Technical Process Instruction Work Sample

Documents Outside of EDUX are Uncontrolled Unless They are Stamped in Red
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XXXXXXXXXXXXX Proprietary- Use Pursuant to Company Instructions
- ICD Orlando
SHOP INSTRUCTION/TRAINING –OR2 OR97A-11
Document Number: SITWF9628550 IssueNo. 1
EDUX Number: 9057aed91 Page 1 of 36
Author’s Name: Sharon O’Toole
Date of Issue: June 16, XXXX
Clean Room: OR-2
Process Area: Maintenance/Dock
Associated EDUX Documents: SIWF9628550
GIEE900033
TERWF86M001
GIEE960020
Course: Air Velocity and AirborneParticle Monitoring
Target: This instruction is intended for new FABoperators in Process
Control - OR2, Orlando
THE CONTENTS OF THIS DOCUMENTHAVEBEEN REVIEWED TO IDENTIFY
DISCEPENCIES WITH EXISTING ENGINEERING REQUIREMENTS: NO DISCREPENCIES
EXIST.
Approver Names:
USER CLASS EMPLOYEENAME
Author-MEIU Sharon O’Toole
Engineering Mark Mitchell
Operating Supervisor Leon Leonard
Manager OR2 FABOperations Cheryl Bollinger

SHOP INSTRUCTION/TRAINING – OR2 OR97A-11
Document Number: SITWF9628550 Issue Number: 1
Date: XXXXXX Page 2 of 36
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Course: Air Velocity andAirborne Particle Monitoring
Process Control Training and Certification
References:
SIWF9628550 Air Velocity and AirborneParticle Monitoring
GIEE900033 Lockout/TagoutProcedures for OR-1 and OR-2
TERWF86M001 Calibration of Meters, Gauges and Standards by Vendors
GIEE960020 Environmental Management Requirements for Manufacturing
and Maintenance Operations
Owner’s Manual Ultimate 100-III Laser AirborneParticlecounter (Rev.1.1)
Part A: Training Guide
Section1 Level One Qualification:Preliminary Knowledge
Level One Qualification: Requires passing level one quiz with 85% or better
Training Credit 10 Hours
RecommendedDurationof Training Period 1 week
 You will learn:
 The purposeof the Ultimate 100-lllLaser AirborneParticle Counter
 The purposeof the Alnor CompuFlow Model 8525 MultipurposeMeter
 Process area terminology
 Safety considerations for both measurement devices
 Environmental considerations

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Introduction:Ultimate 100-lll Laser Airborne Particle Counter
General DescriptionandPurpose of the Tool
This device is used to monitor the air velocity and concentration of particles in
the cleanroom. The monitoring procedure is performed weekly at various sites in the
cleanroom in order to provide statistics on the changes in air quality and to alert the
area to any possible damaging levels of contaminants. At each testing site, the Ultimate
100 is programmed to take in one-tenth of a cubic foot of air per sampling, and to
repeat the sampling at specific intervals until the required number of samples is
collected. Sampling parameters include not only the volume of air required per sample,
but also the class of the cleanroom to be monitored, the temperature, the relative
humidity and the date and time of the sample. Results of the sampling are both
displayed as the data is gathered and recorded on disk. The results are later posted to a
weekly monitoring report in Process Control. If the air quality becomes out of control in
any way or at any particular location, the irregularities are reported immediately so that
steps can be taken to bring the readings back into an acceptable range.
A device called the Alnor CompuFlow Model 8525 Multipurpose Meter performs
a similar function. It records the air speed being generated by the venting systems in the
cleanroom (laminar air flow). Laminar air flow helps to move contaminating particles
directly out of the air and into the filters where particles are trapped. Air speed
monitoring is done weekly as the same locations and times as the particle monitoring.
Samples are taken manually at each test site by holding the by holding the Alnor’s probe
in the air current to be measured. Readings are taken, and repeated if necessary,
according to the monitoring instructions for each test site. Results are posted on the
weekly monitoring report, but air velocities that fall outside acc3ptable limits ate
reported immediately to the appropriate departments so that the condition can be
corrected.
Specific Processes:
Ultimate 100
 Take air samples of a pre-selected quantity and duration
 Display the ongoing test results
 Log the results on disk
 Enter data into the Process Control System

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Specific Processes:
Alnor Compuflow
 Monitor the velocity of air currents
 Display current readings
 Hold reading results for reporting
 Enter data into the Process Control System
Safety Considerations:
Ultimate 100
 When plugging in or unplugging the unit, the battery must be connected to avoid
damaging the machine. The operator must know how to remove and replace the battery
compartment door safely.
 Only a maintenance PA can change the battery on fuses.
 Only a qualified technician should open any door or compartment on the unit. Exposure
to the laser can result in injury as well as damage the machine.
Alnor Compuflow
 Only a maintenance PA can change the battery
 The probe should be extended only as far as necessary to get a valid reading and should
be compressed when the unit is being transported.
General Safety
 Observe any special safety precautions prescribed for a given test site.
 Be aware of alarms and emergency situations that affect as test site.
 Know where to find and how to use safety equipment such as respirators, eye baths,
emergency showers etc.
 Know how to get assistance in an emergency situation.
Environmental Considerations:
 Operators must follow the procedures for gowning and cleanroom protocol as describe
in SIWF858520 “OR-1 Procedures: Gowning, Protocol and Cleanroom Regulations”.
 Equipment taken into the cleanroom must be properly decontaminated.
 No paper documents are allowed into OR-2.

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 When performing air monitoring tests, only the exact materials and equipment named n
the document may be used.
 Before setting up to do any monitoring, inform the operating supervisor of the time and
locations of the tests.
 When the particle counters are in place for a test, the light sources and exhaust fans
must be directed away from any product or process equipment.
 If the unit is outside the cleanroom, any testing that may cause the pump to turn on
could cause contamination to build up inside the unit. A small HEPA filter which fits in
the sampling outlet is available to prevent this problem.
 Information about the cleanroom environment and the general procedures for working
in a cleanroom can be found in GIEE96020 “Environmental Management Requirements
for Manufacturing and Manufacturing Maintenance Operations.”
Terminology:
Bay: Also known as a clean aisle. A Bay is a confined cleanroom work
area that contains equipment used for one or more steps in a
manufacturing process. This is the area in which cleanroom
operators are located. Airflow in a bay is from ceiling to floor.
Chase: The chase is the cleanroom area between two bays in which
chemicals, power, air and other facility items are placed in order
to support work being done in the bays. Airflow in the chase is
from floor to ceiling.
Class 1 Cleanroom: A cleanroom in which, according to Federal Standard 209E, the
maximum number of particles per cubic foot of air cannot exceed
the limits on the following chart.
Class 1 Cleanroom Standards
Particle Size in
Microns (µ) 0.1 0.2 0.3 0.5
Max # Allowed
per cubic Foot 35 7.5 3 1

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Class 10 Cleanroom: A cleanroom in which, according to Federal Standard 20E, the
maximum number of particles per cubic foot of air cannot exceed
the limits on the following chart.
Particle Size in
Microns (µ) 0.1 0.2 0.3 0.5
Max # Allowed
per cubic Foot 350 75 30 10
FPM: Feet per minute; a measurement used to define laminar air
velocity in terms of the amount of straight air flow past a given
point in one minute.
Histogram: A diagram, chart or other pictorial method of illustrating the
changes in a given variable over a span of time.
HVAC: An acronym for High Vacuum. It refers to the equipment,
processes and checks used in the air recirculation systems in the
cleanroom.
Laminar Air flow: The straight and direct air flow (up or down) generated by the air
recirculating systems in a cleanroom. In OR-2 the acceptable
range for laminar air flow is 60-120 fpm (feet per minute), and the
average rate is 75 fpm.

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Section 2 Level Two Qualification: Operating Procedures/Process Checks
Level Two Qualification: Requires demonstration of the ability to perform all
level 2 tasks listed in this section.
Training Credit 40 Hours
RecommendedDurationof Training Period 4 weeks
For the Ultimate 100 (Facilities 8882 and 8883)
Task 2.1 Power on the device
Task 2.2 Recognize low battery warning and perform a shutdown
Task 2.3 Recognize low laser power and take appropriate steps
Task 2.4 Check and charge the battery
Task 2.5 Select and modify variables on the main display screens
Task 2.6 Set the sample parameters
Task 2.7 Locate and set up testing on required sites
Task 2.8 Select a sample ID
Task 2.9 Select a display format
Task 2.10 Retrieve a sample program
Task 2.11 Take air samples
Task 2.12 Log and report collected data
Task 2.13 Shut down and store the unit
Task 2.14 Respond to abnormal readings
Task 2.15 Perform/Request required maintenance on the unit
Task 2.16 Load Printer Paper
For the Alnar Compuflow (Facilities 8883 and 8884)
Task 2.17 Check the battery voltage
Task 2.18 Locate and set up testing for air velocity on required sites
Task 2.19 Switch to Velocity Mode
Task 2.20 Take velocity readings
Task 2.21 Hold data for reporting
Task 2.22 Log and report data
Task 2.23 Procedure for low/discharged battery
Task 2.24 Shut down and store the unit
Task 2.25 Respond to abnormal readings
Task 2.26 Obtain required maintenance on the unit

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The Ultimate 100-lllLaser Airborne Particle Counter
This unit is used to collect air samples to monitor the particle content of air in the clean room
spaces.
Note: The ultimate 100 is generally stored in Chase 14. There is an AC outlet in the chase used
for recharging the unit. The unit can be plugged in between monitoring sessions to keep
the battery at full charge. No lockout or tagout procedure is necessary for this device.
Task Number Task
2.1 Power on the Device
Procedure:
Check the AC cord to ensure that it is unplugged before turning the unit on or attempting
to move it. Do not let the cord drag when moving the cart. Store it in the bin under the
cart.
Figure 1: Front View of the Ultimate 100
Power Button

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Procedure:
Press the power button located at the lower right corner of the display screen. If the machine is
functioning properly, the:
 LCD Display will light up
 Main Screen will come up
>1.0 0
> .50 0
> .30 0
> .20 0
> .15 0
> .10 0
RH=% TEMP-F
MM/DD/YY COUNT/CF HR: MIN: Sec
FLOW-CFM CHARGE=HR
ID = Your choice
Program = Yourchoice
SAMPLE VOL = 1.0 CF DELAY = 00.00.05
# SAMPLES = INF CLASS = OFF
START PRNTR DSPLY ID MORE
Figure 2: Main Screen Detail
 Regulate the screen contrast using the VIEW ADJUST buttons to the right of the screen
display
 Check the CHARGE = field on the main screen which shows the approximate operating
time left before the battery fails
 Check the LP (Laser Power) = field for the % of maximum power still remaining in the laser
component.

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Task Number Task
2.2 Recognize low battery warning and perform a shutdown
Procedure:
Low Battery Warning can take one of two forms:
When the “CHARGE =” field is 0.5HR, the remaining operating time may be from 15 to 45
minutes. When that time has elapsed:
 The pump will not turn on
 The settings and stored data will be preserved
When the “LO BATTERY HALT” indicator is on the screen:
 The battery is fully depleted
 The main screen is blank
 Only the POWER button will operate
 Setting will be preserved and the data already on the disk can be retrieved. If the
power halted during a sample, that data will be lost.
In either warning situation, the unit should be turned off and recharged. See Task 2.4 for
recharging procedures.
Task Number Task
2.3 Recognize low laser power and take appropriate steps
Procedure:
When the ultimate 100 is working properly, the laser power should be close to 100%. Laser
power readings below 80% must be corrected by a qualified technician. DO NOT try to assess
the laser problem by opening the access door. (See Figure #3). Injury and machine damage
can be the result.
Changes in the laser power can reflect on e of three possible problems:
 The laser is dirty and needs to be accessed for cleaning.
 The unit needs recalibration to correct the readings.
 The laser is actually failing.
No matter what the cause may be, call maintenance for assistance before using the machine
again.

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Task Number Task
2.4 Check and charge the battery
NOTE: The Ultimate 100 has a rechargeable sealed lead battery which may, occasionally, need
replacement. This task is performed by a maintenance PA. Inspect the battery ONLY if the
unit’s power and indicator lights are not functioning.
Battery Door
Access Door

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Figure 3 – Back View of the Ultimate 100
Procedure:
To inspect the battery:
 Check to be sure that the unit has been unplugged.
 Remove the power cord and store it in the cart bin.
 Using a flat head screwdriver, turn each of the three battery door screws ¼ turn
counterclockwise.
 Remove the battery door, taking care to keep the screws from falling out and
getting lost.
 Check to be sure that the battery wires are properly connected. They should be:
Secure on the terminals
Connected RED to RED and BLACK to BLACK
 Do not turn on the unit if the wires are not properly connected. Reversing
polarity will short out the 12 Volt fuse and may damage the unit. Call
maintenance if there is a problem with the wiring.
 After checking the wire connections, re-attach the battery compartment door by
replacing the slotted screws and turning them ¼ turn clockwise to tighten them
again.
If a low battery warning has occurred:
 Use the adapter to plug the unit into an AC outlet.
 Turn on the unit using the Power button.
 Verify that the CHARGER ON indicator is lit.
READY light on means that the battery is fully charged.
CHARGING light means that the battery is not fully charged.
 The indicator light will change to READY when the charging is complete.
 Fully charged, the unit will operate for approximately 6 hours.
Task Number Task
2.5 Select and modify variables on the main display screen
Procedure:
On the main screen there are:
 Six particle modes defined by particle size ranging from .10 to 1.0 microns. These
are: 10, .15, .20, .30, .50, 1.0

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 Five menu choices :
START turns the unit on and off
PRINTR turns the printer on and off so that the data visible on the main
screen can be printed
DSPLY changes the manner in which data is displayed on the screen.
Use the SELECT command to select a variable and MODIFY to change it.
Under DSPLY choices include:
Large or small numbers
Data expressed in numbers or in histogram
The unit will select the data you request. You may use the following means of selection.
 Total Count: Particles are counted in each category they fit, For example, a .25 µ
particle will count once in the >.10 category, once in the >.15 category and once
in the >.20 category. This arrangement allows for an accumulated total of
particles that fit into each of the lower level categories. The total number of all
particles in the sample will be represented in the .10 category.
 DIFF COUNT: Particles are counted only in the highest category for which they
qualify. For example, the 25 µ would be counted only once in the .20 category
since it is bigger than the .15 particles but smaller than the .30 particles.
 Count/CF(M): Output of the sample can be expressed wither as a ratio of
particles to cubic feet or cubic meters of air sampled.
ID shows the sampling locations already stored in the unit. Functions at the ID level
include:
 Selecting an existing sampling location. To select, scroll up and down using the
arrow keys to find the appropriate site designation.
 Adding a new location. Adding should only be done with the approval of a
supervisor or manager. To all a location:
Select NEW
Key in the new ID
Select ENTER

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 Deleting all locations. Deleting must be done with extreme caution and only upon
management approval.
Select ERASE
Verify the intent to delete by selecting YES or NO
EXIT
MORE allows the operator to select further choices to be detailed in the
following tasks
Task Number Task
2.6 Set the Sample Parameters
Procedure:
Four basic sampling programs can be accessed by selecting MORE and then GET PRGM.
These include three preset programs and one custom program to be loaded from a disk.
Usually the disk program is used for routine sampling.
To see the available choices, Press the MORE button on the main display, then ALTER
PRGM. Next select SET SAMPL. You will then see the screen in Figure 4 Below.
SAMPLEVOL 0.1CF
DELAY 1 SEC
INITIAL DELAY 5 SEC
# SAMPLES 3
FS-209ECLASS 1
ATSIZE 1
CONCENTRATION IS /CF
TEMPERATUREIS °F
DATE FORMATIS MM/DD/YY
DISK IS INSTALLED
TIME IS MM/DD/YY 00:00:00
SELECT: MODIFY:
^^^^ ^^^ ^^^ ^^^^ EXIT
Figure 4 – Set Sample Parameters

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STANDARD SETTINGS FOR OR-2
Figure 4 shows the standard settings for OR-2. These are as follows:
 SAMPLE VOL .1CF (Cubic Feet)
 DELAY 1 SEC (Second)
 INITIAL DELAY 5 SEC Happens only once when START button is pressed.
 # Samples 3 This may be changed if sample number is different,
 FS-209E CLASS 0.1 DO NOT CHANGE. OR-2 is a class 1 cleanroom.
 CONCENTRATION IS /CF
 TEMPERATURE IS °F
 DISK IS INSTALLED The disk is used to set up the sampling
programs and to record data because no
paper is allowed inside the cleanroom.
 TIME IS Unless there is a power outage, this should
be correct. All 6 fields must be set.
 Use SELECT to highlight the field to be changed.
 Tab through fields that are already correct by pressing the SELECT key twice.
 Use MODIFY to scroll up and down within a field to select the correct value.
 When all fields are correct, press EXIT.
Task Number Task
2.7 Locate and set up testing on required sites
Procedure:
General Information:
Sampling must be done in each of the required areas weekly. The results of the testing
must be entered through Process Control whenever a set of samples is completed.
The Ultimate 100 is mounted on a cart that is rolled from site to site. If the cart has been
outside of the cleanroom, it must be wiped down prior to entering. Observe full gowning
protocol when entering the cleanroom.
The number of sampling locations is based upon the square footage of the room being
monitored. Currently the breakdown for the number of sampling sites is as follows:

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LOCATION # Of Sampling Sites
Bays 1-14 4 in each
Chases 1-4 3 in each
Main Aisle 7
Laser Scribe 3
Gowning Vestibule 6
Decontamination 2
Staff Room 2
Bay 15 8
Photolithography Bay 16 8
The sampling sites are divided into 4 groups for implementation purposes. Each with 38
sites requiring readings. Details of the sites, locations and codes for these groups are
listed on the Shift Particles Assignment Report. A sample of this monthly report for
Group C shows how the different areas appear on the report.
Group C
Chase/Bay Location COP GR LKUP GR
VEL
LKUP GR
0.1UM
QUEST
CHART
BAY 13 N 1 12 13 EE1300000
NM
SM EE1300001
S
CHASE 13N N 2 14 15 EE1300000
M
Figure 5: Shift Particle Assignments
(Sample of Report)
Definitions
Chase/Bay:
The assigned chase or bay in which sampling is to be conducted

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Location:
Compass Directions such as North, South, Eastor West and other
positioning information such as M for “middle”. These define where to set
up sampling equipment.
COP GR:
Ignore
LKUP GR VEL
The area for reporting velocity readings
LKUP GR 0.1M
The area for reporting averageparticle count readings
QUEST CHART
The location for recording collected data in the Quest system
Instructions for Completing Sampling:
 Advise affected parties that sampling will be conducted. Affected parties include
area supervisors and managers and the shift lead.
 Move the ultimate 100 on its chart to the designated testing site.
 Position the unit within a 10 foot radius of the exact site point. Each week the
position of the unit should vary within the imaginary circle formed by this radius.
 Verify that the vacuum collection tube connected to the outlet on top of the unit
is facing up.
 Verify that the collection tube is at a height approximately midway between the
floor and the ceiling.
 Take the 3 sample required from the same spot. Do NOT move the unit between
samples.
 Try to avoid moving or walking around the unit while sampling is in progress.
 If possible, ask others in the area to avoid stirring air while samples are being
taken.

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Task Number Task
2.8 Select a sample ID
Procedure:
 On the Main Screen select ID
 A screenwill appearwhichliststhe testingsites.Selectthe appropriate sitebyusingthe
SELECT button.
Task Number Task
2.9 Select a display format
Procedure:
 Select DISPLY onthe MainScreen
 SelectSMALL numbers –This will allow all of the datato fitintoone compact screen
display.
 SelectTOTAL count
 SelectCubicFeetperminute

Task Number Task
2.10 Retrieve a sample program
NOTE: The customizedprogramforOR-2 islocatedonthe diskwhichisalsousedto collect
sample data.The diskdrive islocatedinthe front of the unitnear the bottom.Usually,there will
be a diskalreadyinstalled.If there isnodiskinthe drive,call maintenance forassistance.
Procedure:
 To selecta program,Press MORE
 PressGET PROGRAM
 You will see achoice of three presetprogramsand DISK. Use the arrow key to selectthe
DISK program.
 PressEXIT toreturn to the mainscreen.
Task Number Task
2.11 Take air samples
NOTE: PressingSTARTwill cause the wordSTARTabove the leftkeyto change t STOP.Let that
happen.PressingSTOPwill haltwitherthe delaycountdownorthe actual sampling.Itwill also

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cause the device toemit fourwarningbeepsandturnoff the pump.
NOTE: IF the device isstoppedaccidentallybeforeasample iscomplete,the dataforthatsample
will NOTbe storedinmemory.
Procedure:
 PressSTART to start the pumpand beginthe initial delaytime.(The displayshouldnow
readSTOP.
 WhenDELAY = 0 isreachedon the mainscreen,the device will begintocountparticles.
 Whencountingstarts, ET= will appearonthe screen.ET standsfor “elapsedtime”.This
indicatesthata sample isinprogress.
 Whenthat sample iscompletedthe displaywill add DELAY= and the nextdelay
countdownwill begin. The cycle lookslikethis:
DELAY= 0 ET= 0 DELAY=
 ThisDelay/ET cycle will continue until the numberif samplestakenequalsthe
The numberof samplesinthe programparameter.Inthe standarddiskprogram that
numberis3.
 When the last sample is complete, the counter will beep four times and the pump will
turn off automatically. When the machine shuts down in this way, the data from the
sampleswill be storedforlaterretrieval.
 Whensamplesare complete,the unitmaybe movedtothe nextsite.
Task Number Task
2.12 Log and report collected data
Procedure:
 SelectMORE fromthe Main Screen
 SelectGETDATA
 SelectVIEW DATA
 Under VIEWDATA,select AVG DATA. Calculationsof the averageswillbe done
automatically.
 AccessPROCESS CONTRL SYSTEM.This programis available fromanyterminal inOR-2.
You will be transferringthe datafromthe diskinthe Ultimate 100 unitto the Process
Control system.
 In ProcessControl select REPORT
 Enter the AVG DATA informationmanuallyintothe reportthatappease onthe screen.

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NOTE: You will alsobe enteringthe velocitydatafromthe ALNORCOMPUFLOW METER at
the same time.Thisdata will be collectedusingthe processforusingthe meterwhichfollows
intask 2.22 of thisdocument.
Task Number Task
2.13 Shut down and store the unit
Procedure:
Afterdata hasbeenstoredandlogged
 Pressthe powerbuttonto turnoff the unit
 Remove the collectiontube andstore itbelow the unitIthe cart bin
 Store the ultimate 100 inChase 14
 Plugthe unitin if rechargingisnecessary
Task Number Task
2.14 Respond to abnormal readings
NOTE: If particle countsexceedthe allowable limitsassetforthin Federal Standard209E (see
chart below) followthisprocedure:
Particle Size
in Microns (µ) 0.1 0.2 0.3 0.5
Max #
Allowedper
cubic Foot
350 75 30 10
Procedure:
 Allowthe airto settle,and,if possible,askpeople inthe areatoavoidenteringthe
testingareafor 5 minutes.Re-runthe samples.
 If count remainshigh, advise the areasupervisorondutyeitherinpersonorby phone.
(DO NOT USE AUDIX-PERSONALCOMMUNICATIONIS REQUIRED)
 The supervisorwill determine necessarystepstocorrecta conditionthatmayaffect
productionandnotifythe MicrocontaminationEngineeringEngineerPlanandFactoryare
responsible forcorrectinganyoutof control condition.

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Task Number Task
2.15 Identify and obtain required maintenance on the unit
Procedure:
Call maintenance forassistance withthe followingproblems:
 Battery changes
 12 VoltFuse Replacement
 Quarterlyrecalibrationof the unitbyClimet
 Anymalfunction

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Task Number Task
2.16 Load paper into the printer
Figure 6- Loading Paper into the Printer
Procedure:
Locate the printer (outside the cleanroom) Paper is NOT allowed inside OR2, but data
may be printed outside the cleanroom, if hard copy is required.
 Turn on the printer
 Open the printer door on the top of the unit
 Push the edge of the paper roll through the slot behind the printer
 While holding the paper in place, press the paper feed button on the
front left side of the screen. The printer rolls will:
Grab the paper
Feed the paper through the slot behind the paper cutter
 Continue to hold the paper feed button until the paper come up through
the paper feedout slot in the top of the unit.
 Straighten the paper, if necessary
 Close the printer door

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The Alnor Compuflow Model 8525 MultipurposeMeter
This unit is used to collect air samples in order to get air velocity readings in cleanroom spaces.
Figure 6 – The Alnor Compuflow Model 8525

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Task Number Task
2.17 Check the Battery Voltage
Procedure:
 Remove the sensor cap from the tip of the velocity probe
 Move the control switch to the upper position (temperature mode)
IF THEN
Display=blank Batteries are fully discharged and need to be replaced.
Display=0 Batteries are too low for operation. Replace.
Display=1 for first 3
seconds
Battery is operational, Unit may be used.
Note: The normal alkaline batteries in the Alnor will allow for approximately ten hours
of running time before it becomes necessary to replace them.
Task Number Task
2.18 Locate and set up testing for air velocity on required sites
Procedure:
 Collect samples at the same sites and at the same times as you collect particle samples
with the Ultimate 100. The locations and numbers of air velocity samples are the same
and listed at in the same Shift Particles Assignment Report as identifies the particle
sampling requirements.
Group C
Chase/Bay Location COP GR LKUP GR
VEL
LKUP GR
0.1UM
QUEST
CHART
BAY 13 N 1 12 13 EE1300000
NM
SM EE1300001
S
CHASE 13N N 2 14 15 EE1300000
M
Samples are taken:
In feet per minute (FPM)
Approximately five feet away from the Ultimate 100
Duration is one minute per sample per site

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Task Number Task
2.19 Switch to velocity mode
Procedure:
 Extend the probe approximately one foot
 Move the three point rocker control switch to the lower position
 Cover the tip of the probe
 FPM reading should drift to 00 FPM
Task Number Task
2.20 Take velocity readings
Procedure:
With the probe extended:
 Push the CHANGE button until “0000” appears on the display. This will allow readings in
increments of 1 FPM to be recorded.
 For a regular reading hold the probe
Parallel to the ceiling
3 feet from the ceiling
With the red dot on the tip of the probe positioned so that the air flow is coming
toward it.
Position the red dot UP in the bays
Position the red dot DOWN in the chases
Task Number Task
2.21 Hold data for reporting
Procedure:
 Push the HOLD button for one second to freeze the reading on the display
 Record the results
On the Zaurus’ pre-programmed spreadsheet
Enter one reading per site
 After recording the data, release the displayed information by pushing the HOLD
button again for one second.
 Repeat at each required location.

“CONTROLLED”
Task Number Task
2.22 Log and report data
Procedure:
 Using the spreadsheet information in the Zaurus, enter the velocity readings into
the Process Control system.
 You will be entering this data at the same time you enter particle count data.
(See task 2.12 for details of entering process(
 Save all readings in the Zaurus until all of the information is transferred and
verified to be proper in the proper Quest locations.
Task Number Task
2.23 Procedure for low/discharged battery
Procedure:
 No data is stored long-term in the Alnor. If a battery runs out during sampling,
only the current sample will need to be redone.
 If the battery becomes too low, contact a maintenance PA for assistance.
Task Number Task
2.24 Shut down and store the unit
Procedure:
 Turn off the meter by moving the rocker switch to the middle position
 Compress the probe
 Replace the protective sensor cap on the probe
 Store the unit on the Ultimate 100 cart in the lower bin

“CONTROLLED”
Task Number Task
2.25 Respond to abnormal readings
Note: Based on prior data, the air velocity in OR-2 is approximately 75 FPM. Federal
Standard 209E defines an acceptable velocity range as 90FPM ± 30FPM or 60-120FPM.
Procedure:
 If laminar airflow falls outside of the acceptable range allow any turbulence in
the area to settle and re-run the sample.
 If airflow remains outside the acceptable range, advise the areasupervisoronduty
eitherinpersonorby phone.(DONOT USE AUDIX-PERSONAL COMMUNICATIONIS
REQUIRED)
 The supervisorwill determine necessarystepstocorrecta conditionthatmayaffect
productionandnotifythe MicrocontaminationEngineeringEngineerPlanandFactoryare
responsible forcorrectinganyoutof control condition.
Task Number Task
2.26 Obtain required maintenance on the unit
Procedure:
All maintenance should be done by a maintenance PA. This includes:
 Battery changes
 Quarterly recalibration to be completed by Alnor Instruments Inc.
 Any other malfunction of the unit

“CONTROLLED”

Technical Process Instruction Work Sample

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Technical Process Instruction Work Sample