UNIT PROCESSES :- HALOGENATION
Chhatrapati Shahu Ji Maharaj University, Kanpur
DEPARTMENT :- SCHOOL OF PHARMACEUTICAL SCIENCES
PRESENTED BY:-
POORNIMA PANDEY
M.PHARM CHEMISTRY
1ST YEAR
2ND SEM
03/19/2025
2
Content
 Introduction
 Types of halogenation
 Kinetics of halogenation
 Catalytic halogenation
 Case study on industrial process of halogenation
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Introduction
 The process in which one or more halogen are introduced into an
organic chemistry .
 The Halogens comprises the group 17 of the periodic
table and include F , Cl , Br, I.
 They are non-metals and have electronic configuration just one
electron short from the noble gases i.e they have 7 valence electron
in their outermost shell
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Types of halogens
1. free radical halogenation
2. Electrophilic halogenation
3. Addition reaction halogenation
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1.Free radical halogenation
 The halogen of saturated hydrocarbons is a substitute reaction, halogen atom
replaces a hydrogen atom in an organic compound.
 Free radicals , which are highly reactive species with unpaired electrons .
 The reaction occur in the presence of a halogen ,chlorine, bromine and a source of
energy such as heat or light.
 It occurs in three steps – 1. chain initiation step
2. chain propagation step
3. chain terminating step
1. Chain initiation step
Cl2 2Cl
heat/light
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2. chain propagating step
3. Chain terminating step
Cl + CH4 HCl + CH3
CH3 + Cl2 CH3Cl + Cl
Cl + Cl Cl2
CH3 + CH3 CH3CH3
CH3 + Cl CH3Cl
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2. Electrophilic aromatic substitution
halogenation
 An electrophile (electron deficient species ) replaces a hydrogen atom on an
aromatic ring.
 It involves the attack of the electrophile on the aromatic system leading to the
formation of a new aromatic compound
GENERAL REACTION
H
Cl
+ Cl2 + HCl
FeCl3
benzene chlorine
chlorobenzene
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Mechanism
Step 1:- chloronium ion formed
Step 2: rate determining step
resonance stablished cation intermediate ,+ve
charge delocalized onto 3atom of ring
Cl + FeCl3
Cl FeCl3 Cl + FeCl4
Cl Cl
+ Cl
H
Cl
Cl
H
H
Cl
SRD
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3. Addition reaction halogenation
 The addition of halogens to alkenes to form alkynes is known as halogenation of alkyne.
 It involves the addition of two halogen atom across a carbon-carbon triple bond resulting in the
conversion to the alkyne into the tetrahaloalkane ,this reaction is usually carried out in the presence
halogens such as chlorine and bromine in the presence of suitable solvent and catalyst.
 Addition of halogen to alkene
 Addition of halogen to alkyne

H
C
propane
CH2
CH3
CCl4
Br
Br
1,2 dibromopropane
Br2
C CH
CH3
Br2
CH3 C CH
Br Br
Br2
CH3 C
Br
Br
Br
CH
Br
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Kinetics of halogenation
 Chlorination vs Bromination
Although alkane undergo radical substitution with both Cl2 and Br2
Chlorination and bromination exhibits two imp difference :-
1. Chlorination is faster than bromination
2. Chlorination is unselective yielding a mixture of product but , bromination is often
selective , yielding a major product .
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Chlorination is fast and unselective Bromination is slow and selective
CH3CH2CH3 + Cl2 CH3CH2CH2Cl
heat/ hv
propane 10
alkyl halide
CH3CHClCH3
20
alkyl halide
CH3CH2CH3 + Br2
hv/heat
CH3CH2CH2Br
CH3CHBrCH3
10
20
(1%)
((99%)
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Catalytic halogenation
 Mechanism for activation of chlorine by AlCl3
and subsequent halogenation
.
Cl-Cl [ Cl-Cl-AlCl3 Cl-AlCl4]
AlCl3
Cl AlCl4
Cl
H
Cl-AlHCl3
Cl
attack by aromatic pi
bond at chlorine
deprotonation of addition product
to regenerate the aromatic ring
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Case study
 Halogenation is a chemical process where a halogen (F, Cl , Br, I ) is introduced into an organic compound .
It is widely used in the chemical industry to create a variety of useful products ,such as polymers ,
pharmaceuticals and agrochemicals .
 Process description :-
1. Feed stock preparation :- the feedstock typically a hydrocarbon or other organic compound ,is prepared
and purified.
2. Halogenation reaction :- the feedstock is then reacted with a halogen such as chlorine or bromine in the
presence of a catalyst .
3. Product separation :- the resulting halogenated product is then separated from the reaction mixture through
various methods such as distillation or crystallization.
4. Purification :- the halogenated product is then purified through various methods such as recrystallisation or
chromatography
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 Process conditions :-
 The industrial process of halogenation is typically carried out under the following
conditions
Temperature :- 100-3000
C
Pressure :-1-10 bar
Catalyst :- various catalyst such as Lewis acids or transitions metal complexes are used
to promote the reaction
Solvent :- various solvents such as water , organic solvents or ionic liquids are used to
facilitate the reaction
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 Safety considerations :-
The industrial process of halogenation involves several safety considerations
1. Corrosion :- halogens can be corrosive and require special materials of construction .
2. Explosion risk :- halogenation reaction can be highly exothermic and require a special
precaution to prevent explosions.
3. Toxicity :- halogens and halogenated compounds can be toxic and require special
handling and storage procedures.
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 Environmental considerations :-
The industrial process of halogenation involves several environmental considerations
1. Raw material costs :- the cost of raw materials such as halogens and feedstocks can vary depending on market
conditions.
2. Energy costs :- halogenation reactions can be energy intensive and require significant amounts of energy to
operate .
3. Labor costs :- halogenation reactions require skilled labor to operate and maintain the equipment .
 Some case studies :-
1. Halogenation of methane :- in the industrial production of chloromethane methane is reacted with chlorine gas in
the presence of heat or light . This reaction is an example of a substitution reaction ,where a chlorine atom replaces
a hydrogen atom in the methane molecule .
the reaction is highly exothermic and requires careful control to avoid overheating and the formation of
unwanted byproducts .
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 Production of polyvinyl chloride (PVC) :-
PVC is a widely used plastic that is produced through the halogenation of ethylene .in this
process , ethylene is reacted with chlorine gas to form dichloroethane , which is then cracked to
form vinyl chloride monomer is then polymerized to form PVC.
 Conclusion
The industrial process of halogenation is a complex process that requires carefull consideration
of safety , environment , and economic factors .
This process involves the reaction of a feedstock with a halogen in the presence a catalyst
followed by product separation , purification and analysis.
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Applications
 Synthesis of halogenated organic compounds :- this allows the selective introduction of
halogen at specific positions in the molecules .
 Preparation of alkyl halides :- alkyl halides find applications as intermediates in the
synthesis of pharmaceuticals , agrochemicals, and other organic compounds.
 Synthesis of tetrahaloalkanes :- compounds containing four halogen atoms intermediates in
the synthesis of various organic compounds including pharmaceuticals and agrochemicals.
 Preparation organometallic compounds :- tetrahaloalkanes obtained from halogenation of
alkynes can be used as precursors form the synthesis of organometallic compound . By
reacting the tetrahaloalkanes with a metal such as ,magnesium or lithium organometallic
species like Grignard reagent or organolithium compound can be formed

UNIT 3 CHEMISTRYUnit process Halogenations

  • 1.
    UNIT PROCESSES :-HALOGENATION Chhatrapati Shahu Ji Maharaj University, Kanpur DEPARTMENT :- SCHOOL OF PHARMACEUTICAL SCIENCES PRESENTED BY:- POORNIMA PANDEY M.PHARM CHEMISTRY 1ST YEAR 2ND SEM
  • 2.
    03/19/2025 2 Content  Introduction  Typesof halogenation  Kinetics of halogenation  Catalytic halogenation  Case study on industrial process of halogenation
  • 3.
    03/19/2025 3 Introduction  The processin which one or more halogen are introduced into an organic chemistry .  The Halogens comprises the group 17 of the periodic table and include F , Cl , Br, I.  They are non-metals and have electronic configuration just one electron short from the noble gases i.e they have 7 valence electron in their outermost shell
  • 4.
    03/19/2025 4 Types of halogens 1.free radical halogenation 2. Electrophilic halogenation 3. Addition reaction halogenation
  • 5.
    03/19/2025 5 1.Free radical halogenation The halogen of saturated hydrocarbons is a substitute reaction, halogen atom replaces a hydrogen atom in an organic compound.  Free radicals , which are highly reactive species with unpaired electrons .  The reaction occur in the presence of a halogen ,chlorine, bromine and a source of energy such as heat or light.  It occurs in three steps – 1. chain initiation step 2. chain propagation step 3. chain terminating step 1. Chain initiation step Cl2 2Cl heat/light
  • 6.
    03/19/2025 6 2. chain propagatingstep 3. Chain terminating step Cl + CH4 HCl + CH3 CH3 + Cl2 CH3Cl + Cl Cl + Cl Cl2 CH3 + CH3 CH3CH3 CH3 + Cl CH3Cl
  • 7.
    03/19/2025 7 2. Electrophilic aromaticsubstitution halogenation  An electrophile (electron deficient species ) replaces a hydrogen atom on an aromatic ring.  It involves the attack of the electrophile on the aromatic system leading to the formation of a new aromatic compound GENERAL REACTION H Cl + Cl2 + HCl FeCl3 benzene chlorine chlorobenzene
  • 8.
    03/19/2025 8 Mechanism Step 1:- chloroniumion formed Step 2: rate determining step resonance stablished cation intermediate ,+ve charge delocalized onto 3atom of ring Cl + FeCl3 Cl FeCl3 Cl + FeCl4 Cl Cl + Cl H Cl Cl H H Cl SRD
  • 9.
    03/19/2025 9 3. Addition reactionhalogenation  The addition of halogens to alkenes to form alkynes is known as halogenation of alkyne.  It involves the addition of two halogen atom across a carbon-carbon triple bond resulting in the conversion to the alkyne into the tetrahaloalkane ,this reaction is usually carried out in the presence halogens such as chlorine and bromine in the presence of suitable solvent and catalyst.  Addition of halogen to alkene  Addition of halogen to alkyne  H C propane CH2 CH3 CCl4 Br Br 1,2 dibromopropane Br2 C CH CH3 Br2 CH3 C CH Br Br Br2 CH3 C Br Br Br CH Br
  • 10.
    03/19/2025 10 Kinetics of halogenation Chlorination vs Bromination Although alkane undergo radical substitution with both Cl2 and Br2 Chlorination and bromination exhibits two imp difference :- 1. Chlorination is faster than bromination 2. Chlorination is unselective yielding a mixture of product but , bromination is often selective , yielding a major product .
  • 11.
    03/19/2025 11 Chlorination is fastand unselective Bromination is slow and selective CH3CH2CH3 + Cl2 CH3CH2CH2Cl heat/ hv propane 10 alkyl halide CH3CHClCH3 20 alkyl halide CH3CH2CH3 + Br2 hv/heat CH3CH2CH2Br CH3CHBrCH3 10 20 (1%) ((99%)
  • 12.
    03/19/2025 12 Catalytic halogenation  Mechanismfor activation of chlorine by AlCl3 and subsequent halogenation . Cl-Cl [ Cl-Cl-AlCl3 Cl-AlCl4] AlCl3 Cl AlCl4 Cl H Cl-AlHCl3 Cl attack by aromatic pi bond at chlorine deprotonation of addition product to regenerate the aromatic ring
  • 13.
    03/19/2025 13 Case study  Halogenationis a chemical process where a halogen (F, Cl , Br, I ) is introduced into an organic compound . It is widely used in the chemical industry to create a variety of useful products ,such as polymers , pharmaceuticals and agrochemicals .  Process description :- 1. Feed stock preparation :- the feedstock typically a hydrocarbon or other organic compound ,is prepared and purified. 2. Halogenation reaction :- the feedstock is then reacted with a halogen such as chlorine or bromine in the presence of a catalyst . 3. Product separation :- the resulting halogenated product is then separated from the reaction mixture through various methods such as distillation or crystallization. 4. Purification :- the halogenated product is then purified through various methods such as recrystallisation or chromatography
  • 14.
    03/19/2025 14  Process conditions:-  The industrial process of halogenation is typically carried out under the following conditions Temperature :- 100-3000 C Pressure :-1-10 bar Catalyst :- various catalyst such as Lewis acids or transitions metal complexes are used to promote the reaction Solvent :- various solvents such as water , organic solvents or ionic liquids are used to facilitate the reaction
  • 15.
    03/19/2025 15  Safety considerations:- The industrial process of halogenation involves several safety considerations 1. Corrosion :- halogens can be corrosive and require special materials of construction . 2. Explosion risk :- halogenation reaction can be highly exothermic and require a special precaution to prevent explosions. 3. Toxicity :- halogens and halogenated compounds can be toxic and require special handling and storage procedures.
  • 16.
    03/19/2025 16  Environmental considerations:- The industrial process of halogenation involves several environmental considerations 1. Raw material costs :- the cost of raw materials such as halogens and feedstocks can vary depending on market conditions. 2. Energy costs :- halogenation reactions can be energy intensive and require significant amounts of energy to operate . 3. Labor costs :- halogenation reactions require skilled labor to operate and maintain the equipment .  Some case studies :- 1. Halogenation of methane :- in the industrial production of chloromethane methane is reacted with chlorine gas in the presence of heat or light . This reaction is an example of a substitution reaction ,where a chlorine atom replaces a hydrogen atom in the methane molecule . the reaction is highly exothermic and requires careful control to avoid overheating and the formation of unwanted byproducts .
  • 17.
    03/19/2025 17  Production ofpolyvinyl chloride (PVC) :- PVC is a widely used plastic that is produced through the halogenation of ethylene .in this process , ethylene is reacted with chlorine gas to form dichloroethane , which is then cracked to form vinyl chloride monomer is then polymerized to form PVC.  Conclusion The industrial process of halogenation is a complex process that requires carefull consideration of safety , environment , and economic factors . This process involves the reaction of a feedstock with a halogen in the presence a catalyst followed by product separation , purification and analysis.
  • 18.
    03/19/2025 18 Applications  Synthesis ofhalogenated organic compounds :- this allows the selective introduction of halogen at specific positions in the molecules .  Preparation of alkyl halides :- alkyl halides find applications as intermediates in the synthesis of pharmaceuticals , agrochemicals, and other organic compounds.  Synthesis of tetrahaloalkanes :- compounds containing four halogen atoms intermediates in the synthesis of various organic compounds including pharmaceuticals and agrochemicals.  Preparation organometallic compounds :- tetrahaloalkanes obtained from halogenation of alkynes can be used as precursors form the synthesis of organometallic compound . By reacting the tetrahaloalkanes with a metal such as ,magnesium or lithium organometallic species like Grignard reagent or organolithium compound can be formed