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WARM WELCOME
From
SWATI SPENTOSE PVT. LTD.
Swati Spentose Pvt. Ltd.
Front view of the factory
 1952 the Group established under the name of Euresian Chemicals &
equipment in Kolkata (trading in steel, chemicals &
pharmaceuticals).
 1970 Late chairman Shri Narayan Jajodia, arrived in Mumbai to
specialize the business of the API.
 1970 Distribution business within India & across 30 countries.
Extraordinary skills and networks globally in sourcing new
molecules .Representing some of the best pharmaceutical
manufacturers in Europe.
 1996 Logical backward integration into manufacturing of bulk
drugs having a strong market position.
Swati Spentose Pvt. Ltd.
History of the Organization
General Information
 Swati Spentose Pvt. Ltd. Unit – I,
the API Division of Euresian
group, a well – diversified business
group in India is engaged in the
manufacturing and marketing of
non-sterile API/Intermediate.
 The Plant is located at Vapi, GIDC,
180 kms from Mumbai, in the
western part of India. Mumbai is
well connected by road, rail and
air. The site is housed in a 5404 M²
area (58,168 ft²) with 4,852 M²
(52,226 ft²) manufacturing &
storage area.
 Registered & Corporate Office
Swati Spentose Private Limited
114 Marine Chambers,
11, New Marines Lines,
Mumbai 400 020,
Maharashtra, India
Tel : 91 22 61505222
Fax : 91 22 22071955
 Manufacturing Facility
Swati Spentose Private Limited
A-1/2102& 3, Phase III, GIDC
Vapi , 396 195 Gujarat, India
Tel : 91 -260- 2433133
Fax : 91-260-2431572
Swati Spentose Pvt. Ltd.
Product Details
Swati Spentose Pvt. Ltd.
Site Location of SSPL
VAPI CETP
Background of VAPI CETP
 CETP was commissioned in 1997. In 2001, All wastewater generated in the estate
were linked to CETP to ensure that environment is protected.
 VWEMCL set up a common solid waste management site in 1999 and in year 2000
 1st moratorium were imposed in 2009 due to critically polluted area Vapi and lifted
out in 2011
 VAPI CETP were designed initially 55 MLD. As on today capacity is 85 MLD
 Again moratorium were imposed in sept 2013 due to pollutions and still under
 Initially CETP were allowing the discharge permission at 1000 COD and 250 BOD
now GPCB is stagnating the COD 250 and 30 BOD, whereas we are already treating the
effluent on said level
WASTE WATER MANAGEMENT
Swati Spentose Pvt. Ltd.
Sr.
No.
Parameters Inlet Quality Outlet Quality Required (for
CETP inlet)
1 pH 7 7
2 COD 15000 <1000
3 BOD 5000 <250
4 SS 320 <100
5 Oil and Grease 75 <10
• Effluent treatment plant installed at SSPL is designed according to the
Pollution Board norms and appreciated by CPCB & GPCB.
• Quantity of wastewater generated from the proposed operation is ~ 41
KL/Day.
• Effluent generated will be treated in Effluent Treatment Plant of 60 KL/Day
capacity.
• ETP Design Parameters
Safety and Environment
• Method of treatment shall be as follows:
• Primary Treatment
• Bar Screen - To remove coarse material and grid particles.
• Oil & Grease trap - To remove oil and floatable material.
• Equalization Tank - To maintain the pH of the effluent.
• Clariflocculator / Settling tank - To mix the effluent and remove suspended solids.
• Secondary Treatment (Biological Treatment) – 2 Stage
• Activated sludge process shall be used to convert dissolved organic matter by
microorganism into various gases such as CO2 and into cell tissue, which shall be
removed as sludge.
• Tertiary Treatment
• Pressure sand Filter - To remove residual sludge.
• Activated charcoal filter - To remove odor and color of the effluent.
Swati Spentose Pvt. Ltd.
Swati Spentose Pvt. Ltd.
Sr. No. Hazardous
Waste
Category No.
Description of
Hazardous Waste
Quantity
Per Month
Treatment
Disposal
1 5.1 Used oil/spent oil 100 Lit Incarnation or sell
to authorized re-
processor
2 28.1 Residues & waste 1650 Kg To be disposed at
TSDF Vapi3 28.2 Spent Carbon 1170 Kg
4 33.3 Discarded containers 30 Nos. To be
decontaminated &
sold to authorized
re-processors
5 34.4 Chemical sludge &
waste from ETP
4500 Kg Dispose at TSDF
Vapi
6 28.1 Used filter cloth 50 Nos.
Hazardous Waste management
ALUM DOSING
LIME DOSING
AIR BLOWER
OIL &
25% REDUCTION IN COD
PRIMARY SETTLING TANK
AERATION TANK-I
EQUALISATION TANKS - 2 NOS.
SECONDARY
INTERMEDIATE
SAND
POLY. DOSING
FLOW: 60m3/day
15000 mg/L COD
TREATED EFFLUENT DISPOSED
BACK WASH TO
COLL. SUMP
SCREEN
FINAL COLLECTION SUMP
TO GIDC U/G DRAINAGE
SYSTEM
TUBE SETTLER
COLLECTION
WATER LEVEL
NEUTRALISATION
AERATION TANK-II
FINAL
G
ACTIVATED
OVERFLOW
SLUDGE RE-CIRCULATION LINE
SLUDGE RE-CIRCULATION LINE
SLUDGE COLLECTION SUMP
G
TO FILTER PRESS
PUMP DIFFUSER SYSTEMAIR BLOWER
F.G.L.
ALKLINE
REACTION TANK
NaOCL DOSING
INLET PIPE
11250 mg/L 70% REDUCTION IN COD
3375 mg/L
80% REDUCTION IN COD
675 mg/L
PUMP
WITH COARSE BUBBLE AERATION
PUMP PUMP
COLLECTION TANK
PRESSURE
FILTER
PUMP
F.G.L.
DIFFUSER SYSTEM
F.G.L.
WATER LEVEL
WATER LEVEL
TUBE SETTLER
WATER LEVEL
TUBE SETTLER
WATER LEVEL
WATER LEVEL
G
W.L.
WATER LEVEL
PUMP WATER LEVEL WATER LEVEL
W.L.
CARBON
FILTER
SETTLING TANK
SUMPGREASE TRAP
CHAMBER
CHLORINATION
TREATMENT
SETTLING TANK
TANKS - 2 NOS.
Swati Spentose Pvt. Ltd.
Schematic Drawing of Effluent Treatment Plant
Swati Spentose Pvt. Ltd.
Air pollution control management
Swati Spentose Pvt. Ltd.
Key highlights and appreciation
 According to GPCB vigilance team we are only the industries who have such full-
fledged ETP in VAPI
 We are complying CPCB norms 250 COD whereas all VAPI CETP members
discharging the effluent as per CETP inlet norms i.e. 1000 COD
 We have the dedicated laboratory for ETP
 We follow good document practice in ETP
 We have dedicated operation team
Swati Spentose Pvt. Ltd.
Background of Kadam Environment project
Kadam Environmental Consultants, Vadodara, Gujarat have been entrusted by Swati Spentose Pvt. Ltd. for carrying out the above mentioned study. Kadam
Environmental Consultants (KEC) is one of the oldest and largest environmental consulting firms in Gujarat and India with about 160 personnel deployed in
various activities.
KEC has been active in this field of environment since 1981 and has carried out several assignments in India as well as abroad. KEC has a full-fledged division
for environmental impact assessment and audits with chemical engineers, environmental planners, environmental engineers, civil engineers, microbiologists,
zoologists, botanists, chemists and industrial chemists (including persons specializing in fieldwork pertaining to sampling).
The company has its own air, water, microbiological and soil laboratories for analyzing physicochemical and bacteriological parameters including heavy metals.
The KEC laboratories are certified to ISO 9001-2000 and are inspected by Gujarat Pollution Control Board(GPCB) as well as the Central Pollution Control Board
(CPCB) Regional Office at Vadodara at regular intervals. The KEC laboratory at Vadodara is recognized by the Ministry of Environment and Forests (MoEF)
under the Environment Protection Act, 1986. KEC is registered as a Consultant with the Gujarat Pollution Control Board and also recognized as Environmental
Auditors (under the Environmental Audit scheme propounded by the Honorable High Court of Gujarat) by the Gujarat Pollution Control Board.
Swati Spentose Pvt. Ltd.
S. No. Aspects covered Compliance
1 Mitigative Measures All suggested mitigative measures will be
implemented
2 Environmental Monitoring Ambient, stack & water monitoring will
be done as per CPCB/GPCB guidelines
3 Environmental Management
Cell (EMC)
EMC created with allocated
responsibilities (Director responsible for
environ-mental policy and directions)
Environmental Management Plan
Swati Spentose Pvt. Ltd.
Environmental Monitoring Plan
Sr.No. Activity Schedule
Air Pollution Monitoring
1. Ambient air monitoring of parameters specified by GPCB in their air
consents from time to time within the Swati Spentose’s premises
Once every Quarter
1. Ambient air monitoring of parameters specified by GPCB in their air
consents from time to time at four stations outside Swati Spentose
Once every season at each station
1. Stack monitoring of all process / flue stacks sets as given in air consent
from time to time
Once every Quarter for each stack
Water Pollution Monitoring
4. Monitoring of wastewater inlet and outlet at ETP plant for the parameters
specified by GPCB in their water consent from time to time
Daily
5. Monitoring of one sample of ground water at plant / nearby location.
Parameters are essential parameters as per IS: 10500:1991.
Once every season
Solid Waste Generation Monitoring / Record Keeping
6. Records of generation of used drums, bags and records of their dispatch
to suppliers for refilling
Daily
7. Records of generation of waste oils and their treatment Daily
8. Records of generation, handling, storage, transportation and disposal of
other solid, aqueous and organic hazardous wastes as required by
hazardous waste authorization
To be updated daily
Environmental Audit
9. Environmental statement under the EP (Act) 1986 Once in a year
Sr. no Head Approximate recurring
cost per annum (Rs. in
lacs)
Approximate Capital
cost (Rs. In Lacs)
1. Air pollution control 0.72 20.5
2. Water pollution control 21.9 100
3. Noise pollution
monitoring
0.12 0
4. Solid and hazardous
waste management
3.36 5.5
5. Environment
monitoring and
management
2 0
6. Green belt 0.80 1.26
Total 28.90 127.26
Swati Spentose Pvt. Ltd.
Occupational Health and Safety Policy
 Swati Spentose Pvt. Ltd. (SSPL) has a strong commitment to Health, Safety and Environmental (HSE)
performance and a core value of our organization. Good HSE performance in health, safety & security of
everyone who works with SSPL which is a critical asset of our business.
 It is the responsibility of every employee to strictly follow SHE practices and create a safe and healthy
environment for self and others. Our goals simply stated are – no accidents, no harm to people & no
damage to the environment.
 The objectives of our Health and Safety policy are to:-
• Promote safe behavior amongst those who work with for us, openly report all incidents and encourage
those who work for us to stop work that is unsafe.
• Provide training, education & other relevant information required to facilitate safe working.
• Comply with and abide by all relevant Statutory Provisions pertaining to Health, Safety & Environment in
achieving our business objectives.
• Periodically assess statue of Health and Safety risk in operations through audits and risk assessments and
take corrective action as relevant.
• Benchmark and adopt best practices in Health & Safety & endeavor for continual improvement.
• Integrate Safety & Health in all decisions concerning the operations like purchase of equipment, materials
selection & Placement of personnel.
• Demonstrate visible commitment to Safety and Health across all levels of management, starting from the
top.
 Toward meeting the above stated goals in Health & Safety, the company encourages reporting any unsafe
work practices or operations by persons so that corrective and preventive actions can be taken
immediately.
Swati Spentose Pvt. Ltd.
Personnel
 SSPL Unit – I is committed to Good Manufacturing Practices, Quality Systems and Work
Culture backed by highly committed and skilled manpower, continuous R&D activities, modern
manufacturing facilities and tremendous marketing capabilities. “V” group, with its motto, is
leading ahead to provide health care services to the community at large.
 There are an adequate number of personnel qualified by appropriate education, training, and/or
experience to perform and supervise the manufacture .
 The responsibilities of all personnel engaged in the manufacture of intermediates and APIs are
specified in writing.
 Responsibilities of all personnel are engaged in manufacturing activities is specified and his
acceptance of responsibility is kept in.
 Training is regularly conducted by qualified individuals and covers, at a minimum, the particular
operations that the employee performs and GMP as it relates to the employee's functions.
Records of training are maintained.
Swati Spentose Pvt. Ltd.
Personal Hygiene
 At the time of new appointment, Personnel Department arranges the pre-employment medical
examination for newly joined person.
 Periodic medical examination is conducted for all employees. The same is filed with the personnel
department. The employees are monitored for any open lesions and infectious disease (common
cold, nausea, fever etc.). Such employee is not allowed to perform the duties in the manufacturing
area unless he recovers from it and is certified by a Medical Practitioner in fitness.
 All personnel working in the plant are required to maintain personal hygiene. All the persons
working in the manufacturing area must wear the appropriate protective clothing.
 No eatables or drinks are allowed to warehouse or in manufacturing area. Smoking & chewing of
tobacco is strictly prohibited inside the warehouse or in manufacturing area.
 A well – defined gowning procedure describing the procedure for gowning and change frequency is
in place. Separate Change Rooms are provided for Workmen and Staff. A laundry facility is used
for cleaning of clothing used for gowning.
Swati Spentose Pvt. Ltd.
Emergency Plan
 Electrical Backup: The company has one generator for Critical power supply (Capacity
500KVA).
 Water Backup for process: Storage tanks for GIDC potable water having the capacity 72 M³
which is capable to provide uninterrupted water supply to water system for more than three
days.
 Water Backup in case of fire: Under ground storage tank of 285 M³ capacity in case of any
emergency in the factory consist main and jockey pump to keep the line pressurized for any
time use.
 Personnel protective equipment: like helmet, shoe, safety glasses are mandatory in the
manufacturing area.
 Emergency Plan: Onsite emergency plan is available in case of any crisis.
 24 Hrs. Care: The organization is equipped with the Close circuit cameras (CCV) for the
continuous monitoring. The security and administration department in the premises of
organization gate are accessed by camera system which is continuously monitored to track
any unexpected occurrences of fire, accident and movement of manpower etc.
 Safety measures: All the security and the fire safety are taken into action to prevent any loss
of the property and documents in the critical areas like Quality Assurance, RM Warehouse
and Finished goods warehouse.
Swati Spentose Pvt. Ltd.
FIRE PROTECTION AND SAFETY MEASURES
• We have adequate fire extinguishers (CO2 & DCP),
• Fire hydrant systems have been installed with 50 HP jockey pump,
• We provide safety trainings time to time to our team
• Fire fighting system is designed as per TAC norms
• We always keep hydrant line pressurized with Auto operation
system
• Adequate water reservoir is provided at list we can do firefighting
for 3 Hrs. until fire tender reached.
• We followed safety work permit system
Swati Spentose Pvt. Ltd.
Swati Spentose Pvt. Ltd.
Fire Fighting system
Swati Spentose Pvt. Ltd.
Thank you for your kind attention

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Swati spentose pvt Ltd.- Introduction

  • 2. Swati Spentose Pvt. Ltd. Front view of the factory
  • 3.  1952 the Group established under the name of Euresian Chemicals & equipment in Kolkata (trading in steel, chemicals & pharmaceuticals).  1970 Late chairman Shri Narayan Jajodia, arrived in Mumbai to specialize the business of the API.  1970 Distribution business within India & across 30 countries. Extraordinary skills and networks globally in sourcing new molecules .Representing some of the best pharmaceutical manufacturers in Europe.  1996 Logical backward integration into manufacturing of bulk drugs having a strong market position. Swati Spentose Pvt. Ltd. History of the Organization
  • 4. General Information  Swati Spentose Pvt. Ltd. Unit – I, the API Division of Euresian group, a well – diversified business group in India is engaged in the manufacturing and marketing of non-sterile API/Intermediate.  The Plant is located at Vapi, GIDC, 180 kms from Mumbai, in the western part of India. Mumbai is well connected by road, rail and air. The site is housed in a 5404 M² area (58,168 ft²) with 4,852 M² (52,226 ft²) manufacturing & storage area.  Registered & Corporate Office Swati Spentose Private Limited 114 Marine Chambers, 11, New Marines Lines, Mumbai 400 020, Maharashtra, India Tel : 91 22 61505222 Fax : 91 22 22071955  Manufacturing Facility Swati Spentose Private Limited A-1/2102& 3, Phase III, GIDC Vapi , 396 195 Gujarat, India Tel : 91 -260- 2433133 Fax : 91-260-2431572 Swati Spentose Pvt. Ltd.
  • 6. Swati Spentose Pvt. Ltd. Site Location of SSPL
  • 8. Background of VAPI CETP  CETP was commissioned in 1997. In 2001, All wastewater generated in the estate were linked to CETP to ensure that environment is protected.  VWEMCL set up a common solid waste management site in 1999 and in year 2000  1st moratorium were imposed in 2009 due to critically polluted area Vapi and lifted out in 2011  VAPI CETP were designed initially 55 MLD. As on today capacity is 85 MLD  Again moratorium were imposed in sept 2013 due to pollutions and still under  Initially CETP were allowing the discharge permission at 1000 COD and 250 BOD now GPCB is stagnating the COD 250 and 30 BOD, whereas we are already treating the effluent on said level
  • 9. WASTE WATER MANAGEMENT Swati Spentose Pvt. Ltd. Sr. No. Parameters Inlet Quality Outlet Quality Required (for CETP inlet) 1 pH 7 7 2 COD 15000 <1000 3 BOD 5000 <250 4 SS 320 <100 5 Oil and Grease 75 <10 • Effluent treatment plant installed at SSPL is designed according to the Pollution Board norms and appreciated by CPCB & GPCB. • Quantity of wastewater generated from the proposed operation is ~ 41 KL/Day. • Effluent generated will be treated in Effluent Treatment Plant of 60 KL/Day capacity. • ETP Design Parameters
  • 10. Safety and Environment • Method of treatment shall be as follows: • Primary Treatment • Bar Screen - To remove coarse material and grid particles. • Oil & Grease trap - To remove oil and floatable material. • Equalization Tank - To maintain the pH of the effluent. • Clariflocculator / Settling tank - To mix the effluent and remove suspended solids. • Secondary Treatment (Biological Treatment) – 2 Stage • Activated sludge process shall be used to convert dissolved organic matter by microorganism into various gases such as CO2 and into cell tissue, which shall be removed as sludge. • Tertiary Treatment • Pressure sand Filter - To remove residual sludge. • Activated charcoal filter - To remove odor and color of the effluent. Swati Spentose Pvt. Ltd.
  • 11. Swati Spentose Pvt. Ltd. Sr. No. Hazardous Waste Category No. Description of Hazardous Waste Quantity Per Month Treatment Disposal 1 5.1 Used oil/spent oil 100 Lit Incarnation or sell to authorized re- processor 2 28.1 Residues & waste 1650 Kg To be disposed at TSDF Vapi3 28.2 Spent Carbon 1170 Kg 4 33.3 Discarded containers 30 Nos. To be decontaminated & sold to authorized re-processors 5 34.4 Chemical sludge & waste from ETP 4500 Kg Dispose at TSDF Vapi 6 28.1 Used filter cloth 50 Nos. Hazardous Waste management
  • 12. ALUM DOSING LIME DOSING AIR BLOWER OIL & 25% REDUCTION IN COD PRIMARY SETTLING TANK AERATION TANK-I EQUALISATION TANKS - 2 NOS. SECONDARY INTERMEDIATE SAND POLY. DOSING FLOW: 60m3/day 15000 mg/L COD TREATED EFFLUENT DISPOSED BACK WASH TO COLL. SUMP SCREEN FINAL COLLECTION SUMP TO GIDC U/G DRAINAGE SYSTEM TUBE SETTLER COLLECTION WATER LEVEL NEUTRALISATION AERATION TANK-II FINAL G ACTIVATED OVERFLOW SLUDGE RE-CIRCULATION LINE SLUDGE RE-CIRCULATION LINE SLUDGE COLLECTION SUMP G TO FILTER PRESS PUMP DIFFUSER SYSTEMAIR BLOWER F.G.L. ALKLINE REACTION TANK NaOCL DOSING INLET PIPE 11250 mg/L 70% REDUCTION IN COD 3375 mg/L 80% REDUCTION IN COD 675 mg/L PUMP WITH COARSE BUBBLE AERATION PUMP PUMP COLLECTION TANK PRESSURE FILTER PUMP F.G.L. DIFFUSER SYSTEM F.G.L. WATER LEVEL WATER LEVEL TUBE SETTLER WATER LEVEL TUBE SETTLER WATER LEVEL WATER LEVEL G W.L. WATER LEVEL PUMP WATER LEVEL WATER LEVEL W.L. CARBON FILTER SETTLING TANK SUMPGREASE TRAP CHAMBER CHLORINATION TREATMENT SETTLING TANK TANKS - 2 NOS. Swati Spentose Pvt. Ltd. Schematic Drawing of Effluent Treatment Plant
  • 13. Swati Spentose Pvt. Ltd. Air pollution control management
  • 14. Swati Spentose Pvt. Ltd. Key highlights and appreciation  According to GPCB vigilance team we are only the industries who have such full- fledged ETP in VAPI  We are complying CPCB norms 250 COD whereas all VAPI CETP members discharging the effluent as per CETP inlet norms i.e. 1000 COD  We have the dedicated laboratory for ETP  We follow good document practice in ETP  We have dedicated operation team
  • 15. Swati Spentose Pvt. Ltd. Background of Kadam Environment project Kadam Environmental Consultants, Vadodara, Gujarat have been entrusted by Swati Spentose Pvt. Ltd. for carrying out the above mentioned study. Kadam Environmental Consultants (KEC) is one of the oldest and largest environmental consulting firms in Gujarat and India with about 160 personnel deployed in various activities. KEC has been active in this field of environment since 1981 and has carried out several assignments in India as well as abroad. KEC has a full-fledged division for environmental impact assessment and audits with chemical engineers, environmental planners, environmental engineers, civil engineers, microbiologists, zoologists, botanists, chemists and industrial chemists (including persons specializing in fieldwork pertaining to sampling). The company has its own air, water, microbiological and soil laboratories for analyzing physicochemical and bacteriological parameters including heavy metals. The KEC laboratories are certified to ISO 9001-2000 and are inspected by Gujarat Pollution Control Board(GPCB) as well as the Central Pollution Control Board (CPCB) Regional Office at Vadodara at regular intervals. The KEC laboratory at Vadodara is recognized by the Ministry of Environment and Forests (MoEF) under the Environment Protection Act, 1986. KEC is registered as a Consultant with the Gujarat Pollution Control Board and also recognized as Environmental Auditors (under the Environmental Audit scheme propounded by the Honorable High Court of Gujarat) by the Gujarat Pollution Control Board.
  • 16. Swati Spentose Pvt. Ltd. S. No. Aspects covered Compliance 1 Mitigative Measures All suggested mitigative measures will be implemented 2 Environmental Monitoring Ambient, stack & water monitoring will be done as per CPCB/GPCB guidelines 3 Environmental Management Cell (EMC) EMC created with allocated responsibilities (Director responsible for environ-mental policy and directions) Environmental Management Plan
  • 17. Swati Spentose Pvt. Ltd. Environmental Monitoring Plan Sr.No. Activity Schedule Air Pollution Monitoring 1. Ambient air monitoring of parameters specified by GPCB in their air consents from time to time within the Swati Spentose’s premises Once every Quarter 1. Ambient air monitoring of parameters specified by GPCB in their air consents from time to time at four stations outside Swati Spentose Once every season at each station 1. Stack monitoring of all process / flue stacks sets as given in air consent from time to time Once every Quarter for each stack Water Pollution Monitoring 4. Monitoring of wastewater inlet and outlet at ETP plant for the parameters specified by GPCB in their water consent from time to time Daily 5. Monitoring of one sample of ground water at plant / nearby location. Parameters are essential parameters as per IS: 10500:1991. Once every season Solid Waste Generation Monitoring / Record Keeping 6. Records of generation of used drums, bags and records of their dispatch to suppliers for refilling Daily 7. Records of generation of waste oils and their treatment Daily 8. Records of generation, handling, storage, transportation and disposal of other solid, aqueous and organic hazardous wastes as required by hazardous waste authorization To be updated daily Environmental Audit 9. Environmental statement under the EP (Act) 1986 Once in a year
  • 18. Sr. no Head Approximate recurring cost per annum (Rs. in lacs) Approximate Capital cost (Rs. In Lacs) 1. Air pollution control 0.72 20.5 2. Water pollution control 21.9 100 3. Noise pollution monitoring 0.12 0 4. Solid and hazardous waste management 3.36 5.5 5. Environment monitoring and management 2 0 6. Green belt 0.80 1.26 Total 28.90 127.26 Swati Spentose Pvt. Ltd.
  • 19. Occupational Health and Safety Policy  Swati Spentose Pvt. Ltd. (SSPL) has a strong commitment to Health, Safety and Environmental (HSE) performance and a core value of our organization. Good HSE performance in health, safety & security of everyone who works with SSPL which is a critical asset of our business.  It is the responsibility of every employee to strictly follow SHE practices and create a safe and healthy environment for self and others. Our goals simply stated are – no accidents, no harm to people & no damage to the environment.  The objectives of our Health and Safety policy are to:- • Promote safe behavior amongst those who work with for us, openly report all incidents and encourage those who work for us to stop work that is unsafe. • Provide training, education & other relevant information required to facilitate safe working. • Comply with and abide by all relevant Statutory Provisions pertaining to Health, Safety & Environment in achieving our business objectives. • Periodically assess statue of Health and Safety risk in operations through audits and risk assessments and take corrective action as relevant. • Benchmark and adopt best practices in Health & Safety & endeavor for continual improvement. • Integrate Safety & Health in all decisions concerning the operations like purchase of equipment, materials selection & Placement of personnel. • Demonstrate visible commitment to Safety and Health across all levels of management, starting from the top.  Toward meeting the above stated goals in Health & Safety, the company encourages reporting any unsafe work practices or operations by persons so that corrective and preventive actions can be taken immediately. Swati Spentose Pvt. Ltd.
  • 20. Personnel  SSPL Unit – I is committed to Good Manufacturing Practices, Quality Systems and Work Culture backed by highly committed and skilled manpower, continuous R&D activities, modern manufacturing facilities and tremendous marketing capabilities. “V” group, with its motto, is leading ahead to provide health care services to the community at large.  There are an adequate number of personnel qualified by appropriate education, training, and/or experience to perform and supervise the manufacture .  The responsibilities of all personnel engaged in the manufacture of intermediates and APIs are specified in writing.  Responsibilities of all personnel are engaged in manufacturing activities is specified and his acceptance of responsibility is kept in.  Training is regularly conducted by qualified individuals and covers, at a minimum, the particular operations that the employee performs and GMP as it relates to the employee's functions. Records of training are maintained. Swati Spentose Pvt. Ltd.
  • 21. Personal Hygiene  At the time of new appointment, Personnel Department arranges the pre-employment medical examination for newly joined person.  Periodic medical examination is conducted for all employees. The same is filed with the personnel department. The employees are monitored for any open lesions and infectious disease (common cold, nausea, fever etc.). Such employee is not allowed to perform the duties in the manufacturing area unless he recovers from it and is certified by a Medical Practitioner in fitness.  All personnel working in the plant are required to maintain personal hygiene. All the persons working in the manufacturing area must wear the appropriate protective clothing.  No eatables or drinks are allowed to warehouse or in manufacturing area. Smoking & chewing of tobacco is strictly prohibited inside the warehouse or in manufacturing area.  A well – defined gowning procedure describing the procedure for gowning and change frequency is in place. Separate Change Rooms are provided for Workmen and Staff. A laundry facility is used for cleaning of clothing used for gowning. Swati Spentose Pvt. Ltd.
  • 22. Emergency Plan  Electrical Backup: The company has one generator for Critical power supply (Capacity 500KVA).  Water Backup for process: Storage tanks for GIDC potable water having the capacity 72 M³ which is capable to provide uninterrupted water supply to water system for more than three days.  Water Backup in case of fire: Under ground storage tank of 285 M³ capacity in case of any emergency in the factory consist main and jockey pump to keep the line pressurized for any time use.  Personnel protective equipment: like helmet, shoe, safety glasses are mandatory in the manufacturing area.  Emergency Plan: Onsite emergency plan is available in case of any crisis.  24 Hrs. Care: The organization is equipped with the Close circuit cameras (CCV) for the continuous monitoring. The security and administration department in the premises of organization gate are accessed by camera system which is continuously monitored to track any unexpected occurrences of fire, accident and movement of manpower etc.  Safety measures: All the security and the fire safety are taken into action to prevent any loss of the property and documents in the critical areas like Quality Assurance, RM Warehouse and Finished goods warehouse. Swati Spentose Pvt. Ltd.
  • 23. FIRE PROTECTION AND SAFETY MEASURES • We have adequate fire extinguishers (CO2 & DCP), • Fire hydrant systems have been installed with 50 HP jockey pump, • We provide safety trainings time to time to our team • Fire fighting system is designed as per TAC norms • We always keep hydrant line pressurized with Auto operation system • Adequate water reservoir is provided at list we can do firefighting for 3 Hrs. until fire tender reached. • We followed safety work permit system Swati Spentose Pvt. Ltd.
  • 24. Swati Spentose Pvt. Ltd. Fire Fighting system
  • 26. Thank you for your kind attention

Editor's Notes

  1. I wish to extend a warm welcome on behalf of Swati Spentose, hers is a simple presentation about our facility and the policies, hope you will like it.
  2. This is the front view of the unit, you can see two buildings in the picture. The first building having three manufacturing blocks, of which, one is dedicated production block for PPS, second is multipurpose block to run the different products on campaign basis, and third is pilot cum process development block having flexibility to play major roll in technology transfer for big volume products as well as low volume high cost products. Quality Control, Quality Assurance and Administrative Block are situated on the second floor of the same building. The second building is for all the utilities.
  3. The group was started in the year 1952 and well known as Euresian Chemicals & Equipment, in 1970, our late chairman Shri Narayan Jajodia arrived in Mumbai to focus on API business. In 1996, we have started manufacturing of API bulk drug.
  4. The Plant is located at Vapi, GIDC, 180 kms from Mumbai, in the western part of India which is also known as the financial capital of India. Vapi is very well connected by Road and Rail. The total area involves of around 6000 Sq. Meters, out of which about 4852 Sq. Meter is built up area.
  5. This is the layout of VAPI GIDC Industrial estate.
  6. The Effluent Treatment Plant has the capacity to treat 60 KL waste water per day. The quality of the original effluent and the quality of the effluent after the treatment is tabulated in this slide.
  7. This is the method for treatment of the effluent. Effluent Treatment is carried out by removal of oil and grease, Neutralization, mixing and clarification primary, secondary and tertiary, aeration which helps to decrease the COD of waste water. The inorganic waste is disposed to the secure landfill through agency. The organic waste is sent for incineration to GPCB authorized facility. The effluent is periodically tested as per local laws for total dissolved solids, suspended solids, chemical oxygen demand, Biochemical oxygen demand, Chlorides, Sulphate, Ammonical Nitrogen, oil, grease and pH.
  8. Different type of hazardous waste and the tentative generated quantity is given in this slide with disposal procedure.
  9. This is the schematic drawing of the ETP plant, we will see during the facility tour.
  10. Here is the policy for environmental management.
  11. Tentative cost for maintaining the environmental plan.
  12. Here is the Environmental, Health and safety (EHS) policy of the company, according to the policy, we are committed to preventing pollution through efficient use of resources. Greenery is promoted around the plant to get better environment. The environmental management system is in place to improve the overall environmental performance.
  13. There are sufficient number of qualified employees in all the departments and further appropriate training is being provided to everyone. The responsibilities of all personnel engaged in the manufacture of intermediates and APIs are specified in writing. Induction training is compulsory for all the new employee and Periodic medical examination is conducted for each and every member of the company.
  14. All Employees are trained on the requirements of good personal hygiene at the time of their induction Program and QA and department heads on a routine basis to monitor the same.
  15. List of the hospitals near the surrounding area.