This document provides details about tools and procedures used to design and manufacture a metal piece according to a datasheet. It includes: 1. A list of 11 tools used in the workshop such as files, punches, calipers, hammers, and drill presses. 2. Images and descriptions of each tool. 3. A procedure that involves measuring the piece against the datasheet, discussing errors, and improvements made. 4. Tables that compare desired and actual measurements for distances on the piece, showing errors up to 15%. 5. A conclusion that the workshop provided valuable precision skills for future factory or workshop work.

1. Table of Contents
Introduction:............................................................................................................................................1
Objective:.................................................................................................................................................2
1.Files:..................................................................................................................................................4
2.Punch:...............................................................................................................................................5
3.Vernier caliper...................................................................................................................................6
4.Metal Brush:......................................................................................................................................6
5.Chisels:..............................................................................................................................................7
6.Hammer:...........................................................................................................................................8
7.Clamp................................................................................................................................................9
8.Compass:...........................................................................................................................................9
9.Saw Metal:.......................................................................................................................................10
10.L-shape:.........................................................................................................................................10
11.Drill press:.....................................................................................................................................11
Procedure:..............................................................................................................................................13
Comparison Table:.................................................................................................................................13
Discussion:..............................................................................................................................................16
Table of errors: .....................................................................................................................................17
Conclusion: ............................................................................................................................................18
References :............................................................................................................................................19

2. Introduction:
The workshop combines engineering, training, and development, team building,
communication, motivation and planning. Participation and employee involvement increases
the sense of ownership and empowerment, and facilitates the development of organizations and
individuals. Workshops in the effective management of change and improvement, and create a
private initiatives and operational plans and procedures to achieve business objectives and
organizational particular, where is the work of professional and manufacturing industries .
These processes include the production of components of the device, and metal work and
wood. Also, will meet weekly workshop to discuss the work of students working in various
traditions. In addition, it facilitates the development of the information.
Workshops are very, very effective for training - workshops are encouraged to purchase and
post more than traditional courses because they are necessarily involved , and the content is
created and output by the delegates. Also, for us, it comes as a student , such as the first step of
hard work before it goes to confront our careers and the real work after graduating . Piece of
steel is the most important part in the workshop to do. Must be cut according to the data sheet
that is given , and reshape it in a nice way.

3. Objective:
The main objective of the workshop is to design the piece properly according to the datasheet
and the values which have given in the sheet. The measurement must be in the same unit of
datasheet.
Figure (1): The Designed Metal Piece.

4. Figure2--the designed piece by CREO
Apparatus & Tools Required:
We have used many tools through doing this workshop, all the tools which we have
used will show below and it provides with pictures:
1. Files:
File was the first tool that we have used in the beginning of the workshop. And files are known
that the tool which used to make adjustments especially when your cut didn’t come out with a

5. right and accurate shape. It also used to remove unnecessary material. File is useful for many
purposes such as enlarging holes or converting a drilled hole into a slot.
Figure 3 --Files
2. Punch:

6. Punch was a tool that we used it to mark lines on the piece; it was used as a pen. And it’s
defined that the tool for forcing a pin, bolt, or rivet in or out of a hole. Punches are used with
ball-peen hammers to remove pins, align holes and mark locations of holes to be drilled or to
form an impression of the tip on a work piece. They are available in a wide range of sizes in
both high-carbon and alloy steels.
Figure4-
Punch

7. 3. Vernier caliper
This tool was the most important tool in the workshop without this tool we cannot anything.
The Vernire caliper is using to measure the all the diminution with more accurately it can be
achieved with a base measuring. It is capable of measuring the dimensions of the internal and
external.
Figure5-Vernier caliper
4. Metal Brush:
It is used to clean the surface of the metal plate.

8. Figure6-Metal Brush
5. Chisels:
Chisels: it is a tool with a characteristically shaped cutting edge, such that wood chisels have
lent part of their name to a particular grind of blade on its end, for carving or cutting a hard
material such as wood, stone, or metal.8. Stand Drill: it is used to drill holes at some certain
dimensions to get the required shape.
Figure 6—Chisels

9. 6. Hammer:
Hammer with two ends on the head, one that is round and the other flat. Sometimes called a
machinist's hammer, a ball peen is a good choice for working with metal. Its steel head is
harder than that of a claw hammer, so is less likely to chip on impact. Ball peen hammers are
commonly used to drive cold chisels, set rivets, and bend and shape metal. They range in
weight from 4 ounces (used, for example, in model boat making) to32ounces and have
wooden, steel, or graphite handles.
Figure7-Hammer

10. 7. Clamp
Clamp can be used to make an object in fixed position.
8. Compass:
It was using to draw the circular shape on the metal plate
Figure8--Clamp

11. 9. Saw Metal:
A Metal Saw is a metal-framed saw used primarily for cutting plastic and metal.
10. L-shape:
This tool also was one of the most important tools in the workshop. It was using to draw the
lines on the metal plate by using the punch. Its angle is setting to 90˚
Figure9--Compass
Figure10--Saw Metal

12. 11. Drill press:
Drill Press is used for drilling holes in various materials. Drill presses allow you to drill holes
in metal, wood and a variety of other materials more precisely and conveniently than you could
with a handheld drill. Drill presses are precision tools, capable of boring holes in exact
locations at carefully controlled depths. So drill press can use for various operating such
diverse tasks as sanding, mortising, buffing, grinding and shaping. Drill press is an amazing
tool. The drill is held in a rotating spindle and is fed into the work piece, which is usually
clamped in a vise supported on a table. Most drills have a variable speed feature, allowing the
user to change the speed depending on the density of the material and the specific application.
Speed can be adjusted via changing pulleys and belts. Drilling big holes usually requires a
slower speed. Drill press can also be used to drill holes in metal, plastic and other materials
depending upon the speed of the motor (variable speed) and the drill bits used. A typical
manual drill press is shown in the figure below.
Figure11--L-shape

13. Figure12--Drill Press

14. Procedure:
Comparison Table:
The figure below shows each and every spot of the plate marked by letters as symbol in order
to facilitate the comparison between the actual work result and the desirable result required.
Figure (2)
The table below shows the numerical actual values in comparison with the desirable values that
the measurements were required to be based on.
Distance (from figure 2 ) Desirable value in mm Actual value in mm
A-B 10 10
B-C 10 11.5
C-D 2.5 2.5
D-E 10 8.5
E-F 20 20

15. F-G 10 8.5
G-H 2.5 2.5
H-Z 10 11.5
Z-I 32 32
I-K 20 20
K-L 10 10
L-M 50 50
M-J 13 13
J-Y 9 9
Y-y 20 20
A-L 97 97
M-N 38 38
N-n 11 11
N-O 20 20
N-q 11 11
0-Q 8 8
Q-S 11 11
S-T 6 6
T-U 15 15
U-V 6 6
V-W 11 11
B-Z 25 25
Q-W 27 27
W-X 4 4
X-A 50 50
M-X 97 97
R1 10 10

16. R2 5 5
R3 5 5
R4 10 10
R5 7.5 7.5
Y-e 10 10

17. Discussion:
It was a very good experience through doing this project. This project has been done in the
workshop and by using many tools of the workshop. The piece of steel was calibrated
according to datasheet paper that has given when we got the datasheet we weren’t know how to

18. start to put the datasheet in the reality. But step by step we figured out all things. Each hole in
the piece was done by using drill press machine with three differences drill press. The small
rectangular on the piece was done by hacksaw. the curves shape were done according to
measurement and by using hacksaw and files tools to make the steel piece clear and smooth
touch.
Table of errors:
Distance Desirable value Actual value Error
B-C 10 11.5 15%
D-E 10 8.5 15%
F-G 10 8.5 15%
H-Z 10 11.5 15%

19. Conclusion:
In conclusion, this goal in workshop got a lot of knowledge and it was too useful. All the hard
work which has done at the workshop with the precision helped us in crafting that piece of
metal into its required measurements. Basically from workshop I got some experience which
can be helpful in the future at the factories and workshop to do desired product perfectly.
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