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:: working at the heart of test & measurement
Corrections for Transverse Sensitivity
of Strain Gauges
www.prosig.com
Working at the heart
of test & measurement
DATA CAPTURE AT ITS VERY BEST
Computation of Equivalent Stress
 Prosig PIN:
– 167398
 Customer:
– Aeronautical Development Establishment (ADE), India
 Potential Sale Involved :
– Yes
 Tender Title:
– Universal Data Acquisition System for Vibration and Strain
Measurement
 Description as it is in Tender Document:
– Corrections for Bridge Non-linearity, Transverse
sensitivity of strain gages, gage factor (temperature
effects) and lead wire resistance error on gage factor)
www.prosig.com
Working at the heart
of test & measurement
DATA CAPTURE AT ITS VERY BEST
Objective
 Objective is to apply the corrections for transverse sensitivity of
strain gauges during measurement
www.prosig.com
Working at the heart
of test & measurement
DATA CAPTURE AT ITS VERY BEST
What is Transverse Sensitivity
 Transverse sensitivity in a strain gage refers to the behavior of
the gage in responding to strains which are perpendicular to
the primary sensing axis of the gage.
www.prosig.com
Working at the heart
of test & measurement
DATA CAPTURE AT ITS VERY BEST
Why
 Any gage which is:
– installed on a material with a different Poisson’s ratio other
than 0.285 or
– installed on steel, but subjected to other than a uniaxial
stress state or
– even installed on steel with a uniaxial stress state, but
aligned with other than the maximum principal stress,
exhibits a transverse-sensitivity error which may require
correction
www.prosig.com
Working at the heart
of test & measurement
DATA CAPTURE AT ITS VERY BEST
How
 How to correct the effects of Transverse sensitivity?
– By corrections equations
– 90ͦ (2-axes), Rectangular and Delta Rosettes have different
corrections equations
– Equations involve parameters v0 & Kt which can be obtained
from strain gauge datasheet
www.prosig.com
Working at the heart
of test & measurement
DATA CAPTURE AT ITS VERY BEST
Two-Gage, 90ͦ Rosette
 Corrected actual strain along gage axes 1 & 2 is
ε'1 , ε’2 = Strain from gage 1 & 2 uncorrected for transverse sensitivity
Kt1 , Kt2 = Transverse sensitivities of gage 1 & 2
𝜀1 =
𝜀′
1 1 − 𝑣0𝐾𝑡1 − 𝐾𝑡1𝜀′2(1 − 𝑣0𝐾𝑡2)
1 − 𝐾𝑡1𝐾𝑡2
𝜀2 =
𝜀′
2 1 − 𝑣0𝐾𝑡2 − 𝐾𝑡2𝜀′1(1 − 𝑣0𝐾𝑡1)
1 − 𝐾𝑡1𝐾𝑡2
www.prosig.com
Working at the heart
of test & measurement
DATA CAPTURE AT ITS VERY BEST
Three-Gage Rectangular, 45ͦ Rosette
 Corrected actual strain along gage axes 1,2 & 3 is
ε'1 , ε’2 , ε’2 = Strain from gage 1,2 & 3 uncorrected for transverse sensitivity
Kt1 , Kt2 , Kt3 = Transverse sensitivities of gage 1,2 & 3
𝜀1 =
𝜀′
1 1 − 𝑣0𝐾𝑡1 − 𝐾𝑡1𝜀′3(1 − 𝑣0𝐾𝑡3)
1 − 𝐾𝑡1𝐾𝑡3
𝜀3 =
𝜀′
3 1 − 𝑣0𝐾𝑡3 − 𝐾𝑡3𝜀′1(1 − 𝑣0𝐾𝑡1)
1 − 𝐾𝑡1𝐾𝑡3
𝜀2 =
𝜀′
2 1 − 𝑣0𝐾𝑡2
1 − 𝐾𝑡2
−
𝐾𝑡2[𝜀′
1 1 − 𝑣0𝐾𝑡1 1 − 𝐾𝑡3 + 𝜀′
3 1 − 𝑣0𝐾𝑡3 1 − 𝐾𝑡1 ]
(1 − 𝐾𝑡1𝐾𝑡3)(1 − 𝐾𝑡2)
www.prosig.com
Working at the heart
of test & measurement
DATA CAPTURE AT ITS VERY BEST
Delta Rosette
 Corrected actual strain along gage axes 1,2 & 3 is
ε'1 , ε’2 , ε’2 = Strain from gage 1,2 & 3 uncorrected for transverse sensitivity
Kt1 , Kt2 , Kt3 = Transverse sensitivities of gage 1,2 & 3
𝜀1 =
𝜀′
1 1 − 𝑣0𝐾𝑡1 3 − 𝐾𝑡2 − 𝐾𝑡3 − 𝐾𝑡2𝐾𝑡3 − 2𝐾𝑡1[𝜀′
2 1 − 𝑣0𝐾𝑡2 1 − 𝐾𝑡3 + 𝜀′
3 1 − 𝑣0𝐾𝑡3 1 − 𝐾𝑡2 ]
3𝐾𝑡1𝐾𝑡2𝐾𝑡3 − 𝐾𝑡1𝐾𝑡2 − 𝐾𝑡2𝐾𝑡3 − 𝐾𝑡1𝐾𝑡3 − 𝐾𝑡1 − 𝐾𝑡2 − 𝐾𝑡3 + 3
𝜀2 =
𝜀′
2 1 − 𝑣0𝐾𝑡2 3 − 𝐾𝑡3 − 𝐾𝑡1 − 𝐾𝑡3𝐾𝑡1 − 2𝐾𝑡2[𝜀′
3 1 − 𝑣0𝐾𝑡3 1 − 𝐾𝑡1 + 𝜀′
1 1 − 𝑣0𝐾𝑡1 1 − 𝐾𝑡3 ]
3𝐾𝑡1𝐾𝑡2𝐾𝑡3 − 𝐾𝑡1𝐾𝑡2 − 𝐾𝑡2𝐾𝑡3 − 𝐾𝑡1𝐾𝑡3 − 𝐾𝑡1 − 𝐾𝑡2 − 𝐾𝑡3 + 3
𝜀3 =
𝜀′
3 1 − 𝑣0𝐾𝑡3 3 − 𝐾𝑡1 − 𝐾𝑡2 − 𝐾𝑡1𝐾𝑡2 − 2𝐾𝑡3[𝜀′
1 1 − 𝑣0𝐾𝑡1 1 − 𝐾𝑡2 + 𝜀′
2 1 − 𝑣0𝐾𝑡2 1 − 𝐾𝑡1 ]
3𝐾𝑡1𝐾𝑡2𝐾𝑡3 − 𝐾𝑡1𝐾𝑡2 − 𝐾𝑡2𝐾𝑡3 − 𝐾𝑡1𝐾𝑡3 − 𝐾𝑡1 − 𝐾𝑡2 − 𝐾𝑡3 + 3
www.prosig.com
Working at the heart
of test & measurement
DATA CAPTURE AT ITS VERY BEST
Correction of Principal Strains
 Corrected principal strain is
ε‘q , ε’p = Principal Strain from gage uncorrected for transverse sensitivity
Kt = Nominal Transverse sensitivities of gage
𝜀𝑝 =
1 − 𝜐0𝐾𝑡
1 − 𝐾𝑡
2 (𝜀′
𝑝 − 𝐾𝑡𝜀′
𝑞)
𝜀𝑞 =
1 − 𝜐0𝐾𝑡
1 − 𝐾𝑡
2 (𝜀′
𝑞 − 𝐾𝑡𝜀′
𝑝)
www.prosig.com
Working at the heart
of test & measurement
DATA CAPTURE AT ITS VERY BEST
Implementation in Acquisition
 Availability in Existing Acquisition – No
 Separate field to define the type of rosettes must be created
 Separate input field must be created for v0 , Kt1 , Kt2 , Kt3
 From the inputs defined above a calculated channels can be
added with appropriate corrections equations
 This method allows the user to monitor the corrected strain
levels in real time
 Please check for any error in the correction equations before
implementing
 This method can be implemented without calculated channels
by adding some new features
Note: The same equations can also be implemented in DATS
Analysis as a post processing Algorithm
www.prosig.com
Working at the heart
of test & measurement
DATA CAPTURE AT ITS VERY BEST
Implementation in DATS Analysis
 Availability in Existing DATS – No
 Fatigue Analysis – Principal Strain calculates maximum and
minimum Principal strain from which Transverse sensitivity
corrections can be implemented
 Please include an analysis menu separately to calculate only
Transverse Sensitivity Corrected Strain inside Fatigue Analysis
 Prototype script which works as a menu inside DATS user
analysis is attached. Please refer my mail
 The attached script should be refined
 Also please check for any error in the correction equations
before implementing
www.prosig.com
Working at the heart
of test & measurement
DATA CAPTURE AT ITS VERY BEST
Sample - Requirement
Acquisition
Analysis
www.prosig.com
Working at the heart
of test & measurement
DATA CAPTURE AT ITS VERY BEST
THANKS

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Transverse Sensitivity.pptx

  • 1. :: working at the heart of test & measurement Corrections for Transverse Sensitivity of Strain Gauges
  • 2. www.prosig.com Working at the heart of test & measurement DATA CAPTURE AT ITS VERY BEST Computation of Equivalent Stress  Prosig PIN: – 167398  Customer: – Aeronautical Development Establishment (ADE), India  Potential Sale Involved : – Yes  Tender Title: – Universal Data Acquisition System for Vibration and Strain Measurement  Description as it is in Tender Document: – Corrections for Bridge Non-linearity, Transverse sensitivity of strain gages, gage factor (temperature effects) and lead wire resistance error on gage factor)
  • 3. www.prosig.com Working at the heart of test & measurement DATA CAPTURE AT ITS VERY BEST Objective  Objective is to apply the corrections for transverse sensitivity of strain gauges during measurement
  • 4. www.prosig.com Working at the heart of test & measurement DATA CAPTURE AT ITS VERY BEST What is Transverse Sensitivity  Transverse sensitivity in a strain gage refers to the behavior of the gage in responding to strains which are perpendicular to the primary sensing axis of the gage.
  • 5. www.prosig.com Working at the heart of test & measurement DATA CAPTURE AT ITS VERY BEST Why  Any gage which is: – installed on a material with a different Poisson’s ratio other than 0.285 or – installed on steel, but subjected to other than a uniaxial stress state or – even installed on steel with a uniaxial stress state, but aligned with other than the maximum principal stress, exhibits a transverse-sensitivity error which may require correction
  • 6. www.prosig.com Working at the heart of test & measurement DATA CAPTURE AT ITS VERY BEST How  How to correct the effects of Transverse sensitivity? – By corrections equations – 90ͦ (2-axes), Rectangular and Delta Rosettes have different corrections equations – Equations involve parameters v0 & Kt which can be obtained from strain gauge datasheet
  • 7. www.prosig.com Working at the heart of test & measurement DATA CAPTURE AT ITS VERY BEST Two-Gage, 90ͦ Rosette  Corrected actual strain along gage axes 1 & 2 is ε'1 , ε’2 = Strain from gage 1 & 2 uncorrected for transverse sensitivity Kt1 , Kt2 = Transverse sensitivities of gage 1 & 2 𝜀1 = 𝜀′ 1 1 − 𝑣0𝐾𝑡1 − 𝐾𝑡1𝜀′2(1 − 𝑣0𝐾𝑡2) 1 − 𝐾𝑡1𝐾𝑡2 𝜀2 = 𝜀′ 2 1 − 𝑣0𝐾𝑡2 − 𝐾𝑡2𝜀′1(1 − 𝑣0𝐾𝑡1) 1 − 𝐾𝑡1𝐾𝑡2
  • 8. www.prosig.com Working at the heart of test & measurement DATA CAPTURE AT ITS VERY BEST Three-Gage Rectangular, 45ͦ Rosette  Corrected actual strain along gage axes 1,2 & 3 is ε'1 , ε’2 , ε’2 = Strain from gage 1,2 & 3 uncorrected for transverse sensitivity Kt1 , Kt2 , Kt3 = Transverse sensitivities of gage 1,2 & 3 𝜀1 = 𝜀′ 1 1 − 𝑣0𝐾𝑡1 − 𝐾𝑡1𝜀′3(1 − 𝑣0𝐾𝑡3) 1 − 𝐾𝑡1𝐾𝑡3 𝜀3 = 𝜀′ 3 1 − 𝑣0𝐾𝑡3 − 𝐾𝑡3𝜀′1(1 − 𝑣0𝐾𝑡1) 1 − 𝐾𝑡1𝐾𝑡3 𝜀2 = 𝜀′ 2 1 − 𝑣0𝐾𝑡2 1 − 𝐾𝑡2 − 𝐾𝑡2[𝜀′ 1 1 − 𝑣0𝐾𝑡1 1 − 𝐾𝑡3 + 𝜀′ 3 1 − 𝑣0𝐾𝑡3 1 − 𝐾𝑡1 ] (1 − 𝐾𝑡1𝐾𝑡3)(1 − 𝐾𝑡2)
  • 9. www.prosig.com Working at the heart of test & measurement DATA CAPTURE AT ITS VERY BEST Delta Rosette  Corrected actual strain along gage axes 1,2 & 3 is ε'1 , ε’2 , ε’2 = Strain from gage 1,2 & 3 uncorrected for transverse sensitivity Kt1 , Kt2 , Kt3 = Transverse sensitivities of gage 1,2 & 3 𝜀1 = 𝜀′ 1 1 − 𝑣0𝐾𝑡1 3 − 𝐾𝑡2 − 𝐾𝑡3 − 𝐾𝑡2𝐾𝑡3 − 2𝐾𝑡1[𝜀′ 2 1 − 𝑣0𝐾𝑡2 1 − 𝐾𝑡3 + 𝜀′ 3 1 − 𝑣0𝐾𝑡3 1 − 𝐾𝑡2 ] 3𝐾𝑡1𝐾𝑡2𝐾𝑡3 − 𝐾𝑡1𝐾𝑡2 − 𝐾𝑡2𝐾𝑡3 − 𝐾𝑡1𝐾𝑡3 − 𝐾𝑡1 − 𝐾𝑡2 − 𝐾𝑡3 + 3 𝜀2 = 𝜀′ 2 1 − 𝑣0𝐾𝑡2 3 − 𝐾𝑡3 − 𝐾𝑡1 − 𝐾𝑡3𝐾𝑡1 − 2𝐾𝑡2[𝜀′ 3 1 − 𝑣0𝐾𝑡3 1 − 𝐾𝑡1 + 𝜀′ 1 1 − 𝑣0𝐾𝑡1 1 − 𝐾𝑡3 ] 3𝐾𝑡1𝐾𝑡2𝐾𝑡3 − 𝐾𝑡1𝐾𝑡2 − 𝐾𝑡2𝐾𝑡3 − 𝐾𝑡1𝐾𝑡3 − 𝐾𝑡1 − 𝐾𝑡2 − 𝐾𝑡3 + 3 𝜀3 = 𝜀′ 3 1 − 𝑣0𝐾𝑡3 3 − 𝐾𝑡1 − 𝐾𝑡2 − 𝐾𝑡1𝐾𝑡2 − 2𝐾𝑡3[𝜀′ 1 1 − 𝑣0𝐾𝑡1 1 − 𝐾𝑡2 + 𝜀′ 2 1 − 𝑣0𝐾𝑡2 1 − 𝐾𝑡1 ] 3𝐾𝑡1𝐾𝑡2𝐾𝑡3 − 𝐾𝑡1𝐾𝑡2 − 𝐾𝑡2𝐾𝑡3 − 𝐾𝑡1𝐾𝑡3 − 𝐾𝑡1 − 𝐾𝑡2 − 𝐾𝑡3 + 3
  • 10. www.prosig.com Working at the heart of test & measurement DATA CAPTURE AT ITS VERY BEST Correction of Principal Strains  Corrected principal strain is ε‘q , ε’p = Principal Strain from gage uncorrected for transverse sensitivity Kt = Nominal Transverse sensitivities of gage 𝜀𝑝 = 1 − 𝜐0𝐾𝑡 1 − 𝐾𝑡 2 (𝜀′ 𝑝 − 𝐾𝑡𝜀′ 𝑞) 𝜀𝑞 = 1 − 𝜐0𝐾𝑡 1 − 𝐾𝑡 2 (𝜀′ 𝑞 − 𝐾𝑡𝜀′ 𝑝)
  • 11. www.prosig.com Working at the heart of test & measurement DATA CAPTURE AT ITS VERY BEST Implementation in Acquisition  Availability in Existing Acquisition – No  Separate field to define the type of rosettes must be created  Separate input field must be created for v0 , Kt1 , Kt2 , Kt3  From the inputs defined above a calculated channels can be added with appropriate corrections equations  This method allows the user to monitor the corrected strain levels in real time  Please check for any error in the correction equations before implementing  This method can be implemented without calculated channels by adding some new features Note: The same equations can also be implemented in DATS Analysis as a post processing Algorithm
  • 12. www.prosig.com Working at the heart of test & measurement DATA CAPTURE AT ITS VERY BEST Implementation in DATS Analysis  Availability in Existing DATS – No  Fatigue Analysis – Principal Strain calculates maximum and minimum Principal strain from which Transverse sensitivity corrections can be implemented  Please include an analysis menu separately to calculate only Transverse Sensitivity Corrected Strain inside Fatigue Analysis  Prototype script which works as a menu inside DATS user analysis is attached. Please refer my mail  The attached script should be refined  Also please check for any error in the correction equations before implementing
  • 13. www.prosig.com Working at the heart of test & measurement DATA CAPTURE AT ITS VERY BEST Sample - Requirement Acquisition Analysis
  • 14. www.prosig.com Working at the heart of test & measurement DATA CAPTURE AT ITS VERY BEST THANKS