SlideShare a Scribd company logo
TABLET
• Indraj saini
• B-Pharma 7th sem
• Alwar Pharmacy College ( MIA) Alwar
INTRODUCTION
Tablet is defined as a compressed solid dosage form
containing medicaments with or without excipients.
According to the Indian Pharmacopoeia Pharmaceutical
tablets are solid, flat or biconvex dishes, unit dosage form,
prepared by compressing a drug or a mixture of drugs,
with or without diluents
ADVANTAGES OF TABLET
1. Easy to swallowing with least tendency for hang-up.
2. Sustained release product is possible by enteric coating.
3. Cost is lowest of all oral dosage form.
4. Lighter and compact.
5. Greatest chemical and microbial stability over all oral dosage form
6. Identification is easy and rapid requiring no additional steps when employing an embossed and/or
monogrammed punch face.
7. Easiest and cheapest to package and strip.
8. They are unit dosage form and offer the greatest capabilities of all oral dosage form for the greatest
dose precision and the least content variability
DISADVANTAGES OF TABLET
• Difficult to swallow in case of children and unconscious patients.
• Some drugs resist compression into dense compacts, owing tO samorphouss nature,
low density character.
• Drugs with poor wetting, slow dissolution properties, optimum absorption high in
GIT may be difficult to formulate or manufacture as a tablet that will still provide
adequate or full drug bioavailability.
• Bitter testing drugs, drugs with an objectionable odor or drugs that are sensitive to
oxygen may require encapsulation or coating. In such cases, capsule may offer the
best and lowest cost.
PROPERTY OF TABLET
• A tablet must be strong and hard to withstand mechanical shock during manufacturing, packing, shipping,
dispensing and use.
• The drug content of the tablet must be bioavailable that is, the tablet must be able to release its content in
a predictable and reproducible manner.
• According to the Indian Pharmacopoeia Pharmaceutical tablets are solid, flat or biconvex dishes, unit
dosage form, prepared by compressing a drugs or a mixture of drugs, with or without diluents.
TYPES OF TABLET
(A) Tablets ingested orally:
1. Compressed tablet, e.g. Paracetamol tablet
2. Multiple compressed tablet
3. Repeat action tablet
4. Delayed release tablet, e.g. Enteric coated
Bisacodyltablet
5. Sugar coated tablet, e.g. Multivitamin tablet
6. Film coated tablet, e.g. Metronidazole tablet
7. Chewable tablet, e.g. Antacid tablet
(B) Tablets used in oral cavity:
1. Buccal tablet, e.g. Vitamin-c tablet
2. Sublingual tablet, e.g. Vicks Menthol tablet
3. Troches or lozenges
4. Dental cone
(c) Tablets administered by other route:
1. Implantation tablet
2. Vaginal tablet, e.g. Clotrimazole tablet
(D) Tablets used to prepare solution:
1. Effervescent tablet, e.g. Dispirin tablet (Aspirin)
2. Dispensing tablet, e.g. Enzyme tablet (Digiplex)
3. Hypodermic tablet
4. Tablet triturates e.g. Enzyme tablet (Digiplex)
TABLET INGREDIENTS
• In addition to active ingredients, tablet contains a number of inert
• materials known as additives or excipients.
• Different excipients are:
1. Diluent , 2. Binder and adhesive
3. Disintegrents , 4. Lubricants and glidants
5. Colouring agents , 6. Flavoring agents
7. Sweetening agent
1. Diluent:
Diluents are fillers used to make required bulk of the tablet when the drug
dosage itself is inadequate to produce the bulk. Secondary reason is to provide
better tablet properties such as improve cohesion, to permit use of
direct compression manufacturing or to promote flow.
A diluent should have following properties:
• They must be non toxic
• They must be commercially available in acceptable grade
• There cost must be low
• They must be physiologically inert
• They must be physically & chemically stable by themselves & in combination with the drugs.
• They must be free from all microbial contamination.
• They do not alter the bioavailability of drug.
• They must be color compatible.
COMMONLY USED TABLET DILUENTS
1. Lactose-anhydrous and spray dried
lactose
2. Directly compressed starch-Sta Rx
1500
3. Hydrolyzed starch-Emdex and
Celutab
4. Microcrystalline cellulose-Avicel (PH
101and PH 102)
5. Dibasic calcium phosphate
dehydrate
6. Calcium sulphate dihydrate
7. Mannitol
8. Sorbitol
9. Sucrose- Sugartab, DiPac, Nutab
10. Dextrose
2. BINDERS AND ADHESIVES
• Example: Acacia, tragacanth- Solution for 10-25% Conc.
• Cellulose derivatives- Methyl cellulose, Hydrox propyll methyl cellulose, Hydroxy propyl
cellulose
• Gelatin- 10-20% solution
• Glucose- 50% solution
• Polyvinylpyrrolidone (PVP)- 2% conc.
• Starch paste-10-20% solution
• Sodium alginate
• Sorbitol
3. DISINTEGRANTS
Added to a tablet formulation to facilitate its breaking or disintegration when it
contact in water in the GIT
Example:
• Starch- 5-20% of tablet weight.
• Starch derivative – Primogel and Explotab (1-8%)
• Clays- Veegum HV, bentonite 10% level in colored tablet only
• Cellulose
• Cellulose derivatives- Ac- Di-Sol (sodium carboxy methyl cellulose)
• Alginate
• PVP (Polyvinylpyrrolidone), cross-linked
SUPER DISINTEGRANTS:
Swells up to ten fold within 30 seconds when contact water
• Example: Crosscarmellose- cross-linked cellulose, Crosspovidone-
cross-linked povidone(polymer), Sodium starch glycolate- cross-
linked starch. These cross-linked products swells with in 30 seconds
when in contact with water.
• A portion of disintegrant is added before granulation and a portion
before compression, which serve as glidants or lubricant.
4. LUBRICANT AND GLIDANTS:
• Lubricants are intended to prevent adhesion of the tablet materials to the surface
of dies and punches, reduce inter particle friction and may improve the rate of
flow of the tablet granulation.
• Glidants are intended to promote flow of granules or powder material by
reducing the friction between the particles.
• Example: Lubricants- Stearic acid, Stearic acid salt -Stearic acid, Magnesium
stearate, Talc, PEG (Polyethylene glycols), Surfactants
• Glidants- Corn Starch – 5-10% conc., Talc-5% conc., Silica derivative - Colloidal
silicas such as Cab-O-Sil, Syloid, Aerosil in 0.25-3% conc.
5. COLORING AGENT:
The use of colors and dyes in a tablet has three purposes:
(1) Masking of off color drugs
(2) Product Identification
(3) Production of more elegant product
• All coloring agents must be approved and certified by FDA. Two forms of
colors are used in tablet preparation – FD &C and D & C dyes. These dyes
are applied as solution in the granulating agent or Lake form of these dyes.
Lakes are dyes absorbed on hydrous oxide and employed as dry powder
coloring.
• Example: FD & C yellow 6-sunset yellow,FD & C yellow 5-Tartrazine ,FD & C
green 3- Fast Green,FD & C blue 1-Brilliant Blue ,FD & C blue 2 - Indigo
carmine
6. FLAVORING AGENTS:-
7. SWEETENING AGENTS:
• For chewable tablet-flavor oil are used
For chewable tablets: Sugar, mannitol.
• Saccharine (artificial): 500 time’s sweeter than sucrose
• Disadvantage: Bitter aftertaste and carcinogenic
• Aspartame (artificial)
• Disadvantage: Lack of stability in presence of moisture.
LACTOSE
• Non-reactive in anhydrous or hydrous form
• Hydrous form undergoes maillard reaction leading to browning and
discoloration of certain drugs, hence anhydrous form is preferred
• But anhydrous form picks up moisture when exposed to humidity.
• In wet granulation, hydrous lactose of two varieties are used 60-80 mesh
(coarse) and 80-100 mesh (regular) grade.
• Lactose formulation show good release.
• Low cost diluent
• But may discolor in presence of amine drug bases or salts of alkaline
compounds
SPRAY DRIED LACTOSE
• Lactose is placed in aqueous solution, removed impurities and spray
dried
• Mixture of large alpha monohydrate crystals and spherical aggregates
of smaller crystals
• Good flowability but less compressibility
• Poor dilution potential
• Less compressibility upon initial compaction
• Problem of browning due to contamination of 5-hydroxyfurfural
which was accelerated in the presence of basic amine drugs and
catalyzed by tartarate, citrate and acetate ions
– Fast-Flow lactose (early 1970s)
• Spherical aggregates of microcrystals lactose monohydrate
• Held together by a higher concentration of glass (amorphous lactose)
• Much more compressible
• Highly fluid
• Non hygroscopic
• Tablets are three to four times harder than regular spray dried
– Tabletose: aggromerate form of lactose
• More compressible than spray dried but less compressible than Fast Flo
lactose
STARCH
• Can be corn, wheat or potato source
• USP grade of starch has poor flow & compression characteristics
• Also has high moisture content between 11 & 14 %.
• Specially dried starches also have standard moisture level of 2-4%
• Therefore used in wet granulation
STA 1500:
• Intact starch grains and ruptured starch grains that have been partially hydrolyzedand
subsequently aggromerated
• Free flowing, self lubricating, containing slightly high MC (10 %)
• Due to which does not form hard compacts
• Dilution potential is minimal, not generally used as filler-binder but as filler disintegrant
• Retains the disintegrant properties of starch without increasing the fluidity and
compressibility of the total formulation
• Flow promoters like colloidal silicon dioxide is needed.
• Lubricants tend to dramatically soften tablets containing high concentrations of Starch
1500
CELLULOSE
– Microcrystalline cellulose (Avicel)
Derived from a special grade of purified alpha wood cellulose by severe acid hydrolysis to
remove the amorphous cellulose portions, yielding particles consisting of bundles of
needlelike microcrystals
• PH101 powder and PH102 are the two grades available.
• most compressible with Highest dilution potential
• A strong compact formed due to strong hydrogen bonds ,and ruptured due to passage
of water
• Extremely low coefficient of friction, no lubricant
• Not used as only filler because of its cost and density,
• used in the conc of 10-25% as a filler-binder-disintegrant,
DEXTROSE
• 90-92% dextrose, 3-5% maltose and the remainder higher glucose
polysaccharides
• Available both anhydrous and a hydrate product
• Excellent compressibility and good flow
• Contain 8-10% moisture and may increase hardness after
compression
• Largest particle size, therefore blending problem may occur
• Cerelose is also avilable
TABLETING METHODS
POWDERS INTENDED FOR COMPRESSION INTO TABLETS
MUST POSSESS TWO ESSENTIAL PROPERTIES
• Powder fluidity or flowability
- The material can be transported through the hopper into the die
- To produce tablets of a consistent weight
- Powder flow can be improved mechanically by the use of vibrators, incorporate the glidant
• Powder compressibility
- The property of forming a stable, intact compact mass when pressure is applied is called powder
compressibility
• Easily mixed with other particles
• Homogenous colouring etc
• Friction and adhesion properties
SLUGGING (DRY GRANULATION) :
A. Blend is forced into dies of large capacity tablet press and
compacted using flat faced punches
B. Compacted masses are called slugs and process is called
slugging.
C. Slugs milled or screened to produce good free flowing
granules for compression.
DRY COMPACTION/ROLLER COMPACTION
• On a large scale compression granulation can also be performed on a roller
compactor.
• Granulation by dry compaction can also be achieved by passing powders
between two rollers that compact the material at pressure of up to 10 tons per
linear inch.
• Materials of very low density require roller compaction to achieve a bulk density
sufficient to allow encapsulation or compression.
• One of the best examples of this process is thedensification of aluminum
hydroxide.
• Roller compactor is capable of producing as much as 500 kg/hr of compacted
LIMITATIONS OF DRY GRANULATION
1. Dry granulation often produces a higher percentage of fines or
non compacted products, which could compromise the quality or
create yield problems for the tablet.
2. It requires drugs oPr excipients with cohesive properties.
WET GRANULATION
The most popular method (over 70% )
Granulation is done
• To prevent segregation of the constituents of the powder blend.
• To improve flowability of the powder mixture.
• To improve the compaction characteristics of the powder mixture due to better
distribution of the binder within the granules.
• To improve homogeneity and thus ensure content uniformity Wet granulation is a
process of using a solution binder to the Powder mixture. The amount of liquid can be
properly managed; overwetting = the granules to be too hard, underwetting =too soft
and friable.Aqueous solutions are safer than other solvents.
PROCEDURE OF WET GRANULATION
Step 1: Weighing and Blending
Step 2: wet granulate prepared by adding the binder solution
Step 3: Screening the damp mass into pellets or granules (6-8mesh)
Step 4: Drying the granulation in thermostatically controlled ovens
Step 5: Dry screening:
Step 6: Mixing with other ingredients: A dry lubricant, antiadherent and glidant is added
to the granules either by dusting over the spread-out granules or by blending with the
granules. Dry binder, colorant or disintegrant may be also added in this step.
Step 7: Tableting: Last step in which the tablet is fed into the die cavity and then
compressed.
1. Multiple separate steps are involved.
2. Not suitable for heat and moisture sensitive drugs
Traditionally, dry mixing in wet granulation processhas been carried
out using,
• Sigma blade mixer,
• Heavy-duty planetary mixer.
LIMITATIONS OF WET GRANULATION:
EQUIPMENTS
LIST OF EQUIPMENTS USED IN GRANULATION
°Tableting procedure
• Filling ,•Compression ,• Ejection
°Tablet compression machines
• Hopper for holding and feeding granulation to be compressed
• Dies that define the size and shape of the tablet
• Punches for compressing the granulation within the dies
• Cam tracks for guiding the movement of the punches
• Feeding mechanisms for moving granulation from the hopper into the dies
°Single punch machine
°Multi-station rotary presses
• The head of the tablet machine that holds the upper punches, dies and
lower punches in place rotates
• As the head rotates, the punches are guided up and down by fixed cam
tracks, which control the sequence of filling, compression and ejection.
• The portions of the head that hold the upper and lower punches are called
the upper and lower turrets
• The portion holding the dies is called the die table
COMPRESSION CYCLE
• Granules from hopper empty in the feed frame (A)containing several interconnected
compartments.
• These compartments spread the granulation over a wide area to provide time for the dies (B)
to fill.
• The pull down cam (C) guides the lower punches to the bottom, allowing the dies to overfill
• The punches then pass over a weight-control cam (E), which reduces the fill in the dies to the
desired amount
• A swipe off blade (D) at the end of the feed frame removes the excess granulation and directs
it around the turret and back into the front of the feed frame
• The lower punches travel over the lower compression roll (F) while simultaneously the upper
punches ride beneath the upper compression roll (G)
• The upper punches enter a fixed distance into the dies, while the lower punches
are raised to squeeze and compact the granulation within the dies
• After the moment of compression, the upper punches are withdrawn as they
follow the upper punch raising cam (H)
• The lower punches ride up the cam (I) which brings the tablets flush with or
slightly above the surface of the dies
• The tablets strike a sweep off blade affixed to the front of The feed frame (A) and
slide down a chute into a receptacle
• At the same time, the lower punches re-enter the pull down cam (C) and the
cycle is repeated
• The principle modification from earlier equipment has been an increase in
production rate which is regulated by
– Number of tooling sets
– Number of compression stations
– Rotational speed of the press
PROCESSING PROBLEMS
• Capping is the partial or complete separation of the top or bottom crowns of a tablet from the main body of
the tablet.
• Lamination is separation of a tablet into two or more distinct layers. Both of these problems usually result
from air entrapment during processing.
• Picking is removal of a tablet’s surface material by a punch.
• Sticking is adhesion of tablet material to a die wallThese two problems result from excessive moisture or
substances with low melting temperatures in the formulation
• Mottling is an unequal color distribution on a tablet, with light or dark areas standing on otherwise uniform
surface. This results from use of a drug with a color different from that of the tablet excipients or from a
drug with colored degradation products.
• Weight variation-granule size distribution, poor fiow,punch variation
• Hardness variation
• Double impression-monograms or engraving on punch
THANK YOU

More Related Content

Similar to tablet 1.pptx

Tablet ppt
Tablet pptTablet ppt
Tablet ppt
Deepshi Ranjan
 
DILUENTS AND DISINTEGRANTS
DILUENTS AND DISINTEGRANTSDILUENTS AND DISINTEGRANTS
DILUENTS AND DISINTEGRANTS
khurratul ain khizam
 
Tablets.pptx
Tablets.pptxTablets.pptx
Tablets.pptx
Poonam Patil
 
Tablet formulation, manufacturing, adv. and disadvantages
Tablet formulation, manufacturing, adv. and disadvantagesTablet formulation, manufacturing, adv. and disadvantages
Tablet formulation, manufacturing, adv. and disadvantages
shital trivedi
 
Tablet dosage form: Fformulation, manufacturing, adv. and disadvantages
Tablet dosage form: Fformulation, manufacturing, adv. and disadvantagesTablet dosage form: Fformulation, manufacturing, adv. and disadvantages
Tablet dosage form: Fformulation, manufacturing, adv. and disadvantages
Shital Trivedi nee Shah
 
Tablet types and Excipients
Tablet  types and ExcipientsTablet  types and Excipients
Tablet types and Excipients
Komal Haleem
 
tablettypes-150309151055-conversion-gate01.pdf
tablettypes-150309151055-conversion-gate01.pdftablettypes-150309151055-conversion-gate01.pdf
tablettypes-150309151055-conversion-gate01.pdf
SridharA50
 
Tablet presentation by Ankita Yagnik
Tablet presentation by Ankita YagnikTablet presentation by Ankita Yagnik
Tablet presentation by Ankita Yagnik
Ankita Yagnik
 
All about Tablets (Pharma)
All about Tablets  (Pharma)All about Tablets  (Pharma)
All about Tablets (Pharma)
Sathish Vemula
 
Pharmaceutical excipient
Pharmaceutical excipientPharmaceutical excipient
Pharmaceutical excipient
Knowledge is Power
 
A view of pharmaceutical dosage forms
A view of pharmaceutical dosage formsA view of pharmaceutical dosage forms
A view of pharmaceutical dosage forms
Ravindra Kushwaha
 
Excipients.pptx asmita..
Excipients.pptx asmita..Excipients.pptx asmita..
Excipients.pptx asmita..
asmitaprasad
 
TABLETS.sssssssssssssssßssssssddddddddddddd
TABLETS.sssssssssssssssßssssssdddddddddddddTABLETS.sssssssssssssssßssssssddddddddddddd
TABLETS.sssssssssssssssßssssssddddddddddddd
akashahirwar318
 
TABLETS.pdf
TABLETS.pdfTABLETS.pdf
TABLETS.pdf
VishalGupta229817
 
Tablets
TabletsTablets
Challenges in development of orally disintegrating and dispersible tablets
Challenges in development of orally disintegrating and dispersible tabletsChallenges in development of orally disintegrating and dispersible tablets
Challenges in development of orally disintegrating and dispersible tabletsGaurav Kr
 
Pharmaceutical dosage forms
Pharmaceutical dosage formsPharmaceutical dosage forms
Pharmaceutical dosage forms
Harishankar Sahu
 
Tablet
TabletTablet
Mouth dissolving tablet seminar
Mouth dissolving tablet seminarMouth dissolving tablet seminar
Mouth dissolving tablet seminar
hanumannagolkar
 

Similar to tablet 1.pptx (20)

Tablet ppt
Tablet pptTablet ppt
Tablet ppt
 
DILUENTS AND DISINTEGRANTS
DILUENTS AND DISINTEGRANTSDILUENTS AND DISINTEGRANTS
DILUENTS AND DISINTEGRANTS
 
Tablets.pptx
Tablets.pptxTablets.pptx
Tablets.pptx
 
Tablet formulation, manufacturing, adv. and disadvantages
Tablet formulation, manufacturing, adv. and disadvantagesTablet formulation, manufacturing, adv. and disadvantages
Tablet formulation, manufacturing, adv. and disadvantages
 
Tablet dosage form: Fformulation, manufacturing, adv. and disadvantages
Tablet dosage form: Fformulation, manufacturing, adv. and disadvantagesTablet dosage form: Fformulation, manufacturing, adv. and disadvantages
Tablet dosage form: Fformulation, manufacturing, adv. and disadvantages
 
Tablets
TabletsTablets
Tablets
 
Tablet types and Excipients
Tablet  types and ExcipientsTablet  types and Excipients
Tablet types and Excipients
 
tablettypes-150309151055-conversion-gate01.pdf
tablettypes-150309151055-conversion-gate01.pdftablettypes-150309151055-conversion-gate01.pdf
tablettypes-150309151055-conversion-gate01.pdf
 
Tablet presentation by Ankita Yagnik
Tablet presentation by Ankita YagnikTablet presentation by Ankita Yagnik
Tablet presentation by Ankita Yagnik
 
All about Tablets (Pharma)
All about Tablets  (Pharma)All about Tablets  (Pharma)
All about Tablets (Pharma)
 
Pharmaceutical excipient
Pharmaceutical excipientPharmaceutical excipient
Pharmaceutical excipient
 
A view of pharmaceutical dosage forms
A view of pharmaceutical dosage formsA view of pharmaceutical dosage forms
A view of pharmaceutical dosage forms
 
Excipients.pptx asmita..
Excipients.pptx asmita..Excipients.pptx asmita..
Excipients.pptx asmita..
 
TABLETS.sssssssssssssssßssssssddddddddddddd
TABLETS.sssssssssssssssßssssssdddddddddddddTABLETS.sssssssssssssssßssssssddddddddddddd
TABLETS.sssssssssssssssßssssssddddddddddddd
 
TABLETS.pdf
TABLETS.pdfTABLETS.pdf
TABLETS.pdf
 
Tablets
TabletsTablets
Tablets
 
Challenges in development of orally disintegrating and dispersible tablets
Challenges in development of orally disintegrating and dispersible tabletsChallenges in development of orally disintegrating and dispersible tablets
Challenges in development of orally disintegrating and dispersible tablets
 
Pharmaceutical dosage forms
Pharmaceutical dosage formsPharmaceutical dosage forms
Pharmaceutical dosage forms
 
Tablet
TabletTablet
Tablet
 
Mouth dissolving tablet seminar
Mouth dissolving tablet seminarMouth dissolving tablet seminar
Mouth dissolving tablet seminar
 

More from Indraj Saini

Dengue fever
Dengue fever Dengue fever
Dengue fever
Indraj Saini
 
Jurisprudence 5th sem
Jurisprudence  5th sem Jurisprudence  5th sem
Jurisprudence 5th sem
Indraj Saini
 
Anti-gout drugs
Anti-gout drugsAnti-gout drugs
Anti-gout drugs
Indraj Saini
 
Fluconazole
Fluconazole Fluconazole
Fluconazole
Indraj Saini
 
Role of Nutraceutical in COVID-19
Role of Nutraceutical in COVID-19 Role of Nutraceutical in COVID-19
Role of Nutraceutical in COVID-19
Indraj Saini
 
Pharmacology 2 Nirali.pdf
Pharmacology 2 Nirali.pdfPharmacology 2 Nirali.pdf
Pharmacology 2 Nirali.pdf
Indraj Saini
 
penicillin Antibiotics.pptx
penicillin Antibiotics.pptxpenicillin Antibiotics.pptx
penicillin Antibiotics.pptx
Indraj Saini
 
liver and it's anatomy and disease
liver and it's anatomy and disease liver and it's anatomy and disease
liver and it's anatomy and disease
Indraj Saini
 
ANTICOAGULANTS
ANTICOAGULANTSANTICOAGULANTS
ANTICOAGULANTS
Indraj Saini
 
Digestive system i
Digestive system iDigestive system i
Digestive system i
Indraj Saini
 
Capsule in industrial
Capsule in industrialCapsule in industrial
Capsule in industrial
Indraj Saini
 
Antihistaminic ppt
Antihistaminic pptAntihistaminic ppt
Antihistaminic ppt
Indraj Saini
 
Anti hyperlipidemic agents ppt
Anti hyperlipidemic agents ppt Anti hyperlipidemic agents ppt
Anti hyperlipidemic agents ppt
Indraj Saini
 
Liquids in pharmacy
Liquids in pharmacy Liquids in pharmacy
Liquids in pharmacy
Indraj Saini
 
Hemetinics 5sem pharmacy
Hemetinics 5sem pharmacyHemetinics 5sem pharmacy
Hemetinics 5sem pharmacy
Indraj Saini
 

More from Indraj Saini (15)

Dengue fever
Dengue fever Dengue fever
Dengue fever
 
Jurisprudence 5th sem
Jurisprudence  5th sem Jurisprudence  5th sem
Jurisprudence 5th sem
 
Anti-gout drugs
Anti-gout drugsAnti-gout drugs
Anti-gout drugs
 
Fluconazole
Fluconazole Fluconazole
Fluconazole
 
Role of Nutraceutical in COVID-19
Role of Nutraceutical in COVID-19 Role of Nutraceutical in COVID-19
Role of Nutraceutical in COVID-19
 
Pharmacology 2 Nirali.pdf
Pharmacology 2 Nirali.pdfPharmacology 2 Nirali.pdf
Pharmacology 2 Nirali.pdf
 
penicillin Antibiotics.pptx
penicillin Antibiotics.pptxpenicillin Antibiotics.pptx
penicillin Antibiotics.pptx
 
liver and it's anatomy and disease
liver and it's anatomy and disease liver and it's anatomy and disease
liver and it's anatomy and disease
 
ANTICOAGULANTS
ANTICOAGULANTSANTICOAGULANTS
ANTICOAGULANTS
 
Digestive system i
Digestive system iDigestive system i
Digestive system i
 
Capsule in industrial
Capsule in industrialCapsule in industrial
Capsule in industrial
 
Antihistaminic ppt
Antihistaminic pptAntihistaminic ppt
Antihistaminic ppt
 
Anti hyperlipidemic agents ppt
Anti hyperlipidemic agents ppt Anti hyperlipidemic agents ppt
Anti hyperlipidemic agents ppt
 
Liquids in pharmacy
Liquids in pharmacy Liquids in pharmacy
Liquids in pharmacy
 
Hemetinics 5sem pharmacy
Hemetinics 5sem pharmacyHemetinics 5sem pharmacy
Hemetinics 5sem pharmacy
 

Recently uploaded

aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
siemaillard
 
Basic phrases for greeting and assisting costumers
Basic phrases for greeting and assisting costumersBasic phrases for greeting and assisting costumers
Basic phrases for greeting and assisting costumers
PedroFerreira53928
 
The French Revolution Class 9 Study Material pdf free download
The French Revolution Class 9 Study Material pdf free downloadThe French Revolution Class 9 Study Material pdf free download
The French Revolution Class 9 Study Material pdf free download
Vivekanand Anglo Vedic Academy
 
How to Split Bills in the Odoo 17 POS Module
How to Split Bills in the Odoo 17 POS ModuleHow to Split Bills in the Odoo 17 POS Module
How to Split Bills in the Odoo 17 POS Module
Celine George
 
Thesis Statement for students diagnonsed withADHD.ppt
Thesis Statement for students diagnonsed withADHD.pptThesis Statement for students diagnonsed withADHD.ppt
Thesis Statement for students diagnonsed withADHD.ppt
EverAndrsGuerraGuerr
 
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXXPhrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
MIRIAMSALINAS13
 
Students, digital devices and success - Andreas Schleicher - 27 May 2024..pptx
Students, digital devices and success - Andreas Schleicher - 27 May 2024..pptxStudents, digital devices and success - Andreas Schleicher - 27 May 2024..pptx
Students, digital devices and success - Andreas Schleicher - 27 May 2024..pptx
EduSkills OECD
 
How libraries can support authors with open access requirements for UKRI fund...
How libraries can support authors with open access requirements for UKRI fund...How libraries can support authors with open access requirements for UKRI fund...
How libraries can support authors with open access requirements for UKRI fund...
Jisc
 
The approach at University of Liverpool.pptx
The approach at University of Liverpool.pptxThe approach at University of Liverpool.pptx
The approach at University of Liverpool.pptx
Jisc
 
Welcome to TechSoup New Member Orientation and Q&A (May 2024).pdf
Welcome to TechSoup   New Member Orientation and Q&A (May 2024).pdfWelcome to TechSoup   New Member Orientation and Q&A (May 2024).pdf
Welcome to TechSoup New Member Orientation and Q&A (May 2024).pdf
TechSoup
 
Unit 8 - Information and Communication Technology (Paper I).pdf
Unit 8 - Information and Communication Technology (Paper I).pdfUnit 8 - Information and Communication Technology (Paper I).pdf
Unit 8 - Information and Communication Technology (Paper I).pdf
Thiyagu K
 
Introduction to Quality Improvement Essentials
Introduction to Quality Improvement EssentialsIntroduction to Quality Improvement Essentials
Introduction to Quality Improvement Essentials
Excellence Foundation for South Sudan
 
MARUTI SUZUKI- A Successful Joint Venture in India.pptx
MARUTI SUZUKI- A Successful Joint Venture in India.pptxMARUTI SUZUKI- A Successful Joint Venture in India.pptx
MARUTI SUZUKI- A Successful Joint Venture in India.pptx
bennyroshan06
 
GIÁO ÁN DẠY THÊM (KẾ HOẠCH BÀI BUỔI 2) - TIẾNG ANH 8 GLOBAL SUCCESS (2 CỘT) N...
GIÁO ÁN DẠY THÊM (KẾ HOẠCH BÀI BUỔI 2) - TIẾNG ANH 8 GLOBAL SUCCESS (2 CỘT) N...GIÁO ÁN DẠY THÊM (KẾ HOẠCH BÀI BUỔI 2) - TIẾNG ANH 8 GLOBAL SUCCESS (2 CỘT) N...
GIÁO ÁN DẠY THÊM (KẾ HOẠCH BÀI BUỔI 2) - TIẾNG ANH 8 GLOBAL SUCCESS (2 CỘT) N...
Nguyen Thanh Tu Collection
 
2024.06.01 Introducing a competency framework for languag learning materials ...
2024.06.01 Introducing a competency framework for languag learning materials ...2024.06.01 Introducing a competency framework for languag learning materials ...
2024.06.01 Introducing a competency framework for languag learning materials ...
Sandy Millin
 
Additional Benefits for Employee Website.pdf
Additional Benefits for Employee Website.pdfAdditional Benefits for Employee Website.pdf
Additional Benefits for Employee Website.pdf
joachimlavalley1
 
Cambridge International AS A Level Biology Coursebook - EBook (MaryFosbery J...
Cambridge International AS  A Level Biology Coursebook - EBook (MaryFosbery J...Cambridge International AS  A Level Biology Coursebook - EBook (MaryFosbery J...
Cambridge International AS A Level Biology Coursebook - EBook (MaryFosbery J...
AzmatAli747758
 
Ethnobotany and Ethnopharmacology ......
Ethnobotany and Ethnopharmacology ......Ethnobotany and Ethnopharmacology ......
Ethnobotany and Ethnopharmacology ......
Ashokrao Mane college of Pharmacy Peth-Vadgaon
 
Supporting (UKRI) OA monographs at Salford.pptx
Supporting (UKRI) OA monographs at Salford.pptxSupporting (UKRI) OA monographs at Salford.pptx
Supporting (UKRI) OA monographs at Salford.pptx
Jisc
 
Unit 2- Research Aptitude (UGC NET Paper I).pdf
Unit 2- Research Aptitude (UGC NET Paper I).pdfUnit 2- Research Aptitude (UGC NET Paper I).pdf
Unit 2- Research Aptitude (UGC NET Paper I).pdf
Thiyagu K
 

Recently uploaded (20)

aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
 
Basic phrases for greeting and assisting costumers
Basic phrases for greeting and assisting costumersBasic phrases for greeting and assisting costumers
Basic phrases for greeting and assisting costumers
 
The French Revolution Class 9 Study Material pdf free download
The French Revolution Class 9 Study Material pdf free downloadThe French Revolution Class 9 Study Material pdf free download
The French Revolution Class 9 Study Material pdf free download
 
How to Split Bills in the Odoo 17 POS Module
How to Split Bills in the Odoo 17 POS ModuleHow to Split Bills in the Odoo 17 POS Module
How to Split Bills in the Odoo 17 POS Module
 
Thesis Statement for students diagnonsed withADHD.ppt
Thesis Statement for students diagnonsed withADHD.pptThesis Statement for students diagnonsed withADHD.ppt
Thesis Statement for students diagnonsed withADHD.ppt
 
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXXPhrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
 
Students, digital devices and success - Andreas Schleicher - 27 May 2024..pptx
Students, digital devices and success - Andreas Schleicher - 27 May 2024..pptxStudents, digital devices and success - Andreas Schleicher - 27 May 2024..pptx
Students, digital devices and success - Andreas Schleicher - 27 May 2024..pptx
 
How libraries can support authors with open access requirements for UKRI fund...
How libraries can support authors with open access requirements for UKRI fund...How libraries can support authors with open access requirements for UKRI fund...
How libraries can support authors with open access requirements for UKRI fund...
 
The approach at University of Liverpool.pptx
The approach at University of Liverpool.pptxThe approach at University of Liverpool.pptx
The approach at University of Liverpool.pptx
 
Welcome to TechSoup New Member Orientation and Q&A (May 2024).pdf
Welcome to TechSoup   New Member Orientation and Q&A (May 2024).pdfWelcome to TechSoup   New Member Orientation and Q&A (May 2024).pdf
Welcome to TechSoup New Member Orientation and Q&A (May 2024).pdf
 
Unit 8 - Information and Communication Technology (Paper I).pdf
Unit 8 - Information and Communication Technology (Paper I).pdfUnit 8 - Information and Communication Technology (Paper I).pdf
Unit 8 - Information and Communication Technology (Paper I).pdf
 
Introduction to Quality Improvement Essentials
Introduction to Quality Improvement EssentialsIntroduction to Quality Improvement Essentials
Introduction to Quality Improvement Essentials
 
MARUTI SUZUKI- A Successful Joint Venture in India.pptx
MARUTI SUZUKI- A Successful Joint Venture in India.pptxMARUTI SUZUKI- A Successful Joint Venture in India.pptx
MARUTI SUZUKI- A Successful Joint Venture in India.pptx
 
GIÁO ÁN DẠY THÊM (KẾ HOẠCH BÀI BUỔI 2) - TIẾNG ANH 8 GLOBAL SUCCESS (2 CỘT) N...
GIÁO ÁN DẠY THÊM (KẾ HOẠCH BÀI BUỔI 2) - TIẾNG ANH 8 GLOBAL SUCCESS (2 CỘT) N...GIÁO ÁN DẠY THÊM (KẾ HOẠCH BÀI BUỔI 2) - TIẾNG ANH 8 GLOBAL SUCCESS (2 CỘT) N...
GIÁO ÁN DẠY THÊM (KẾ HOẠCH BÀI BUỔI 2) - TIẾNG ANH 8 GLOBAL SUCCESS (2 CỘT) N...
 
2024.06.01 Introducing a competency framework for languag learning materials ...
2024.06.01 Introducing a competency framework for languag learning materials ...2024.06.01 Introducing a competency framework for languag learning materials ...
2024.06.01 Introducing a competency framework for languag learning materials ...
 
Additional Benefits for Employee Website.pdf
Additional Benefits for Employee Website.pdfAdditional Benefits for Employee Website.pdf
Additional Benefits for Employee Website.pdf
 
Cambridge International AS A Level Biology Coursebook - EBook (MaryFosbery J...
Cambridge International AS  A Level Biology Coursebook - EBook (MaryFosbery J...Cambridge International AS  A Level Biology Coursebook - EBook (MaryFosbery J...
Cambridge International AS A Level Biology Coursebook - EBook (MaryFosbery J...
 
Ethnobotany and Ethnopharmacology ......
Ethnobotany and Ethnopharmacology ......Ethnobotany and Ethnopharmacology ......
Ethnobotany and Ethnopharmacology ......
 
Supporting (UKRI) OA monographs at Salford.pptx
Supporting (UKRI) OA monographs at Salford.pptxSupporting (UKRI) OA monographs at Salford.pptx
Supporting (UKRI) OA monographs at Salford.pptx
 
Unit 2- Research Aptitude (UGC NET Paper I).pdf
Unit 2- Research Aptitude (UGC NET Paper I).pdfUnit 2- Research Aptitude (UGC NET Paper I).pdf
Unit 2- Research Aptitude (UGC NET Paper I).pdf
 

tablet 1.pptx

  • 1. TABLET • Indraj saini • B-Pharma 7th sem • Alwar Pharmacy College ( MIA) Alwar
  • 2. INTRODUCTION Tablet is defined as a compressed solid dosage form containing medicaments with or without excipients. According to the Indian Pharmacopoeia Pharmaceutical tablets are solid, flat or biconvex dishes, unit dosage form, prepared by compressing a drug or a mixture of drugs, with or without diluents
  • 3. ADVANTAGES OF TABLET 1. Easy to swallowing with least tendency for hang-up. 2. Sustained release product is possible by enteric coating. 3. Cost is lowest of all oral dosage form. 4. Lighter and compact. 5. Greatest chemical and microbial stability over all oral dosage form 6. Identification is easy and rapid requiring no additional steps when employing an embossed and/or monogrammed punch face. 7. Easiest and cheapest to package and strip. 8. They are unit dosage form and offer the greatest capabilities of all oral dosage form for the greatest dose precision and the least content variability
  • 4. DISADVANTAGES OF TABLET • Difficult to swallow in case of children and unconscious patients. • Some drugs resist compression into dense compacts, owing tO samorphouss nature, low density character. • Drugs with poor wetting, slow dissolution properties, optimum absorption high in GIT may be difficult to formulate or manufacture as a tablet that will still provide adequate or full drug bioavailability. • Bitter testing drugs, drugs with an objectionable odor or drugs that are sensitive to oxygen may require encapsulation or coating. In such cases, capsule may offer the best and lowest cost.
  • 5. PROPERTY OF TABLET • A tablet must be strong and hard to withstand mechanical shock during manufacturing, packing, shipping, dispensing and use. • The drug content of the tablet must be bioavailable that is, the tablet must be able to release its content in a predictable and reproducible manner. • According to the Indian Pharmacopoeia Pharmaceutical tablets are solid, flat or biconvex dishes, unit dosage form, prepared by compressing a drugs or a mixture of drugs, with or without diluents.
  • 6. TYPES OF TABLET (A) Tablets ingested orally: 1. Compressed tablet, e.g. Paracetamol tablet 2. Multiple compressed tablet 3. Repeat action tablet 4. Delayed release tablet, e.g. Enteric coated Bisacodyltablet 5. Sugar coated tablet, e.g. Multivitamin tablet 6. Film coated tablet, e.g. Metronidazole tablet 7. Chewable tablet, e.g. Antacid tablet
  • 7. (B) Tablets used in oral cavity: 1. Buccal tablet, e.g. Vitamin-c tablet 2. Sublingual tablet, e.g. Vicks Menthol tablet 3. Troches or lozenges 4. Dental cone (c) Tablets administered by other route: 1. Implantation tablet 2. Vaginal tablet, e.g. Clotrimazole tablet (D) Tablets used to prepare solution: 1. Effervescent tablet, e.g. Dispirin tablet (Aspirin) 2. Dispensing tablet, e.g. Enzyme tablet (Digiplex) 3. Hypodermic tablet 4. Tablet triturates e.g. Enzyme tablet (Digiplex)
  • 8. TABLET INGREDIENTS • In addition to active ingredients, tablet contains a number of inert • materials known as additives or excipients. • Different excipients are: 1. Diluent , 2. Binder and adhesive 3. Disintegrents , 4. Lubricants and glidants 5. Colouring agents , 6. Flavoring agents 7. Sweetening agent
  • 9. 1. Diluent: Diluents are fillers used to make required bulk of the tablet when the drug dosage itself is inadequate to produce the bulk. Secondary reason is to provide better tablet properties such as improve cohesion, to permit use of direct compression manufacturing or to promote flow. A diluent should have following properties: • They must be non toxic • They must be commercially available in acceptable grade • There cost must be low • They must be physiologically inert • They must be physically & chemically stable by themselves & in combination with the drugs. • They must be free from all microbial contamination. • They do not alter the bioavailability of drug. • They must be color compatible.
  • 10. COMMONLY USED TABLET DILUENTS 1. Lactose-anhydrous and spray dried lactose 2. Directly compressed starch-Sta Rx 1500 3. Hydrolyzed starch-Emdex and Celutab 4. Microcrystalline cellulose-Avicel (PH 101and PH 102) 5. Dibasic calcium phosphate dehydrate 6. Calcium sulphate dihydrate 7. Mannitol 8. Sorbitol 9. Sucrose- Sugartab, DiPac, Nutab 10. Dextrose
  • 11. 2. BINDERS AND ADHESIVES • Example: Acacia, tragacanth- Solution for 10-25% Conc. • Cellulose derivatives- Methyl cellulose, Hydrox propyll methyl cellulose, Hydroxy propyl cellulose • Gelatin- 10-20% solution • Glucose- 50% solution • Polyvinylpyrrolidone (PVP)- 2% conc. • Starch paste-10-20% solution • Sodium alginate • Sorbitol
  • 12. 3. DISINTEGRANTS Added to a tablet formulation to facilitate its breaking or disintegration when it contact in water in the GIT Example: • Starch- 5-20% of tablet weight. • Starch derivative – Primogel and Explotab (1-8%) • Clays- Veegum HV, bentonite 10% level in colored tablet only • Cellulose • Cellulose derivatives- Ac- Di-Sol (sodium carboxy methyl cellulose) • Alginate • PVP (Polyvinylpyrrolidone), cross-linked
  • 13. SUPER DISINTEGRANTS: Swells up to ten fold within 30 seconds when contact water • Example: Crosscarmellose- cross-linked cellulose, Crosspovidone- cross-linked povidone(polymer), Sodium starch glycolate- cross- linked starch. These cross-linked products swells with in 30 seconds when in contact with water. • A portion of disintegrant is added before granulation and a portion before compression, which serve as glidants or lubricant.
  • 14. 4. LUBRICANT AND GLIDANTS: • Lubricants are intended to prevent adhesion of the tablet materials to the surface of dies and punches, reduce inter particle friction and may improve the rate of flow of the tablet granulation. • Glidants are intended to promote flow of granules or powder material by reducing the friction between the particles. • Example: Lubricants- Stearic acid, Stearic acid salt -Stearic acid, Magnesium stearate, Talc, PEG (Polyethylene glycols), Surfactants • Glidants- Corn Starch – 5-10% conc., Talc-5% conc., Silica derivative - Colloidal silicas such as Cab-O-Sil, Syloid, Aerosil in 0.25-3% conc.
  • 15. 5. COLORING AGENT: The use of colors and dyes in a tablet has three purposes: (1) Masking of off color drugs (2) Product Identification (3) Production of more elegant product • All coloring agents must be approved and certified by FDA. Two forms of colors are used in tablet preparation – FD &C and D & C dyes. These dyes are applied as solution in the granulating agent or Lake form of these dyes. Lakes are dyes absorbed on hydrous oxide and employed as dry powder coloring. • Example: FD & C yellow 6-sunset yellow,FD & C yellow 5-Tartrazine ,FD & C green 3- Fast Green,FD & C blue 1-Brilliant Blue ,FD & C blue 2 - Indigo carmine
  • 16. 6. FLAVORING AGENTS:- 7. SWEETENING AGENTS: • For chewable tablet-flavor oil are used For chewable tablets: Sugar, mannitol. • Saccharine (artificial): 500 time’s sweeter than sucrose • Disadvantage: Bitter aftertaste and carcinogenic • Aspartame (artificial) • Disadvantage: Lack of stability in presence of moisture.
  • 17. LACTOSE • Non-reactive in anhydrous or hydrous form • Hydrous form undergoes maillard reaction leading to browning and discoloration of certain drugs, hence anhydrous form is preferred • But anhydrous form picks up moisture when exposed to humidity. • In wet granulation, hydrous lactose of two varieties are used 60-80 mesh (coarse) and 80-100 mesh (regular) grade. • Lactose formulation show good release. • Low cost diluent • But may discolor in presence of amine drug bases or salts of alkaline compounds
  • 18. SPRAY DRIED LACTOSE • Lactose is placed in aqueous solution, removed impurities and spray dried • Mixture of large alpha monohydrate crystals and spherical aggregates of smaller crystals • Good flowability but less compressibility • Poor dilution potential • Less compressibility upon initial compaction • Problem of browning due to contamination of 5-hydroxyfurfural which was accelerated in the presence of basic amine drugs and catalyzed by tartarate, citrate and acetate ions
  • 19. – Fast-Flow lactose (early 1970s) • Spherical aggregates of microcrystals lactose monohydrate • Held together by a higher concentration of glass (amorphous lactose) • Much more compressible • Highly fluid • Non hygroscopic • Tablets are three to four times harder than regular spray dried – Tabletose: aggromerate form of lactose • More compressible than spray dried but less compressible than Fast Flo lactose
  • 20. STARCH • Can be corn, wheat or potato source • USP grade of starch has poor flow & compression characteristics • Also has high moisture content between 11 & 14 %. • Specially dried starches also have standard moisture level of 2-4% • Therefore used in wet granulation
  • 21. STA 1500: • Intact starch grains and ruptured starch grains that have been partially hydrolyzedand subsequently aggromerated • Free flowing, self lubricating, containing slightly high MC (10 %) • Due to which does not form hard compacts • Dilution potential is minimal, not generally used as filler-binder but as filler disintegrant • Retains the disintegrant properties of starch without increasing the fluidity and compressibility of the total formulation • Flow promoters like colloidal silicon dioxide is needed. • Lubricants tend to dramatically soften tablets containing high concentrations of Starch 1500
  • 22. CELLULOSE – Microcrystalline cellulose (Avicel) Derived from a special grade of purified alpha wood cellulose by severe acid hydrolysis to remove the amorphous cellulose portions, yielding particles consisting of bundles of needlelike microcrystals • PH101 powder and PH102 are the two grades available. • most compressible with Highest dilution potential • A strong compact formed due to strong hydrogen bonds ,and ruptured due to passage of water • Extremely low coefficient of friction, no lubricant • Not used as only filler because of its cost and density, • used in the conc of 10-25% as a filler-binder-disintegrant,
  • 23. DEXTROSE • 90-92% dextrose, 3-5% maltose and the remainder higher glucose polysaccharides • Available both anhydrous and a hydrate product • Excellent compressibility and good flow • Contain 8-10% moisture and may increase hardness after compression • Largest particle size, therefore blending problem may occur • Cerelose is also avilable
  • 25. POWDERS INTENDED FOR COMPRESSION INTO TABLETS MUST POSSESS TWO ESSENTIAL PROPERTIES • Powder fluidity or flowability - The material can be transported through the hopper into the die - To produce tablets of a consistent weight - Powder flow can be improved mechanically by the use of vibrators, incorporate the glidant • Powder compressibility - The property of forming a stable, intact compact mass when pressure is applied is called powder compressibility • Easily mixed with other particles • Homogenous colouring etc • Friction and adhesion properties
  • 26. SLUGGING (DRY GRANULATION) : A. Blend is forced into dies of large capacity tablet press and compacted using flat faced punches B. Compacted masses are called slugs and process is called slugging. C. Slugs milled or screened to produce good free flowing granules for compression.
  • 27. DRY COMPACTION/ROLLER COMPACTION • On a large scale compression granulation can also be performed on a roller compactor. • Granulation by dry compaction can also be achieved by passing powders between two rollers that compact the material at pressure of up to 10 tons per linear inch. • Materials of very low density require roller compaction to achieve a bulk density sufficient to allow encapsulation or compression. • One of the best examples of this process is thedensification of aluminum hydroxide. • Roller compactor is capable of producing as much as 500 kg/hr of compacted
  • 28. LIMITATIONS OF DRY GRANULATION 1. Dry granulation often produces a higher percentage of fines or non compacted products, which could compromise the quality or create yield problems for the tablet. 2. It requires drugs oPr excipients with cohesive properties.
  • 29. WET GRANULATION The most popular method (over 70% ) Granulation is done • To prevent segregation of the constituents of the powder blend. • To improve flowability of the powder mixture. • To improve the compaction characteristics of the powder mixture due to better distribution of the binder within the granules. • To improve homogeneity and thus ensure content uniformity Wet granulation is a process of using a solution binder to the Powder mixture. The amount of liquid can be properly managed; overwetting = the granules to be too hard, underwetting =too soft and friable.Aqueous solutions are safer than other solvents.
  • 30. PROCEDURE OF WET GRANULATION Step 1: Weighing and Blending Step 2: wet granulate prepared by adding the binder solution Step 3: Screening the damp mass into pellets or granules (6-8mesh) Step 4: Drying the granulation in thermostatically controlled ovens Step 5: Dry screening: Step 6: Mixing with other ingredients: A dry lubricant, antiadherent and glidant is added to the granules either by dusting over the spread-out granules or by blending with the granules. Dry binder, colorant or disintegrant may be also added in this step. Step 7: Tableting: Last step in which the tablet is fed into the die cavity and then compressed.
  • 31. 1. Multiple separate steps are involved. 2. Not suitable for heat and moisture sensitive drugs Traditionally, dry mixing in wet granulation processhas been carried out using, • Sigma blade mixer, • Heavy-duty planetary mixer. LIMITATIONS OF WET GRANULATION: EQUIPMENTS
  • 32. LIST OF EQUIPMENTS USED IN GRANULATION °Tableting procedure • Filling ,•Compression ,• Ejection °Tablet compression machines • Hopper for holding and feeding granulation to be compressed • Dies that define the size and shape of the tablet • Punches for compressing the granulation within the dies • Cam tracks for guiding the movement of the punches • Feeding mechanisms for moving granulation from the hopper into the dies
  • 33. °Single punch machine °Multi-station rotary presses • The head of the tablet machine that holds the upper punches, dies and lower punches in place rotates • As the head rotates, the punches are guided up and down by fixed cam tracks, which control the sequence of filling, compression and ejection. • The portions of the head that hold the upper and lower punches are called the upper and lower turrets • The portion holding the dies is called the die table
  • 34. COMPRESSION CYCLE • Granules from hopper empty in the feed frame (A)containing several interconnected compartments. • These compartments spread the granulation over a wide area to provide time for the dies (B) to fill. • The pull down cam (C) guides the lower punches to the bottom, allowing the dies to overfill • The punches then pass over a weight-control cam (E), which reduces the fill in the dies to the desired amount • A swipe off blade (D) at the end of the feed frame removes the excess granulation and directs it around the turret and back into the front of the feed frame • The lower punches travel over the lower compression roll (F) while simultaneously the upper punches ride beneath the upper compression roll (G)
  • 35. • The upper punches enter a fixed distance into the dies, while the lower punches are raised to squeeze and compact the granulation within the dies • After the moment of compression, the upper punches are withdrawn as they follow the upper punch raising cam (H) • The lower punches ride up the cam (I) which brings the tablets flush with or slightly above the surface of the dies • The tablets strike a sweep off blade affixed to the front of The feed frame (A) and slide down a chute into a receptacle • At the same time, the lower punches re-enter the pull down cam (C) and the cycle is repeated
  • 36.
  • 37. • The principle modification from earlier equipment has been an increase in production rate which is regulated by – Number of tooling sets – Number of compression stations – Rotational speed of the press
  • 38. PROCESSING PROBLEMS • Capping is the partial or complete separation of the top or bottom crowns of a tablet from the main body of the tablet. • Lamination is separation of a tablet into two or more distinct layers. Both of these problems usually result from air entrapment during processing. • Picking is removal of a tablet’s surface material by a punch. • Sticking is adhesion of tablet material to a die wallThese two problems result from excessive moisture or substances with low melting temperatures in the formulation • Mottling is an unequal color distribution on a tablet, with light or dark areas standing on otherwise uniform surface. This results from use of a drug with a color different from that of the tablet excipients or from a drug with colored degradation products. • Weight variation-granule size distribution, poor fiow,punch variation • Hardness variation • Double impression-monograms or engraving on punch