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Theory of Constraints Presented By     Upma Joshi		         Mohd.Arish Bablu RajibLochan Sonalika
TOC - History ,[object Object],Increase in Computer Power Tremendous effort in line balancing More balanced => more problems Dr. Eli Goldrattshowed: How to perfectly balance line That a perfectly balanced line led to bankruptcy Led to development of Theory of Constraints
Theory of constraints ,[object Object]
The title  helps in achieving more of its goal by a very small number of constraints, and that there is always at least one constraints.,[object Object]
A constraint is anything that limits a system’s performance, relative to the system goal,[object Object],[object Object]
Throughput
Operating expense
inventory ,[object Object]
Constraints ,[object Object],[object Object]
Fundamental Principlesof the Theory Of Constraints… ,[object Object],[object Object]
Improving the Process using TOC Principles… ,[object Object]
This implies the need to examine the entire process to determine which process limits the throughput. For example, in the example on slide 10, suppose the sales department was only selling the product output at the rate of 3 per hour.
Exploit the constraint.  ,[object Object]
For example, in many operationsall processes are shut down during lunchtime or during breaks.
If aprocess is a constraint, the operation should consider rotating lunch periodsso that the constraint is never allowed to be idle. ,[object Object]
[object Object]
As the constraint effective utilization increases, it may cease to be a constraint as another process becomes one.
In that case the emphasis shifts to the new process constraint.
It is also possible that a sales-related change in the product mix will cause a different process to become the constraint. ,[object Object]
Buffers  ,[object Object]
Buffers are placed before the key constraint, thus ensuring that the constraint is never starved. Buffers used in this way protect the constraint and should allow for normal variation of processing time and the occasional upset  before the constraint.,[object Object]
Suppose you have a product made from three components.
Component 1 is processed from raw material and then assembled with component 2 after it is processed from raw material. ,[object Object]
Multiple-time Buffers… ,[object Object]
The final product is then shipped to the customer.
The constraint in the system is located in the middle of the processing for component 1. ,[object Object]
Nothingshould, therefore, impede the progress of component 1.
The problem could arise, however, that component 1 will arrive at the Assembly 1 area before component 2 because of some problem with component 2. ,[object Object]
Multiple-time Buffers… ,[object Object]
The subassembly fromcomponents 1 and 2 have constraint time invested, so we would not want themwaiting for component 3.

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