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Dr Paul Wood
                    General Manager

Funded by NCIA, established and managed by Randglen (M) Sdn Bhd
Content of Slides

•   “Associated Consultants” of Randglen (M) Sdn Bhd

•   The Centre’s Aim

•   Industry Sectors Targeted

•   CNC Training & Prototyping on Multi-Axis Machinery

•   Manufacturing Development Services

•   Post-University Training
“Associated Consultants” of Randglen (M) Sdn Bhd (to be updated)
             Consultants     Credentials                     Expertise
        Arentoft, Mogens     MSc PhD                         Product & process development medical devices)
            Balendra, Raj    PhD MIMech MIET FCIM            Process development (aerospace, micro-components)
         Beekmans, Wim       BSc                             Process development (electronics, household products)
      Chodnikiewicz, Kris    BSc MSc PhD                     Process & machinery development (micro-components)
              Delio, Tom     BSc MS PhD                      Machining (aerospace materials)
            Galea, Victor    BSc MSc DIC CEng MIM            Process analyst (metallurgical)
          Gerson, Philips    BSc MSc                         Innovative design (domestic products, electronics)
          Harrison, Colin    BSc MSc PhD CEng                Machining, robotics and automation (aerospace)
              Kok, Casey     MSc                             Design and development engineering (aerospace, GD&T)
            Kuzman, Karl     PhD                             Process development (automotive)
            Olejnik, Lech    MEng PhD PEngA                  Process development (engineering materials)
            Rennie, Alan     BSc                             Forging technology (aerospace,)
 Rosochowska, Malgorzata     MSc PhD                         Process analyst (FE, design, Taguchi)
    Rosochowski, Andrzej     MSc PhD FMMM                    Process design (FE, Tool design, Taguchi)
      Samsul Bahar Sadli     BSc PhD                         Metallurgical analyst (O&G)
            Schley, Claus    BSc, PhD                        Design, Manufacturing (Automotive , FE, CAD, CNC, CAM )
           Wardle, Frank     BSc PhD MIMechE                 Micro-manufacturing (machine-design, ultra-precision)
              Wood, Paul     BSc PhD                         Design, Processes (automotive, aerospace, FE, Materials)


                            The Centre (CoE M&E) 36 Hilir Sungai Keluang 2Bayan Lepas Industrial Estate Phase 411900 Penang
                                                             Kamarul Abdullah (m: +6 019 418 9909; office: +6 04 640 3880 3881)
The Centre’s Aim
Develop competitive and sustainable manufacturing enterprises in
NCER, Malaysia
      Increasing the skills and knowledge base in NCER to create manufacturing
enterprises that will compete in both regional and international markets
      Increasing the capabilities of the metal cutting industry in NCER to transform
productivity and quality in machining
       Diversifying the manufacturing base from an almost exclusive dependency on
metal cutting by introducing metal forming processes into NCER
      Increasing market opportunity for businesses in targeted industry sectors

Implementation method
      Advanced training on multi-axis CNC machinery for short term impact
      Manufacturing development service to NCER
      Targeted training to create a new generation of skilled manufacturing engineers
Industry Sectors Targeted

 Orthopaedic Devices

 Aerospace Components

 Automotive components
 Semiconductor Components




          The Centre (CoE M&E) 36 Hilir Sungai Keluang 2Bayan Lepas Industrial Estate Phase 411900 Penang
                                           Kamarul Abdullah (m: +6 019 418 9909; office: +6 04 640 3880 3881)
CNC Training & Prototyping on Multi-Axis
Machinery

The Centre’s Services
•    Training in CNC & CAM programming
for manufacture of orthopaedic devices &
aerospace components.
•    Prototyping services for local
industries




Facilities:

•  10 axis TORNOS Deco 20a
•  5 axis MAZAK VARIAXIS 500 II
•  CMM + Reverse Engineering
Capabilities



              The Centre (CoE M&E) 36 Hilir Sungai Keluang 2Bayan Lepas Industrial Estate Phase 411900 Penang
                                               Kamarul Abdullah (m: +6 019 418 9909; office: +6 04 640 3880 3881)
Coordinate Measuring Machine (CMM) with Reverse
     Engineering (RE) Capability at the Centre
–   Touch probe (high accuracy at 0.5 µm but slow process)
–   Laser scan (fast process but lower accuracy at 30 µm )
–   Digital reconstruction software
–   Expertise (Dr Claus Schley will operate the CMM-RE process)




                                  Manufactured              Full 3D digital
                                  article                   reconstruction of article in
                                                            CAD file format
Manufacturing Development Services

Services:
•Manufacturing audits
•Product & Process development
•Transformation of enterprises in targeted                                                      Chatter Zone
                                                                                                -unstable machining
sectors                                                                                         -higher cutting forces
                                                                                                -low cut quality
•Improving competitiveness in regional markets                                                  -high rate of tool wear



                                                                           Chatter free Zone



Resources:
•World class manufacturing experts

                                      Transforming productivity in machining using vibration mapping
                                      analysis of cutter and machine. The Centre which is the agent for this
                                      technology in Malaysia has been applying it in NCER machining
                                      companies to demonstrate productivity and quality improvements

                  The Centre (CoE M&E) 36 Hilir Sungai Keluang 2Bayan Lepas Industrial Estate Phase 411900 Penang
                                                   Kamarul Abdullah (m: +6 019 418 9909; office: +6 04 640 3880 3881)
Post-University Training
 Aim:
 •Transform mechanical engineers into
 manufacturing engineers


 Courses:
 •Design of tools, processes,
 machinery & control systems
 •Analysis of industrial markets
 •Process improvement
 methodologies



 Resources:
 •World class manufacturing experts


                The Centre (CoE M&E) 36 Hilir Sungai Keluang 2Bayan Lepas Industrial Estate Phase 411900 Penang
                                                 Kamarul Abdullah (m: +6 019 418 9909; office: +6 04 640 3880 3881)
Post-University Training
 Aim:
 •Transform mechanical engineers into
 manufacturing engineers


 Courses:
 •Design of tools, processes,
 machinery & control systems
 •Analysis of industrial markets
 •Process improvement
 methodologies



 Resources:
 •World class manufacturing experts


                The Centre (CoE M&E) 36 Hilir Sungai Keluang 2Bayan Lepas Industrial Estate Phase 411900 Penang
                                                 Kamarul Abdullah (m: +6 019 418 9909; office: +6 04 640 3880 3881)

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The Centre Website

  • 1. Dr Paul Wood General Manager Funded by NCIA, established and managed by Randglen (M) Sdn Bhd
  • 2. Content of Slides • “Associated Consultants” of Randglen (M) Sdn Bhd • The Centre’s Aim • Industry Sectors Targeted • CNC Training & Prototyping on Multi-Axis Machinery • Manufacturing Development Services • Post-University Training
  • 3. “Associated Consultants” of Randglen (M) Sdn Bhd (to be updated) Consultants Credentials Expertise Arentoft, Mogens MSc PhD Product & process development medical devices) Balendra, Raj PhD MIMech MIET FCIM Process development (aerospace, micro-components) Beekmans, Wim BSc Process development (electronics, household products) Chodnikiewicz, Kris BSc MSc PhD Process & machinery development (micro-components) Delio, Tom BSc MS PhD Machining (aerospace materials) Galea, Victor BSc MSc DIC CEng MIM Process analyst (metallurgical) Gerson, Philips BSc MSc Innovative design (domestic products, electronics) Harrison, Colin BSc MSc PhD CEng Machining, robotics and automation (aerospace) Kok, Casey MSc Design and development engineering (aerospace, GD&T) Kuzman, Karl PhD Process development (automotive) Olejnik, Lech MEng PhD PEngA Process development (engineering materials) Rennie, Alan BSc Forging technology (aerospace,) Rosochowska, Malgorzata MSc PhD Process analyst (FE, design, Taguchi) Rosochowski, Andrzej MSc PhD FMMM Process design (FE, Tool design, Taguchi) Samsul Bahar Sadli BSc PhD Metallurgical analyst (O&G) Schley, Claus BSc, PhD Design, Manufacturing (Automotive , FE, CAD, CNC, CAM ) Wardle, Frank BSc PhD MIMechE Micro-manufacturing (machine-design, ultra-precision) Wood, Paul BSc PhD Design, Processes (automotive, aerospace, FE, Materials) The Centre (CoE M&E) 36 Hilir Sungai Keluang 2Bayan Lepas Industrial Estate Phase 411900 Penang Kamarul Abdullah (m: +6 019 418 9909; office: +6 04 640 3880 3881)
  • 4. The Centre’s Aim Develop competitive and sustainable manufacturing enterprises in NCER, Malaysia Increasing the skills and knowledge base in NCER to create manufacturing enterprises that will compete in both regional and international markets Increasing the capabilities of the metal cutting industry in NCER to transform productivity and quality in machining Diversifying the manufacturing base from an almost exclusive dependency on metal cutting by introducing metal forming processes into NCER Increasing market opportunity for businesses in targeted industry sectors Implementation method Advanced training on multi-axis CNC machinery for short term impact Manufacturing development service to NCER Targeted training to create a new generation of skilled manufacturing engineers
  • 5. Industry Sectors Targeted Orthopaedic Devices Aerospace Components Automotive components Semiconductor Components The Centre (CoE M&E) 36 Hilir Sungai Keluang 2Bayan Lepas Industrial Estate Phase 411900 Penang Kamarul Abdullah (m: +6 019 418 9909; office: +6 04 640 3880 3881)
  • 6. CNC Training & Prototyping on Multi-Axis Machinery The Centre’s Services • Training in CNC & CAM programming for manufacture of orthopaedic devices & aerospace components. • Prototyping services for local industries Facilities: • 10 axis TORNOS Deco 20a • 5 axis MAZAK VARIAXIS 500 II • CMM + Reverse Engineering Capabilities The Centre (CoE M&E) 36 Hilir Sungai Keluang 2Bayan Lepas Industrial Estate Phase 411900 Penang Kamarul Abdullah (m: +6 019 418 9909; office: +6 04 640 3880 3881)
  • 7. Coordinate Measuring Machine (CMM) with Reverse Engineering (RE) Capability at the Centre – Touch probe (high accuracy at 0.5 Âľm but slow process) – Laser scan (fast process but lower accuracy at 30 Âľm ) – Digital reconstruction software – Expertise (Dr Claus Schley will operate the CMM-RE process) Manufactured Full 3D digital article reconstruction of article in CAD file format
  • 8. Manufacturing Development Services Services: •Manufacturing audits •Product & Process development •Transformation of enterprises in targeted Chatter Zone -unstable machining sectors -higher cutting forces -low cut quality •Improving competitiveness in regional markets -high rate of tool wear Chatter free Zone Resources: •World class manufacturing experts Transforming productivity in machining using vibration mapping analysis of cutter and machine. The Centre which is the agent for this technology in Malaysia has been applying it in NCER machining companies to demonstrate productivity and quality improvements The Centre (CoE M&E) 36 Hilir Sungai Keluang 2Bayan Lepas Industrial Estate Phase 411900 Penang Kamarul Abdullah (m: +6 019 418 9909; office: +6 04 640 3880 3881)
  • 9. Post-University Training Aim: •Transform mechanical engineers into manufacturing engineers Courses: •Design of tools, processes, machinery & control systems •Analysis of industrial markets •Process improvement methodologies Resources: •World class manufacturing experts The Centre (CoE M&E) 36 Hilir Sungai Keluang 2Bayan Lepas Industrial Estate Phase 411900 Penang Kamarul Abdullah (m: +6 019 418 9909; office: +6 04 640 3880 3881)
  • 10. Post-University Training Aim: •Transform mechanical engineers into manufacturing engineers Courses: •Design of tools, processes, machinery & control systems •Analysis of industrial markets •Process improvement methodologies Resources: •World class manufacturing experts The Centre (CoE M&E) 36 Hilir Sungai Keluang 2Bayan Lepas Industrial Estate Phase 411900 Penang Kamarul Abdullah (m: +6 019 418 9909; office: +6 04 640 3880 3881)