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HTCS, LLC presents VTech CMS , Sept 2016

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VTech's Divisional Contract Manufacturing Presentation

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HTCS, LLC presents VTech CMS , Sept 2016

  1. 1. INNOVATIONBEYONDTECHNOLOGY 1 Sept. 2016 CONTRACT MANUFACTURING DIVISION Presented by: Rolf Seichter, HTCS, LLC
  2. 2. About the VTech Group 2 • Headquartered in HKG since 1976 • Listed in HKG (HKSE:303) • Factories in HouJie, LiaoBu & QingYuan, R&D Center in SZ • Operations in 11 countries and regions Locations Employees • 29,500 Employees Worldwide • 1,500 R&D Professionals & Engineers Financials • Financially Strong & Reputation for High Quality • 3 Divisions : Phones, Electronic Learning Products & CMS • $1,856.5M in Revenue in Fiscal Year 2016
  3. 3. 3 US$M FY12 FY13 FY14 FY15 FY16 Phone 706.3 666.4 626.9 651.5 585.0 ELP 657.1 731.3 778.6 703.3 692.3 CMS 421.1 460.3 493.4 525.0 579.2 FY16 Sales Distribution by Geography 47.3%42.9% 6.9% 2.9% N. America Europe Asia Pacific Other 1,784 1,858 1,899 1880 1,857 1,500 1,600 1,700 1,800 1,900 2,000 FY12 FY13 FY14 FY15 FY16 Group Turnover in the Past 5 Years, US$M US$M FY14 FY15 FY16 Sales 1,898.9 1,879.8 1856.5 Operating Profit 226.6 220.1 202.3 Profit Before Tax 228.0 221.7 203.1 R&D Expenses 58.0 56.1 56.3 Cash on Hand 322.9 294.2 273 No. of Employee 30,900 29,500 27,400 Sales by Companies, US$M Group Financial Highlights FY16 Group Financial Performance
  4. 4. 4 93 95 97 128 158 233 248 261 281 390 421 460 493 525 579 650 FY02 FY03 FY04 FY05 FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17 Sales (USD’M) Actual Projection 4th 3-Y Plan 3rd 3-Y Plan 2nd 3-Y Plan 1st 3-Y Plan CMS Annual Sales Trend and Projection 26th among the world’s top 50 EMS providers in MMI 14th consecutive year of sales growth
  5. 5. 5 FY16 Major New Product Line Up Pro Audio Hearable Power Supplies LED Home Appliances North America $192.5 million (33.2%) Asia Pacific $52.7 million (9.1%) Europe $334.0 million (57.7%) 579.2 million Smart Meter Display Coffee MakerVehicle Battery Charger Calibrated LED LightingUltra Low Noise 96kHz Digital Mixer In-ear Wireless Smart Headphones Pro Audio 36% Hearable 20% Power Supplies 15% LED 4% Home Appliance 5% Industrial 8% Communications 6% Medical 5% Automotive 1% FY16 CMS Sales Distribution
  6. 6. 6 The Strategy • Growth by Organic with Selective Acquisition • China Plus One • Customers Focus CEO Support Unit SBU2 SBU3SBU1 CEO Business Support Units SBU2 SBU3SBU1 Business Mission Be the preferred business partner of selected customer segment in the EMS Industry Core Competence & Competitive Edge • Core Competence – Stable middle to senior level staffs with good knowledge in EMS business with skill in serving our customer well. • Competitive Edges – Niche in manufacturing professional audio products, strong financial backup by the Group and right size to serve selected customers segment. Business Strategy of CMS
  7. 7. CMS Manufacturing Capabilities 7 CMS • 5 buildings with over 85K Sq. M. Manufacturing Area • SMT, Thru-Hole, RoHS, REACH, • ISO9001, ISO14001, ISO13485, TS16949, ISO18001, SA8000 • ANSI ESD S20.20 for all production floors Manufacturing Capabilities • 24 Fuji SMT Lines, State-of-the-Art Equipment • In-housed design and fabrication for ICT, AOI, ATE, FAT • Chip on Board in Class 1,000 Clean Room • Class 10,000 Clean Room for precise products • Burn-in Chambers, X-Ray Inspection, Conformal Coating • Reliability life tests e.g. drop test, high/low temp cycle Plastics in VTech • In-House Manufacturing and Tooling for plastics • 2 Plastic Factories in HouJie and QingYuan • 2 Automatic Spraying Lines in QingYuan factory • 400 Plastic Injection Molding Stations, Up to 850 Tons • Over-Molding Technologies
  8. 8. 8 CMS Metal Capability (Acquisition of Kenny Products) Kenny Products: • Established in 1979 with 600 Employees, 25,000 Sq. Meter Factory area • One Stop Service: Tooling Design & Making, Stamping, NC-Punching & Bending, Secondary Process and Surface Treatment Stamping Facility: • 90 sets Press Machines, up to 650 Tons • 40 sets Stamping Robotic arms • Stamp Types: Robotic Stamping Lines, Progressive, Single-Stamping, Transfer and Hydraulic. NC Facility: • 4 sets NC-Punching Machines • 4 sets NC-Bending Machines • Satisfy High-Mix Low-Volume Orders Secondary Process – Welding Facility: •Assembly services catering to functional or appearance related requirement •Laser Welding, Stud Welding, Robotic Arc Welding Machines
  9. 9. 9 CMS Metal Capability (Acquisition of Kenny Products) Surface Treatment Facility: •Automatic wet painting line & powder coating line in Class 100K •Silkscreen printing and pad printing workshop •Facilities fulfill environmental regulations Quality Management Systems & Quality Control: • Accredited with ISO9001:2008 and ISO/TS16949 Certificates by BSI • CMM • RoHS Tester • Hardness Tester • Salt-Spray Tester • 3D Vision Projector • Fisherscope X-ray System Products Categories: • Professional Audio Equipment, Home Appliance, Computing Electronics, Office Automation, Power Supply Units and Automotive Products.
  10. 10. 10 Outgoing Quality Assurance System and Process audit Vendor Rating System & Improvement Program Material planning (ERP in SAP) & PO release Customer request & PO review Manufacturing Process control Material received Vendors Quality & Environment System ISO9001 ISO14001 ANSI/ESD S20.20 TS16949 In-process Quality Control IQC Outgoing Quality Assurance VTech Tracking System Identification & Traceability Product barcode system Material barcode system Customer ISO13485 Statistical Techniques Equipment Control Customer ISO18001 Storage, Packaging & Delivery Production Inspection & Test SA8000 Quality Management System
  11. 11. Protecting Our Client’s Patents and IP 11 Our Procedures to protect IP • NDA or General Confidentiality Agreement • Tightly Controlled Documentation and Copying of Doc’s • Access on an “As needed Basis” • Continuous Training of our Employees • Return of all files after the completion of a Project History and Forward Looking The Result • Our Customers and potential Clients are fully protected • Our four Buildings as Technology Protection in Projects • No History of any IP Violation since our Existence • Ongoing IP & Patent Awareness Training
  12. 12. Our sustainability vision is to design, manufacture and supply innovative and high quality products in a manner that minimizes any impact on the environment, while creating sustainable value for our stakeholders and the communities. Sustainability 1) Product Responsibility & Innovation 2) Environmental Protection 3) Workplace Quality 4) Sustainable Operating Practices 5) Community Investment 12
  13. 13. R&D Engineering and Design Support 13 R&D Design Services Include • Product Design, ID Support, Cost-Down Re-design • Electronics including Hardware & Software Design • Mechanical, Structural & Assembly Design • Schematic and PCB Layout Design • Packaging Design (Gift Box, Clamshell, Export Carton, etc) Typical Applications and Competence • HW & SW developments for MCU, MPU, DSP, etc. • Drivers and Embedded System Applications • RF, Wireless, Audio, Consumer Electronics, Medical, Health Care, Telecomm, LED Lighting, • Prototype, Testing and Agency Approval Resources New Product Introduction - NPI • Design for Manufacturability (DFM) • Sample Production and Design Verification & Validation • Selection of Low Cost Components • Located in Nanshan, Shenzhen • Professional Audio Test Lab • CAD & Simulation Software e.g. ProE, Solidworks, FloEFD • 40 Engineers & Technicians support design professionally
  14. 14. 14 Acoustic Room Listening Room Accreditation • South China National Centre of Metrology Features • Test Frequency 200Hz-20KHz • Background noise 28dB or below • Sound isolation 55dB in average • Parametric testing • ISO3745-2003 standard Accreditation • South China National Centre of Metrology Features • Test Frequency 125Hz-8KHz • Background noise 28dB or below • Sound isolation 55dB in average • Parametric, Functional & Listening testing • ITU-R BS.11161-1 standard • VTech R&D Center Audio Test Laboratory with its state-of-art equipments allows audio product testing to be carried out in house with a shorter turnaround time Audio Test Laboratory
  15. 15. 15 Thank You!

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