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SDR BRIEFING
ROCKY
TEAM CD
ROCKY
Goal: Design and Develop a 3U CubeSat
 Measures lift, drag, magnetic fields, radiation, and GPS
Performance in LEO
 Actively controls descent into the atmosphere to maximize
duration in LEO
Customer: U.S. Army Space and Missile Defense Command
Process: Agile SE processes
1
Team CD
PCE
Nathan
Sandlin
College of
Charleston
Team Lead
Wendell
Paul
AE
Ricardo
AE
Qioa
Environment
Austin
Sci Ops
Jeremiah
SCE
Justin
Sandlin
Thermal
Andrew
Tuskegee
Kiante’
Structure
Hagen
UTEP
Daniel
LSE
Janelle
Williams
ESTACA
Team Lead
Calin
Emeric
Antoine
Emilie
Yohann
PM
Eric
Powell
Luis
Aaron
Hugo
Team Lead
Christian
Kenneth
= UAH Engineering
= CofC Science
= Tuskegee Engineering
= UTEP Engineering
= ESTACA Engineering
2
Agenda
Requirements
Project
Science
Functionality
Environmental
Alternative Concepts
Decision Analysis
Final Decision
Based on Decision Analysis
Key Features
System Budgets
Mass
Power
Volume
Data
Initial Concept Draft
Engineering Draft
Interface
Subsystem Details
Thermal
ADACS
Communications
Partner Allocations
Programmatics
Semester Summary
Next Steps
3
Requirements
Project:
Specifications
 3U Cubesat < 10kg
 Volume no larger than 3U CubeSat
form factor
 Increase orbital lifetime by no less
than 10%
 Adhere to CubeSat Design
Specification Rev. 13
 Cannot violate any Space
Policy/Treaties
DRM:
 350 km circular orbit @ 28.5°
Additionally:
 Actively Controls Descent into
Atmosphere in LEO
Science:
Measures:
 Lift & Drag,
 Magnetic Fields,
 Radiation
 Location in orbit
Science Enhancement
 Measure radiation effects
through elliptical LEO
 Test possible methods of
shielding against radiation
4
Requirements
Functionality:
 Communicate with ground
station
 Send and receive data
 Can generate & distribute
self sustaining power
 Tumble
reduction/Stabilization of 3U
CubeSat
Environmental:
 Survivable in LEO
 radiation
 magnetic fields
 temperature fluctuations
 No space debris after 25 years
5
Developed for Evaluation
Alternative Concepts
GPS
Picosat NAV
piNAV-L1
piNAV-NG
Magnometer
MAG3110
Spacemag
Spacemag Lite
Radiometer UDOS0007
Propulsion
VACCO
Palomar
MEMS
Radio
SWIFT KTX
SWIFT XTS
LI-1
Heater
HK6915
HAP6948
HM6962
Structure
Clyde
Radius
ISIS
ADACS
BCT XACT
MAI 400
Cube ADCS
6
Weights of F.O.M
Best
OptionRaw score
Multi-Criteria Decision Analysis Method
Step 1: Identify and define a criteria for
selection
Step 2: Establish Weight Factors for each
criteria(1,3,9)
Step 3: Brainstorm different components
Step 4: Analyze different components
Step 5: Fill matrix for each component
Step 6: Calculate score for each component
Decision Analysis
7
Final Decision Concept
Our final of the available options resulted in the selection
of the following components:
1. Radius 3U Cubesat structure
since each offered similar specs, we opted for the low
cost solution
2. MAI 400 ADCS
A compromise of size and cost, with a high
survivability rating
3. piNAV-NG GPS module
low mass with high accuracy
4. Vacco Palomar micro propulsion system
8 independent thrusters with 6 DOF capability
5. Teledyne UDOS007 micro dosimeter
ultra compact and space flight heritage
6. LI-1 Radio Transceiver
low mass with low cost
7. HM6962 Heaters
most power efficient
8. Bartington Spacemag magnetometer
highest accuracy with low mass
8
Key Features
Magnetometer (SpaceMag)
Function:
 Altitude sensing as well
as measurement of
magnetic signature and
geomagnetic field mapping
Key Features:
 3-axis field of view
 Shock and vibration tested to
NASA-STD-7001
Measurement Range: (+/-)100𝞵T
Temperature Range: -55 to +125 (°C)
Mass: 175g
Power: 0.57W
Volume: 40 x 40 x 31mm
Dosimeter (UDOS007)
Function:
 Measure total ionizing dose (TID) of
radiation to estimate exposure rates of
other components
Key Features:
 Small volume and mass to provide
mounting for multiple locations
 Class K equivalent screening
Measurement Range:
100 keV to 15 MeV (Ionizing)
Temperature Range: -30 to 45 (°C)
Mass: 20 grams
Power:
13 to 40 (VDC)
Volume:
922.3248 (𝑚𝑚3)
9
Initial Draft
Top ViewFront View Side View
10
Component Interfacing
 Most sensors compatible with UART & 𝐼2 𝐶
 Physical Connections to be made with bolts
 Connections such as wires and heaters to be secured using adhesive and ties
11
Function:
 Automate Spacecraft by sending
Commands, Formatting and Saving Data
Key Features:
 MSP430 Microcontroller
Temperature Range: -40(°C) to 85(°C)
Mass: ~2 g
Power: 0.001 W
Volume: 0.173 𝑐𝑚3
Partners: UTEP
Command and Data Handling
12
Command and Data Handling
Function:
 Automate Spacecraft by sending
Commands, Formatting and
Saving Data,
Key Features:
 Kingston 16 GB SD card
Temperature Range: -25(°C) to 85(°C)
Mass: ~2 g
Power: ~ 0.3 W (during writes)
Volume: 0.614 𝑐𝑚3
13
Current Data Protocols
 UART
 I2C
 SPI
 Analog
Command and Data Handling
14
Propulsion (Palomar)
Function:
Provide propulsion to prolong mission
Key Features:
 Provides six degrees of freedom
 Eight independent thrusters
 Over 200,000 thruster firings in a
simulated space environment
Operating Parameters:
 Max Operating Pressure....150 psia
 Proof Pressure......................225 psia
 Burst Pressure.......................375 psia
 Thrust.....................................35 mN
 Internal Leakage ................3.0 scc/hr
 External Leakage................1.0 x 10 -6 scch
 Operating Temperature.... 0°C to +50°C
 Non-Operating Temperature
-10°C to +60°C
 Vibration..............................23 Grms
Cycle Life ..........................120,000 firings
Total Impulse..................... 85 N/sec
Minimum Impulse Bit……. 0.75 mN/sec
Operating Voltage ……...4.75 to 5.25 vdc
Peak Power......................<5 watts (2 thrusters)
Dry Mass............................ 890 grams
Propellant Mass ……....... 173 grams
Total Mass ..................... 1,063 grams
15
Power
Function:
 Collect and distribute power
across spacecraft
Key Features (components):
 NanoPower P110 Solar panels
Temperature Range: -40(°C) to 85(°C)
Mass: 26 g
Power: 2.3 W/package
Volume: 8.9 𝑐𝑚3
Partners: UTEP
16
Power
Function:
 Collect and distribute power
across spacecraft
Key Features (components):
 CubeSat Kit Battery Module 1
Temperature Range: -40(°C) to
85(°C)
Mass: 310 g
Power(Capacity): 40 W hr
Volume: 225 𝑐𝑚3
Partner: UTEP
17
Structure
Function:
 Housing and
protection from any debris,
radiation, and temperatures while
in LEO
Temperature Range: -170°C to 123°C
Mass: 255 grams
Volume: 340.5mm X 100mm X 100mm
Key Features:
 Frame: Aluminum 7075
anodized, hardcoat, and
Alodine 1200.
18
Communications
Function :
 Transmit data and receive
commands to and from ground
station.
Key components: LI-1Radio
Estimated Mass: 52 grams
Volume: 21.45 𝑐𝑚3
Operating Temp: -30(°C) to + 70(°C)
Frequency: 130-450 MHz
Partners: UTEP
19
Communications
Function:
 Transmit data and receive
commands to and from
ground station.
Key components: ISIS UHF Antenna
Estimated Mass: < 100 grams
Volume: 6.7 𝑐𝑚3
Operating Temp: -30 (°C) to + 70 (°C)
Frequency: 130-500 MHz
Partners: UTEP
20
Thermal
 Function:
 Maintain operating temperature ranges
on board the CubeSat
 Key Features (components):
 Polymide Thermofoil heater
 Temperature Range:-150(°C) to 600 (°C)
 Mass: 141 g
 Power: ~7.5 W (maximum)
 Volume: 29 𝑐𝑚2
21
ADACS
 Function: Stabilize & aim the CubeSat
 Key components: MAI 400
 Estimated Mass: 694 grams
 Estimated Power :
 Steady State/ Typical W: 3.17
(0.63amps @ 5V)
 Peak Wattage: 7.23 (145 amps @ 5V)
 Volume: 10x 10 x 5.9cm
 Partners: Tuskegee University
22
Partner Allocations
UTEP CofC ESTACA Tuskegee
23
University of Texas, El Paso (UTEP)
Communication:
• 2 Video Conferences & email
• Responsible for Power and C&DH
subsystem
• Expertise: Team of senior electrical
engineering majors
Tasks:
• Create Data budget based on
sensors, processor, and memory sizing
• Provide flow diagram showing data
interfacing and power connections
• Calculate data transmission limits
between CubeSat and ground
station
24
College of Charleston (CofC)
Budget
 Assigned a minimal
budget including:
 Mass for science
enhancement to be
kept below 0.5 kg
 Power will be less
than 1 Watt, not
including required
orientation
maneuvers.
 Allowable data
usage will be
determined by UTEP
 Interfaces must
communicate
directly with C&DH.
Tasks
 Responsible for the
science
enhancement
objective
 Will attempt to
determine the
effectiveness of
different methods of
radiation shielding
 Requesting the use
of elliptical orbit
 Requires pointing
ability of the
cubesat to provide
best radiation test
data
Communication
 Area was
recovering from
tropical storm
during semester
 Email
communication has
been unreliable at
best
 Held a video
conference with the
entire team
25
ESTACA
Current collaboration done by email, video networking in future
ESTACA future deliverables
Orbital analysis
Model varying velocity and acceleration based on CubeSat dimensions
Determine an average rate of decay depending of change in mass and
velocity
Time ratio of sun contact and change in internal energy for solar power
26
Programmatics
Total Estimated Cost: $1.52 Mil
System US$
Structure 5,330.00$
Propulsion 138,260.00$
ADACS 118,000.00$
Thermal 977.30$
Communication 11,570.00$
Payload Sensors 99,130.00$
Pow er 2,000.00$
Command and Data 27.00$
Man Hours 1,139,200.00$
Total Estimated Cost 1,514,494.30$
3U CubeSat Cost: $ 375,295
No current compliance issues. 27
Programmatics
April May July Oct Dec Jan 28
RDR Sprint
 Defined program
requirements for the
cubesat and the
subsystems
 Defined driving
requirements
 Defined Perturbations in
requirements
 Gained knowledge of
state of the art cubesat
technology
ADAR Sprint
 Developed Figures of
Merit for the cubesat
and subsystems
 Used decision analysis
technique to determine
solutions
 Developed alternatives
for subsystems
 Defined key
performance
parameters for partners
 Determined key risks
SDR Sprint
 Determined concept that
satisfied requirements
 Partner requirements
 Developed Component
breakdown
 Provided preliminary cost
for the program
 Provided preliminary
schedule for the program
 Identified key risks
Semester Summary: Agile
29
1. Finalize Detailed Design using
CATIA or other software
2. Complete Bill of Materials for
ordering components
3. Order Components
4. Apply for Ham License
5. Apply for flight approval
6. Complete Risk-Mitigation
Analysis
7. Build prototype for testing
8. Finalize ROCKY and prepare
for flight
9. Upon successful deployment,
collect and analyze data for
life span of ROCKY
Next Steps
30
“
”
Design is not just what it looks like
and feels like.
Design is how it works.
STEVE JOBS

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TEAMCD_SDR_Briefing

  • 2. ROCKY Goal: Design and Develop a 3U CubeSat  Measures lift, drag, magnetic fields, radiation, and GPS Performance in LEO  Actively controls descent into the atmosphere to maximize duration in LEO Customer: U.S. Army Space and Missile Defense Command Process: Agile SE processes 1
  • 3. Team CD PCE Nathan Sandlin College of Charleston Team Lead Wendell Paul AE Ricardo AE Qioa Environment Austin Sci Ops Jeremiah SCE Justin Sandlin Thermal Andrew Tuskegee Kiante’ Structure Hagen UTEP Daniel LSE Janelle Williams ESTACA Team Lead Calin Emeric Antoine Emilie Yohann PM Eric Powell Luis Aaron Hugo Team Lead Christian Kenneth = UAH Engineering = CofC Science = Tuskegee Engineering = UTEP Engineering = ESTACA Engineering 2
  • 4. Agenda Requirements Project Science Functionality Environmental Alternative Concepts Decision Analysis Final Decision Based on Decision Analysis Key Features System Budgets Mass Power Volume Data Initial Concept Draft Engineering Draft Interface Subsystem Details Thermal ADACS Communications Partner Allocations Programmatics Semester Summary Next Steps 3
  • 5. Requirements Project: Specifications  3U Cubesat < 10kg  Volume no larger than 3U CubeSat form factor  Increase orbital lifetime by no less than 10%  Adhere to CubeSat Design Specification Rev. 13  Cannot violate any Space Policy/Treaties DRM:  350 km circular orbit @ 28.5° Additionally:  Actively Controls Descent into Atmosphere in LEO Science: Measures:  Lift & Drag,  Magnetic Fields,  Radiation  Location in orbit Science Enhancement  Measure radiation effects through elliptical LEO  Test possible methods of shielding against radiation 4
  • 6. Requirements Functionality:  Communicate with ground station  Send and receive data  Can generate & distribute self sustaining power  Tumble reduction/Stabilization of 3U CubeSat Environmental:  Survivable in LEO  radiation  magnetic fields  temperature fluctuations  No space debris after 25 years 5
  • 7. Developed for Evaluation Alternative Concepts GPS Picosat NAV piNAV-L1 piNAV-NG Magnometer MAG3110 Spacemag Spacemag Lite Radiometer UDOS0007 Propulsion VACCO Palomar MEMS Radio SWIFT KTX SWIFT XTS LI-1 Heater HK6915 HAP6948 HM6962 Structure Clyde Radius ISIS ADACS BCT XACT MAI 400 Cube ADCS 6
  • 8. Weights of F.O.M Best OptionRaw score Multi-Criteria Decision Analysis Method Step 1: Identify and define a criteria for selection Step 2: Establish Weight Factors for each criteria(1,3,9) Step 3: Brainstorm different components Step 4: Analyze different components Step 5: Fill matrix for each component Step 6: Calculate score for each component Decision Analysis 7
  • 9. Final Decision Concept Our final of the available options resulted in the selection of the following components: 1. Radius 3U Cubesat structure since each offered similar specs, we opted for the low cost solution 2. MAI 400 ADCS A compromise of size and cost, with a high survivability rating 3. piNAV-NG GPS module low mass with high accuracy 4. Vacco Palomar micro propulsion system 8 independent thrusters with 6 DOF capability 5. Teledyne UDOS007 micro dosimeter ultra compact and space flight heritage 6. LI-1 Radio Transceiver low mass with low cost 7. HM6962 Heaters most power efficient 8. Bartington Spacemag magnetometer highest accuracy with low mass 8
  • 10. Key Features Magnetometer (SpaceMag) Function:  Altitude sensing as well as measurement of magnetic signature and geomagnetic field mapping Key Features:  3-axis field of view  Shock and vibration tested to NASA-STD-7001 Measurement Range: (+/-)100𝞵T Temperature Range: -55 to +125 (°C) Mass: 175g Power: 0.57W Volume: 40 x 40 x 31mm Dosimeter (UDOS007) Function:  Measure total ionizing dose (TID) of radiation to estimate exposure rates of other components Key Features:  Small volume and mass to provide mounting for multiple locations  Class K equivalent screening Measurement Range: 100 keV to 15 MeV (Ionizing) Temperature Range: -30 to 45 (°C) Mass: 20 grams Power: 13 to 40 (VDC) Volume: 922.3248 (𝑚𝑚3) 9
  • 11. Initial Draft Top ViewFront View Side View 10
  • 12. Component Interfacing  Most sensors compatible with UART & 𝐼2 𝐶  Physical Connections to be made with bolts  Connections such as wires and heaters to be secured using adhesive and ties 11
  • 13. Function:  Automate Spacecraft by sending Commands, Formatting and Saving Data Key Features:  MSP430 Microcontroller Temperature Range: -40(°C) to 85(°C) Mass: ~2 g Power: 0.001 W Volume: 0.173 𝑐𝑚3 Partners: UTEP Command and Data Handling 12
  • 14. Command and Data Handling Function:  Automate Spacecraft by sending Commands, Formatting and Saving Data, Key Features:  Kingston 16 GB SD card Temperature Range: -25(°C) to 85(°C) Mass: ~2 g Power: ~ 0.3 W (during writes) Volume: 0.614 𝑐𝑚3 13
  • 15. Current Data Protocols  UART  I2C  SPI  Analog Command and Data Handling 14
  • 16. Propulsion (Palomar) Function: Provide propulsion to prolong mission Key Features:  Provides six degrees of freedom  Eight independent thrusters  Over 200,000 thruster firings in a simulated space environment Operating Parameters:  Max Operating Pressure....150 psia  Proof Pressure......................225 psia  Burst Pressure.......................375 psia  Thrust.....................................35 mN  Internal Leakage ................3.0 scc/hr  External Leakage................1.0 x 10 -6 scch  Operating Temperature.... 0°C to +50°C  Non-Operating Temperature -10°C to +60°C  Vibration..............................23 Grms Cycle Life ..........................120,000 firings Total Impulse..................... 85 N/sec Minimum Impulse Bit……. 0.75 mN/sec Operating Voltage ……...4.75 to 5.25 vdc Peak Power......................<5 watts (2 thrusters) Dry Mass............................ 890 grams Propellant Mass ……....... 173 grams Total Mass ..................... 1,063 grams 15
  • 17. Power Function:  Collect and distribute power across spacecraft Key Features (components):  NanoPower P110 Solar panels Temperature Range: -40(°C) to 85(°C) Mass: 26 g Power: 2.3 W/package Volume: 8.9 𝑐𝑚3 Partners: UTEP 16
  • 18. Power Function:  Collect and distribute power across spacecraft Key Features (components):  CubeSat Kit Battery Module 1 Temperature Range: -40(°C) to 85(°C) Mass: 310 g Power(Capacity): 40 W hr Volume: 225 𝑐𝑚3 Partner: UTEP 17
  • 19. Structure Function:  Housing and protection from any debris, radiation, and temperatures while in LEO Temperature Range: -170°C to 123°C Mass: 255 grams Volume: 340.5mm X 100mm X 100mm Key Features:  Frame: Aluminum 7075 anodized, hardcoat, and Alodine 1200. 18
  • 20. Communications Function :  Transmit data and receive commands to and from ground station. Key components: LI-1Radio Estimated Mass: 52 grams Volume: 21.45 𝑐𝑚3 Operating Temp: -30(°C) to + 70(°C) Frequency: 130-450 MHz Partners: UTEP 19
  • 21. Communications Function:  Transmit data and receive commands to and from ground station. Key components: ISIS UHF Antenna Estimated Mass: < 100 grams Volume: 6.7 𝑐𝑚3 Operating Temp: -30 (°C) to + 70 (°C) Frequency: 130-500 MHz Partners: UTEP 20
  • 22. Thermal  Function:  Maintain operating temperature ranges on board the CubeSat  Key Features (components):  Polymide Thermofoil heater  Temperature Range:-150(°C) to 600 (°C)  Mass: 141 g  Power: ~7.5 W (maximum)  Volume: 29 𝑐𝑚2 21
  • 23. ADACS  Function: Stabilize & aim the CubeSat  Key components: MAI 400  Estimated Mass: 694 grams  Estimated Power :  Steady State/ Typical W: 3.17 (0.63amps @ 5V)  Peak Wattage: 7.23 (145 amps @ 5V)  Volume: 10x 10 x 5.9cm  Partners: Tuskegee University 22
  • 24. Partner Allocations UTEP CofC ESTACA Tuskegee 23
  • 25. University of Texas, El Paso (UTEP) Communication: • 2 Video Conferences & email • Responsible for Power and C&DH subsystem • Expertise: Team of senior electrical engineering majors Tasks: • Create Data budget based on sensors, processor, and memory sizing • Provide flow diagram showing data interfacing and power connections • Calculate data transmission limits between CubeSat and ground station 24
  • 26. College of Charleston (CofC) Budget  Assigned a minimal budget including:  Mass for science enhancement to be kept below 0.5 kg  Power will be less than 1 Watt, not including required orientation maneuvers.  Allowable data usage will be determined by UTEP  Interfaces must communicate directly with C&DH. Tasks  Responsible for the science enhancement objective  Will attempt to determine the effectiveness of different methods of radiation shielding  Requesting the use of elliptical orbit  Requires pointing ability of the cubesat to provide best radiation test data Communication  Area was recovering from tropical storm during semester  Email communication has been unreliable at best  Held a video conference with the entire team 25
  • 27. ESTACA Current collaboration done by email, video networking in future ESTACA future deliverables Orbital analysis Model varying velocity and acceleration based on CubeSat dimensions Determine an average rate of decay depending of change in mass and velocity Time ratio of sun contact and change in internal energy for solar power 26
  • 28. Programmatics Total Estimated Cost: $1.52 Mil System US$ Structure 5,330.00$ Propulsion 138,260.00$ ADACS 118,000.00$ Thermal 977.30$ Communication 11,570.00$ Payload Sensors 99,130.00$ Pow er 2,000.00$ Command and Data 27.00$ Man Hours 1,139,200.00$ Total Estimated Cost 1,514,494.30$ 3U CubeSat Cost: $ 375,295 No current compliance issues. 27
  • 30. RDR Sprint  Defined program requirements for the cubesat and the subsystems  Defined driving requirements  Defined Perturbations in requirements  Gained knowledge of state of the art cubesat technology ADAR Sprint  Developed Figures of Merit for the cubesat and subsystems  Used decision analysis technique to determine solutions  Developed alternatives for subsystems  Defined key performance parameters for partners  Determined key risks SDR Sprint  Determined concept that satisfied requirements  Partner requirements  Developed Component breakdown  Provided preliminary cost for the program  Provided preliminary schedule for the program  Identified key risks Semester Summary: Agile 29
  • 31. 1. Finalize Detailed Design using CATIA or other software 2. Complete Bill of Materials for ordering components 3. Order Components 4. Apply for Ham License 5. Apply for flight approval 6. Complete Risk-Mitigation Analysis 7. Build prototype for testing 8. Finalize ROCKY and prepare for flight 9. Upon successful deployment, collect and analyze data for life span of ROCKY Next Steps 30
  • 32. “ ” Design is not just what it looks like and feels like. Design is how it works. STEVE JOBS