In Today's Modern World, Machine the Heart of Electrical Engineering have a lot of Applications such as Controlling, Monitoring, Maintenance,etc So for this Application for wide and Easy control of Speed and Other Factors,here Wireless Control of both AC and DC operated motor are discussed, Sometimes it's difficult to control machine at site but by using Wireless Mode we can Control the same from anywhere and anytime.
1. DR. BABASAHEB AMBEDKAR TECHNOLOGICAL UNIVERSITY, LONERE Page 1
A
PROJECT REPORT
ON
“WIRELESS SPEED CONTROL OF AC/DC MOTOR”
SUBMITTED IN PARTIAL FULFILMENT IN B.TECH
BY
MR.VAIBHAV V GHATOL. REG NO: 20160273
DEPARTMENT OF ELECTRICAL ENGINEERING
DR. BABASAHEB AMBEDKAR TECHNOLOGICAL UNIVERSITY,
LONERE-402103, DIST-RAIGAD, MAHARASHTRA.
2016-2017
2. DR. BABASAHEB AMBEDKAR TECHNOLOGICAL UNIVERSITY, LONERE Page 2
Dr.Babasaheb Ambedkar Technological University
“Vidyavihar” Lonere-402103 Tal:Mangaon,Dist:Raigad
(Maharashtra State) India (Phone 02140-275081)
CERTIFICATE
This is to certify that the mini-project submitted which is entitled as,
“WIRELESS SPEED CONTROL OF AC/DC MOTOR”
Submitted by,
MR. VAIBHAV V GHATOL. REG NO: 20160273
is a record of term work carried out by his under my guidance in the partial fulfilment of
academic requirement of Fourth semester of B. Tech. in Electrical Engineering course of
Dr.Babasaheb Ambedkar Technological University, Lonere (Dist. Raigad) in the academic year
2016-2017.
Date: _ / _ / 2017
PROF. M.F.A.R. SATARKAR
DEPARTMENT OF ELECTRICAL ENGG.
PLACE: LONERE, DIST: RAIGAD
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ABSTRACT
Now a days there are large number of good-quality motors and there speed controls available in
the market but it is of cost effective. A speed control with both low cost and good performance
will be highly marketable.On the other hand, the wireless technology has a nature of low cost
and less environmental limitations. Combining these ideas together this concept of a High
performable low-cost low-loss wireless speed control of dc motor is developed.
As many of the industries use induction motors. So, controlling of induction motor plays a very
vital role. So,our project concentrates on controlling the speed of induction motor using Android
phone remotely by the help of the Bluetooth technology. We use Android application which uses
Bluetooth to connect to the Bluetooth modem of control circuit which is connected to the motor.
Bluetooth modem is interfaced with microcontroller. The Bluetooth slave modem receives the
command from the mobile phone. The Bluetooth modem sends the signal to the Microcontroller.
The Microcontroller decodes the signal and sends to the relays. Then, respective relay operates to
change the speed of Induction motor from 0% to 100%.
We are not only controlling the speed of the Induction motor, using feedback network we can
also detect the over temperature, high voltage, low voltage, MCB tripping on account of any
faults. And we are also adding an extra application which is very important in industries. That is,
monitoring of phase lines. Because these types of uncertainties like over temperature, high
voltage, low voltage etc are likely to happen in Industries. So, this project will be very helpful in
industries, house hold, shopping malls etc.
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ACKNOWLEDGEMENT
As we began to reflect on magnitude of this mini-project, we are overwhelmed by the
guidance and support extended by my teachers, friends and others. There is difficulty in
assigning the hierarchy since it has been true effort from beginning.
we would like to express my sincere gratitude and like to mention that this work would
not have been possible without time to time guidance provided by my facilitator
PROF. M.F.A.R. SATARKAR. we have been greatly benefited by his valuable suggestions,
constant encouragement, moral boasting support & patience throughout his work.
We are thankful to all teaching & non-teaching staff of department of electrical
engineering of Dr. Babasaheb Ambedkar Technological University, Lonere.
MR.VAIBHAV V GHATOL. (20160273)
5. DR. BABASAHEB AMBEDKAR TECHNOLOGICAL UNIVERSITY, LONERE Page 5
INDEX
SR. NO. NAME OF TOPIC
PAGE
NO.
1. INTRODUCTION 6
2. LIST OF COMPONENTS 7
3. CIRCUIT DIAGRAM 8
4. INTERFACING AND WORKING 9
5. BASIC FUNCTION OF COMPONENTS 10 - 12
6. INTRODUCTION TO ARDUINO UNO 13 - 14
7. INTRODUCTION TO HC-05 15
8. INTRODUCTION TO MICRO-CONTOLLER
(ATMEGA328P)
16 - 17
9. ADVANTAGES & DISADVANTAGES 18
10. EXPENDITURE 19
11. CONCLUSION 20
12. REFERENCES 21
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1. INTRODUCTION
The purpose of this project is to control the speed of ac as well as dc motor using microcontroller
and bluetooth with android phone .this uses PWM and resistance control technique to control
speed from 0% to 100%
Android is the software stack for mobile devices that includes operating system middle way and
key applications .Android boost a healthy array of connectivity options,includindg WIFI
,Bluetooth and wireless data over a cellular connections(GPRS ,EDGE and 3G) android provides
access to void range of useful libraries and tools that can be used to build rich applications
This project also uses pulse width modulation technique for controlling the speed of dc motor as
per requirement according to the duty cycle it uses PWM pin of arduino for that
purpose.Bluetooth module receives signal sent from android mobile hence as per our
programming motor operates.
Here we made two modes of operation: 1)manual and 2)wireless for better understanding the
difference between wireless and manual operations,respectively.Manual operation control by
voltage regulators used and fan speed control with five tap options.Similarly in same way same
voltage selector switch is operated by wireless by selecting Wireless mode using android app i.e
Bluetooth Controller.
Respective relays are used for both ac as well as dc motor to control the speed of motor means
we can select speed by either using the selector switch or by Bluetooth applications,Respectively
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2.LIST OF COMPONENTS
SR.
NO.
IDENTIFICATION VALUE COMPONENT
1. R1 10 K *10 RESISTOR
2. R2 30 K * 5 RESISTOR
3. R3 20 K *3 RESISTOR
4. HC-05 3.3V BLUETOOTH MODULE
5. ULN02003APG 12V DRIVER IC
6. RL1,RL2,RL3,RL4,RL5 12V,10A RELAY
7. T1,T2 BC5473 TRANSISTOR
8. L1,L2,L3,L4,L5,L6,L7 1.5V,1W LED(BLUE,RED,GREEN)
9. UNO 12V I/P ARDUINO
10. ATMEGA328P 28PIN MICROCONTROLLER
11. FR1 230V,228ohm FAN REGULATOR
12. M1 300RPM DC MOTOR
13. SUPPLY 12V DC DC ADAPTER
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3.CIRCUIT DIAGRAM
FIG NO.1
WIRELESS SPEED CONTROL OF AC/DC MOTOR
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4.WORKING
FIG 2. MODEL SHOWING INTERFACING
When supply is ON the arduino start working and as per programme saved in the
controller initially manual mode is selected.then connect the bluetooh with HC-05 and give the
instructions such as mode selection and speed selector.According to it mode and speed will be
changed .Here we can use PWM as well as fan regulator to control the same speed of both the
motors,respectively.means the both modes can be used to control speed of both motors .As per
the selection respective relays switch on and speed will changes,Respectively.red light for
manual mode and blue for wireless mode.
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1. BASIC FUNCTIONS OF MAIN COMPONENTS
COMPONENT DESCRIPTION
BC 5473
(Transistor)
BC 548 is general purpose NPN bipolar junction transistor.
It is PNP epitaxial silicon transistor that originated with the metal based
BC108 family of transistor used for selecting modes.
Features:
High breakdown voltage
Current gain between 110 to 800Ma
RESISTOR The electrical resistor is a element that opposes the flow
of current. It is a passive two terminal electrical component that
implements electrical resistance as circuit element.
The current through the resistor is directly proportional to the
voltage across the resistors’s terminals. It limits the current flow
through the circuit.
LED A light-emitting diode (LED) is a two lead semiconductor light
source that resembles a pn junction diode, expect that an LED
emits light. When an LED’s anode lead by at least the LED’s
forward voltage drop, current flows. Electrons are able to
recombine with holes within the device, releasing energy in the
form of photons. This effect is known as electroluminescence, and
the colour of the light is determined by the energy gap of the
semiconductor.
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DIODE Protect circuits by limiting the voltage (clipping and clamping)
turn AC into DC (voltage rectifier)voltage multipliers (e.g. double
input voltage) non-linear mixing of two voltages.
RELAY Switching devices in most of the control processes or equipment
regardless of whether they are electronic or electromechanical. All
the relays respond to one or more electrical quantities like voltage
or current such that they open or close the contacts or circuits. A
relay is a switching device as it works to isolate or change the state
of an electric circuit from one state to another.
IC
1. IC1
ULN2003
A
The ULx200 xcAhi pd (eUviLcNes2 0a0r3e Ah)i:g h-voltage,
high-current Darlington transistor arrays. Each consists of seven
NPN Darlington pairs that feature high-voltage outputs with
common-cathode clamp diodes for switching inductive loads.
2. IC2
AT328P
Its is a controller ic from 8051 family made by ATMEL company
having 28 pins for various purposes such as PWM,digital o/p
,analog o/p,etc
ARDUINO The Arduino Uno is a microcontroller board based on the
ATmega328 (datasheet). It has 14 digital input/output pins (of
which 6 can be used as PWM outputs), 6 analog inputs, a 16 MHz
crystal oscillator, a USB connection, a power jack, an ICSP header,
and a reset button. It contains everything needed to support the
microcontroller; simply connect it to a computer with a USB cable
or power it with a AC-to-DC adapter or battery to get started. The
Uno differs from all preceding boards in that it does not use the
FTDI USB-to-serial driver chip. Instead, it features the
Atmega8U2 programmed as a USB-to-serial converter.
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HC-05
This technology designed to "connect" an array of devices
including mobile phones, PCs and PDAs. In our project we are
using HC – 06 Bluetooth module. In our project Bluetooth module
is used in the motor drive circuit to connect with Android mobile
phone by the help of Android application.
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6.INTRODUCTION TO ARDUINO (UNO)
FIG NO. 3(Arduino UNO)
The Arduino Uno is a microcontroller board based on the ATmega328 (datasheet). It has 14
digital input/output pins (of which 6 can be used as PWM outputs), 6 analog inputs, a 16 MHz
crystal oscillator, a USB connection, a power jack, an ICSP header, and a reset button. It
contains everything needed to support the microcontroller; simply connect it to a computer with
a USB cable or power it with a AC-to-DC adapter or battery to get started. The Uno differs from
all preceding boards in that it does not use the FTDI USB-to-serial driver chip. Instead, it
features the Atmega8U2 programmed as a USB-to-serial converter. "Uno" means one in Italian
and is named to mark the upcoming release of Arduino 1.0. The Uno and version 1.0 will be the
reference versions of Arduno, moving forward. The Uno is the latest in a series of USB Arduino
boards, and the reference model for the Arduino platform; for a comparison with previous
versions.
SPECIFICATIONS :
Microcontroller ATmega328
Operating Voltage 5V
Input Voltage (recommended) 7-12V
Input Voltage (limits) 6-20V
Digital I/O Pins 14 (of which 6 provide PWM output)
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SPECIFICATIONS (CONTD.) :
Analog Input Pins 6
DC Current per I/O Pin 40 mA
DC Current for 3.3V Pin 50 mA
Flash Memory 32 KB of which 0.5 KB used by
bootloader
SRAM 2 KB
EEPROM 1 KB
Clock Speed 16 MHz
INPUT/OUTPUT :
1) Serial: 0 (RX) and 1 (TX). Used to receive (RX) and transmit (TX) TTL serial data. TThese
pins are connected to the corresponding pins of the ATmega8U2 USB-to-TTL Serial chip .
2) External Interrupts: 2 and 3. These pins can be configured to trigger an interrupt on a low
value, a rising or falling edge, or a change in value. See the attachInterrupt() function for details.
3)PWM: 3, 5, 6, 9, 10, and 11. Provide 8-bit PWM output with the analogWrite() function.
4) SPI: 10 (SS), 11 (MOSI), 12 (MISO), 13 (SCK). These pins support SPI communication,
which, although provided by the underlying hardware, is not currently included in the Arduino
language.
5) LED: 13. There is a built-in LED connected to digital pin 13. When the pin is HIGH value,
the LED is on, when the pin is LOW, it's off.
MEMORY :
The Atmega328 has 32 KB of flash memory for storing code (of which 0,5 KB is used for the
bootloader); It has also 2 KB of SRAM and 1 KB of EEPROM (which can be read and written
with the EEPROM library).
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7.INTRODUCTION TO HC-05
FIG.4 BLUETOOTH MODULE
This technology designed to "connect" an array of devices including mobile phones, PCs and
PDAs. In our project we are using HC – 06 Bluetooth module.In our project Bluetooth module is
used in the motor drive circuit to connect with Android mobile phone by the help of Android
application.
SPECIFICATIONS :
Bluetooth number: JY-MCU-HC-06, surface mount
with integrated antenna.
Operating Voltage: 5 volt, reduced to 3.3 volts, @ 8mA.
Default baud rate: 9600 bps.
HC-05 module is an easy to use Bluetooth SPP (Serial Port Protocol) module, designed for
transparent wireless serial connection setup. Serial port Bluetooth module is fully qualified
Bluetooth V2.0+EDR (Enhanced Data Rate) 3Mbps Modulation with complete 2.4GHz radio
transceiver and baseband. It uses CSR Bluecore 04-External single chip Bluetooth system with
CMOS technology and with AFH(Adaptive Frequency Hopping Feature). It has the footprint as
small as 12.7mmx27mm. Hope it will simplify your overall design/development cycle.
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8.INTRODUCTION TO MICRO-CONTROLLER
FIG.5 PIN CONFIGURATION
The Atmel® picoPower® ATmega328/P is a low-power CMOS 8-bit microcontroller based on
the AVR® enhanced RISC architecture. By executing powerful instructions in a single clock
cycle, the ATmega328/P achieves throughputs close to 1MIPS per MHz. This empowers system
designer to optimize the device for power consumption versus processing speed.
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SPECIFICATIONS :
Pin Count 28/32
Flash (Bytes) 32K
SRAM (Bytes) 2K
EEPROM (Bytes) 1K
Interrupt Vector Size (instruction word/vector) 1/1/2
General Purpose I/O Lines 23
SPI 2
TWI (I2C) 1
USART 1
ADC 10-bit 15kSPS
ADC Channels 8
8-bit Timer/Counters 2
16-bit Timer/Counters 1
PORT NO.3 (PIN AO –A5) : Port C is a 7-bit bi-directional I/O port with internal pull-up
resistors (selected for each bit). The PC[5:0] output buffers have symmetrical drive
characteristics with both high sink and source capability. As inputs, Port C pins that are
externally pulled low will source current if the pull-up resistors are activated. The Port
C pins are tri-stated when a reset condition becomes active, even if the clock is not running.
PIN NO. 3,5,6,9,10,11 use for pulse width modulation speed control
The Atmel AVR® core combines a rich instruction set with 32 general purpose working
registers. All the 32 registers are directly connected to the Arithmetic Logic Unit (ALU),
allowing two independent registers to be accessed in a single instruction executed in one clock
cycle. The resulting architecture is more code efficient while achieving throughputs up to ten
times faster than conventional CISC microcontrollers.
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9.ADVANTAGES & APPLICATIONS
Wireless control with Bluetooth
Mobile control using Android APK
Low cost and reliable circuit
Work within 20 metre
Fast response AND efficient
System can be switched into manual mode whenever required
Low power consumption.
DISADVANTAGES
Interfacing resistance and relays to Micro
Controller is highly sensitive.
Sensitive to high voltage devices.
Bluetooth wireless communication supports
only for limited distance.
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10.CONCLUSION
Here,we conclude that WIRELESS operation is reliable ,efficient and fast..It can be
operated using Android ,WI-FI,DTMF control from any place you want ,no need to handle that
motor personally.Sometimes it is impossible to handle motor located at complicated position
where manual operations is quite impossible.we can operated the motor as per our requirement
just by making the programme according to requirement. Dc motors are finding various
applications one technique is more suitable & economic with less power loss & more efficiency
improves efficiency up to 80% by reducing losses and using PWM such as Switching losses,heat
is reduced with increased efficiency.
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12.REFERENCES
Speed control of AC/DC motor –ASHFAQ HUSAIN
Arduino UNO guide www.arduino-uno.com
“Speed control of single phase induction motor using AC chopper by asymmetrical PWM
method” from IJAREEIE
“Speed control of single phase AC inductionmotor using microcontroller” from IJERA
www.electricalengineeringportal.com
www.8051projects.com