely replicates the real world status of an asset 3D data modelling facilitates a central management philosophy improving data share and streamlining data maintenance The technology is now fully realised and issues of ease of use and/or costly training and software have been largely overcome Besides the ability to extract traditional documentation (e.g. engineering drawings) from “intelligent” 3D models there are many other uses resulting in high return on investment Cross departmental use is now possible. Engineering, maintenance, inspection, training, health and safety, planning, and security can all benefit from the same project Reduced costs from 75% fewer field trips, 50% fewer fit-up welds and field changes Optimised schedules by reducing data collection time 80% and revamp time due to better construction planning and reducing design time by 30% Increased quality due to 80% lower rework rates, 10% more pre-fabrication and better pipe routing plans Improved safety from exposing fewer people to hazards during data collection and reduction in field changes/hot- work
  • 16. Data Capture and Modelling – Laser Scanning Detailed Discussion and Examples Warner Land Surveys Limited (WLSL) has completed a significant number of successful projects for global clients where we provided a fast, precise, accurate, and reliable method of creating large scale 3D Laser Scan data sets. Furthermore, we have done so in a cost-effective and safe manner which resulted in industry leading fit-for-purpose deliverables. Through careful study and experimentation we have developed a scanning methodology that addresses key challenges in the refining industry. WLSL has a lengthy history, as well as a perfect safety track record, of using this system on-site in petrochemical environments. METHODS Warner Land Surveys Limited uses a range of techniques and a wealth of industrial surveying experience to ensure that the highest overall dimensional accuracy possible can be achieved using laser scanning. Each scanner on today’s market can produce a very precise scan from one position. The difficulty to ensure proper fit- up of piping and steel, however, involves ensuring accurate measurements across multiple scans. The backbone of our high-order laser scanning for process plant is to create a network of 1mm accurate positions throughout the units to be surveyed. This network is created using industrial precise measurement techniques and is supported by conventional surveying methods. This methodology allows WLSL to capture data project-wide at the upper limit of the laser scanner precision capabilities, which has a single measurement positional precision of 6mm, while maintaining an over-all data accuracy of 1mm. Our methodology and product has been audited by clients and end users and found to meet the highest possible tolerances for this type of measurement. In addition, we have provided clients with audits of other laser scan and been there to pick up the pieces when they have been wrong. Without proper surveying techniques implemented on every scan, surveying accuracy cannot be certified and our methodology directly addresses this reality. INSTRUMENTATION The precise network is accomplished by utilising a first-order three dimensional measurement system. The dimensional accuracy of the instrumentation used for this task is 1” vertical collimation accuracy, 1” horizontal angle accuracy and 0.8mm +2ppm @150m distance accuracy providing 1mm positional accuracy over-all. We also use more traditional 3” surveying instruments and prism kits in a supporting role for verification of site control across multiple blocks to increase base-line length and confirm site-control accuracy. This traditional traverse may also be verified using GPS techniques and precise levelling. For laser scanning our principal equipment for conventionally laid out units and pipe racks is the Leica C10 HDs Laser scanner. For the more dense sections of plant which cannot be captured using ToF (Time of Flight) due to access, we use the Leica HDS 6000 & 7000.
  • 17. DATA CAPTURE Every scanning target used for registration is geo- referenced from our network of site control (permanently available to the client post-project) using the same first order measurement instrumentation. This surveying accuracy allows us to rely on geo- referenced targets to register multiple point-clouds to millimetre accurate targets with surveying closure. This geo-referencing method allows us to eliminate potential accuracy degradation due to cumulative errors. We avoid point-to-point registrations unless absolutely required to complete an otherwise inaccessible or problematic area. PERSONNEL All of the equipment used in our process is operated simultaneously by teams of personnel (from two to four operators but usually a configuration of three) with one team scanning and one team coordinating control. All personnel in the division are trained in both scanning and industrial surveying techniques; our unique methodology allows them to be interchangeable, providing greater flexibility. We can therefore verify critical tie-in points using real-time dimensional control surveying while scanning. Furthermore our project leaders have a wealth of prior surveying experience in both traditional and industrial environments on refineries. WLSL’s industrial work is currently completed under the direct supervision of a US licensed professional land surveyor. PROCESSING We create real-time point cloud registrations while on-site to verify completeness of our scans. All registrations and point-cloud post- processing is accomplished using Leica Cyclone or LFM Server packages depending on the clients requirements. Geometric primary models are created in Leica Cyclone or LFM Server depending on the native deliverable requirement. LFM Modeller, or CloudWorx running in AutoCAD or Bentley Microstation is used to create models of civil and miscellaneous detail where organic shapes are necessary. DELIVERABLES All point cloud sets and final model deliverables are exported for import into any AutoCAD or Microstation based product including PDMS. The key point is that our point clouds can be opened in your existing design software using simple to learn and low-cost add-in software. There is no need for expensive new modelling software or training. WLSL now uses Leica TruView software to provide real-time review capability for clients at their offices. Multiple deliveries are often made to clients on an as-completed cycle to enable multiple work-fronts. For final deliverables model data and point clouds are provided via HDD, FTP, or DVD.
  • 18. PROJECT EXAMPLES Esso Fawley Refinery Distillation Unit Project Statistics: Client: Esso UK Site Attendance: 3 weeks Safety: 100% Scan and model of a significant section of plant containing over 15,000 modelled objects produced in Cyclone. This project represented a fast engineering solution for FEED where all work was completed with weekly deliverables to enable multiple work- fronts. The project was third party quality checked by Exxon to include laser scanning as a normal process. Huntsman Polyurethanes – Project Vanguard Project Statistics: Client: Huntsman, Wilton Site Attendance: 5 days Safety: 100% As-built survey and model for a new vessel installation which represented a unique dimensional control problem where a vertical vessel would be mounted in a 30m vertical volume. The design engineers had no existing drawings (either as-built or design) but WLSL successfully provided all surveying and modelling necessary to complete the project within a 50 day programme. ExxonMobil Chemical, Singapore – Parallel Train Project Project Statistics: Client: ExxonMobil, Singapore Site Attendance: 5 months Safety: 100% A truly world class laser scan in size, duration, and accuracy. WLSL delivered the true existing condition of the site to the desktops of the design teams based in the UK and in India. In addition, the data was used directly in the existing design software, PDS, as a fit-for-purpose deliverable.
  • 19. 3D Laser Scan to Traditional Drawings Warner Land surveys has significant experience in providing our clients with end to end as-built data that enables clients to study, plan and design. Using our 3D laser scanner technology we are able to capture the full external or internal detail of any boat and any size. The 3D information, which we call a point cloud, can then be used to create a section through the boat at any point. Our team of skilled computer aided design staff then use these sections to create traditional drawings that meet our cus- tomer’s specifications. Objectives Provide fast, precise, reliable and cost effective method for creating as-built drawings or models. Benefits Scan data closely replicates the real world status of any object. Image top right - 3D view of laser scanned boat Image middle right - Rectified starboard view of scanned boat Image lower right - Traditional lines drawing created from 3D laser scan data If you have a boat that you would like scanned for any rea- son and can supply photos then we will provide a cost for carrying out the work. Contact Matt Young - CAD Manager matty@warnerlandsurveys.com
  • 20. Selected Past Projects (2000-2014) ESSO, Fawley 2000 Dimensional surveys for FCCU ELF, Milford Haven, S Wales 2000 Dimensional surveys for FCCU ELF, Milford Haven, S Wales 2001 FCCU Revamp & PRT Alignment ExxonMobil, Fawley 2001 FCCU Major Revamp Project Shell Pernis, Rotterdam 2002 FCCU Major Re-Vamp Project BP, Hull 2003 Reactor Hot Condition Survey BP, Coryton 2003 Vessel Replacement & Shutdown Shell, Stanlow 2003 Shop Wash Vessels, 6 vessel replacement & clash Conoco Phillips, Humberside 2003 K601 Calciner Alignment GSK, Dartford 2003 Full Internal Building Scan for new plant installation Shell, UK 2003 SRU Ducts Slough, Heat & Power 2003 Bellows Alignment BP, Coryton 2004 New Reactor Fabrication Checks & Installation ExxonMobil, Fawley 2004 New Mogas Project Lindsey Oil Refinery, Immingham 2004 New Regen Head Bahrain Petroleum Company 2004 FCCU Disinvestment study Total Fina Antwerp 2005 FCCU Turnaround Reliance India 2005 FCCU Revamp Turnaround Nerefco Holland 2005 Scanning & Modeling FFC Areas Shell Pernis Rotterdam 2005 Pre FCCU Shutdown works Conoco Phillips, Humberside 2005 Calciner Cooler RC6601 Revamp ChevronTexaco, Pembroke 2005 Utility Line, Flare Line, Transfer Line Projects ExxonMobil, Fawley 2005 New Regen Head – Turnaround and clash study Saudi Chevron Phillips 2005 Plant Scan and critical interface modelling Bahrain Petroleum Company 2005 FCCU Riser disinvestment and replacement Saudi Arabian Fertilizer Company 2005 Scan and equipment modelling GlaxoSmithKline, Stevenage 2006 Pilot Plan Expansion Project ExxonMobil, Fawley 2006 Distillation Upgrade Turnaround Scan and Model Tengiz Chevroil, Kazakhstan 2006 Trains 1, 3, and 5 Laser Scan Chevron, Pembroke 2006 1-C-1 Turnaround Shell, Stanlow Mitsui 2006 Shutdown and Pre-shutdown works Corus BOS, UK 2006 Vessel Cone Change-Out No.1 for Colt Industries Conoco Humber Power Station, UK 2006 Survey and Laser Scan for Black & Veach Huntsman Polyurethanes, UK 2007 Project Vanguard Laser Scanning
  • 21. Selected Past Projects (cont’d) Chevron USA, El Segundo 2007 Coker Turnaround Reliance, India 2007 FCCU Rx Cat Mxr Chamber & Standpipes ExxonMobil Chemical, Singapore 2007-8 Parallel Train Laser Scan Statoil, Norway 2007-8 Regenerator Head Replacement Reliance Jamnagar, India 2007-8 FCCU Rx Cat Mixer Chamber & Standpipes ExxonMobil, Fawley 2008 Cat Slurry Line & Exchangers Laser Scan Chevron, Pembroke 2008 FCCU Turnaround Services ExxonMobil Chemical, Singapore 2008 3D CAD Modelling Isle of Grain LNG Facility, UK 2008 Tank Calibration for CB&I Chevron, UK 2008 September Turnaround Surveys Murco Milford Haven, UK 2008 Crude Unit Revamp Laser Scan for M W Kellogg BP, North Sea, UK 2008 HOD Model for MODS Management BAPCO, Bahrain 2009 FCCU Shutdown Work for MCSC ExxonMobil Chemical, Fawley 2009 Dimensional & Laser Scan of Polymers Building Conoco Phillips, Humberside 2009 Heater Improvement Turnaround Loesche, Didcot, UK 2009 Unit 3 Classifier Laser Scan and Model ExxonMobil Chemical, Fawley 2009 PACE Laser Scan and Modelling Loesche, Taiwan 2009 Ho-Ping Power Station Laser Scan and Model Murco Milford Haven UK 2009 Survey of North Unit Furnaces Conoco Phillips, Humberside 2009 Tank Survey Sulzer Chemtech UK 2009 Vessel Dimensional Survey for Fabrication Loesche, Netherlands 2009 Dimensional Survey of Mill Flange, Amsterdam Murco Milford Haven UK 2010 Mex 2010 Turnaround Works ExxonMobil Chemical, Fawley 2010 EM Project 3415 Scanning of Overhead Duct, Block 32 Conoco Phillips, Humberside 2010 FCC Turnaround Tengizchevroil LLP 2010 Sour Gas Injection (SGI) Compressors, Kazakhstan Loesche Energy Systems 2010 Orot Rabin & Ruterberg Power Stations, Israel Shell Pernis, Rotterdam 2010 CCR2 Replacement Pipe Project T/A Reliance Industries 2011 Jamnagar FCC Turnaround, India Loesche Energy Systems 2011 Big Sandy Power Station, Classifier Survey, USA SABIC Wilton Site 2011 Olefins 4 Improvement Project Chevron, Pembroke Refinery 2011 Pre-Turnaround Surveys Reliance Industries 2011 Hot Condition Surveys Chevron, Pembroke Refinery 2011 Flare Drum Replacement ConocoPhillips, Immingham 2011 Heater Surveys & Shutdown
  • 22. ConocoPhillips, Immingham 2012 X3444A & B Exchanger Survey ExxonMobil Chemical, Fawley 2012 3451 FCCU Project ConocoPhillips, Immingham 2012 Heater H103 Nozzle Alignment Survey ConocoPhillips, Immingham 2012 Coke Drums D5161/2 Dimensional Checks EPAX, Seal Sands, Teeside 2012 Pharma Project HALO ConocoPhillips, Immingham 2012 X4351 & X393 Exchangers Survey ConocoPhillips, Immingham 2012 Coke Drum Monit of units D5161 and D5162 Petroplus Refining and Marketing Ltd 2012 E-33-01 Replacement Heat Exchanger Survey SABIC-Europe, Wilton 2012 LDPE Compressor C-150 Survey ExxonMobil Chemical, Fawley 2012 CAT Turnaround Valero, Pembroke 2012 Laser Scan Survey of Column 04 - F - 109 Phillips 66, Immingham 2012 T814 Tank Survey ExxonMobil Chemical, Fawley 2012 Flare 4 Verticality Check Star Petroleum, Thailand 2012 RFCCU Revamp Valero, Milford Haven 2012 PRT Line Survey Murco, Milford Haven 2012 Site Survey Works Total, Antwerp 2012 CO Duct Unit 33 Essar, Stanlow 2013 FCC Shutdown Valero, Pembroke 2013 UK Centralised Ethanol Blending Project SAMREF, Saudi Arabia 2013 FCC Turnaround ConocoPhillips, Theddlethorpe 2013 Theddlethorpe Gas Terminal Laser Scanning FWEL / Air Products, Teeside 2013 Tees Valley Energy from Waste Project Star Petroleum, Thailand 2014 RFCCU Shutdown Phillips 66, Immingham 2014 Site Installation of PAU’s Essar, Stanlow 2014 Platformer 3 Convection Bank Replacement Valero, Pembroke 2014 PM04 and CAT 5 Turnaround