This document discusses the confusion that exists in the vacuum industry regarding which oils can be substituted for others. It provides a list of vacuum pump oils, diffusion pump oils, booster pump oils, and grease grades made by Supervac along with their equivalent grades from other manufacturers. The key properties that make the oils interchangeable are described. The conclusion states that Supervac oils provide reasonably priced, high quality alternatives to costly manufacturer-recommended oils, with global availability and long service life.
The two main types of engine oils are Mineral engine oil and Synthetic engine oil. An individual may choose either of the two variants depending upon the recommendation of the vehicle manufacturer… Read more
https://shieldoils.com/what-is-the-difference-between-mineral-oil-and-synthetic-oil/
An oil refinery is an industrial process plant where crude oil is processed and refined into more useful products such as petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene, and liquefied petroleum gas. they are also typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units.
The two main types of engine oils are Mineral engine oil and Synthetic engine oil. An individual may choose either of the two variants depending upon the recommendation of the vehicle manufacturer… Read more
https://shieldoils.com/what-is-the-difference-between-mineral-oil-and-synthetic-oil/
An oil refinery is an industrial process plant where crude oil is processed and refined into more useful products such as petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene, and liquefied petroleum gas. they are also typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units.
Lubrication accounts for a small part of the overall maintenance budgets and the right lubricant goes a long way to reduce downtime, improve reliability and enhance equipment life.
Lubrication accounts for a small part of the overall maintenance budgets and the right lubricant goes a long way to reduce downtime, improve reliability and enhance equipment life.
Leading bearing manufacturers have conducted studies to find out the reasons for premature bearing failure. More than one-third of bearing failures is due to imperfect lubrication. In many more cases, which cannot be traced directly to imperfect lubrication, it’s still the underlying cause.
Lega Multigrade Oils are blended from highly refined base stocks and balanced additive Package containing shear stable VI improver, metallic detergent dispersant and anti-oxidant. These oils are formulated to meet lubrication requirements of both gasoline and diesel engines. Lega multigrade Oils are red in colour and suitable for all seasons.
AUTOMOTIVE LUBRICANTS
Automotive Engine Oils
Automotive Gear & Transmission Oils
Greases & Specialties
A vacuum pump is a mechanical device that removes gas molecules from a sealed volume, creating a partial or near-total vacuum. The runtime of a vacuum pump depends on various factors, such as the type of pump, the size of the system, and the application. Generally, most vacuum pumps are designed to run continuously for several hours, with some models capable of running for days or weeks without being shut off. However, it is essential to check the manufacturer's specifications and recommended maintenance schedule to ensure the safe and optimal operation of the pump. Overuse or inadequate maintenance of a vacuum pump can lead to reduced performance, premature wear, and potential safety hazards
Explore the world of oil vacuum pumps in this in-depth PDF guide. Discover the inner workings, applications, and advantages of these essential devices that create and maintain vacuums for a wide range of industries. Learn how to choose the right oil vacuum pump for your specific needs, with insights into sizing, maintenance, and safety precautions. Dive into the future of vacuum technology, including sustainability initiatives and smart systems. Whether you're in manufacturing, healthcare, or research, this guide equips you with the knowledge to optimize your processes while considering environmental responsibility. Make informed decisions and elevate your industry with the power of oil vacuum pumps.
Grease is a lubricant in a semi-solid state. It is generally applied to those machinery parts where liquid lubricants would not stay and need to be applied only occasionally.
Leakage detection and prevention in vacuum systemsAnshuman Punj
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Graphite foil top 10 questions answeredAnshuman Punj
Graphite foil is highly conducting, flexible, compressible and relatively inexpensive. It serves to plug the gap between the evaporation boat and the copper clamp and so prevents any sparking that may take place. There is no alternate to graphite foil as no other material meets all these criterion.
Critical importance of low cost consumables in vacuum processesAnshuman Punj
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How to eliminate defects in metallizingAnshuman Punj
Rejection of metallized parts continues to be a nightmare for production engineers. A finished product getting rejected means a big loss in terms of money and time spent in production of the component. Not only that, rejections also cause tight production schedules to go haywire. Unfortunately not much material is available on the subject and thus a scientific, systematic approach to problems is rarely possible. Engineers are forced to try hit and trial method which wastes further time and energy or rely on advice from seniors but that can work only if the seniors have themselves faced that particular problem in the past.
In any vacuum system it is most important to know accurately the level of vacuum on real time basis as even a minor change in vacuum can result in process parameters going haywire and product quality getting adversely affected. In modern day vacuum systems we use sophisticated vacuum gauges to know the vacuum accurately. In this blog post various kinds of vacuum gauges have been described. Limitations and advantages of these gauges have also been brought out so that engineers using vacuum can select appropriate gauge for the application. Various practical aspects about use of vacuum gauges have also been detailed in this blog post.
Manufacturers produce myriad products in a variety of shapes and sizes using molds. These products as well as molds are made in many materials like plastic, concrete, metals, ceramic, glass etc. Molding
Evaporation boat for vacuum metallizing an overviewAnshuman Punj
Vacuum coating, BOPP film metallizing, roll to roll vacuum deposition requires the use of evaporation boat. In this whitepaper published by Anshuman Punj (CEO, Supervac Industries) one can get an overview of evaporation boat. Being in an easy to understand language, this whitepaper can easily be understood by all.
Rotary vacuum pump oil SV-77, manufactured by Supervac Industries (India) is triple molecular distilled next-gen synthetic vacuum pump oil. This premium rotary pump oil delivers high ultimate vacuum very fast. SV-77 is a hardy rotary vacuum pump oil built to outgas corrosive gasses and high moisture without deteriorating itself. It doesn’t oxidize into tar or any gummy residue inside the pump. SV-77 is being shipped worldwide to numerous satisfied customers at a very competitive rate.
Die-casting, vacuum metallizing, brazing, research and various other industries require many types of release agents. Supervac Industries (India) is manufacturer of different types of release agents.
Supervac Industries manufactures Roots Blower Booster Pump oil SV-90H (Hydrocarbon Based) especially for vacuum applications. This specialty oil is supplied to satisfied customers all over the world.
High Vacuum Grease(Silicone) SV-G9 by Supervac Industries, IndiaAnshuman Punj
Used as a vacuum sealant and lubricant, High Vacuum Grease- SV-G9(Silicone), is manufactured by Supervac Industries, India. Due to its high quality and excellent properties, it has found wide spread appreciation in users all over the world.
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Vacuum oil equivalents
1. Vacuum Oil Equivalents
A lot of confusion exists in the vacuum industry.
Reasons-
1. Engineers do not know which oil is equivalent to the
oil supplied by their plant manufacturer.
2. Equipment manufacturers rarely give detailed
specifications of vacuum oil to be used.
3. Equipment manufacturers keep changing their
recommendation from time to time.
4. The vacuum oils supplied by equipment
manufacturers are prohibitively costly which is a big
drain on the very profitability of operations.
5. Availability of oil recommended by the plant
manufacturer may not be there in the country of
user.
User of equipment therefore is forced to pay through the nose and also keep huge inventory of vacuum oil.
6. Sometimes vacuum oil being used goes out of production leaving users in the lurch, For example
production of DC-704 was discontinued and equipment
manufacturers never bothered to inform users of a replacement.
Users were left wondering what to use in place of DC-704.
Users of Vacuum equipment are most of the time wondering “What
if a database existed which clearly told me which vacuum oil can be
substituted by what vacuum oil”. Even better – if this database gave
him transparent, easy to understand reason
s as to why one vacuum oil is alternative to the other vacuum oil.
This would surely save a lot of money and botheration for vacuum
equipment users.
Based on my exhaustive and in-depth study of vacuum oils, I have
prepared an extensive list of vacuum oils being used by the vacuum
industry and their equivalents/replacement. The list also details the
important properties of these oils because of which these are
substitutes.
2. DIFFUSION PUMP OIL
Supervac Grade Equivalent Oils Common Properties that make
them Interchangeable
SV-Sigma High Vacuum Silicone
Diffusion Pump Oil
1. DC-704
2. CVC-4
3. Hivac F4
4. Ulvoil D31
5. Indomet Tetra
6. Santovac 4
1. Silicone Diffusion Pump Oil.
2. Ultimate vacuum of the
order of 1 x 10-7
Torr.
3. Boiling Temperature 2200
C
4. Gasses being pumped out are
corrosive or have high
moisture.
5. Long service life.
SV-Sigma + Ultrahigh Vacuum
Silicone Diffusion Pump Oil
1. DC-705,
2. Hivac F5.
3. Santovac 5
1. Silicone Diffusion Pump oil.
2. Ultimate vacuum of the order
of 1 x 10-9
Torr.
3. Boiling temperature 2550
C.
4. Gives very clean vacuum.
5. Very long service life.
3. SV-Sigma Fast Silicone Diffusion
Pump Oil
1. DC-702.
1. Silicone Diffusion Pump Oil.
2. Ultimate Vacuum of the
order of 1 x 10-6
Torr.
3. Boiling temperature 1900
C
4. Vacuum is created very fast.
5. Long service life.
SV-Delta Diffusion Pump Oil
1. Lion S
2. Lion A
3. Ulvoil D11.
4. CVP 300
5. CONVOIL 20
1. Hydrocarbon Diffusion Pump
Oil.
2. Ultimate Vacuum of the order
of 1 x 10-5
Torr.
3. Boiling Temperature 2350
C.
4. Economy of operation is very
important.
5. Service life 3-6 months.
ROTARY VACUUM PUMP OIL
Supervac Grade Equivalent Oils
Common Properties that
make them Interchangeable
SV-77 Rotary Vacuum Pump Oil 1. GS-77
2. LVO 200
3. LVO 210
4. LVO 240
5. LVO 260
6. LVO 300
7. LVO 310
8. Molycoat L-1668FG
9. MD 505
10. Eurolube A-6, BV-4
1. Can create vacuum of the
order of 6 x 10-4
Torr.
2. Water white Synthetic Oil
3. Vacuum is created very fast.
4. Can pump out corrosive
gasses and high moisture.
5. Down time of pump is very
low as oil has very low level
of impurities
4. SV-68Rotary Vacuum Pump Oil
1. R4
2. R7
3. Ultragrade19
4. AdixenA120
5. Mobil DTE Oil
6. MD502
7. MD504
8. N62
9. VM 68
10. MR 200
11. LVO 100
12. LVO 110
13. LVO 120
14. LVO 130
15. Molycoat L-0610
16. VM 100
17. KV100
18. N62
19. CVC 70/19
20. INLAND 19
21. Alcatel Adixen A 200
22. Alcatel Adixen A 120
23. NEOVAC MR-200
1. Can create vacuum of the
order of 1 x 10-3
Torr.
2. Organic Distilled oil.
3. Economy of operation is of
paramount importance.
4. Rotary Pump is not a front
line pump and is backing a
Diffusion or Booster pump
5. Operating conditions are not
very demanding.
6.
1) Hydraulic Oils,
2) Automotive oils
3) Turbine oils
These are not meant for
Vacuum Pumps and can
seriously damage vacuum
pump. NEVER USE
THESE for Vacuum Pump.
BOOSTER PUMP OIL
5. Supervac Grade Equivalent Oils
Common Properties that make
them Interchangeable
SV-JS Silicone Vapour Jet
Booster Pump Oil
Best in the world. No
equivalent exists
1. Silicone Booster Pump Oil.
2. Ultimate vacuum of the order of 1
x 10-5
Torr.
3. Can pump out corrosive gasses
and high moisture.
4. Creates vacuum very fast.
5. Gives long service life and ensures
low down time.
SV-JH Organic Vapour Jet
Booster Pump Oil
1) Apiezon booster
pump oil AP 201
1. Hydrocarbon Booster Pump Oil.
2. Ultimate Vacuum of the order of 5
x 10-4
Torr.
3. Economical to use.
4. Service life 4-6 months.
5. Creates vacuum fast.
Supervac Grade Equivalent Grease
Common Properties that make
them Interchangeable
SV-G9 High Vacuum Silicone Grease
1. MOLY KOTE M44
1. Water proof and moisture
resistant.
2. Very low vapor pressure.
3. Corrosion inhibitor.
4. SV-G9 can withstand temperatures
as low as -25°C to as high as
250° C.
5. Will not catch fire.
6. Will not be runny at high
temperatures.
7. Will not form solid deposits on the
vacuum system in low
temperatures.
Conclusion-
In today’s competitive scenario it is important that production costs are optimized. Most of the times we are
not at liberty to buy exorbitantly priced oils from equipment manufacturer; neither can we keep a huge
inventory of vacuum oil just because it is not easily available in the country of operation.
Supervac therefore came up with manufacture of vacuum oils that are-
• Reasonably priced
• Excellent substitutes for costly vacuum oils
• World class quality manufactured using cutting edge technology
• Have very long service life
• Delivered immediately
• Available world over