LifeCycle Tower
Timber high-rise research project

George Faller and Martin Unger
LifeCycle Tower
     Why timber ?
     Why not timber ?
     Unlocking the potential for structural timber
     The LCT project – aims and characteristics
     Technical developments
     Fire safety design
     Why timber


2
LifeCycle Tower


    Why timber ?




3
LifeCycle Tower - Introduction
    Timber as a structural material
      Difficult to find a more traditional
      structural material than timber
      5-10% share of construction market
      Decline in 20th century, replaced by concrete
      and steel
    Sustainable solutions for buildings
      Timber 100% renewable
      Zero carbon emissions (carbon sink)
      Low embodied energy
      Sustainable in all phases of life cycle

4
LifeCycle Tower – the life cycle
    manufacturing
       process
    Cut raw material and
     processing, also for
     generating energy       procurement
                              Transport and
                               construction
                                                                  use
                                                             lifetime use,
                                                           maintenance and
                                                                 repair

                                                                                   demolition
                            Recyling                                              and disposal


                                    source : institute for energy efficiency – lecture 11. timber construction forum


5
LifeCycle Tower – construction comparison

                 Example:
           Grimme-School in Brakel                                            GWP (100)
            [Source: TU Dresden – lecture 11. timber
               construction forum – Prof. Haller]




                                      Reinforced concrete      Timber

    crude oil [t]                     2.040 t                  470 t

    GWP (100)                         54.000 kg                - 41.500 kg


                                                       negative emission - means that
                                                        CO2 is saved and not released.


6
LifeCycle Tower


        Why not timber ?




7
LifeCycle Tower – negative perceptions
                                                                            FIRE


    Why not build more
       in timber?
                                                              Infestation

                                                  Tradition

                                           Cost

                                    Risk
                                                   Discussion,
                         Strength
                                                  arguments,…
            Durability


8
LifeCycle Tower – consequences
   Perceptions of timber

    Historical perceptions persist
       Great Fire of London 1666, Chicago in 1871, .....




    Limitations – 2nd rate structural material
       Code limitations on max height of timber buildings
       Timber associated with low rise
       Little knowledge of timber for more demanding structures

9
LifeCycle Tower – Performance Based Design

       “The building should be designed and
       constructed so that, in the event of fire,
       its stability will be maintained for a
       reasonable time,.... ...., as well as to allow
       fire fighters to operate.”




                                           removed code imposed
                                           height limits for timber
                                                construction


10
LifeCycle Tower – the Consortium
The objective of this study was to demonstrate the feasibility of a
commercial timber high-rise construction of 20 storeys in a
densely populated urban context at detail design level.



                                                  project sponsored by
                                                  the Federal Ministry of
                                                  Traffic, Innovation and
                                                   Technology (BMVIT)
                                                 within the ‘house of the
                                                     future’ program


11
LifeCycle Tower – sceptics
      Oxygen stream to the                                               discussion
     timber after the glazing
          has broken
                                     Defining of the
                                  objective of protection
                                                                                     Who takes
                                                                                responsibility for the
                                       Timber carries on                        approval on behalf of
What happens to the holes and         burning after 90min                         the Authorities?
openings, when the next tenant
 moves in? Will the fire safety                              How could the timber buildings
  measures still be effective?                               develop outside of the big cities?


                                       discussion: fire protection Vorarlberg Bregenz and ETH Zürich Prof. Fontana


12
LifeCycle Tower – Fundamental research issue
                          equivalent level
                          of safety – timber
                             compared with
                            concrete or steel


                       objectives

     Maximise the amount of off-site   prefabrication
     Maximum flexibility of internal space
     Promote sustainable design, minimise    the carbon footprint
     no compromise on performance

13
LifeCycle Tower – building characteristics
   The LCT building design
 20-storey high building
    Bottom 2 floors conventional construction
    Footprint of 27m wide x 43m long
    Building height 70m, 3.5m floor-to-floor
    Use as offices, apartments or hotel
 Structural concept
    Nucleus of solid load bearing CLT panels
    Solid timber perimeter columns on 2.7m grid
    Composite concrete-timber slab construction
    Span 11.3m; nucleus to perimeter columns

14
LifeCycle Tower – modular construction

                  Prefabrication
               cores, ceiling and facades will be
                   delivered prefabricated




                                                Source : Renderings from creebyrhomberg


15
LifeCycle Tower – the LCT-design


                dynamic examinations
                 of the bracing system
                - according to ISO 6897
                                                        Internal solid timber core
                - according to NBCC
                                                        consist of vertically installed
                - significant: sense of comfort                gluelam beams
                  in the hotel and living use           as overall stiffening system


     Vertical load transfer from                   Horizontal loads (wind) are
       slab elements via timber                     transferred by continuous
          façade columns and                      concrete layer of the composite
              timber core                             slabs into timber core


16
LifeCycle Tower – the LCT-design
                                                     concrete ceiling
                                                        (140mm)

                                                      gluelam beam
                                                     (80 and 160mm)

           Construction steps:
       1. Erection of gluelam core
        elements (height approx. 30m)
     2. Installation of façade (twin)
            columns for one level
       3. Build in timber-concrete
           composite slab elements       timber column
          between core and columns      (240 x 500mm)
        4. Repeat steps 2 and 3…



17
LifeCycle Tower – the LCT-design




     structural shell
     of the building



18
LifeCycle Tower – the LCT-design




     interior design
     of the building

                              Source : Renderings from creebyrhomberg


19
LifeCycle Tower – the LCT-design
                               mass burning rate
                                  separation
           exposed
     normally 0,6-0,8mm/min           at first protected
       (according to type of           degree depends on
        timber and point of               casing type
              action)
                                                           after the
                                                plasterboard burned
                                               away, the mass burning
                                               rate is almost twice the
                                                normal rate, until the
                                               charcoal layer is about
                                                         20mm

20
LifeCycle Tower – core concept

                                   concept –
                                  ground area

           step – core

                         fire lift and 2 protected
                          safety stair cases each
                         with pressurization and
                          lobby, no combustible
                                   surfaces


21
LifeCycle Tower – concept                                          (isolation)




                                                                                  European K2 90 is
                                                                                 not regulated in the
                                                                                    EN 14135 fire
                                                                                  protection casing
       In the Swiss fire protection
      regulations VKF casing with
       fire resistance capability is
     called EI 30 (nbb) up to EI 90                             GL24h wooden
                   (nbb)                                       plywood wall size
                                                                  12 – 30 cm

                    Source : Lignum-documentation fire protection 9.1 fire break wall construction REI 90, SIA Lignum


22
LifeCycle Tower – concept

                                       concept –
                                      ground area

         step – protected
             corridor

                              peripheral protected
                            corridor, separated into
                            2 smoke compartments,
                                non-combustible
                                    surfaces

23
LifeCycle Tower – concept

                       The timber beams for the
                          composite slabs are
                     interrupted in the area of the
                     necessary corridors, to create
                     an installation zone with non-
                      combustible exterior walls.




24
LifeCycle Tower – concept

                                   concept –
                                  ground area

           step – use

                          Area of use and use
                         units, wooden parts of
                            the load-bearing
                        construction in timber
                        visible and not isolated.


25
LifeCycle Tower – beam-development




                              oxygen stream
                                caused by
                                destroyed
                                  facade
Quelle :



26
LifeCycle Tower – building and use


              Vertrieb- und
               sale and use
              Verwendung
              transport and building
                  Transport und
                Bauwerkserstellung               Nutzung
                                                   use
                                                  Betrieb,
                                              in use, maintenance
                                              Instandhaltung und
                                                   and repair
                                                Instandsetzung




                                       Source : Institut für Energieeffizienz – Vortrag 11. Holzbauforum


27
LifeCycle Tower – quality management

                                                example – quality
                                                  management
      The Swiss regulate the QM over the Lignum code.
      Standard: Building with wood – quality safety and
       fire protection. For the research project a quality
      management analog to the quality control at step 4
        in the Lignum documentation fire protection is
     intended. The quality management spans the design,
     prefabrication, montage and building phases as well
      as the organizational fire protection regulations in
     later use. The quality characteristics are determined
       by the project design, production conditions and
                        conditions at site.                  Source : Lignum-documentation fire
                                                             protection, - building with wood –
                                                             quality safety and fire protection


28
LifeCycle Tower – building site fire protection
                                                 danger
                              • higher risk for fire
                              • storage of combustible materials
                              • visible timber framework

                           risk
     highest risk for fire in the first step of the
     construction
                                            measures
                      •   module-system, prefabrication
                      •   reduced individual work of tradesman
                      •   minimized storage
                      •   short building time
                      •   avoiding the visible timber framework


29
LifeCycle Tower – Recyling
               ceiling fire experiment
                     according to EN 1365-2




               Banana effect – peeling of the single layers
               of the gluelam beams did not occur during
                                fire test


30
LifeCycle Tower – final words

                                               Why?
                         Because…
        we wanted to be economical with
         resources
        timber is CO2 neutral
        the modular building system is much
         faster
        a high quality of elements could be
         guaranteed through significant
         prefabrication
                        ………..


31
LifeCycle Tower

                                    Thanks
                                  for your attention




                     George Faller
                Leader Arup Fire Europe
                   george.faller@arup.com

           Martin Unger
     Leader Arup Fire Germany
        martin.unger@arup.com


32
33

Session 12 ic2011 faller-unger

  • 1.
    LifeCycle Tower Timber high-riseresearch project George Faller and Martin Unger
  • 2.
    LifeCycle Tower  Why timber ?  Why not timber ?  Unlocking the potential for structural timber  The LCT project – aims and characteristics  Technical developments  Fire safety design  Why timber 2
  • 3.
    LifeCycle Tower Why timber ? 3
  • 4.
    LifeCycle Tower -Introduction Timber as a structural material Difficult to find a more traditional structural material than timber 5-10% share of construction market Decline in 20th century, replaced by concrete and steel Sustainable solutions for buildings Timber 100% renewable Zero carbon emissions (carbon sink) Low embodied energy Sustainable in all phases of life cycle 4
  • 5.
    LifeCycle Tower –the life cycle manufacturing process Cut raw material and processing, also for generating energy procurement Transport and construction use lifetime use, maintenance and repair demolition Recyling and disposal source : institute for energy efficiency – lecture 11. timber construction forum 5
  • 6.
    LifeCycle Tower –construction comparison Example: Grimme-School in Brakel GWP (100) [Source: TU Dresden – lecture 11. timber construction forum – Prof. Haller] Reinforced concrete Timber crude oil [t] 2.040 t 470 t GWP (100) 54.000 kg - 41.500 kg negative emission - means that CO2 is saved and not released. 6
  • 7.
    LifeCycle Tower Why not timber ? 7
  • 8.
    LifeCycle Tower –negative perceptions FIRE Why not build more in timber? Infestation Tradition Cost Risk Discussion, Strength arguments,… Durability 8
  • 9.
    LifeCycle Tower –consequences Perceptions of timber Historical perceptions persist  Great Fire of London 1666, Chicago in 1871, ..... Limitations – 2nd rate structural material  Code limitations on max height of timber buildings  Timber associated with low rise  Little knowledge of timber for more demanding structures 9
  • 10.
    LifeCycle Tower –Performance Based Design “The building should be designed and constructed so that, in the event of fire, its stability will be maintained for a reasonable time,.... ...., as well as to allow fire fighters to operate.” removed code imposed height limits for timber construction 10
  • 11.
    LifeCycle Tower –the Consortium The objective of this study was to demonstrate the feasibility of a commercial timber high-rise construction of 20 storeys in a densely populated urban context at detail design level. project sponsored by the Federal Ministry of Traffic, Innovation and Technology (BMVIT) within the ‘house of the future’ program 11
  • 12.
    LifeCycle Tower –sceptics Oxygen stream to the discussion timber after the glazing has broken Defining of the objective of protection Who takes responsibility for the Timber carries on approval on behalf of What happens to the holes and burning after 90min the Authorities? openings, when the next tenant moves in? Will the fire safety How could the timber buildings measures still be effective? develop outside of the big cities? discussion: fire protection Vorarlberg Bregenz and ETH Zürich Prof. Fontana 12
  • 13.
    LifeCycle Tower –Fundamental research issue equivalent level of safety – timber compared with concrete or steel objectives Maximise the amount of off-site prefabrication Maximum flexibility of internal space Promote sustainable design, minimise the carbon footprint no compromise on performance 13
  • 14.
    LifeCycle Tower –building characteristics The LCT building design 20-storey high building Bottom 2 floors conventional construction Footprint of 27m wide x 43m long Building height 70m, 3.5m floor-to-floor Use as offices, apartments or hotel Structural concept Nucleus of solid load bearing CLT panels Solid timber perimeter columns on 2.7m grid Composite concrete-timber slab construction Span 11.3m; nucleus to perimeter columns 14
  • 15.
    LifeCycle Tower –modular construction Prefabrication cores, ceiling and facades will be delivered prefabricated Source : Renderings from creebyrhomberg 15
  • 16.
    LifeCycle Tower –the LCT-design dynamic examinations of the bracing system - according to ISO 6897 Internal solid timber core - according to NBCC consist of vertically installed - significant: sense of comfort gluelam beams in the hotel and living use as overall stiffening system Vertical load transfer from Horizontal loads (wind) are slab elements via timber transferred by continuous façade columns and concrete layer of the composite timber core slabs into timber core 16
  • 17.
    LifeCycle Tower –the LCT-design concrete ceiling (140mm) gluelam beam (80 and 160mm) Construction steps: 1. Erection of gluelam core elements (height approx. 30m) 2. Installation of façade (twin) columns for one level 3. Build in timber-concrete composite slab elements timber column between core and columns (240 x 500mm) 4. Repeat steps 2 and 3… 17
  • 18.
    LifeCycle Tower –the LCT-design structural shell of the building 18
  • 19.
    LifeCycle Tower –the LCT-design interior design of the building Source : Renderings from creebyrhomberg 19
  • 20.
    LifeCycle Tower –the LCT-design mass burning rate separation exposed normally 0,6-0,8mm/min at first protected (according to type of degree depends on timber and point of casing type action) after the plasterboard burned away, the mass burning rate is almost twice the normal rate, until the charcoal layer is about 20mm 20
  • 21.
    LifeCycle Tower –core concept concept – ground area step – core fire lift and 2 protected safety stair cases each with pressurization and lobby, no combustible surfaces 21
  • 22.
    LifeCycle Tower –concept (isolation) European K2 90 is not regulated in the EN 14135 fire protection casing In the Swiss fire protection regulations VKF casing with fire resistance capability is called EI 30 (nbb) up to EI 90 GL24h wooden (nbb) plywood wall size 12 – 30 cm Source : Lignum-documentation fire protection 9.1 fire break wall construction REI 90, SIA Lignum 22
  • 23.
    LifeCycle Tower –concept concept – ground area step – protected corridor peripheral protected corridor, separated into 2 smoke compartments, non-combustible surfaces 23
  • 24.
    LifeCycle Tower –concept The timber beams for the composite slabs are interrupted in the area of the necessary corridors, to create an installation zone with non- combustible exterior walls. 24
  • 25.
    LifeCycle Tower –concept concept – ground area step – use Area of use and use units, wooden parts of the load-bearing construction in timber visible and not isolated. 25
  • 26.
    LifeCycle Tower –beam-development oxygen stream caused by destroyed facade Quelle : 26
  • 27.
    LifeCycle Tower –building and use Vertrieb- und sale and use Verwendung transport and building Transport und Bauwerkserstellung Nutzung use Betrieb, in use, maintenance Instandhaltung und and repair Instandsetzung Source : Institut für Energieeffizienz – Vortrag 11. Holzbauforum 27
  • 28.
    LifeCycle Tower –quality management example – quality management The Swiss regulate the QM over the Lignum code. Standard: Building with wood – quality safety and fire protection. For the research project a quality management analog to the quality control at step 4 in the Lignum documentation fire protection is intended. The quality management spans the design, prefabrication, montage and building phases as well as the organizational fire protection regulations in later use. The quality characteristics are determined by the project design, production conditions and conditions at site. Source : Lignum-documentation fire protection, - building with wood – quality safety and fire protection 28
  • 29.
    LifeCycle Tower –building site fire protection danger • higher risk for fire • storage of combustible materials • visible timber framework risk highest risk for fire in the first step of the construction measures • module-system, prefabrication • reduced individual work of tradesman • minimized storage • short building time • avoiding the visible timber framework 29
  • 30.
    LifeCycle Tower –Recyling ceiling fire experiment according to EN 1365-2 Banana effect – peeling of the single layers of the gluelam beams did not occur during fire test 30
  • 31.
    LifeCycle Tower –final words Why? Because…  we wanted to be economical with resources  timber is CO2 neutral  the modular building system is much faster  a high quality of elements could be guaranteed through significant prefabrication ……….. 31
  • 32.
    LifeCycle Tower Thanks for your attention George Faller Leader Arup Fire Europe george.faller@arup.com Martin Unger Leader Arup Fire Germany martin.unger@arup.com 32
  • 33.