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AUSTRALIAN PAVING CENTRE 
Versaloc™ 
Very Quick, Very Easy
200 
Versaloc™ block series 
400 
190 
200 
400 
190 
200 
150 
190 
390 
200 
150 
190 
200 
200 
390 
190 
Versaloc™ block 190mm End Block 
Lefthand Corner 
Half Block 
Righthand Corner 
200 
400 
150 
200 
400 
150 
200 
390 
200 
200 
200 
390 
150 
Versaloc™ block 150mm End Block 
Lefthand Corner 
Half Block 
Righthand Corner
Preface 
Designs shown in the brochure are 
based on limit state design in accordance 
with the provisions of AS4678-2002, 
AS3600-2001 and part of AS3700-2001. 
The retaining wall design details provided 
in this brochure have been prepared 
by Adbri Masonry specifically for mortarless 
Adbri Masonry Versaloc™ blocks and 
are applicable only to retaining walls 
using Adbri Masonry products for 
residential or light commercial applications 
up to 2.6m high with Type 1 and Type 2 
bases and 200 series and 150 series blocks. 
Basement walls are limited to 2.8m 
height using 200 series blocks only 
with well drained soils. Also included 
is a table showing compressive load 
capacity of Versaloc™ walls up to 
6.0m high with two load cases using 
200 series and 150 series blocks. 
Introduction 
Reinforced Adbri Masonry Versaloc™ 
block retaining walls and basement 
walls consist of a reinforced concrete 
base which anchors the wall against 
overturning and sliding, and a stem 
of mortarless Versaloc™ blocks. Stems 
are reinforced with steel bars placed 
vertically and horizontally, and all 
cores in the blocks are filled with 
semi-fluid concrete known as ‘grout’. 
Vertical reinforcing bars in the cores 
of reinforced walls are lapped with 
shorter ‘starter bars’ embedded firmly 
in the reinforced concrete base. The 
length of the lap is critically important 
and must be shown on the drawings. 
Versaloc™ block series data sheet 
Preface 
Introduction 
1.0 Versaloc™ Retaining Walls 
1.1 Designs for reinforced retaining walls type 1 and type 2 
1.2 Design Details 
1.3 Material specifications 
1.4 Soil classification of backfill material, retained 
soil, and foundation soil 
1.5 Backfill Material and Retained Soil 
1.6 Foundation Soil 
1.7 Drainage system 
1.8 Water penetration 
1.9 Tanking 
1.10 Backfill Compaction and Drainage System 
1.11 How to build the Versaloc™ wall 
1.11.1 - Preliminary 
1.11.2 - Base & starter bars 
1.11.3 - Block laying 
1.11.4 - Bracing 
1.11.5 - Grouting 
1.12 Exploded view of construction 
1.13 Versaloc™ type 1 retaining wall design details for 
level backfill slopes using 200 series and 150 series blocks 
1.13.1 - General layout for walls up to 2600mm high 
1.13.2 - Design details for walls up to 2600mm high with level 
backfill slope 
1.14 Versaloc™ type 1 retaining wall design details for 
1:4 backfill slopes using 200 series and 150 series blocks 
1.14.1 - General layout for walls up to 2200mm high with 
1:4 backfill slope 
1.14.2 - Design details for walls up to 2200mm high 
with 1:4 backfill slope 
1.15 Versaloc™ type 2 retaining walls design details for level 
backfill slopes using 200 series and 150 series blocks 
1.15.1 - General layout for walls up to 2600mm high with 
level backfill slope 
1.15.2 - Design details for walls up to 2600mm high with 
level backfill slope 
1.16 Versaloc™ type 2 retaining walls design details for 
1:4 backfill slopes using 200 series and 150 series blocks 
1.16.1 - General layout for walls up to 2200mm high with 
1:4 backfill slope 
1.16.2 - Design details for walls up to 2200mm high with 
1:4 backfill slope 
2.0 Versaloc™ Basement Walls 
2.1 General 
2.2 Drainage System 
2.3 Tanking 
2.4 How to build the Versaloc™ basement wall 
2.5 Versaloc™ basement wall design details for 
supporting a concrete floor 
2.6 Versaloc™ basement wall design details for 
supporting a timber floor 
3.0 Compressive load capacity Versaloc™ walls
1.0 Versaloc™ Retaining Walls 
03 
1.1 Designs for reinforced retaining walls type 1 and type 2 
Designs consist of: 
200 series block retaining walls up to 2.6m high for level backslope and 2.2m high for 1:4 backslope 
150 series block retaining walls up to 1.6m high for level backslope and 1.4m high for 1:4 backslope 
45º 
approx 
Boundary 
Drainage 
Layer 
Drain 
Versaloc™ 
reinforced 
block stem 
Base 
Natural foundation soil 
Backfill 
material 
Retained soil 
Boundary 
Drain 
Base 
Drainage 
Layer 
Backfill 
material 
45º 
approx 
Retained soil 
Versaloc™ 
reinforced 
block stem 
Natural 
foundation 
soil 
Mandatory 
replacement 
foundation soil 
Diagrams not to scale 
Wall Type 1 
Wall Type 2
04 
1.2 Design details 
1.13.1 Design details for walls up to 2600mm high with 
level backfill slope with Type 1 base 
1.14.1 Design details for walls up to 2200mm high with 
1:4 backfill slope with Type 1 base 
1.3 Material specifications 
Versaloc™ Block 150mm f’uc = 20.0 MPa 
190mm f’uc = 20.0 MPa 
Concrete base f ’c = 25 MPa 
Reinforcement Grade 500 N 
Grout Refer section 1.11.5 - Grout Specifications 
1.15.1 Design details for walls up to 2600mm high with 
level backfill slope with Type 2 base 
1.16.1 Design details for walls up to 2200mm high with 
1:4 backfill slope with Type 2 base 
1.4 Soil classification of backfill material, retained soil and 
foundation soil 
1.4.1 Wall Type 1 
For simplicity wall type 1 design details in this brochure for backfill material, retained soil and foundation soil are based 
on a common soil with the following typical properties; coarse grained with low permeability due to admixture of particles 
of silt size, residual soil with stones, fine silty sand and granular materials with conspicuous clay content with an internal 
friction angle of 28º. Note: often retained soil is used as backfill material if suitable. 
1.4.2 Wall Type 2 
The backfill material and retained soil design details for wall type 2 are also based on the common soil noted above; 
however this soil is not suitable for wall type 2 foundation material, as it results in unacceptably long bases and/or 
deep keys. Therefore it is mandatory that this insitu foundation soil is removed and replaced with higher quality 
material such as compacted road base (or equivalent). Note: often retained soil is used as backfill material if suitable. 
Backfill Material and Retained Soil Wall Type 1 Wall Type 2 
ϕ 
Ф ϕ 
Characteristic internal angle of friction 
Design uncertainty factor for friction u 0.85 0.85 
Design internal angle of friction (degrees) ϕ 
* 23.9 23.9 
Design external angle of friction (degrees) б 
* 15.9 15.9 
Characteristic cohesion (kPa) assume c 0 0 
Soil density (kN/m3) γ 
19 19 
Foundation Soil Wall Type 1 Wall Type 2 
ϕ 
Ф ϕ 
Characteristic internal angle of friction 
Design uncertainty factor for friction u 
Design internal angle of friction (degrees) ϕ * 
Design external angle of friction (degrees) б * 
Characteristic cohesion (kPa) c 4 3 
Design uncertainty factor for cohesion uc 0.7 0.75 
Design cohesion for sliding (kPa) c* 0 2.25 
Design cohesion for bearing (kPa) c* 2.8 2.25 
Soil density (kN/m3) 19 18.6 
Notes: 
28 28 
28 35 see note 1 
0.85 0.9 
23.9 32.2 
15.9 32.2 see note 2 
γ 
Ф 
1) It is mandatory for type 2 walls that the natural foundation soil is to be removed and replaced with compacted road base material (or equivalent) 
to a compacted minimum depth of 200mm below the base (or base plus key if included). Density to achieve 98% Standard Relative Dry Density (RDD). 
2) It is assumed the design external friction angle is equivalent the design internal friction angle due to the roughness of the insitu 
concrete base on the foundation material. 
3) Seek professional engineering advice if natural soil on the site varies from above, as different base dimensions may be required.
05 
Retaining wall designs in this brochure have been calculated 
for backfill material and retained soil of soil classification 
as shown in section 1.4. 
Note: The following poor quality soils are not allowed for in the 
designs: 
• very soft clay of high plasticity 
• very silty clays 
• very loose variable clayey fill 
• very loose sandy silts 
• with characteristic internal angle of friction 
below 28 degrees. 
If these soils are considered for use or aggressive groundwater 
exists an experienced professional engineer should be 
consulted and separate designs be obtained. 
1.6 Foundation Soil 
1.6.1 Wall Type 1 
The design details have been based on a foundation soil 
as described in section 1.4 and which must be excavated 
to sufficient depth to expose undisturbed material which 
is firm and dry. 
1.6.2 Wall Type 2 
It is mandatory for type 2 walls that the natural foundation 
soil is to be removed and replaced with compacted road 
base material (or equivalent) to a compacted minimum 
depth of 200mm below the base (or base plus key if included). 
Note 1: Should a designer wish to analyse a retaining wall with 
better quality retained soil than the soil nominated in section 1.4, base 
dimensions different from the tabulated values could be appropriate 
and it is recommended professional engineering advice is sought. 
Note 2: If any of the following foundation conditions exist: softness, 
poor drainage, filled ground, organic matter, variable conditions, 
heavily cracked rock, aggressive soils, then experienced professional 
engineering advice should be obtained. 
1.7 Drainage System 
It is essential that steps be taken to prevent the soil 
behind the wall from becoming saturated. These steps 
should include: 
• Sealing the soil surface - this can be done by 
covering it with a compacted layer of material 
with low permeability (eg clay). The surface should be 
sloped towards an open drain. 
• A drainage system within the soil - this should 
preferably be achieved by placing gravel to a 
width of approximately 300mm immediately 
behind the wall with a continuous 100mm diameter 
slotted pvc agricultural pipe with a geo fabric sock 
located at the base of the wall. The outlets from 
the pipe must be beyond the ends of the wall 
unless the pipe is connected to a proper storm 
water drainage system. 
For higher walls, or in cases where excessive ground 
water exists, it may be necessary to provide another 
agricultural pipe drain at mid height of the wall. If it is 
not possible to discharge the drains beyond the end of 
the wall, weep-holes may be provided (see items for 
block laying following). In this case, a collecting system 
(eg spoon drains) must discharge the water into a drainage 
system to prevent saturation of the ground in front of 
the wall. 
1.8 Water penetration 
If considered necessary to reduce the passage of water 
through the wall, for aesthetic or other reasons such a 
aggressive ground water, the earth face of the wall should 
be treated using appropriate sealing techniques (see notes 
on tanking). 
1.9 Tanking 
Where the retaining wall is required to be waterproof, various 
proprietary tanking methods are available. One such method 
is a three coat liquid rubber compound incorporating a 
special reinforcing fabric for high stressed areas. 
Another method is a heavy duty, pliable, waterproof sheet 
membrane fixed to the wall back surface. Surface coatings 
or sheet membranes must always be used in accordance 
with the manufacturer’s specifications. 
1.10 Backfill compaction and 
drainage system 
Backfill material should not placed behind the wall until 
at least ten days after grouting. 
• Backfill material should be placed and compacted 
in layers not more than 200 mm deep. The degree 
and method of compaction depends on the proposed 
use of the retaining wall. If unsure, obtain professional 
engineering device. 
• The drainage system should be installed progressively 
as the backfill soil rises. 
• The drainage system behind the wall should be 
connected to the main drainage system for the site. 
• It is advisable to seal off the top surface of the 
backfill material with a semi impermeable layer 
of soil or earth (eg clay). Compact and grade the 
material to a gutter to provide surface drainage. 
1.5 Backfill Material and 
Retained Soil
06 
1.11.1 Preliminary 
• Excavate to a satisfactory foundation. 
• Arrange for supply of materials to the specifications 
given previously. 
1.11.2 Base and starter bars 
• Form the base to the required dimensions and levels 
as shown in details. 
• Place the base reinforcement as shown in the diagrams. 
Fix the starter bars for the vertical reinforcement (Y-bars) 
at the correct cover specified in the drawings from the 
back face of the wall (i.e 50mm) and in the correct positions 
relative to the block cores to be reinforced. Place horizontal 
bars in the center on the cross webs. 
• Place the base concrete, preferably using ready-mixed 
concrete, and compact thoroughly by rodding, spading 
or vibrating. Wood float finish any surface to be exposed 
permanently. Take care not to dislodge reinforcement. 
Note: First reinforcement bar is placed at 60mm from the end 
(to avoid cross web). 
1.11.3 Block laying 
• Block laying procedure follows that of the normal 
practice but without the need to mortar the blocks 
together. 
Note: The first layer of blocks should be mortared to the concrete 
base in the normal way to provide line and level for the remaining 
block courses. 
• The blocks are laid with the shallow recessed cross 
webs at the top (refer diagram 1.12.1). During 
construction, it is important to keep debris off the bed 
joint plane; otherwise the wall may begin to develop 
vertical curvature. In addition, as a unit is positioned, 
some small particles of concrete may be rubbed off the 
units and fall on the bed joint surface. Usually the force 
of placing the block will crush these particles. 
Otherwise, rubbing the block back and forth along the 
joint will wear down the material. If a joint is visibly 
open, the unit should be removed and the debris removed. 
Note: Small plastic wedges can be used under blocks to achieve 
vertical alignment. 
• Provided the construction is started on a level surface, 
use of a line and carpenters’ level should be all that 
are required to keep the wall aligned vertically and 
horizontally. In instances where the wall is accidentally 
laid out of line, this can usually be corrected by using 
a piece of wood to protect the wall and a heavy hammer 
to knock the wall back into line. 
• At the end of walls, Half Sash blocks may be glued 
to the block directly below using an appropriate adhesive 
to increase stability. (eg 2 part epoxy or equivalent) 
• Blocks should be laid in running bond with head joints 
aligned vertically every second course. Exact overlapping 
by half of a block will ensure that the webs and cells 
are aligned vertically. 
• Weepholes can be provided by passing 50mm diameter 
upvc pipes holes through the wall at 1200mm centres. 
• Reinforcement for wall stems must be positioned accurately, 
and tied securely before placing concrete or grout. 
Vertical reinforcing bars (X bars), including starter bars 
(Y bars), shall be placed to provide 50mm cover to the 
backface of the wall and bars shall lap 700mm. 
1.11.4 Bracing 
• During grouting of Versaloc™ walls, it is recommended 
that suitable bracing be used to support the wall. 
• Temporary bracing of partially built Versaloc™ walls is 
also recommended and especially during windy conditions. 
1.11.5 Grouting 
Versaloc™ blocks have large cores inside to allow for adequate 
flow of grout and ensuring complete coverage of reinforcing 
steel bars. As Versaloc™ requires no mortar above the 
first course, there are no mortar dags on the steel, allowing 
adequate flow of the grout and minimal chance of voids in the wall. 
The grout must be sufficiently fluid to fill all the voids, 
bond together adjacent masonry units, bond steel reinforcement 
into the cores, and to unify the wall into a single structure. 
It is therefore important that the cores are filled with grout 
which meets the specifications listed in the following section. 
1.11 How to build the 
Versaloc™ wall 
1m3 of grout will fill 
approx 
Approx No. of blocks 
per m3 of grout 
200 SERIES 10.2m2 of wall 130 
150 SERIES 13.8m2 of wall 175
07 
Grout Filling 
Block filling grout is designed to be sufficiently fluid to fill 
all the voids, bond together adjacent masonry units, bond 
steel reinforcement into the cores, and to unify the wall 
into a single structure. It is therefore important that the 
cores are filled with correctly designed grout, which meets 
the following specifications: 
Grout Specifications 
The grout specifications are performance based. Adbri 
Masonry recommends the grout supplier determine an 
appropriate mix design to meet the following performance 
requirements. The performance details are as follows: 
01) Flow Characteristics 
The grout shall have a minimum spread of 600mm (average 
diameter), maintained for the period of the pour. 
Notes: 
• A ‘spread’ is specified rather than a ‘slump’ because it is a 
more appropriate measure of the flow properties for this type 
of grout. Your concrete supplier should be able to organise the 
measuring of the spread. 
• Do not add extra water to retemper the grout, unless the 
grout supplier authorises it. 
02) Strength Grade 
Following testing by CSIRO on behalf of Adbri Masonry 
“grout cover” to steel requirements used with the 
Versaloc™ system can be less than required by AS3600 - 
contact Adbri Masonry for test report details. 
For internal applications the minimum strength grade of 
the grout should be 20MPa. 
For external applications in near-coastal zones (between 
1km and 50km from coast), the minimum strength grade 
should be 25MPa. 
For external applications less than 1km from the coast, the 
minimum strength grade should be 32MPa. 
For specialist applications or more severe environments an 
engineer should be consulted. 
03) Other 
Maximum aggregate size shall be 10mm (for 190mm 
block) and 7mm (for 140mm block). The grout shall be 
free of contaminating lumps larger than 15mm (this may 
require a screen over the pump hopper). 
The grout shall be smooth, free-flowing and cohesive. 
Notes: 
• A ‘cohesive’ mix is one which has no tendency to segregate 
when pumped down into the Versaloc™ cavity. The concrete 
supplier should use a high-quality superplasticiser to achieve 
the flow characteristics required. 
• Due to hydrostatic pressure build up by the fluid core-fill 
grout, a maximum filling height between pours of 1.8m 
(i.e. 9 courses), is strongly recommended.
1.12 Exploded view of construction 
(for both level backfill slopes and 1 in 4 backfill slopes) 
1.12.1 Walls up to 2600mm high using 200 series and 1600mm high using 150 series blocks 
Horizontal bars in wall can be 
laid on webs of Versaloc™ blocks 
and directly beside the vertical steel 
Wall base type 1 shown 
Grout all cores 
Grout 
Hopper 
Vertical X-bars 
(Stem) lapped 
with and tied 
to starter Y-bars 
Lap 
Vertical 
starter 
Y-bars cast 
into base 
Key 
1.12.2 Typical reinforcing steel layout 
Base longitudinal bars 
Blocks type 
Versaloc 
Base transverse bars 
90 300 400 340 60 
60 340 400 300 90 
Note: 60mm and 340mm spacing 
09 
of end bar because of cross web location. Diagrams not to scale
1.13 Versaloc™ type 1 retaining wall design details for level 
backfill slope using 200 series and 150 series blocks 
1.13.1 General layout for walls up to 2600mm high with level backfill slope 
150 
or 
190 
t 
2.5 kPa Surcharge 
up to 1.5m 
5.0 kPa Surcharge 
over 1.5m 
X-bars (Stem) 50 cover to back face 
Y-bars (Starter) 50 cover to back face 
Y-bars with 50 cover 
N16 @ 300 crs 
B 
Refer table 
Capping Tile 
Refer table 
700 
lap 
30 
H 
D 
N16 horizontal top course only 
10 
Backface Note: All cores fully grouted. 
N12 @ 400 crs horizontal 
Diagrams not to scale 
Wall Type 1
11 
1.13.2 Design details for walls up to 2600mm high with level backfill slope 
Wall Height 
H 
(mm) 
Wall Width 
t 
(mm) 
Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 4.0kPa 
Characteristic internal friction angle of foundation 280 
2600 190 1800 350 - - level N16 at 400 N16 at 200 
2400 190 1700 350 - - level N16 at 400 N16 at 200 
2200 190 1600 350 - - level N16 at 400 N16 at 200 
2000 190 1400 350 - - level N16 at 400 N16 at 400 
1800 190 1300 250 - - level N16 at 400 N16 at 400 
1600 190 1200 250 - - level N12 at 400 N12 at 400 
1400 190 900 250 - - level N12 at 400 N12 at 400 
1200 190 800 200 - - level N12 at 400 N12 at 400 
1000 190 700 200 - - level N12 at 400 N12 at 400 
800 190 600 200 - - level N12 at 400 N12 at 400 
600 190 500 200 - - level N12 at 400 N12 at 400 
Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 4.0kPa 
Characteristic internal friction angle of foundation 280 
1600 150 1200 250 - - level N16 at 400 N16 at 400 
1400 150 900 250 - - level N12 at 400 N12 at 400 
1200 150 800 200 - - level N12 at 400 N12 at 400 
1000 150 700 200 - - level N12 at 400 N12 at 400 
800 150 600 200 - - level N12 at 400 N12 at 400 
600 150 500 200 - - level N12 at 400 N12 at 400 
б ø 
Wall Type 1 
Base Width 
B 
(mm) 
Base Depth 
D 
(mm) 
Key Width 
W 
(mm) 
Key Depth 
d 
(mm) 
Backfill 
Slope 
Reinforcement 
X-bars 
(Stem) 
Y-bars 
(Starter) 
Notes: 
1) Cohesion is difficult to predict, is variable, may change over time, and is dependent on the effectiveness of surface sealing, surface 
drainage and subsurface drainage. These details are based on the assumption that drained and undrained cohesion (as appropriate) 
is assumed to be zero for active forces and a very conservative value applies for sliding and bearing capacity. Consideration must 
also be given to shrink/swell action of clay soils. 
2) These details have been calculated on the basis of a rough interface between the base and the foundation soil, for which the external 
angle of friction, , equals the internal angle of friction, . The footing/foundation interface should be constructed such that this 
assumption is correct. The designer should consider the validity of this assumption. 
3) A 2.5kPa surcharge applies for walls up to 1.5m. 
4) A 5.0kPa surcharge applies for walls over 1.5m. 
5) All wall starter and stem reinforcing bars are located with 50mm cover to the back face of block. 
6) All base and key reinforcing bars are to have 50mm clear cover to steel from face of concrete. 
7) In accordance with CMAA technical literature and because Versaloc Retaining Walls are fully reinforced and less than 3m high control 
joints (CJ) may be ommited. If central joints are to be used than 16m maximum spacing is recommended.
1.14 Versaloc™ type 1 retaining wall design details for 1:4 
backfill slope using 200 series and 150 series blocks 
1.14.1 General layout for walls up to 2200mm high with 1:4 backfill slope 
12 
Diagrams not to scale 
Wall Type 1 
150 
or 
190 
t 
X-bars (Stem) 50 cover to back face 
Y-bars (Starter) 50 cover to back face 
N12 @ 400 crs horizontal 
Y-bars with 50 cover 
N16 @ 300 crs 
B W 
Refer table 
Refer table 
D 
H 
d 
700 
lap 
30 
N16 horizontal top course only 
Back face 
Note: All cores fully grouted. 
Capping Tile 
2.5 kPa Surcharge 
up to 1.5m 
5.0 kPa Surcharge 
over 1.5m
13 
1.14.2 Design details for walls up to 2200mm high with 1:4 backfill slope 
Wall Height 
H 
(mm) 
Wall Width 
t 
(mm) 
Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 4.0kPa 
Characteristic internal friction angle of foundation 280 
2200 190 2800 350 300 300 1:4 N16 at 400 N16 at 200 
Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 4.0kPa 
Characteristic internal friction angle of foundation 280 
1400 150 1500 250 - - 1:4 N12 at 400 N12 at 400 
б ø 
Wall Type 1 
Base Width 
B 
(mm) 
Base Depth 
D 
(mm) 
Key Width 
W 
(mm) 
Key Depth 
d 
(mm) 
Backfill 
Slope 
Reinforcement 
X-bars 
(Stem) 
Y-bars 
(Starter) 
2000 190 2600 350 300 300 1:4 N16 at 400 N16 at 200 
1800 190 2400 250 200 200 1:4 N16 at 400 N16 at 400 
1600 190 2300 250 200 200 1:4 N12 at 400 N12 at 400 
1400 190 1500 250 - - 1:4 N12 at 400 N12 at 400 
1200 190 1300 200 - - 1:4 N12 at 400 N12 at 400 
1000 190 1200 200 - - 1:4 N12 at 400 N12 at 400 
800 190 1000 200 - - 1:4 N12 at 400 N12 at 400 
600 190 800 200 - - 1:4 N12 at 400 N12 at 400 
1200 150 1300 200 - - 1:4 N12 at 400 N12 at 400 
1000 150 1200 200 - - 1:4 N12 at 400 N12 at 400 
800 150 1000 200 - - 1:4 N12 at 400 N12 at 400 
600 150 800 200 - - 1:4 N12 at 400 N12 at 400 
Notes: 
1) Cohesion is difficult to predict, is variable, may change over time, and is dependent on the effectiveness of surface sealing, surface 
drainage and subsurface drainage. These details are based on the assumption that drained and undrained cohesion (as appropriate) 
is assumed to be zero for active forces and a very conservative value applies for sliding and bearing capacity. Consideration must 
also be given to shrink/swell action of clay soils. 
2) These details have been calculated on the basis of a rough interface between the base and the foundation soil, for which the external 
angle of friction, , equals the internal angle of friction, . The footing/foundation interface should be constructed such that this 
assumption is correct. The designer should consider the validity of this assumption. 
3) A 2.5kPa surcharge applies for walls up to 1.5m. 
4) A 5.0kPa surcharge applies for walls over 1.5m. 
5) All wall starter and stem reinforcing bars are located with 50mm cover to the back face of block. 
6) All base and key reinforcing bars are to have 50mm clear cover to steel from face of concrete. 
7) In accordance with CMAA technical literature and because Versaloc Retaining Walls are fully reinforced and less than 3m high control 
joints (CJ) may be ommited. If central joints are to be used than 16m maximum spacing is recommended.
1.15 Versaloc™ type 2 retaining wall design details for level 
backfill slope using 200 series and 150 series blocks 
1.15.1 General layout for walls up to 2600mm high with level backfill slope 
150 
or 
190 
t 
X-bars (Stem) 50 cover to back face 
N12 @ 400 crs horizontal 
Y-bars (Starter) 50 cover to back face 
SL-72 Mesh 
N16 @ 300 crs 
Y-bars @ 50 cover 
H 
Refer table 
D 
B 
W 
Refer table 
d 
Mandatory foundation 
soil replacement required. 
See 1.4 
Back face 
700 
lap 
30 
N16 horizontal top course only 
Note: All cores fully grouted. 
Capping Tile 
2.5 kPa Surcharge 
up to 1.5m 
5.0 kPa Surcharge 
over 1.5m 
14 
Diagrams not to scale 
Wall Type 2
15 
1.15.2 Design details for walls up to 2600mm high with level backfill slope 
Wall Height 
H 
(mm) 
Wall Width 
t 
(mm) 
Reinforcement 
2600 190 3100 400 400 400 level N16 at 400 N16 at 200 
2400 190 3000 400 0 0 level N16 at 400 N16 at 200 
2200 190 2700 400 0 0 level N16 at 400 N16 at 200 
2000 190 2400 400 0 0 level N16 at 400 N16 at 400 
1800 190 2100 350 0 0 level N16 at 400 N16 at 400 
1600 190 1800 300 0 0 level N12 at 400 N12 at 400 
1400 190 1300 200 0 0 level N12 at 400 N12 at 400 
1200 190 1100 200 0 0 level N12 at 400 N12 at 400 
1000 190 800 200 0 0 level N12 at 400 N12 at 400 
800 190 700 200 0 0 level N12 at 400 N12 at 400 
600 190 500 200 0 0 level N12 at 400 N12 at 400 
1600 150 1900 400 0 0 level N16 at 400 N16 at 400 
1400 150 1600 200 0 0 level N12 at 400 N12 at 400 
1200 150 1200 200 0 0 level N12 at 400 N12 at 400 
1000 150 1000 200 0 0 level N12 at 400 N12 at 400 
800 150 700 200 0 0 level N12 at 400 N12 at 400 
600 150 500 200 0 0 level N12 at 400 N12 at 400 
б ø 
Wall Type 2 
Base Width 
B 
(mm) 
Base Depth 
D 
(mm) 
Key Width 
W 
(mm) 
Key Depth 
d 
(mm) 
Backfill 
Slope 
X-bars 
(Stem) 
Y-bars 
(Starter) 
Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 3.0kPa 
Characteristic internal friction angle of foundation 350 (imported roadbase equivalent) 
Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 3.0kPa 
Characteristic internal friction angle of foundation 350 (imported roadbase equivalent) 
Notes: 
1) Cohesion is difficult to predict, is variable, may change over time, and is dependent on the effectiveness of surface sealing, surface 
drainage and subsurface drainage. These details are based on the assumption that drained and undrained cohesion (as appropriate) 
is assumed to be zero for active forces and a very conservative value applies for sliding and bearing capacity. Consideration must 
also be given to shrink/swell action of clay soils. 
2) These details have been calculated on the basis of a rough interface between the base and the foundation soil, for which the external 
angle of friction, , equals the internal angle of friction, . The footing/foundation interface should be constructed such that this 
assumption is correct. The designer should consider the validity of this assumption. 
3) A 2.5kPa surcharge applies for walls up to 1.5m. 
4) A 5.0kPa surcharge applies for walls over 1.5m. 
5) All wall starter and stem reinforcing bars are located with 50mm cover to the back face of block. 
6) All base and key reinforcing bars are to have 50mm clear cover to steel from face of concrete. 
7) In accordance with CMAA technical literature and because Versaloc Retaining Walls are fully reinforced and less than 3m high control 
joints (CJ) may be ommited. If central joints are to be used than 16m maximum spacing is recommended.
1.16 Versaloc™ type 2 retaining wall design details for 1:4 
backfill slope using 200 series and 150 series blocks 
1.16.1 General layout for walls up to 2200mm high with 1:4 backfill slope 
150 
or 
190 
2.5 kPa Surcharge 
up to 1.5m 
5.0 kPa Surcharge 
over 1.5m 
t 
N16 horizontal top course only 
X-bars (Stem) 50 cover to back face 
700 
lap 
N12 @ 400 crs horizontal 
Y-bars (Starter) 50 cover to back face 
SL-72 Mesh 
N16 @ 300 crs 
Y-bars @ 50 cover 
B 
Refer table 
W 
Refer table 
D 
d 
Back face 
Note: All cores fully grouted. 
30 
Mandatory foundation 
soil replacement required. 
See 1.4 
Capping Tile 
16 
Diagrams not to scale 
Wall Type 2
17 
1.16.2 Design details for walls up to 2200mm high with 1:4 backfill slope 
Wall Height 
H 
(mm) 
Wall Width 
t 
(mm) 
Reinforcement 
2200 190 3200 400 300 300 1:4 N16 at 400 N16 at 200 
2000 190 2800 400 300 300 1:4 N16 at 400 N16 at 200 
1800 190 2500 350 300 300 1:4 N16 at 400 N16 at 400 
1600 190 2400 300 200 200 1:4 N12 at 400 N12 at 400 
1400 190 1600 300 0 0 1:4 N12 at 400 N12 at 400 
1200 190 1300 300 0 0 1:4 N12 at 400 N12 at 400 
1000 190 1100 200 0 0 1:4 N12 at 400 N12 at 400 
800 190 800 200 0 0 1:4 N12 at 400 N12 at 400 
600 190 600 200 0 0 1:4 N12 at 400 N12 at 400 
1400 150 1900 200 0 0 1:4 N12 at 400 N12 at 400 
1200 150 1500 200 0 0 1:4 N12 at 400 N12 at 400 
1000 150 1200 200 0 0 1:4 N12 at 400 N12 at 400 
800 150 900 200 0 0 1:4 N12 at 400 N12 at 400 
600 150 700 200 0 0 1:4 N12 at 400 N12 at 400 
б ø 
Wall Type 2 
Base Width 
B 
(mm) 
Base Depth 
D 
(mm) 
Key Width 
W 
(mm) 
Key Depth 
d 
(mm) 
Backfill 
Slope 
X-bars 
(Stem) 
Y-bars 
(Starter) 
Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 3.0kPa 
Characteristic internal friction angle of foundation 350 (imported roadbase or equivalent) 
Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 3.0kPa 
Characteristic internal friction angle of foundation 350 (imported roadbase or equivalent) 
Notes: 
1) Cohesion is difficult to predict, is variable, may change over time, and is dependent on the effectiveness of surface sealing, surface 
drainage and subsurface drainage. These details are based on the assumption that drained and undrained cohesion (as appropriate) 
is assumed to be zero for active forces and a very conservative value applies for sliding and bearing capacity. Consideration must 
also be given to shrink/swell action of clay soils. 
2) These details have been calculated on the basis of a rough interface between the base and the foundation soil, for which the external 
angle of friction, , equals the internal angle of friction, . The footing/foundation interface should be constructed such that this 
assumption is correct. The designer should consider the validity of this assumption. 
3) A 2.5kPa surcharge applies for walls up to 1.5m. 
4) A 5.0kPa surcharge applies for walls over 1.5m. 
5) All wall starter and stem reinforcing bars are located with 50mm cover to the back face of block. 
6) All base and key reinforcing bars are to have 50mm clear cover to steel from face of concrete. 
7) In accordance with CMAA technical literature and because Versaloc Retaining Walls are fully reinforced and less than 3m high control 
joints (CJ) may be ommited. If central joints are to be used than 16m maximum spacing is recommended.
2.0 Versaloc™ Basement Walls 
2.1 General 
Note: 150 series Versaloc™ walls are not suitable for basement 
walls, only 200 series walls should be used. 
The foundation slab of a basement can be modified to provide 
an efficient footing for a retaining wall. In addition, a concrete 
floor slab will provide a “prop” to the top of the wall, 
simplifying the wall details compared to a timber wall. 
Versaloc™ basement wall design details for a supporting 
concrete floor are shown in section 2.5 and Versaloc™ basement 
wall design details for a supporting timber floor are shown 
in section 2.6. 
Designs have been carried out assuming that backfill material 
and retain soil has a characteristic internal friction angle 
of 280. 
2.2 Drainage System 
As with all retaining walls, it is critical that the backfill is 
prevented from becoming saturated. Steps to be taken to 
achieve this include: 
• A drainage system within the backfill. This should 
preferably take the form of a 300mm width of gravel 
immediately behind the wall with a continuous agricultural 
pipe located at the base of the wall. The pipe must 
discharge beyond the ends of the wall or be connected 
to the stormwater drain. 
• Sealing the backfill surface. This can be done by placing 
a compacted layer of low-permeability material over 
(eg clay) the backfill and sloping the surface away 
from the house. 
It is also important to prevent hydrostatic pressure under 
the floor slab. Where there is the possibility of groundwater 
under the slab, then a subfloor drainage system is advisable. 
18 
2.3 Tanking 
Where it is required that the basement be kept dry, a proper 
tanking system needs to be installed behind the wall 
before backfilling. Refer to section 1.9. 
An alternative to this is to provide a drain and a false wall 
in front of the wall (for both concrete and timber supporting 
floors). The designs for these alternate options in supporting 
both concrete and timber floors are also shown in section 
2.5 (for supporting a concrete floor) and section 2.6 (for 
supporting a timber floor). 
2.4 How to build the Versaloc™ 
basement wall 
Building a basement wall is essentially the same as building 
a retaining wall. Please refer to section 1.11 for details on 
how to build a basement wall.
2.5 Versaloc™ basement wall design details for supporting a 
concrete floor 
N12 @ 200 crs 
Floor slab reinforcement 
Front face 
200 series block 
only 
Floor slab 
reinforcement 
N12 @ 400 crs 
50 cover 
1000 
2800 
max. 
800 Lap 
Back face 
Horizontal reinforcement 
N12 @ 400 crs 
Tanking to back 
face of wall 
300mm gravel 
Vertical stem reinforcement 
N16 @ 400 crs, central 
100mm agricultural pipe 
200 
N16 @ 400 crs 
Starter bars 
50 cover to back face 
for N16 @ 400 crs 
starter bars 
Ag. pipe 
200 
Note: 
No tanking 
required 
False wall 
Drained cavity 
Note: 
Wall blocks and 
reinforcement as for 
‘Typical Details’ above 
Starter bar to match 
wall reinforcement 
above 
One course bond 
beam with N12 bar 
Versaloc™ block 
saw-cut floor soffit level 
B 
19 
Diagrams not to scale 
Typical Details - Fully-Propped Walls 
Alternative Details
2.6 Versaloc™ basement wall design details for supporting a 
timber floor 
Vertical stem reinforcement 
N16 @ 400 crs at center of 
block 
Back face 
Horizontal reinforcement 
N12 @ 400 crs 
Tanking to back 
face of wall 
300mm gravel 
N16 @ 200 crs starter bars 
50 cover to back face 
50 cover to back face for 
N16 @ 200 crs starter bars 
200 series block 
only 
N16 @ 200 crs 
Starter bars 100mm agricultural pipe 
2800 max. to 
ground level 
Floor slab 
reinforcement 
800 Lap 
N12 @ 400 crs 
50 cover 
1500 
300 
Timber floor 
eg 140-thick 
blockwork 
N16 @ 400crs 
central 
T 
Front face 
20 
Ag. pipe 
T 
Timber floor 
Pole plate fixed to 
bond beam 
Note: 
Wall blocks and 
reinforcement as for 
‘Typical Details’ above 
Note: 
No tanking 
required 
300 
False wall 
Drained cavity 
A 
N12 bar 
One course bond beam 
using 20.20 knock out block 
or saw-cut Versaloc™ block 
with 1-N12 bar 
F 
Diagrams not to scale 
Typical Details - Unpropped or Partially Propped Walls 
Alternative Details
3.0 Compressive Load Capacity of Adbri Masonry 
Versaloc™ Mortarless Block Walls 
21 
This section has been prepared by Adbri Masonry for use by qualified and experienced structural engineers. 
The information is based on limit state design and is applicable specifically to Versaloc™ block walls with properties 
as set out in following table using Simplifield Design Method for Braced Walls Subject to Vertical Forces Only (refer 
clause 11.4 AS3600). 
Versaloc™ wall properties and compressive load capacity 
Wall Properties 200 Series Block 150 Series Block 
Block Width tu 
190 (mm) 
Block Height hu 200 (mm) 
Block Length lu 398 (mm) 
Net Block Width Less Chamfers tw 180 (mm) 
Chamfer Each Face Shell 5 (mm) 
Block Characteristic Compressive Strength f’uc block 20.0 MPa 
Wall Grouted Compressive Strength f’mg 11.0 MPa 
Strength Reduction Factor AS3600 11.4.4 0.6 
e Load Eccentricity AS3600 11.1.1 30.0 (mm) 
150 (mm) 
200 (mm) 
398 (mm) 
140 (mm) 
5 (mm) 
20.0 MPa 
8.5 MPa 
0.6 
23.3 (mm) 
Wall Type 
Wall Height 
Hwe (mm) 
Height/Thickness 
Ratio Hwe/tu 
190 Block 
Nu Design Axial 
Strength 190 Block 
kN/m 
Height/Thickness 
Ratio Hwe/tu 
150 Block 
Nu Design Axial 
Strength 150 Block 
kN/m 
Wall Loading Condition Concrete Slab on Wall. Discontinuous concrete floor or roof providing rotational restraint. 
2400 OK 513 OK 
286 
2600 OK 503 OK 
276 
2800 OK 493 OK 
266 
3000 OK 481 OK 
254 
3200 OK 469 OK 
242 
3400 OK 456 OK 
229 
3600 OK 442 OK 
215 
3800 OK 427 OK 
201 
4000 OK 412 OK 
185 
4200 OK 396 OK 
169 
4400 OK 379 OK 
152 
4600 OK 361 OK 
135 
4800 OK 342 OK 116 
5000 OK 323 OK 97 
Other Loads on Wall. Discontinuous concrete floor or roof not providing rotational restraint. 
2400 OK 469 OK 
242 
2600 OK 451 OK 
225 
2800 OK 432 OK 
206 
3000 OK 412 OK 
185 
3200 OK 390 OK 
164 
3400 OK 367 OK 
141 
3600 OK 342 OK 
116 
3800 OK 316 OK 
90 
4000 OK 289 OK 
63 
4200 OK 260 OK 
34 
4400 OK 230 N/A 
N/A 
4600 OK 198 N/A 
N/A 
4800 OK 165 N/A N/A 
5000 N/A 130 N/A N/A 
ϕ 
Notes: 
1) For weather proofing plain face Versaloc™ walling it is recommended coating wall with BOSTIK AQUASHIELD SB40 hydrophobic 
concrete sealer. 
2) For weather proofing aesthetically finished Versaloc™ walling it is recommended application of a single coat of render followed by 
a single coat of acrylic paint.
133710 Adbri ABM1203_Layout 1 9/04/10 10:09 AM Page 23 
Notes: 
Flinders Park Kadina Hallet Cove 
284 Grange Road, Flinders Park, SA 5025 86 Port Road, Kadina, SA 5554 9-11 Commercial Road, Sheidow Park, SA 5158 
phone: (08) 8234 7144 I fax: (08) 8234 9644 phone: (08) 8821 2077 | fax: (08) 8821 2977 phone: (08) 8381 9142 I fax: (08) 8381 7666 
Gawler Lonsdale Streaky Bay 
Cnr Main North & Tiver Rd, Evanston, SA 5116 13 Sherriffs Road, Lonsdale, SA 5160 18 Bay Road, Streaky Bay, SA 5680 
phone: (08) 8522 2522 I fax: (08) 8522 2488 phone: (08) 8381 2400 I fax: (08) 8381 2366 phone: (08) 8626 7011 I mob: 0427 263 050 
Gepps Cross Mount Barker Westbourne Park 
700 Main North Road, Gepps Cross, SA 5094 4 Oborn Road, Mount Barker, SA 5251 455 Goodwood Rd, Westbourne Park, SA 5041 
phone: (08) 8349 5311 I fax: (08) 8349 5833 phone: (08) 8391 3467 fax: (08) 8398 2518 phone: (08) 8299 9633 I fax: 08) 8299 9688 
Holden Hill Mount Gambier Whyalla 
578 North East Road, Holden Hill, SA 5088 6 Graham Road, Mount Gambier West, SA 5291 132 Norrie Ave, Whyalla Norrie, SA 5608 
phone: (08) 8369 0200 I fax: (08) 8266 6855 phone: (08) 8725 6019 I fax: (08) 8725 3724 phone: (08) 8644 0918 I mob: 0412 810 056

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Versaloc (1)

  • 1. AUSTRALIAN PAVING CENTRE Versaloc™ Very Quick, Very Easy
  • 2. 200 Versaloc™ block series 400 190 200 400 190 200 150 190 390 200 150 190 200 200 390 190 Versaloc™ block 190mm End Block Lefthand Corner Half Block Righthand Corner 200 400 150 200 400 150 200 390 200 200 200 390 150 Versaloc™ block 150mm End Block Lefthand Corner Half Block Righthand Corner
  • 3. Preface Designs shown in the brochure are based on limit state design in accordance with the provisions of AS4678-2002, AS3600-2001 and part of AS3700-2001. The retaining wall design details provided in this brochure have been prepared by Adbri Masonry specifically for mortarless Adbri Masonry Versaloc™ blocks and are applicable only to retaining walls using Adbri Masonry products for residential or light commercial applications up to 2.6m high with Type 1 and Type 2 bases and 200 series and 150 series blocks. Basement walls are limited to 2.8m height using 200 series blocks only with well drained soils. Also included is a table showing compressive load capacity of Versaloc™ walls up to 6.0m high with two load cases using 200 series and 150 series blocks. Introduction Reinforced Adbri Masonry Versaloc™ block retaining walls and basement walls consist of a reinforced concrete base which anchors the wall against overturning and sliding, and a stem of mortarless Versaloc™ blocks. Stems are reinforced with steel bars placed vertically and horizontally, and all cores in the blocks are filled with semi-fluid concrete known as ‘grout’. Vertical reinforcing bars in the cores of reinforced walls are lapped with shorter ‘starter bars’ embedded firmly in the reinforced concrete base. The length of the lap is critically important and must be shown on the drawings. Versaloc™ block series data sheet Preface Introduction 1.0 Versaloc™ Retaining Walls 1.1 Designs for reinforced retaining walls type 1 and type 2 1.2 Design Details 1.3 Material specifications 1.4 Soil classification of backfill material, retained soil, and foundation soil 1.5 Backfill Material and Retained Soil 1.6 Foundation Soil 1.7 Drainage system 1.8 Water penetration 1.9 Tanking 1.10 Backfill Compaction and Drainage System 1.11 How to build the Versaloc™ wall 1.11.1 - Preliminary 1.11.2 - Base & starter bars 1.11.3 - Block laying 1.11.4 - Bracing 1.11.5 - Grouting 1.12 Exploded view of construction 1.13 Versaloc™ type 1 retaining wall design details for level backfill slopes using 200 series and 150 series blocks 1.13.1 - General layout for walls up to 2600mm high 1.13.2 - Design details for walls up to 2600mm high with level backfill slope 1.14 Versaloc™ type 1 retaining wall design details for 1:4 backfill slopes using 200 series and 150 series blocks 1.14.1 - General layout for walls up to 2200mm high with 1:4 backfill slope 1.14.2 - Design details for walls up to 2200mm high with 1:4 backfill slope 1.15 Versaloc™ type 2 retaining walls design details for level backfill slopes using 200 series and 150 series blocks 1.15.1 - General layout for walls up to 2600mm high with level backfill slope 1.15.2 - Design details for walls up to 2600mm high with level backfill slope 1.16 Versaloc™ type 2 retaining walls design details for 1:4 backfill slopes using 200 series and 150 series blocks 1.16.1 - General layout for walls up to 2200mm high with 1:4 backfill slope 1.16.2 - Design details for walls up to 2200mm high with 1:4 backfill slope 2.0 Versaloc™ Basement Walls 2.1 General 2.2 Drainage System 2.3 Tanking 2.4 How to build the Versaloc™ basement wall 2.5 Versaloc™ basement wall design details for supporting a concrete floor 2.6 Versaloc™ basement wall design details for supporting a timber floor 3.0 Compressive load capacity Versaloc™ walls
  • 4. 1.0 Versaloc™ Retaining Walls 03 1.1 Designs for reinforced retaining walls type 1 and type 2 Designs consist of: 200 series block retaining walls up to 2.6m high for level backslope and 2.2m high for 1:4 backslope 150 series block retaining walls up to 1.6m high for level backslope and 1.4m high for 1:4 backslope 45º approx Boundary Drainage Layer Drain Versaloc™ reinforced block stem Base Natural foundation soil Backfill material Retained soil Boundary Drain Base Drainage Layer Backfill material 45º approx Retained soil Versaloc™ reinforced block stem Natural foundation soil Mandatory replacement foundation soil Diagrams not to scale Wall Type 1 Wall Type 2
  • 5. 04 1.2 Design details 1.13.1 Design details for walls up to 2600mm high with level backfill slope with Type 1 base 1.14.1 Design details for walls up to 2200mm high with 1:4 backfill slope with Type 1 base 1.3 Material specifications Versaloc™ Block 150mm f’uc = 20.0 MPa 190mm f’uc = 20.0 MPa Concrete base f ’c = 25 MPa Reinforcement Grade 500 N Grout Refer section 1.11.5 - Grout Specifications 1.15.1 Design details for walls up to 2600mm high with level backfill slope with Type 2 base 1.16.1 Design details for walls up to 2200mm high with 1:4 backfill slope with Type 2 base 1.4 Soil classification of backfill material, retained soil and foundation soil 1.4.1 Wall Type 1 For simplicity wall type 1 design details in this brochure for backfill material, retained soil and foundation soil are based on a common soil with the following typical properties; coarse grained with low permeability due to admixture of particles of silt size, residual soil with stones, fine silty sand and granular materials with conspicuous clay content with an internal friction angle of 28º. Note: often retained soil is used as backfill material if suitable. 1.4.2 Wall Type 2 The backfill material and retained soil design details for wall type 2 are also based on the common soil noted above; however this soil is not suitable for wall type 2 foundation material, as it results in unacceptably long bases and/or deep keys. Therefore it is mandatory that this insitu foundation soil is removed and replaced with higher quality material such as compacted road base (or equivalent). Note: often retained soil is used as backfill material if suitable. Backfill Material and Retained Soil Wall Type 1 Wall Type 2 ϕ Ф ϕ Characteristic internal angle of friction Design uncertainty factor for friction u 0.85 0.85 Design internal angle of friction (degrees) ϕ * 23.9 23.9 Design external angle of friction (degrees) б * 15.9 15.9 Characteristic cohesion (kPa) assume c 0 0 Soil density (kN/m3) γ 19 19 Foundation Soil Wall Type 1 Wall Type 2 ϕ Ф ϕ Characteristic internal angle of friction Design uncertainty factor for friction u Design internal angle of friction (degrees) ϕ * Design external angle of friction (degrees) б * Characteristic cohesion (kPa) c 4 3 Design uncertainty factor for cohesion uc 0.7 0.75 Design cohesion for sliding (kPa) c* 0 2.25 Design cohesion for bearing (kPa) c* 2.8 2.25 Soil density (kN/m3) 19 18.6 Notes: 28 28 28 35 see note 1 0.85 0.9 23.9 32.2 15.9 32.2 see note 2 γ Ф 1) It is mandatory for type 2 walls that the natural foundation soil is to be removed and replaced with compacted road base material (or equivalent) to a compacted minimum depth of 200mm below the base (or base plus key if included). Density to achieve 98% Standard Relative Dry Density (RDD). 2) It is assumed the design external friction angle is equivalent the design internal friction angle due to the roughness of the insitu concrete base on the foundation material. 3) Seek professional engineering advice if natural soil on the site varies from above, as different base dimensions may be required.
  • 6. 05 Retaining wall designs in this brochure have been calculated for backfill material and retained soil of soil classification as shown in section 1.4. Note: The following poor quality soils are not allowed for in the designs: • very soft clay of high plasticity • very silty clays • very loose variable clayey fill • very loose sandy silts • with characteristic internal angle of friction below 28 degrees. If these soils are considered for use or aggressive groundwater exists an experienced professional engineer should be consulted and separate designs be obtained. 1.6 Foundation Soil 1.6.1 Wall Type 1 The design details have been based on a foundation soil as described in section 1.4 and which must be excavated to sufficient depth to expose undisturbed material which is firm and dry. 1.6.2 Wall Type 2 It is mandatory for type 2 walls that the natural foundation soil is to be removed and replaced with compacted road base material (or equivalent) to a compacted minimum depth of 200mm below the base (or base plus key if included). Note 1: Should a designer wish to analyse a retaining wall with better quality retained soil than the soil nominated in section 1.4, base dimensions different from the tabulated values could be appropriate and it is recommended professional engineering advice is sought. Note 2: If any of the following foundation conditions exist: softness, poor drainage, filled ground, organic matter, variable conditions, heavily cracked rock, aggressive soils, then experienced professional engineering advice should be obtained. 1.7 Drainage System It is essential that steps be taken to prevent the soil behind the wall from becoming saturated. These steps should include: • Sealing the soil surface - this can be done by covering it with a compacted layer of material with low permeability (eg clay). The surface should be sloped towards an open drain. • A drainage system within the soil - this should preferably be achieved by placing gravel to a width of approximately 300mm immediately behind the wall with a continuous 100mm diameter slotted pvc agricultural pipe with a geo fabric sock located at the base of the wall. The outlets from the pipe must be beyond the ends of the wall unless the pipe is connected to a proper storm water drainage system. For higher walls, or in cases where excessive ground water exists, it may be necessary to provide another agricultural pipe drain at mid height of the wall. If it is not possible to discharge the drains beyond the end of the wall, weep-holes may be provided (see items for block laying following). In this case, a collecting system (eg spoon drains) must discharge the water into a drainage system to prevent saturation of the ground in front of the wall. 1.8 Water penetration If considered necessary to reduce the passage of water through the wall, for aesthetic or other reasons such a aggressive ground water, the earth face of the wall should be treated using appropriate sealing techniques (see notes on tanking). 1.9 Tanking Where the retaining wall is required to be waterproof, various proprietary tanking methods are available. One such method is a three coat liquid rubber compound incorporating a special reinforcing fabric for high stressed areas. Another method is a heavy duty, pliable, waterproof sheet membrane fixed to the wall back surface. Surface coatings or sheet membranes must always be used in accordance with the manufacturer’s specifications. 1.10 Backfill compaction and drainage system Backfill material should not placed behind the wall until at least ten days after grouting. • Backfill material should be placed and compacted in layers not more than 200 mm deep. The degree and method of compaction depends on the proposed use of the retaining wall. If unsure, obtain professional engineering device. • The drainage system should be installed progressively as the backfill soil rises. • The drainage system behind the wall should be connected to the main drainage system for the site. • It is advisable to seal off the top surface of the backfill material with a semi impermeable layer of soil or earth (eg clay). Compact and grade the material to a gutter to provide surface drainage. 1.5 Backfill Material and Retained Soil
  • 7. 06 1.11.1 Preliminary • Excavate to a satisfactory foundation. • Arrange for supply of materials to the specifications given previously. 1.11.2 Base and starter bars • Form the base to the required dimensions and levels as shown in details. • Place the base reinforcement as shown in the diagrams. Fix the starter bars for the vertical reinforcement (Y-bars) at the correct cover specified in the drawings from the back face of the wall (i.e 50mm) and in the correct positions relative to the block cores to be reinforced. Place horizontal bars in the center on the cross webs. • Place the base concrete, preferably using ready-mixed concrete, and compact thoroughly by rodding, spading or vibrating. Wood float finish any surface to be exposed permanently. Take care not to dislodge reinforcement. Note: First reinforcement bar is placed at 60mm from the end (to avoid cross web). 1.11.3 Block laying • Block laying procedure follows that of the normal practice but without the need to mortar the blocks together. Note: The first layer of blocks should be mortared to the concrete base in the normal way to provide line and level for the remaining block courses. • The blocks are laid with the shallow recessed cross webs at the top (refer diagram 1.12.1). During construction, it is important to keep debris off the bed joint plane; otherwise the wall may begin to develop vertical curvature. In addition, as a unit is positioned, some small particles of concrete may be rubbed off the units and fall on the bed joint surface. Usually the force of placing the block will crush these particles. Otherwise, rubbing the block back and forth along the joint will wear down the material. If a joint is visibly open, the unit should be removed and the debris removed. Note: Small plastic wedges can be used under blocks to achieve vertical alignment. • Provided the construction is started on a level surface, use of a line and carpenters’ level should be all that are required to keep the wall aligned vertically and horizontally. In instances where the wall is accidentally laid out of line, this can usually be corrected by using a piece of wood to protect the wall and a heavy hammer to knock the wall back into line. • At the end of walls, Half Sash blocks may be glued to the block directly below using an appropriate adhesive to increase stability. (eg 2 part epoxy or equivalent) • Blocks should be laid in running bond with head joints aligned vertically every second course. Exact overlapping by half of a block will ensure that the webs and cells are aligned vertically. • Weepholes can be provided by passing 50mm diameter upvc pipes holes through the wall at 1200mm centres. • Reinforcement for wall stems must be positioned accurately, and tied securely before placing concrete or grout. Vertical reinforcing bars (X bars), including starter bars (Y bars), shall be placed to provide 50mm cover to the backface of the wall and bars shall lap 700mm. 1.11.4 Bracing • During grouting of Versaloc™ walls, it is recommended that suitable bracing be used to support the wall. • Temporary bracing of partially built Versaloc™ walls is also recommended and especially during windy conditions. 1.11.5 Grouting Versaloc™ blocks have large cores inside to allow for adequate flow of grout and ensuring complete coverage of reinforcing steel bars. As Versaloc™ requires no mortar above the first course, there are no mortar dags on the steel, allowing adequate flow of the grout and minimal chance of voids in the wall. The grout must be sufficiently fluid to fill all the voids, bond together adjacent masonry units, bond steel reinforcement into the cores, and to unify the wall into a single structure. It is therefore important that the cores are filled with grout which meets the specifications listed in the following section. 1.11 How to build the Versaloc™ wall 1m3 of grout will fill approx Approx No. of blocks per m3 of grout 200 SERIES 10.2m2 of wall 130 150 SERIES 13.8m2 of wall 175
  • 8. 07 Grout Filling Block filling grout is designed to be sufficiently fluid to fill all the voids, bond together adjacent masonry units, bond steel reinforcement into the cores, and to unify the wall into a single structure. It is therefore important that the cores are filled with correctly designed grout, which meets the following specifications: Grout Specifications The grout specifications are performance based. Adbri Masonry recommends the grout supplier determine an appropriate mix design to meet the following performance requirements. The performance details are as follows: 01) Flow Characteristics The grout shall have a minimum spread of 600mm (average diameter), maintained for the period of the pour. Notes: • A ‘spread’ is specified rather than a ‘slump’ because it is a more appropriate measure of the flow properties for this type of grout. Your concrete supplier should be able to organise the measuring of the spread. • Do not add extra water to retemper the grout, unless the grout supplier authorises it. 02) Strength Grade Following testing by CSIRO on behalf of Adbri Masonry “grout cover” to steel requirements used with the Versaloc™ system can be less than required by AS3600 - contact Adbri Masonry for test report details. For internal applications the minimum strength grade of the grout should be 20MPa. For external applications in near-coastal zones (between 1km and 50km from coast), the minimum strength grade should be 25MPa. For external applications less than 1km from the coast, the minimum strength grade should be 32MPa. For specialist applications or more severe environments an engineer should be consulted. 03) Other Maximum aggregate size shall be 10mm (for 190mm block) and 7mm (for 140mm block). The grout shall be free of contaminating lumps larger than 15mm (this may require a screen over the pump hopper). The grout shall be smooth, free-flowing and cohesive. Notes: • A ‘cohesive’ mix is one which has no tendency to segregate when pumped down into the Versaloc™ cavity. The concrete supplier should use a high-quality superplasticiser to achieve the flow characteristics required. • Due to hydrostatic pressure build up by the fluid core-fill grout, a maximum filling height between pours of 1.8m (i.e. 9 courses), is strongly recommended.
  • 9.
  • 10. 1.12 Exploded view of construction (for both level backfill slopes and 1 in 4 backfill slopes) 1.12.1 Walls up to 2600mm high using 200 series and 1600mm high using 150 series blocks Horizontal bars in wall can be laid on webs of Versaloc™ blocks and directly beside the vertical steel Wall base type 1 shown Grout all cores Grout Hopper Vertical X-bars (Stem) lapped with and tied to starter Y-bars Lap Vertical starter Y-bars cast into base Key 1.12.2 Typical reinforcing steel layout Base longitudinal bars Blocks type Versaloc Base transverse bars 90 300 400 340 60 60 340 400 300 90 Note: 60mm and 340mm spacing 09 of end bar because of cross web location. Diagrams not to scale
  • 11. 1.13 Versaloc™ type 1 retaining wall design details for level backfill slope using 200 series and 150 series blocks 1.13.1 General layout for walls up to 2600mm high with level backfill slope 150 or 190 t 2.5 kPa Surcharge up to 1.5m 5.0 kPa Surcharge over 1.5m X-bars (Stem) 50 cover to back face Y-bars (Starter) 50 cover to back face Y-bars with 50 cover N16 @ 300 crs B Refer table Capping Tile Refer table 700 lap 30 H D N16 horizontal top course only 10 Backface Note: All cores fully grouted. N12 @ 400 crs horizontal Diagrams not to scale Wall Type 1
  • 12. 11 1.13.2 Design details for walls up to 2600mm high with level backfill slope Wall Height H (mm) Wall Width t (mm) Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 4.0kPa Characteristic internal friction angle of foundation 280 2600 190 1800 350 - - level N16 at 400 N16 at 200 2400 190 1700 350 - - level N16 at 400 N16 at 200 2200 190 1600 350 - - level N16 at 400 N16 at 200 2000 190 1400 350 - - level N16 at 400 N16 at 400 1800 190 1300 250 - - level N16 at 400 N16 at 400 1600 190 1200 250 - - level N12 at 400 N12 at 400 1400 190 900 250 - - level N12 at 400 N12 at 400 1200 190 800 200 - - level N12 at 400 N12 at 400 1000 190 700 200 - - level N12 at 400 N12 at 400 800 190 600 200 - - level N12 at 400 N12 at 400 600 190 500 200 - - level N12 at 400 N12 at 400 Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 4.0kPa Characteristic internal friction angle of foundation 280 1600 150 1200 250 - - level N16 at 400 N16 at 400 1400 150 900 250 - - level N12 at 400 N12 at 400 1200 150 800 200 - - level N12 at 400 N12 at 400 1000 150 700 200 - - level N12 at 400 N12 at 400 800 150 600 200 - - level N12 at 400 N12 at 400 600 150 500 200 - - level N12 at 400 N12 at 400 б ø Wall Type 1 Base Width B (mm) Base Depth D (mm) Key Width W (mm) Key Depth d (mm) Backfill Slope Reinforcement X-bars (Stem) Y-bars (Starter) Notes: 1) Cohesion is difficult to predict, is variable, may change over time, and is dependent on the effectiveness of surface sealing, surface drainage and subsurface drainage. These details are based on the assumption that drained and undrained cohesion (as appropriate) is assumed to be zero for active forces and a very conservative value applies for sliding and bearing capacity. Consideration must also be given to shrink/swell action of clay soils. 2) These details have been calculated on the basis of a rough interface between the base and the foundation soil, for which the external angle of friction, , equals the internal angle of friction, . The footing/foundation interface should be constructed such that this assumption is correct. The designer should consider the validity of this assumption. 3) A 2.5kPa surcharge applies for walls up to 1.5m. 4) A 5.0kPa surcharge applies for walls over 1.5m. 5) All wall starter and stem reinforcing bars are located with 50mm cover to the back face of block. 6) All base and key reinforcing bars are to have 50mm clear cover to steel from face of concrete. 7) In accordance with CMAA technical literature and because Versaloc Retaining Walls are fully reinforced and less than 3m high control joints (CJ) may be ommited. If central joints are to be used than 16m maximum spacing is recommended.
  • 13. 1.14 Versaloc™ type 1 retaining wall design details for 1:4 backfill slope using 200 series and 150 series blocks 1.14.1 General layout for walls up to 2200mm high with 1:4 backfill slope 12 Diagrams not to scale Wall Type 1 150 or 190 t X-bars (Stem) 50 cover to back face Y-bars (Starter) 50 cover to back face N12 @ 400 crs horizontal Y-bars with 50 cover N16 @ 300 crs B W Refer table Refer table D H d 700 lap 30 N16 horizontal top course only Back face Note: All cores fully grouted. Capping Tile 2.5 kPa Surcharge up to 1.5m 5.0 kPa Surcharge over 1.5m
  • 14. 13 1.14.2 Design details for walls up to 2200mm high with 1:4 backfill slope Wall Height H (mm) Wall Width t (mm) Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 4.0kPa Characteristic internal friction angle of foundation 280 2200 190 2800 350 300 300 1:4 N16 at 400 N16 at 200 Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 4.0kPa Characteristic internal friction angle of foundation 280 1400 150 1500 250 - - 1:4 N12 at 400 N12 at 400 б ø Wall Type 1 Base Width B (mm) Base Depth D (mm) Key Width W (mm) Key Depth d (mm) Backfill Slope Reinforcement X-bars (Stem) Y-bars (Starter) 2000 190 2600 350 300 300 1:4 N16 at 400 N16 at 200 1800 190 2400 250 200 200 1:4 N16 at 400 N16 at 400 1600 190 2300 250 200 200 1:4 N12 at 400 N12 at 400 1400 190 1500 250 - - 1:4 N12 at 400 N12 at 400 1200 190 1300 200 - - 1:4 N12 at 400 N12 at 400 1000 190 1200 200 - - 1:4 N12 at 400 N12 at 400 800 190 1000 200 - - 1:4 N12 at 400 N12 at 400 600 190 800 200 - - 1:4 N12 at 400 N12 at 400 1200 150 1300 200 - - 1:4 N12 at 400 N12 at 400 1000 150 1200 200 - - 1:4 N12 at 400 N12 at 400 800 150 1000 200 - - 1:4 N12 at 400 N12 at 400 600 150 800 200 - - 1:4 N12 at 400 N12 at 400 Notes: 1) Cohesion is difficult to predict, is variable, may change over time, and is dependent on the effectiveness of surface sealing, surface drainage and subsurface drainage. These details are based on the assumption that drained and undrained cohesion (as appropriate) is assumed to be zero for active forces and a very conservative value applies for sliding and bearing capacity. Consideration must also be given to shrink/swell action of clay soils. 2) These details have been calculated on the basis of a rough interface between the base and the foundation soil, for which the external angle of friction, , equals the internal angle of friction, . The footing/foundation interface should be constructed such that this assumption is correct. The designer should consider the validity of this assumption. 3) A 2.5kPa surcharge applies for walls up to 1.5m. 4) A 5.0kPa surcharge applies for walls over 1.5m. 5) All wall starter and stem reinforcing bars are located with 50mm cover to the back face of block. 6) All base and key reinforcing bars are to have 50mm clear cover to steel from face of concrete. 7) In accordance with CMAA technical literature and because Versaloc Retaining Walls are fully reinforced and less than 3m high control joints (CJ) may be ommited. If central joints are to be used than 16m maximum spacing is recommended.
  • 15. 1.15 Versaloc™ type 2 retaining wall design details for level backfill slope using 200 series and 150 series blocks 1.15.1 General layout for walls up to 2600mm high with level backfill slope 150 or 190 t X-bars (Stem) 50 cover to back face N12 @ 400 crs horizontal Y-bars (Starter) 50 cover to back face SL-72 Mesh N16 @ 300 crs Y-bars @ 50 cover H Refer table D B W Refer table d Mandatory foundation soil replacement required. See 1.4 Back face 700 lap 30 N16 horizontal top course only Note: All cores fully grouted. Capping Tile 2.5 kPa Surcharge up to 1.5m 5.0 kPa Surcharge over 1.5m 14 Diagrams not to scale Wall Type 2
  • 16. 15 1.15.2 Design details for walls up to 2600mm high with level backfill slope Wall Height H (mm) Wall Width t (mm) Reinforcement 2600 190 3100 400 400 400 level N16 at 400 N16 at 200 2400 190 3000 400 0 0 level N16 at 400 N16 at 200 2200 190 2700 400 0 0 level N16 at 400 N16 at 200 2000 190 2400 400 0 0 level N16 at 400 N16 at 400 1800 190 2100 350 0 0 level N16 at 400 N16 at 400 1600 190 1800 300 0 0 level N12 at 400 N12 at 400 1400 190 1300 200 0 0 level N12 at 400 N12 at 400 1200 190 1100 200 0 0 level N12 at 400 N12 at 400 1000 190 800 200 0 0 level N12 at 400 N12 at 400 800 190 700 200 0 0 level N12 at 400 N12 at 400 600 190 500 200 0 0 level N12 at 400 N12 at 400 1600 150 1900 400 0 0 level N16 at 400 N16 at 400 1400 150 1600 200 0 0 level N12 at 400 N12 at 400 1200 150 1200 200 0 0 level N12 at 400 N12 at 400 1000 150 1000 200 0 0 level N12 at 400 N12 at 400 800 150 700 200 0 0 level N12 at 400 N12 at 400 600 150 500 200 0 0 level N12 at 400 N12 at 400 б ø Wall Type 2 Base Width B (mm) Base Depth D (mm) Key Width W (mm) Key Depth d (mm) Backfill Slope X-bars (Stem) Y-bars (Starter) Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 3.0kPa Characteristic internal friction angle of foundation 350 (imported roadbase equivalent) Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 3.0kPa Characteristic internal friction angle of foundation 350 (imported roadbase equivalent) Notes: 1) Cohesion is difficult to predict, is variable, may change over time, and is dependent on the effectiveness of surface sealing, surface drainage and subsurface drainage. These details are based on the assumption that drained and undrained cohesion (as appropriate) is assumed to be zero for active forces and a very conservative value applies for sliding and bearing capacity. Consideration must also be given to shrink/swell action of clay soils. 2) These details have been calculated on the basis of a rough interface between the base and the foundation soil, for which the external angle of friction, , equals the internal angle of friction, . The footing/foundation interface should be constructed such that this assumption is correct. The designer should consider the validity of this assumption. 3) A 2.5kPa surcharge applies for walls up to 1.5m. 4) A 5.0kPa surcharge applies for walls over 1.5m. 5) All wall starter and stem reinforcing bars are located with 50mm cover to the back face of block. 6) All base and key reinforcing bars are to have 50mm clear cover to steel from face of concrete. 7) In accordance with CMAA technical literature and because Versaloc Retaining Walls are fully reinforced and less than 3m high control joints (CJ) may be ommited. If central joints are to be used than 16m maximum spacing is recommended.
  • 17. 1.16 Versaloc™ type 2 retaining wall design details for 1:4 backfill slope using 200 series and 150 series blocks 1.16.1 General layout for walls up to 2200mm high with 1:4 backfill slope 150 or 190 2.5 kPa Surcharge up to 1.5m 5.0 kPa Surcharge over 1.5m t N16 horizontal top course only X-bars (Stem) 50 cover to back face 700 lap N12 @ 400 crs horizontal Y-bars (Starter) 50 cover to back face SL-72 Mesh N16 @ 300 crs Y-bars @ 50 cover B Refer table W Refer table D d Back face Note: All cores fully grouted. 30 Mandatory foundation soil replacement required. See 1.4 Capping Tile 16 Diagrams not to scale Wall Type 2
  • 18. 17 1.16.2 Design details for walls up to 2200mm high with 1:4 backfill slope Wall Height H (mm) Wall Width t (mm) Reinforcement 2200 190 3200 400 300 300 1:4 N16 at 400 N16 at 200 2000 190 2800 400 300 300 1:4 N16 at 400 N16 at 200 1800 190 2500 350 300 300 1:4 N16 at 400 N16 at 400 1600 190 2400 300 200 200 1:4 N12 at 400 N12 at 400 1400 190 1600 300 0 0 1:4 N12 at 400 N12 at 400 1200 190 1300 300 0 0 1:4 N12 at 400 N12 at 400 1000 190 1100 200 0 0 1:4 N12 at 400 N12 at 400 800 190 800 200 0 0 1:4 N12 at 400 N12 at 400 600 190 600 200 0 0 1:4 N12 at 400 N12 at 400 1400 150 1900 200 0 0 1:4 N12 at 400 N12 at 400 1200 150 1500 200 0 0 1:4 N12 at 400 N12 at 400 1000 150 1200 200 0 0 1:4 N12 at 400 N12 at 400 800 150 900 200 0 0 1:4 N12 at 400 N12 at 400 600 150 700 200 0 0 1:4 N12 at 400 N12 at 400 б ø Wall Type 2 Base Width B (mm) Base Depth D (mm) Key Width W (mm) Key Depth d (mm) Backfill Slope X-bars (Stem) Y-bars (Starter) Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 3.0kPa Characteristic internal friction angle of foundation 350 (imported roadbase or equivalent) Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 3.0kPa Characteristic internal friction angle of foundation 350 (imported roadbase or equivalent) Notes: 1) Cohesion is difficult to predict, is variable, may change over time, and is dependent on the effectiveness of surface sealing, surface drainage and subsurface drainage. These details are based on the assumption that drained and undrained cohesion (as appropriate) is assumed to be zero for active forces and a very conservative value applies for sliding and bearing capacity. Consideration must also be given to shrink/swell action of clay soils. 2) These details have been calculated on the basis of a rough interface between the base and the foundation soil, for which the external angle of friction, , equals the internal angle of friction, . The footing/foundation interface should be constructed such that this assumption is correct. The designer should consider the validity of this assumption. 3) A 2.5kPa surcharge applies for walls up to 1.5m. 4) A 5.0kPa surcharge applies for walls over 1.5m. 5) All wall starter and stem reinforcing bars are located with 50mm cover to the back face of block. 6) All base and key reinforcing bars are to have 50mm clear cover to steel from face of concrete. 7) In accordance with CMAA technical literature and because Versaloc Retaining Walls are fully reinforced and less than 3m high control joints (CJ) may be ommited. If central joints are to be used than 16m maximum spacing is recommended.
  • 19. 2.0 Versaloc™ Basement Walls 2.1 General Note: 150 series Versaloc™ walls are not suitable for basement walls, only 200 series walls should be used. The foundation slab of a basement can be modified to provide an efficient footing for a retaining wall. In addition, a concrete floor slab will provide a “prop” to the top of the wall, simplifying the wall details compared to a timber wall. Versaloc™ basement wall design details for a supporting concrete floor are shown in section 2.5 and Versaloc™ basement wall design details for a supporting timber floor are shown in section 2.6. Designs have been carried out assuming that backfill material and retain soil has a characteristic internal friction angle of 280. 2.2 Drainage System As with all retaining walls, it is critical that the backfill is prevented from becoming saturated. Steps to be taken to achieve this include: • A drainage system within the backfill. This should preferably take the form of a 300mm width of gravel immediately behind the wall with a continuous agricultural pipe located at the base of the wall. The pipe must discharge beyond the ends of the wall or be connected to the stormwater drain. • Sealing the backfill surface. This can be done by placing a compacted layer of low-permeability material over (eg clay) the backfill and sloping the surface away from the house. It is also important to prevent hydrostatic pressure under the floor slab. Where there is the possibility of groundwater under the slab, then a subfloor drainage system is advisable. 18 2.3 Tanking Where it is required that the basement be kept dry, a proper tanking system needs to be installed behind the wall before backfilling. Refer to section 1.9. An alternative to this is to provide a drain and a false wall in front of the wall (for both concrete and timber supporting floors). The designs for these alternate options in supporting both concrete and timber floors are also shown in section 2.5 (for supporting a concrete floor) and section 2.6 (for supporting a timber floor). 2.4 How to build the Versaloc™ basement wall Building a basement wall is essentially the same as building a retaining wall. Please refer to section 1.11 for details on how to build a basement wall.
  • 20. 2.5 Versaloc™ basement wall design details for supporting a concrete floor N12 @ 200 crs Floor slab reinforcement Front face 200 series block only Floor slab reinforcement N12 @ 400 crs 50 cover 1000 2800 max. 800 Lap Back face Horizontal reinforcement N12 @ 400 crs Tanking to back face of wall 300mm gravel Vertical stem reinforcement N16 @ 400 crs, central 100mm agricultural pipe 200 N16 @ 400 crs Starter bars 50 cover to back face for N16 @ 400 crs starter bars Ag. pipe 200 Note: No tanking required False wall Drained cavity Note: Wall blocks and reinforcement as for ‘Typical Details’ above Starter bar to match wall reinforcement above One course bond beam with N12 bar Versaloc™ block saw-cut floor soffit level B 19 Diagrams not to scale Typical Details - Fully-Propped Walls Alternative Details
  • 21. 2.6 Versaloc™ basement wall design details for supporting a timber floor Vertical stem reinforcement N16 @ 400 crs at center of block Back face Horizontal reinforcement N12 @ 400 crs Tanking to back face of wall 300mm gravel N16 @ 200 crs starter bars 50 cover to back face 50 cover to back face for N16 @ 200 crs starter bars 200 series block only N16 @ 200 crs Starter bars 100mm agricultural pipe 2800 max. to ground level Floor slab reinforcement 800 Lap N12 @ 400 crs 50 cover 1500 300 Timber floor eg 140-thick blockwork N16 @ 400crs central T Front face 20 Ag. pipe T Timber floor Pole plate fixed to bond beam Note: Wall blocks and reinforcement as for ‘Typical Details’ above Note: No tanking required 300 False wall Drained cavity A N12 bar One course bond beam using 20.20 knock out block or saw-cut Versaloc™ block with 1-N12 bar F Diagrams not to scale Typical Details - Unpropped or Partially Propped Walls Alternative Details
  • 22. 3.0 Compressive Load Capacity of Adbri Masonry Versaloc™ Mortarless Block Walls 21 This section has been prepared by Adbri Masonry for use by qualified and experienced structural engineers. The information is based on limit state design and is applicable specifically to Versaloc™ block walls with properties as set out in following table using Simplifield Design Method for Braced Walls Subject to Vertical Forces Only (refer clause 11.4 AS3600). Versaloc™ wall properties and compressive load capacity Wall Properties 200 Series Block 150 Series Block Block Width tu 190 (mm) Block Height hu 200 (mm) Block Length lu 398 (mm) Net Block Width Less Chamfers tw 180 (mm) Chamfer Each Face Shell 5 (mm) Block Characteristic Compressive Strength f’uc block 20.0 MPa Wall Grouted Compressive Strength f’mg 11.0 MPa Strength Reduction Factor AS3600 11.4.4 0.6 e Load Eccentricity AS3600 11.1.1 30.0 (mm) 150 (mm) 200 (mm) 398 (mm) 140 (mm) 5 (mm) 20.0 MPa 8.5 MPa 0.6 23.3 (mm) Wall Type Wall Height Hwe (mm) Height/Thickness Ratio Hwe/tu 190 Block Nu Design Axial Strength 190 Block kN/m Height/Thickness Ratio Hwe/tu 150 Block Nu Design Axial Strength 150 Block kN/m Wall Loading Condition Concrete Slab on Wall. Discontinuous concrete floor or roof providing rotational restraint. 2400 OK 513 OK 286 2600 OK 503 OK 276 2800 OK 493 OK 266 3000 OK 481 OK 254 3200 OK 469 OK 242 3400 OK 456 OK 229 3600 OK 442 OK 215 3800 OK 427 OK 201 4000 OK 412 OK 185 4200 OK 396 OK 169 4400 OK 379 OK 152 4600 OK 361 OK 135 4800 OK 342 OK 116 5000 OK 323 OK 97 Other Loads on Wall. Discontinuous concrete floor or roof not providing rotational restraint. 2400 OK 469 OK 242 2600 OK 451 OK 225 2800 OK 432 OK 206 3000 OK 412 OK 185 3200 OK 390 OK 164 3400 OK 367 OK 141 3600 OK 342 OK 116 3800 OK 316 OK 90 4000 OK 289 OK 63 4200 OK 260 OK 34 4400 OK 230 N/A N/A 4600 OK 198 N/A N/A 4800 OK 165 N/A N/A 5000 N/A 130 N/A N/A ϕ Notes: 1) For weather proofing plain face Versaloc™ walling it is recommended coating wall with BOSTIK AQUASHIELD SB40 hydrophobic concrete sealer. 2) For weather proofing aesthetically finished Versaloc™ walling it is recommended application of a single coat of render followed by a single coat of acrylic paint.
  • 23. 133710 Adbri ABM1203_Layout 1 9/04/10 10:09 AM Page 23 Notes: Flinders Park Kadina Hallet Cove 284 Grange Road, Flinders Park, SA 5025 86 Port Road, Kadina, SA 5554 9-11 Commercial Road, Sheidow Park, SA 5158 phone: (08) 8234 7144 I fax: (08) 8234 9644 phone: (08) 8821 2077 | fax: (08) 8821 2977 phone: (08) 8381 9142 I fax: (08) 8381 7666 Gawler Lonsdale Streaky Bay Cnr Main North & Tiver Rd, Evanston, SA 5116 13 Sherriffs Road, Lonsdale, SA 5160 18 Bay Road, Streaky Bay, SA 5680 phone: (08) 8522 2522 I fax: (08) 8522 2488 phone: (08) 8381 2400 I fax: (08) 8381 2366 phone: (08) 8626 7011 I mob: 0427 263 050 Gepps Cross Mount Barker Westbourne Park 700 Main North Road, Gepps Cross, SA 5094 4 Oborn Road, Mount Barker, SA 5251 455 Goodwood Rd, Westbourne Park, SA 5041 phone: (08) 8349 5311 I fax: (08) 8349 5833 phone: (08) 8391 3467 fax: (08) 8398 2518 phone: (08) 8299 9633 I fax: 08) 8299 9688 Holden Hill Mount Gambier Whyalla 578 North East Road, Holden Hill, SA 5088 6 Graham Road, Mount Gambier West, SA 5291 132 Norrie Ave, Whyalla Norrie, SA 5608 phone: (08) 8369 0200 I fax: (08) 8266 6855 phone: (08) 8725 6019 I fax: (08) 8725 3724 phone: (08) 8644 0918 I mob: 0412 810 056