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Dallas Flynn
         Mary Flynn
Thaddeus McCamant
  Frazee, Minnesota
   Ground is slow to
    warm
   Cold soils inhibit
    plant growth and
    can cause nutrient
    deficiencies
   Require
    supplemental heat
    during cold spells
Traditional       Outside

100

 90

 80

 70

 60

 50

 40

 30

 20

 10

 0

  3/31   4/1   4/2   4/3   4/4   4/5   4/6   4/7   4/8   4/9   4/10 4/11 4/12 4/13 4/14 4/15 4/16 4/17 4/18
           The high tunnel warmed the air to 80F by 11:00 AM, but the
           air temperature dropped quickly at night. Nighttime lows in
                   tunnel equaled outside (empty tunnel).
   Heat the soil
    beneath the high
    tunnel
   Air is heated in
    solar panels,
    pumped through
    tile two lines three
    feet below the soil
    surface.
   Fans push air from
    the soil through the
    solar panels back to
    tile lines
   Fans are controlled
    by thermostats:
   Fan starts when air in
    solar panel reaches
    125F, stops when
    temperature in soil
    panel drops to 85F
   Two lines of T-tape
    per bed
   “Dick’s Super Soil”
    ◦ Decomposed peat,
    ◦ pH 7.4, high CEC,
      low potassium
   Cold soil can cause nutrient deficiencies, root
    diseases, reduced germination, poor growth
   Heating the soil could cause the air
    temperature to be warmer at night
   Sun warms soil,          Soil continues to
                              emit IR




   Soil emits infrared      Infrared transparent
    radiation, which         Infrared trapping
    heats air                 plastic
   Warm soil would
    emit a large
    amount of infrared
    radiation, altering
    the nighttime
    temperature of the
    high tunnel
0
                                                                      100
                                                                                 120




                                       20
                                             40
                                                      60
                                                                80
                           7:01
                          10:01
                          13:01




10-11
                          16:01
                          19:01
                          22:01
                           1:01
                           4:01
                                                                                            Traditional Tunnel




                           7:01
                          10:01
                          13:01
                          16:01
                          19:01
                                                                                            Outside




                          22:01
                           1:01




Unheated Tunnel – April
                           4:01
                           7:01
                                  10
                                       20
                                            30
                                                 40
                                                      50
                                                           60
                                                                70
                                                                     80
                                                                          90




                             0
                                                                                  100




                      7:01
                     10:16
                     13:31
                     16:46
                     20:01

10-11                23:16
                      2:31
                      5:46
                      9:01
                     12:16
                     15:31
                                                                            Heated Tunnel




                     18:46
                     22:01
                      1:16
                      4:31
                                                                            Outside




Heated tunnel – April
   Solar panels could not keep tunnel above freezing
    during coldest part of the winter
    ◦ Cold winter -40 two times in January
   Soil-heated tunnel was warmer than unheated tunnel
    ◦ 10 degrees warmer (mean temperature)
    ◦ 20 degrees warmer (overnight lows)
   Soil temperature: 31.4
   Overwintered spinach, kale in heated tunnel

                                *F
                                                       F ly n n H T I
                          8 0.0

                          7 0.0

                          6 0.0


      Temperature in      5 0.0


      heated tunnel
                          4 0.0

                          3 0.0

      Blue line = air     2 0.0

      Brown line = soil   1 0.0

                            0 .0

                          -1 0 . 0
                                     Fe b 0 5            Fe b 1 2       Fe b 1 9   Fe b 2 6

                                                TM P           TM PA       TM PB
       Soil rose above freezing on March 4 in heated tunnel
       Soil rose above 45 on March 15
       Nighttime lows stayed above 45 on March 15
       10-15 degrees warmer than unheated tunnel between
        March 7 and April 15

                                       Soil temperature in raised bed: March-April
                                                 Heated Tunnel                 Traditional Tunnel


90
80
70
60
50
40
30
20
10
    0
                            10-…
                                12-…
                                   14-…
                                       16-…
                                          18-…
                                              20-…
                                                 22-…
                                                     24-…
                                                        26-…
                                                            28-…
                                                               30-…




                                                                                         11-…
                                                                                             13-…
                                                                                                15-…
                                                                                                    17-…
                                                                                                       19-…
                                                                                                           21-…
                                                                                                              23-…
                                                                                                                  24-…
                                                                                                                     25-…
                                                                                                                         27-…
                                                                                                                            28-…
                                                                                                                                29-…
        1-Mar
            2-Mar
                4-Mar
                    6-Mar
                        8-Mar




                                                                   1-Apr
                                                                       3-Apr
                                                                           5-Apr
                                                                                 7-Apr
                                                                                     9-Apr
0
                                                                 100




           10
                20
                     30
                          40
                                      50
                                             60
                                                  70
                                                       80
                                                            90
3/31
3/31
 4/1
 4/1
 4/2
 4/2
 4/3
 4/3
 4/4
 4/4
 4/5
 4/6
 4/6
 4/7
 4/7
 4/8
 4/8
 4/9
 4/9
4/10
4/11
4/11
4/12
4/12
4/13
4/13
4/14
4/14
4/15
4/16
4/16
4/17
4/17
                                    Heated

                          Outside
   Planted tomatoes
    and cucumbers on
    March 15
   Tomatoes grew
    well, but cukes
    were stunted
   Started cutting
    spinach and kale
    first week of March
   Radishes in early
    May
• Started picking
  tomatoes on June 8
• Started selling
  tomatoes and
  cucumbers at local
  farmer’s markets on
  June 16
   High yields both in
    tomatoes and
    cucumbers
   Quality was
    excellent at first
   Roll sides manually
   Put shade cloth on
    first week of July
   Thermostatically
    controlled exhaust
    fan at the peak of
    tunnel
   Core of tomatoes was hard
   Yellow shoulders
   Okay for processing, but not for fresh market
   Gave extra tomatoes at the market
   Assumed problem was weather related
   Gray color right
    inside the skin
   Difficult to see
    without cutting
    tomato
   Hard center core
   Not in heirloom
    varieties
   Most likely due to
    potassium
    deficiency
   Began in late July
   Applied weekly foliar
    potassium (KDL) and
    continued to early
    fall
   Problem disappeared
    three weeks after
    starting the KDL
    sprays
   Amended soil with
    greensand
   Green beans
   Radishes
   Kale
   Carrots
   Lettuce

   Everything was
    good except onions
   Aphids in peppers,
    eggplants in August
   Controlled with
    ladybugs
   Poor fruit set in
    eggplants and
    peppers in spite of
    enormous plants
   Will buy
    bumblebees early
    next year
Overwintered Spinach
                       Overwintered Kale
   Sales increased 35%
    in 09
   Tomatoes and
    cucumbers were 8
    weeks earlier in
    heated tunnel than
    in unheated tunnel
   Good year to have a
    heated high tunnel
   All crops were better
    in the heated tunnel
    than in unheated
    tunnel or outside
    garden
   Good quality
   Few diseases
   Picked tomatoes
    from June 8 to
    November 15
Questions




Special thanks to
Minnesota Department of Agriculture
Sustainable Agriculture Grants

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Solar Heating of High Tunnels

  • 1. Dallas Flynn Mary Flynn Thaddeus McCamant Frazee, Minnesota
  • 2. Ground is slow to warm  Cold soils inhibit plant growth and can cause nutrient deficiencies  Require supplemental heat during cold spells
  • 3. Traditional Outside 100 90 80 70 60 50 40 30 20 10 0 3/31 4/1 4/2 4/3 4/4 4/5 4/6 4/7 4/8 4/9 4/10 4/11 4/12 4/13 4/14 4/15 4/16 4/17 4/18 The high tunnel warmed the air to 80F by 11:00 AM, but the air temperature dropped quickly at night. Nighttime lows in tunnel equaled outside (empty tunnel).
  • 4. Heat the soil beneath the high tunnel  Air is heated in solar panels, pumped through tile two lines three feet below the soil surface.
  • 5.
  • 6.
  • 7. Fans push air from the soil through the solar panels back to tile lines  Fans are controlled by thermostats:  Fan starts when air in solar panel reaches 125F, stops when temperature in soil panel drops to 85F
  • 8. Two lines of T-tape per bed  “Dick’s Super Soil” ◦ Decomposed peat, ◦ pH 7.4, high CEC, low potassium
  • 9. Cold soil can cause nutrient deficiencies, root diseases, reduced germination, poor growth  Heating the soil could cause the air temperature to be warmer at night
  • 10. Sun warms soil,  Soil continues to emit IR  Soil emits infrared  Infrared transparent radiation, which  Infrared trapping heats air plastic
  • 11. Warm soil would emit a large amount of infrared radiation, altering the nighttime temperature of the high tunnel
  • 12. 0 100 120 20 40 60 80 7:01 10:01 13:01 10-11 16:01 19:01 22:01 1:01 4:01 Traditional Tunnel 7:01 10:01 13:01 16:01 19:01 Outside 22:01 1:01 Unheated Tunnel – April 4:01 7:01 10 20 30 40 50 60 70 80 90 0 100 7:01 10:16 13:31 16:46 20:01 10-11 23:16 2:31 5:46 9:01 12:16 15:31 Heated Tunnel 18:46 22:01 1:16 4:31 Outside Heated tunnel – April
  • 13. Solar panels could not keep tunnel above freezing during coldest part of the winter ◦ Cold winter -40 two times in January  Soil-heated tunnel was warmer than unheated tunnel ◦ 10 degrees warmer (mean temperature) ◦ 20 degrees warmer (overnight lows)  Soil temperature: 31.4  Overwintered spinach, kale in heated tunnel *F F ly n n H T I 8 0.0 7 0.0 6 0.0 Temperature in 5 0.0 heated tunnel 4 0.0 3 0.0 Blue line = air 2 0.0 Brown line = soil 1 0.0 0 .0 -1 0 . 0 Fe b 0 5 Fe b 1 2 Fe b 1 9 Fe b 2 6 TM P TM PA TM PB
  • 14. Soil rose above freezing on March 4 in heated tunnel  Soil rose above 45 on March 15  Nighttime lows stayed above 45 on March 15  10-15 degrees warmer than unheated tunnel between March 7 and April 15 Soil temperature in raised bed: March-April Heated Tunnel Traditional Tunnel 90 80 70 60 50 40 30 20 10 0 10-… 12-… 14-… 16-… 18-… 20-… 22-… 24-… 26-… 28-… 30-… 11-… 13-… 15-… 17-… 19-… 21-… 23-… 24-… 25-… 27-… 28-… 29-… 1-Mar 2-Mar 4-Mar 6-Mar 8-Mar 1-Apr 3-Apr 5-Apr 7-Apr 9-Apr
  • 15. 0 100 10 20 30 40 50 60 70 80 90 3/31 3/31 4/1 4/1 4/2 4/2 4/3 4/3 4/4 4/4 4/5 4/6 4/6 4/7 4/7 4/8 4/8 4/9 4/9 4/10 4/11 4/11 4/12 4/12 4/13 4/13 4/14 4/14 4/15 4/16 4/16 4/17 4/17 Heated Outside
  • 16. Planted tomatoes and cucumbers on March 15  Tomatoes grew well, but cukes were stunted  Started cutting spinach and kale first week of March  Radishes in early May
  • 17. • Started picking tomatoes on June 8 • Started selling tomatoes and cucumbers at local farmer’s markets on June 16
  • 18. High yields both in tomatoes and cucumbers  Quality was excellent at first
  • 19. Roll sides manually  Put shade cloth on first week of July  Thermostatically controlled exhaust fan at the peak of tunnel
  • 20. Core of tomatoes was hard  Yellow shoulders  Okay for processing, but not for fresh market  Gave extra tomatoes at the market  Assumed problem was weather related
  • 21. Gray color right inside the skin  Difficult to see without cutting tomato  Hard center core  Not in heirloom varieties  Most likely due to potassium deficiency
  • 22.
  • 23. Began in late July  Applied weekly foliar potassium (KDL) and continued to early fall  Problem disappeared three weeks after starting the KDL sprays  Amended soil with greensand
  • 24. Green beans  Radishes  Kale  Carrots  Lettuce  Everything was good except onions
  • 25. Aphids in peppers, eggplants in August  Controlled with ladybugs  Poor fruit set in eggplants and peppers in spite of enormous plants  Will buy bumblebees early next year
  • 26.
  • 27. Overwintered Spinach Overwintered Kale
  • 28.
  • 29.
  • 30. Sales increased 35% in 09  Tomatoes and cucumbers were 8 weeks earlier in heated tunnel than in unheated tunnel
  • 31. Good year to have a heated high tunnel  All crops were better in the heated tunnel than in unheated tunnel or outside garden  Good quality  Few diseases  Picked tomatoes from June 8 to November 15
  • 32. Questions Special thanks to Minnesota Department of Agriculture Sustainable Agriculture Grants