Supplier Profile and Capabilities
Mission:      We are focused on creating value in our business relationships for some of the worlds leading companies, by
              providing innovative and cost-effective solutions for their challenging programs in a team-driven environment.
              We are committed to the mutual success of our customers, employees, and suppliers.
Business: Empire Precision Plastics is a full service, precision injection molder and injection molding tool builder.
              We produce initial prototypes to high volume precision components. We specialize in high heat engineering
              resins, MuCell, vertical insert molding, thermoplastic elastomers, over-molds, encapsulation and assemblies.
Markets: Empire has a long history of producing complex, feature-rich plastic components and assemblies for a broad
              range of Medical Device, Electronic, Consumer and Industrial markets. Our unique processing and tool building
              expertise has lead to innovations in Medical Surgical Devices. The focus in Medical Device Innovations, Electronic
              Components, and Industrial/Consumer Products will continue as our business moves forward.
                      •      Medical Devices 53%                   •       Electronic/Electrical 22%        •   Industrial 12%
                      •      Consumer 9%                           •       Other 3%                         •   Automotive 1%

Corporate Officers:                  Neal Elli (President / Owner)             Rick Wilson (Vice President / Owner)

Quality Certifications:                Certified to ISO 9001 Registered (BVQI) since 1996. Certification to ISO 13485 (Medical) in 2010.
                                       UL Recognized (UL46D), TS 16949 (Automotive) Compliant.
Manufacturing                          Operates under IQMS Enterprise IQ ERP Software
ERP Systems:                           • Real Time management system for production monitoring
                                       • IQMS fully integrated Quality and Project Management Modules
                                       • MPP Modules for Order Entry, Scheduling, and Accounting

Special                •      Scientific Injection Molding                                •     In-house tool design and build
Capabilities:          •      Clean Room Molding – ISO Class 6 & 7                        •     Project Management
                       •      Transfer Programs of existing production tools              •     Production intent prototypes and development
                       •      High heat / engineering material processing                 •     Ultrasonic welding & pad printing
                       •      Micro Molding – parts weight less than 1 gram               •     Assembly including Clean Room assembly
                       •      MuCell Process – Micro-cellular foaming                     •     Insert Molding
                       •      Thermoplastic elastomers (insert & over-mold)               •     Multi-Component molding (“2 shot”)

                                      Empire utilizes multiple design and process prediction software such as MOLD FLOW. Additionally
Engineering Software: we are capable of translating and working with the following Data Formats: Unigraphics, Parasolid,
                                      .SAT, .DXF, IGES, STEP, Pro/E or AutoCAD .DWG files. FTP Site available for file transfer.
                                       • Siemens NX5 (formerly Unigraphics)                            • Siemens NX5 Manufacturing
                             CAD • Siemens NX5 Mold Wizard                                    CAM • Mastercam X MR2
                                       • SolidWorks (v2009)                                            • Esprit 2008

             Complete facilities for prototype mold fabrication, new injection mold building, engineering changes and complete
             mold maintenance. Fully capable design/build, in-house Tool Room with Wire & Sinker CNC EDM, High Speed CNC
Tooling:     Milling, and Grinding & Polishing for tool build and tool maintenance. Utilization of robotic tool and electrode sys-
             tems for automation of mold component production.

                                     • MUD Unit Molds                                              • Established local vendors
             In House                • Full-frame                 External / Outsource             • Regional Partners (specialized)
                                     • Prototype tooling                                           • Offshore partners (design & build)


SOLUTIONS FOR YOUR CHALLENGING PARTS

500 Lee Road, Suite 400                Phone: 585-454-4995
Rochester, NY 14606                    Fax: 585-454-0449
www.empireprecision.com                E-mail: sales@empireprecision.com



              EPP_profile(alt)REV4                                          Page 1
Supplier Profile and Capabilities
Metrology:           •      Complete selection of inspection measuring & gauging             •    Servo-driven CMM
                     •      IQMS Quality Management Software                                 •    Process Monitoring
                     •      Material Moisture Analyzer                                       •    Video & optical comparators

Compliance           Empire utilizes IQMS Quality Medical tools and capabilities to manage compliance with quality directives and
and Quality:         to facilitate internal communications. This IQMS module addresses the following:

                     •      Installation, Operational and Performance Qualification (IQ/OQ/PQ)
                     •      Comprehensive Corrective Action/Preventive Action (CAPA)
                     •      Non-conforming product review and tracking
                     •      Lot and serial tracking and traceability
                     •      Complete audit trail of manufacturing process

Organization:               50 (+) Employees; non-union (10 Administrative/40 (+) Production)

Production and              •        24 hours 3 shifts / 7 days a week                       •    Clean Room Molding and Assembly
Operations:                 •        Climate Controlled Manufacturing                        •    40 modern injection molding machines
                            •        Closed loop process water with back-up systems              -> 25 to 300 tons clamp force
                            •        Hot oil for high temp mold processing                       -> 0.5 to 21 ounces shot capacity
                            •        75% of molding equipment with automation                    -> 3 Vertical Clamp (Insert capabilities)



Meet with a knowledgeable, trusted advisor who can guide you through multiple considerations using cost reduction and im-
proved performance as the main criteria. Examine ways in which Empire Precision can support and improve your present and
future requirements for an injection molding component supplier. Empire Precision is confident through our comprehensive
engineering support and refined business systems we can provide superior solutions for delivery and support of your product.



                         TITLE                                       NAME                PHONE                          E-MAIL
 President                                               Neal Elli                   (585) 454-4995
                                                                                                           npe@empireprecision.com
                                                                                     Extension - 112
 Vice President Engineering                              Rick Wilson                 (585) 454-4995
                                                                                     Extension - 107       rnw@empireprecision.com
                     Advance Project Team
 Sales Engineer / Application Specialist                 Markus Lettau               (413) 262-9629
                                                                                                           mhl@empireprecision.com
                     Advance Project Team
 Project Management                                      Doug Gresens                (585) 454-4995
                                                                                     Extension - 102       dcg@empireprecision.com
                     Advance Project Team
 Project Management                                      Paul Carney                 (585) 454-4995
                                                                                     Extension - 121        pcc@empireprecision.com
                     Advance Project Team
 Director of Operations                                  Mark Trudeau                (585) 454-4995
                                                                                     Extension - 127        mjt@empireprecision.com

 Production Manager                                      Steve Steinmetz             (585) 454-4995
                                                                                                           sws@empireprecision.com
                                                                                     Extension - 114
 Director of Quality                                     Chris Judd                  (585) 454-4995
                                                                                                           crj@empireprecision.com
                                                                                     Extension - 125
 Customer Service Coordinator                            Dianne Lannon               (585) 454-4995
                                                                                     Extension - 116       dml@empireprecision.com




SOLUTIONS FOR YOUR CHALLENGING PARTS

500 Lee Road, Suite 400                 Phone: 585-454-4995
Rochester, NY 14606                     Fax: 585-454-0449
www.empireprecision.com                 E-mail: sales@empireprecision.com



              EPP_profile(alt)REV4                                          Page 2

Empire Profile 10 09

  • 1.
    Supplier Profile andCapabilities Mission: We are focused on creating value in our business relationships for some of the worlds leading companies, by providing innovative and cost-effective solutions for their challenging programs in a team-driven environment. We are committed to the mutual success of our customers, employees, and suppliers. Business: Empire Precision Plastics is a full service, precision injection molder and injection molding tool builder. We produce initial prototypes to high volume precision components. We specialize in high heat engineering resins, MuCell, vertical insert molding, thermoplastic elastomers, over-molds, encapsulation and assemblies. Markets: Empire has a long history of producing complex, feature-rich plastic components and assemblies for a broad range of Medical Device, Electronic, Consumer and Industrial markets. Our unique processing and tool building expertise has lead to innovations in Medical Surgical Devices. The focus in Medical Device Innovations, Electronic Components, and Industrial/Consumer Products will continue as our business moves forward. • Medical Devices 53% • Electronic/Electrical 22% • Industrial 12% • Consumer 9% • Other 3% • Automotive 1% Corporate Officers: Neal Elli (President / Owner) Rick Wilson (Vice President / Owner) Quality Certifications: Certified to ISO 9001 Registered (BVQI) since 1996. Certification to ISO 13485 (Medical) in 2010. UL Recognized (UL46D), TS 16949 (Automotive) Compliant. Manufacturing Operates under IQMS Enterprise IQ ERP Software ERP Systems: • Real Time management system for production monitoring • IQMS fully integrated Quality and Project Management Modules • MPP Modules for Order Entry, Scheduling, and Accounting Special • Scientific Injection Molding • In-house tool design and build Capabilities: • Clean Room Molding – ISO Class 6 & 7 • Project Management • Transfer Programs of existing production tools • Production intent prototypes and development • High heat / engineering material processing • Ultrasonic welding & pad printing • Micro Molding – parts weight less than 1 gram • Assembly including Clean Room assembly • MuCell Process – Micro-cellular foaming • Insert Molding • Thermoplastic elastomers (insert & over-mold) • Multi-Component molding (“2 shot”) Empire utilizes multiple design and process prediction software such as MOLD FLOW. Additionally Engineering Software: we are capable of translating and working with the following Data Formats: Unigraphics, Parasolid, .SAT, .DXF, IGES, STEP, Pro/E or AutoCAD .DWG files. FTP Site available for file transfer. • Siemens NX5 (formerly Unigraphics) • Siemens NX5 Manufacturing CAD • Siemens NX5 Mold Wizard CAM • Mastercam X MR2 • SolidWorks (v2009) • Esprit 2008 Complete facilities for prototype mold fabrication, new injection mold building, engineering changes and complete mold maintenance. Fully capable design/build, in-house Tool Room with Wire & Sinker CNC EDM, High Speed CNC Tooling: Milling, and Grinding & Polishing for tool build and tool maintenance. Utilization of robotic tool and electrode sys- tems for automation of mold component production. • MUD Unit Molds • Established local vendors In House • Full-frame External / Outsource • Regional Partners (specialized) • Prototype tooling • Offshore partners (design & build) SOLUTIONS FOR YOUR CHALLENGING PARTS 500 Lee Road, Suite 400 Phone: 585-454-4995 Rochester, NY 14606 Fax: 585-454-0449 www.empireprecision.com E-mail: sales@empireprecision.com EPP_profile(alt)REV4 Page 1
  • 2.
    Supplier Profile andCapabilities Metrology: • Complete selection of inspection measuring & gauging • Servo-driven CMM • IQMS Quality Management Software • Process Monitoring • Material Moisture Analyzer • Video & optical comparators Compliance Empire utilizes IQMS Quality Medical tools and capabilities to manage compliance with quality directives and and Quality: to facilitate internal communications. This IQMS module addresses the following: • Installation, Operational and Performance Qualification (IQ/OQ/PQ) • Comprehensive Corrective Action/Preventive Action (CAPA) • Non-conforming product review and tracking • Lot and serial tracking and traceability • Complete audit trail of manufacturing process Organization: 50 (+) Employees; non-union (10 Administrative/40 (+) Production) Production and • 24 hours 3 shifts / 7 days a week • Clean Room Molding and Assembly Operations: • Climate Controlled Manufacturing • 40 modern injection molding machines • Closed loop process water with back-up systems -> 25 to 300 tons clamp force • Hot oil for high temp mold processing -> 0.5 to 21 ounces shot capacity • 75% of molding equipment with automation -> 3 Vertical Clamp (Insert capabilities) Meet with a knowledgeable, trusted advisor who can guide you through multiple considerations using cost reduction and im- proved performance as the main criteria. Examine ways in which Empire Precision can support and improve your present and future requirements for an injection molding component supplier. Empire Precision is confident through our comprehensive engineering support and refined business systems we can provide superior solutions for delivery and support of your product. TITLE NAME PHONE E-MAIL President Neal Elli (585) 454-4995 npe@empireprecision.com Extension - 112 Vice President Engineering Rick Wilson (585) 454-4995 Extension - 107 rnw@empireprecision.com Advance Project Team Sales Engineer / Application Specialist Markus Lettau (413) 262-9629 mhl@empireprecision.com Advance Project Team Project Management Doug Gresens (585) 454-4995 Extension - 102 dcg@empireprecision.com Advance Project Team Project Management Paul Carney (585) 454-4995 Extension - 121 pcc@empireprecision.com Advance Project Team Director of Operations Mark Trudeau (585) 454-4995 Extension - 127 mjt@empireprecision.com Production Manager Steve Steinmetz (585) 454-4995 sws@empireprecision.com Extension - 114 Director of Quality Chris Judd (585) 454-4995 crj@empireprecision.com Extension - 125 Customer Service Coordinator Dianne Lannon (585) 454-4995 Extension - 116 dml@empireprecision.com SOLUTIONS FOR YOUR CHALLENGING PARTS 500 Lee Road, Suite 400 Phone: 585-454-4995 Rochester, NY 14606 Fax: 585-454-0449 www.empireprecision.com E-mail: sales@empireprecision.com EPP_profile(alt)REV4 Page 2