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The
Presentation
On
“WATERLESS WASHING”
BY
Omkar S. Parmaj
Research scholar in Institute of chemical technology Mumbai
Chief in editor of TEXTILECORE
NEED FOR WATERLESS WASHING
 Water is most important and textile industry Is
water intensive industry.
 Water being used as a vehicle, almost 90% water
input gets converted into effluent in textile wet
processing.
 Lots of water is genrated in textile wet processing
which turns in water pollution.
 tremendus amount of water is used for washing of
cloth every day.
 along with washing there are some detergents and
soaps are used for cleaning purpose thus leads to
generation of effluent.
 some of harmful detergents which reduces the
dissolved oxygen and increses in BOD and COD level
 Aqatic animals are affected by this pollution
 Soft water is required for the procecssing but soft
water is limited in earrth.
Xeros Polymer Bead Washing Machine
Important Equipment Features and
Benefits
Patented polymer bead washing system provides
superior cleaning performance at a fraction of the
cost
Integrated HMI touch screen and customized
software allows for simple, intuitive operation
Powerful data-capturing capabilities for tracking
productivity and utility consumption
Large drum and custom settings allow for variable
loads up to 90 lbs
What Xeros offers is much more than a marginally upgraded laundry machine. It
is a revolutionary new process for cleaning fabrics. The strength of the Xeros
system lies in the fact that it fundamentally changes the way that laundry gets
done. By replacing water with beads as the primary means of removing stains
from fabrics, we have made the first true innovation in washing machines – and
the wash process – in over 60 years.
Step 1: The beads
With a Xeros washing system, specially-designed polymer
beads are used in place of large amounts of hot water to
remove stains from fabrics. These miraculous little beads of
polymer extract foreign stains from fabrics and carry them
away – by means of both adsorption and absorption.
Because water is no longer the primary means of removing
stains, the Xeros system can get fabrics clean while using
significantly less water than a standard commercial laundry
machine would.
Step 2: The machine
he use of polymer beads in the cleaning process also requires
a special machine, and that’s where the Xeros washing
machine comes in. This specially designed machine is built
specifically to be used with the beads. By using special
compartments to store the beads as well as introduce and
remove them from the wash, the Xeros machine takes full
advantage of the unique cleaning capabilities of the polymer
beads. It takes a Xeros machine to use the beads, and unlock
their power.
By making the beads spheroidal in shape, Xeros eliminated the
hard edges that come with a cylindrical design. This has two
benefits:
1. The absence of hard edges means that there is gentle
action on the fabrics in the wash.
2. The rounded shape makes bead separation easier (as they
exit through the drum).
Eventually, Xeros was able to find a near-perfect bead size
to balance wash performance with bead separation. For a
25 kg wash load, a Xeros machine will use 50 kg of beads,
or around 1.5 million beads.
BEAD SHAPE
BEAD TO LAUNDRY LOAD RATION
After a bead has absorbed soil from a
stain, it is carried away from the fabric
and placed back in a special wet sump,
where it is ready to be used again for
hundreds more cycles without losing its
cleaning performance. Beads are
constantly extracted from the wash drum
and refreshed ones are introduced to
ensure maximum cleaning performance.
One of the amazing things about the
Xeros system is that the beads never leave
the washing machine. After hundreds of
uses the beads are replaced by a Xeros
technician and recycled.
The polymer beads in the Xeros machine act in a manner similar to a sponge,
soaking up stains and dye, trapping them in the beads, and then carrying them
away from the fabrics.
While the Xeros system is designed significantly to reduce your water, energy, and
chemical costs, these are not the only benefits that our proprietary bead cleaning
technology has to offer. As our Affirmation Program continues to gather data, we have
identified other, more indirect ways that our washing system provides savings to users
Linen recovery
Speaking of making fabrics last
longer, the rising cost of linen makes
the chance to avoid losing linens
worth noting. The superior results
provided by Xeros’ bead cleaning can
save linens with difficult, washed-in
stains that traditional washing
machines may not have been able to
clean
Less pre-treatment chemistry and time
The power of Xeros bead cleaning systems gave
our trial customers the ability to reduce the
extent of pre-treatment of fabrics without
sacrificing the quality of their cleaning. The
impact of the Xeros system was especially
noteworthy on greasy collar and cuff stains.
Less sorting of the wash
By using low-temperature cleaning in addition
to the polymer beads, the Xeros machine
greatly reduces the need to sort mixed colors
in the wash. This makes the sorting process
simpler, saving valuable time.
THANK YOU

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Waterless washing

  • 1. The Presentation On “WATERLESS WASHING” BY Omkar S. Parmaj Research scholar in Institute of chemical technology Mumbai Chief in editor of TEXTILECORE
  • 2. NEED FOR WATERLESS WASHING  Water is most important and textile industry Is water intensive industry.  Water being used as a vehicle, almost 90% water input gets converted into effluent in textile wet processing.  Lots of water is genrated in textile wet processing which turns in water pollution.  tremendus amount of water is used for washing of cloth every day.  along with washing there are some detergents and soaps are used for cleaning purpose thus leads to generation of effluent.  some of harmful detergents which reduces the dissolved oxygen and increses in BOD and COD level  Aqatic animals are affected by this pollution  Soft water is required for the procecssing but soft water is limited in earrth.
  • 3. Xeros Polymer Bead Washing Machine Important Equipment Features and Benefits Patented polymer bead washing system provides superior cleaning performance at a fraction of the cost Integrated HMI touch screen and customized software allows for simple, intuitive operation Powerful data-capturing capabilities for tracking productivity and utility consumption Large drum and custom settings allow for variable loads up to 90 lbs
  • 4.
  • 5. What Xeros offers is much more than a marginally upgraded laundry machine. It is a revolutionary new process for cleaning fabrics. The strength of the Xeros system lies in the fact that it fundamentally changes the way that laundry gets done. By replacing water with beads as the primary means of removing stains from fabrics, we have made the first true innovation in washing machines – and the wash process – in over 60 years.
  • 6. Step 1: The beads With a Xeros washing system, specially-designed polymer beads are used in place of large amounts of hot water to remove stains from fabrics. These miraculous little beads of polymer extract foreign stains from fabrics and carry them away – by means of both adsorption and absorption. Because water is no longer the primary means of removing stains, the Xeros system can get fabrics clean while using significantly less water than a standard commercial laundry machine would. Step 2: The machine he use of polymer beads in the cleaning process also requires a special machine, and that’s where the Xeros washing machine comes in. This specially designed machine is built specifically to be used with the beads. By using special compartments to store the beads as well as introduce and remove them from the wash, the Xeros machine takes full advantage of the unique cleaning capabilities of the polymer beads. It takes a Xeros machine to use the beads, and unlock their power.
  • 7. By making the beads spheroidal in shape, Xeros eliminated the hard edges that come with a cylindrical design. This has two benefits: 1. The absence of hard edges means that there is gentle action on the fabrics in the wash. 2. The rounded shape makes bead separation easier (as they exit through the drum). Eventually, Xeros was able to find a near-perfect bead size to balance wash performance with bead separation. For a 25 kg wash load, a Xeros machine will use 50 kg of beads, or around 1.5 million beads. BEAD SHAPE BEAD TO LAUNDRY LOAD RATION
  • 8. After a bead has absorbed soil from a stain, it is carried away from the fabric and placed back in a special wet sump, where it is ready to be used again for hundreds more cycles without losing its cleaning performance. Beads are constantly extracted from the wash drum and refreshed ones are introduced to ensure maximum cleaning performance. One of the amazing things about the Xeros system is that the beads never leave the washing machine. After hundreds of uses the beads are replaced by a Xeros technician and recycled. The polymer beads in the Xeros machine act in a manner similar to a sponge, soaking up stains and dye, trapping them in the beads, and then carrying them away from the fabrics.
  • 9. While the Xeros system is designed significantly to reduce your water, energy, and chemical costs, these are not the only benefits that our proprietary bead cleaning technology has to offer. As our Affirmation Program continues to gather data, we have identified other, more indirect ways that our washing system provides savings to users Linen recovery Speaking of making fabrics last longer, the rising cost of linen makes the chance to avoid losing linens worth noting. The superior results provided by Xeros’ bead cleaning can save linens with difficult, washed-in stains that traditional washing machines may not have been able to clean
  • 10. Less pre-treatment chemistry and time The power of Xeros bead cleaning systems gave our trial customers the ability to reduce the extent of pre-treatment of fabrics without sacrificing the quality of their cleaning. The impact of the Xeros system was especially noteworthy on greasy collar and cuff stains. Less sorting of the wash By using low-temperature cleaning in addition to the polymer beads, the Xeros machine greatly reduces the need to sort mixed colors in the wash. This makes the sorting process simpler, saving valuable time.