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BolderstoneRetaining Wall System
Details & Dimensions:
Split face 225 unit
Bolstered 225 unit
Blocks
Cornerstones
Capping Units
440mm capping unit
200mm capping unit
No/
M2:
Weight/
unit:Code:
Units/
pallet:Product: Description:
26.5
26
16.0
5.3
3500
3600
5440
5103
11.35
11.35
2.3/lin m
5/lin m
60
60
84
270
Nominal
Dimensions
200 x 440 x 225
200 x 440 x 225
Left hand split cornerstone
Right hand split cornerstone
Universal Bolstered cornerstone
21.5
21.5
19.5
3381
3382
3360
32
32
64
200 x 380 x 160
200 x 380 x 160
200 x 380 x 140
65 x 440 x 320
65 x 200 x 230
Drawing not to Scale
Drainage layer 300mm
in depth constructed of
20mm angular clear stone
(not scoria)
Geotextile Cloth
encapsulating
the drainage layer
Footing of c
(FCR Class 2) at a depth of 600mm
ompacted crushed rock
Footing height of
150mm compacted
Footing toe
depth 200mm
90-100mm A.G. Pipe at
a 1:100 grade to a legal
discharge point
Backslope of retained soil
must be 15 degrees or less
Height of
Retaining
Wall
Installation information
Construction guidelines....
Typical walls up to 1.0m in height
Wall
Setback:
Offset per
course:
Maximum wall height:
1:40
1:8
5mm
25mm
Maximum wall heights....
Gravity wall
800mm
1000mm
Note: This table is a guide, all retaining walls over one metre in
height need to be designed by a qualified engineer.
Check with your local council to see if there are
any regulations relating to your proposed
building works. Ensure that all relevant
building codes are adhered to.
Constructing the footing:
Excavate a trench 200mm deep and 600mm in width. Fill
with a well-graded crushed rock and compact with a
mechanical vibrating plate to achieve footing at least
150mm thick. Ensure the footing is well compacted and
level.
Laying the base course:
Use a string line when constructing a straight segment
of wall. When building a curved segment of wall, use a
piece of bent conduit to create the shape you desire,
then mark the shape on the ground using spray paint.
Placing a 10-20mm bedding layer of mortar on the
crushed rock footing will make it easier to level the
first course.
Beginning at the lowest point, place units and tap into
position using a rubber mallet. Make sure that every
block is level from front to back and side to side using a
spirit level. This will give the wall a professional look.
Placing drainage material:
Place a 90-100mm drainage pipe adjacent to the back
of the first course and ensure it has the required fall to
carry the water away to the desired drainage point. Fill
the block cavities with crushed rock (FCR Class 2),
wet the block in-fill and compact after completion of
each course.
Lay geotextile filter cloth to encapsulate the drainage
zone. This prevents migration of retained earth into the
drainage layer. Using 20mm angular clear stone, create
a 300mm drainage layer behind the wall (not scoria).
Installing remaining courses:
Sweep excess crushed rock from the top of the first
course of blocks. Insert the plastic keys into the square
recesses on the top face of the blocks, orienting the
keys as per figure 1 to achieve the desired setback.
Place the next course of blocks, ensuring vertical joints
are appropriately offset to the course below. Fill the
block cavities in the same way as for the base course
and continue creating the drainage layer behind the
wall in 200mm lifts. Continue this process for all
remaining courses.
Finishing off the wall:
When the last course has been installed, place capping
units on the top course of blocks, affixing them in place
with either masonry adhesive or mortar.
The maximum wall heights listed below are for gravity walls with
no reinforcement. Walls can be built up to several metres if fully
engineered as a geo-grid reinforced wall or a canterlievered wall
incorporating steel reinforcing and concrete core infill. An engineers
design is usually required for walls over 1m in height, walls on a
boundary or walls with a surcharge.
General Notes:
1. Designed in accordance with AS4678-2002 & AS4678-2002 Amdt No 1
July 2003, for a Class A retaining walls.
2. Retaining wall height is measured vertically from the base of the
bottom course to the level of retained infill soil.
3. Crushed rock footing must be embedded in undisturbed natural soil of
100kPa bearing capacity, and if clay, of cohesion >15kPa.
4. No excavation is to be made within a lateral distance in-front of
the wall equal to its height.
5. Bottom course is to be embedded 100mm below final ground level
Wall
Setback:
Depth of
no-fines concrete:
Maximum wall height:
1:8
1:8
1:8
300mm
350mm
500mm
No-fines concrete backed wall
1200mm
1400mm
1600mm
Walls 1000mm & under
Walls over 1000mm (indicative)
Geo-grid reinforced walls
Contact us for further information on design and construction.
Due to the changes in raw material, variations in colour do
occur. When ordering your product, order all elements of
your project together to reduce the possibility of colour
variation. We do not guarantee different batches will be an
exact colour match.
Efflorescence (a crystalline salt deposit) is a natural
occurrence in masonry products. Efflorescence does not
effect the structural integrity or strength of the product.
Efflorescence will usually diminish and disappear in the
course of time as the product is exposed to the elements.
No responsibility will be accepted for the occurrence of
efflorescence.
When placing your order please confirm delivery zone
pricing and minimum free delivery quantities applicable to
your area. Maximum unloading time for deliveries is half an
hour. Delivery of bolstered product may take up to two
weeks, depending on the availability and quantity ordered.
Claims must be reported within 48 hours of delivery. No
claims will be accepted once product has been installed.
Please contact the store where goods were purchased to
report any concerns regarding product colour or quality.
notes
Colour Variation
Efflorescence
Delivery
Claims
Bolderstone®
Convex curves
The specially
designed
back “wings” are
easily knocked-off
(on site) to achieve
a minimum radius
of 1.5 metres.
1:4.5 Setback
Course B
(and D,F,H...)
Course B
(and D,F,H...)
Steps are easily created
using the standard units
for step risers and the
440mm capping unit
for step treads.
Stair wells are often
designed to be two
capping units wide
giving a 880mm width
stair structure.
Figure 1. -Offset Interlocking Keys:
Curves:
Concave curves are
easily achieved by
abutting the front faces of
adjacent blocks and
gapping the back face.
1:8 Setback1:40 Setback
Corners:
Course A
(and C,E,G...)
(Minimum radius 1.5m)
Course A
(and C,E,G...)
Steps:
®
Bolderstonetiered walls
D
H1
H2 £
D ³ 2H1
H1
H2
Bolderstone 440 Cap
Bolderstone Unit
Compacted Granular Fill
Original
Ground
range
Colour
Ivory Autumn Gold Charlestone Bluestone
NOTE: These colours are an indication only, please contact your nearest
distributor to view sample colours.
Desert Sand
The orientation of the plastic key determines the setback of the
wall. After reading the Bolderstone wall heights table and determining
what set back is required, place the keys in the appropriate position as
outlined above.
To build an external
corner follow
these diagrams. Use
cornerstones
alternatively as you build
your wall. Depending on
the setback, one block
per course may need to
be cut to maintain bond.
(Minimum radius 1.5m)
External Corners:
1800 191 131

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Bolderstone brochure

  • 2. Details & Dimensions: Split face 225 unit Bolstered 225 unit Blocks Cornerstones Capping Units 440mm capping unit 200mm capping unit No/ M2: Weight/ unit:Code: Units/ pallet:Product: Description: 26.5 26 16.0 5.3 3500 3600 5440 5103 11.35 11.35 2.3/lin m 5/lin m 60 60 84 270 Nominal Dimensions 200 x 440 x 225 200 x 440 x 225 Left hand split cornerstone Right hand split cornerstone Universal Bolstered cornerstone 21.5 21.5 19.5 3381 3382 3360 32 32 64 200 x 380 x 160 200 x 380 x 160 200 x 380 x 140 65 x 440 x 320 65 x 200 x 230
  • 3. Drawing not to Scale Drainage layer 300mm in depth constructed of 20mm angular clear stone (not scoria) Geotextile Cloth encapsulating the drainage layer Footing of c (FCR Class 2) at a depth of 600mm ompacted crushed rock Footing height of 150mm compacted Footing toe depth 200mm 90-100mm A.G. Pipe at a 1:100 grade to a legal discharge point Backslope of retained soil must be 15 degrees or less Height of Retaining Wall Installation information Construction guidelines.... Typical walls up to 1.0m in height Wall Setback: Offset per course: Maximum wall height: 1:40 1:8 5mm 25mm Maximum wall heights.... Gravity wall 800mm 1000mm Note: This table is a guide, all retaining walls over one metre in height need to be designed by a qualified engineer. Check with your local council to see if there are any regulations relating to your proposed building works. Ensure that all relevant building codes are adhered to. Constructing the footing: Excavate a trench 200mm deep and 600mm in width. Fill with a well-graded crushed rock and compact with a mechanical vibrating plate to achieve footing at least 150mm thick. Ensure the footing is well compacted and level. Laying the base course: Use a string line when constructing a straight segment of wall. When building a curved segment of wall, use a piece of bent conduit to create the shape you desire, then mark the shape on the ground using spray paint. Placing a 10-20mm bedding layer of mortar on the crushed rock footing will make it easier to level the first course. Beginning at the lowest point, place units and tap into position using a rubber mallet. Make sure that every block is level from front to back and side to side using a spirit level. This will give the wall a professional look. Placing drainage material: Place a 90-100mm drainage pipe adjacent to the back of the first course and ensure it has the required fall to carry the water away to the desired drainage point. Fill the block cavities with crushed rock (FCR Class 2), wet the block in-fill and compact after completion of each course. Lay geotextile filter cloth to encapsulate the drainage zone. This prevents migration of retained earth into the drainage layer. Using 20mm angular clear stone, create a 300mm drainage layer behind the wall (not scoria). Installing remaining courses: Sweep excess crushed rock from the top of the first course of blocks. Insert the plastic keys into the square recesses on the top face of the blocks, orienting the keys as per figure 1 to achieve the desired setback. Place the next course of blocks, ensuring vertical joints are appropriately offset to the course below. Fill the block cavities in the same way as for the base course and continue creating the drainage layer behind the wall in 200mm lifts. Continue this process for all remaining courses. Finishing off the wall: When the last course has been installed, place capping units on the top course of blocks, affixing them in place with either masonry adhesive or mortar. The maximum wall heights listed below are for gravity walls with no reinforcement. Walls can be built up to several metres if fully engineered as a geo-grid reinforced wall or a canterlievered wall incorporating steel reinforcing and concrete core infill. An engineers design is usually required for walls over 1m in height, walls on a boundary or walls with a surcharge. General Notes: 1. Designed in accordance with AS4678-2002 & AS4678-2002 Amdt No 1 July 2003, for a Class A retaining walls. 2. Retaining wall height is measured vertically from the base of the bottom course to the level of retained infill soil. 3. Crushed rock footing must be embedded in undisturbed natural soil of 100kPa bearing capacity, and if clay, of cohesion >15kPa. 4. No excavation is to be made within a lateral distance in-front of the wall equal to its height. 5. Bottom course is to be embedded 100mm below final ground level Wall Setback: Depth of no-fines concrete: Maximum wall height: 1:8 1:8 1:8 300mm 350mm 500mm No-fines concrete backed wall 1200mm 1400mm 1600mm Walls 1000mm & under Walls over 1000mm (indicative) Geo-grid reinforced walls Contact us for further information on design and construction.
  • 4. Due to the changes in raw material, variations in colour do occur. When ordering your product, order all elements of your project together to reduce the possibility of colour variation. We do not guarantee different batches will be an exact colour match. Efflorescence (a crystalline salt deposit) is a natural occurrence in masonry products. Efflorescence does not effect the structural integrity or strength of the product. Efflorescence will usually diminish and disappear in the course of time as the product is exposed to the elements. No responsibility will be accepted for the occurrence of efflorescence. When placing your order please confirm delivery zone pricing and minimum free delivery quantities applicable to your area. Maximum unloading time for deliveries is half an hour. Delivery of bolstered product may take up to two weeks, depending on the availability and quantity ordered. Claims must be reported within 48 hours of delivery. No claims will be accepted once product has been installed. Please contact the store where goods were purchased to report any concerns regarding product colour or quality. notes Colour Variation Efflorescence Delivery Claims Bolderstone® Convex curves The specially designed back “wings” are easily knocked-off (on site) to achieve a minimum radius of 1.5 metres. 1:4.5 Setback Course B (and D,F,H...) Course B (and D,F,H...) Steps are easily created using the standard units for step risers and the 440mm capping unit for step treads. Stair wells are often designed to be two capping units wide giving a 880mm width stair structure. Figure 1. -Offset Interlocking Keys: Curves: Concave curves are easily achieved by abutting the front faces of adjacent blocks and gapping the back face. 1:8 Setback1:40 Setback Corners: Course A (and C,E,G...) (Minimum radius 1.5m) Course A (and C,E,G...) Steps: ® Bolderstonetiered walls D H1 H2 £ D ³ 2H1 H1 H2 Bolderstone 440 Cap Bolderstone Unit Compacted Granular Fill Original Ground range Colour Ivory Autumn Gold Charlestone Bluestone NOTE: These colours are an indication only, please contact your nearest distributor to view sample colours. Desert Sand The orientation of the plastic key determines the setback of the wall. After reading the Bolderstone wall heights table and determining what set back is required, place the keys in the appropriate position as outlined above. To build an external corner follow these diagrams. Use cornerstones alternatively as you build your wall. Depending on the setback, one block per course may need to be cut to maintain bond. (Minimum radius 1.5m) External Corners: 1800 191 131