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Scale of Science
                              Understanding of
                   Interactions and Controls in
                  Pharmaceutical Development
                          with reference to solid dosages

                         By


           Satendra Kumar Vishwakarma, PhD
May 26, 2011                                            1
Welcome
   This Presentation is dedicated to inventor of
    Lipinski’s “Rule-of-Five” in Drug Candidate
              Screening Methodology


          Dr Christopher A. Lipinski
            Exploratory Medicinal Sciences Department
Laboratories of Pfizer Global Research & Development, Connecticut,
                                USA.



  May 26, 2011                                                2
Announcement
The views and graphics in this presentation are collected from
 various sources and content(s) might have been modified on
              the basis of scientific justification.

Narrator of this slide presentation believes that all the contents are Up-to-Date and is
ONLY for INFORMATION, NOT for direct APPLICATION without verifying, optimizing,
                                and validating the target.




                                    Thank You
 May 26, 2011                                                                        3
Understanding the Scale of Science

                A
        Fundamental Tools
                in
    Pharmaceutical Development


 May 26, 2011                    4
Early Process Development Activities
      Expression                   Lab scale                Pilot                    Develop                         Scale -up
      System                       Process                  Plant                    GMP                             for Mfg
      Selection                    Development              Scale-up                 Process                         Commercial




                                                     GLP “Tox” Lots                GMP Ph1 – 2              Ph 3 Clinical
                                                                                  Clinical Supplies          Supplies
Cell Line Selection                       Pilot Plant                                                                         Launch
                                          Readiness
                                                                                Process
      Fermentation Dev                       Consistency   Engineering         Modification                                  Process
                                               Runs        Trials for Tox                             MBR/SOP’s             Validation
                              Process                           Lots                                  Modification
                            Integration
                                                                                      GMP                                 Process
        Purification                    Tech Xfer from          MBR/SOP’s         Production for       Develop           Optimization
       Process Dev                      Development to          Finalization          Ph1             Commercial
                                          Pilot Plant                                                  Process        Bridging Studies
         Analytical Method Development                       Analytical SOP to QC

                       Preformulation              Formulation                 TOX/ADME                               Transfer to
                                                                                                                   Manufacturing Site
                                                                    Fill/Finish

Science based compatibility & Stability Studies                                          Stability Studies
   May 26, 2011                                                                                                               5
                                                Phillip L. Gomez III, NIH, USA
Lipinski's Rule-of-Five Analysis
                       A significant empirical derivation from the analysis of World
                       Drug Index (32,000) facilitates to make the distinction
                       between Drug-Like and Non-Drug-Like molecule.

                       In order to be adsorbed through the gut and enter the blood
                       stream, orally administered drugs must have certain
                       molecular properties as proposed by Lipinski.

                       The Lipinski "Rule of Five Analysis" states that compounds
                       are likely to have good absorption and permeation in
                       biological systems (ADME) and are more likely to be
                       successful drug candidates if they meet the following criteria:




Christopher A. Lipinski Exploratory Medicinal Sciences Department, Connecticut, laboratories
                          of Pfizer Global Research & Development
    May 26, 2011                                                                      6
Lipinski's Rule-of-Five Analysis
 Five or fewer hydrogen-bond donors (any OH+NH).
 Ten or fewer hydrogen-bond acceptors (any O+N).
 Molecular weight less than or equal to 500.
 Calculated log P less than or equal to 5.
 Fifth rule includes Number of rotatable bonds LT 15,
  and other factors – number of aromatic rings, highly
  reactive and chemically unstable groups.
      Compound classes that are substrates for biological
              transporters are exceptions to the rule.
 If two parameters are out of range, a "poor absorption or
  permeability is possible" alert is a very visible educational
  tool for the chemist and serves as a tracking tool for the
  research organization.
    May 26, 2011                                             7
Lipinski's Rule-of-Five Analysis




               hydrogen-bond donors
May 26, 2011                          8
Lipinski's Rule-of-Five Analysis




               hydrogen-bond acceptors
May 26, 2011                             9
Lipinski's Rule-of-Five Analysis
The compounds in Collection of Small Organic Molecules generally obey
Lipinski's "rule of five" making them ideal candidates for drug discovery.




                            Molecular weight
  May 26, 2011                                                       10
Lipinski's Rule-of-Five Analysis




               Log P
May 26, 2011                   11
Lipinski's Rule-of-Five Analysis




               Number of rotatable bonds
May 26, 2011                               12
Drug-Like vs Non Drug-Like




May 26, 2011                13
Drug-Like vs Non Drug-Like




May 26, 2011                14
Integrated Workflow Station
 Accelerate solubility, salt form, polymorphic form
  and crystallization to minimize potential risk of new
  polymorphic form
 Reduce time, resource and material by a factor of
  10
 Large combinatorial experiment specifications i.e.
  pre-formulation variables, experiment execution,
  end-to-end software and database integration, high
  quality productivity, fast submission

  May 26, 2011                                     15
Automated Workflow Station
     Pharmaceutical Workflows Overview
Design Synthesis, processing, formulation Sample preparation
       for screening Properties analysis Data analysis




  May 26, 2011                                                   16
                 http://www.symyx.com http://www.chemspeed.com
Automated Workflow Station
            Solubility Workflows Overview
    Process Development Optimization: Automated Solubility v pH
Measurements Discovery: Solubility Measurements Formulation, pH, and
                         Stability Testing

                  Accelerating Innovation for Broad Range of Applications




  May 26, 2011                                                              17
                         http://www.symyx.com
Molecular Pre-Formulation
                 Scale of Science

    GENERIC HPLC METHODS
Benefits of Fast Generic Chromatographic Methods over
   Traditional or Custom Chromatographic Methods


A knowledge of Molecule Structure and Retention
   Time is relevant in Early- / Pre- Formulation
                  Development
  May 26, 2011                                   18
HPLC in Pre-formulation Development
With a wide variety of analytical columns, detection systems, mobile phases, and
sample pre-treatment techniques, most physicochemical changes in formulation
                          components can be analyzed

HPLC Columns:
   Size-exclusion (or gel filtration), Reversed-phase, Ion-exchange, Hydrophobic
    interaction, Affinity
HPLC Detectors:
   UV/VIS, Fluorescence, Reflective index, Mass spectrometers, Light scattering,
    evaporative light scattering, Electrochemical, Chemiluminescence, Circular
    Dichroism

HPLC Analysis:
   Quantitative analysis of physical degradation products
   Quantitative analysis of chemical degradation products
   Characterization of product impurities
   Rapid identification and concentration determination of products
    May 26, 2011                                                            19
Generic Gradient HPLC Methods
 Rapid extraction of Physiochemical Parameters for quality drug
  development and Generic Screening for Method Development
                             (MD)
    Characteristics of rapid, generic gradient methods
 A combination of Methods – eliminate the need for
  method development.
 Covers wide range of polarity range (Polar Ionic Mode,
  Reverse Phase, Polar Organic Mode, Normal Phase for MD).
 Application of short columns with small particles (Column
  coupling for multi-column screening for MD).
 Compromise resolution for speedy results (Quality is not
  so important for screening of physical parameters and MD).
 Application of elevated column temp and high flow rate.


 May 26, 2011                                               20
Generic Gradient HPLC Methods
 Configuration of MDS with Isocratic System




                                            DETECTOR


                                          AUTOSAMPLER



                                              PUMP




May 26, 2011                                                           21
        http://www.astecusa.com/publications/presentations/58.PPT#16
Molecular Pre-Formulation
                Scale of Science

  UNDERSTANDING OF FUNDAMENTAL
         PHYSICOCHEMICAL
     THEORY AND TECHNIQUES IN
         PREFORMULATION

 Knowledge of Molecule Structure & Interactions is vital to
understand manufacturing science through Pre-Formulation
              / Formulation Development

 May 26, 2011                                          22
Introductory Pre-formulation Chapters

 Interface between formulation development and Early
  formulation in drug innovation.
 Data on solubility determinations
 Physical chemical characterization of solids (thermal
  methods, XRPD, particle size, moisture sorption).
 Polymorph screening studies & relative stability
  determinations of detected solid phases.
 Characterize API in formulated product to support
  pharmacology, toxicology, and PK.




  May 26, 2011                                            23
Dosage Development Groups

                            Early and
                                           Analytical Testing
                          Preformulation
                                             Procedures
            Stability
                                            Specifications
           Evaluation
                                                                 In vitro

    Vendor
                        Core Formulation                         Release
                                                                 Testing
  Qualification            Functional
                                                                 Method
                            Activities                          Validation
        Reverse                                                  Transfer
       Engineering
                          Reference          Method
                           Standard        Development
                        Characterization   Optimization

May 26, 2011                                                                 24
Influencing Parameters

                         Disintegration
                               of
                          Formulation
         Drug                                                      Drug
    Characteristics                                             Dissolution
    PC and Stability

                         Bioequivalence
                        ____________________________________

                           Bioavailability                               Drug
      Drug
                                                                       Absorption
    Excretion


                     Drug                                  Drug
                  Metabolism                            Distribution


May 26, 2011                                                                        25
Dosage Form Development Chart
                                                    Active Drug
               Suspension
                                                                                   Solution
Suppositories                 Topicals                 Intrinsic
                                                      Dissolution

               Dissociation                                                           Tonic
               Constant pKa         pH Effect                       Co-solvents    Adjustment

  Intrinsic                   pH?
                      Salts              Saturated
  Solubility                             Solubility                               IV Injection
                                                             PEG 400 + 5%
 Other                                                       H2O + Glycerin
Delivery            Capsule              Solution                                     Tonic
System                                                                             Adjustment
                     Other                   Excipient Compatibility
                  Dosage Forms                                                     Stability
                                         Tablets
   May 26, 2011                                                                          26
Formulation Problem




May 26, 2011                     27
Challenges in Development
                        Solid State Properties



                         Crystalline, Amorphous
                          Solvates / Hydrates
    Excipient                                         Degradation
                                                  Pathway Prediction &
   Compatibility
   Physical and
    Chemical
                   ?                                Characterization



                                                  Particle size, Shape
Solid State Stability
                                                    Surface Area
   Physical and
                               Mechanical          Characterization
     Chemical
                            Properties Plastic,
                              Elastic, Brittle
 May 26, 2011                                                      28
Challenges in Development
                                    API Properties

                                        NEW CHEMICAL
                                           ENTITY
Chemical Form(s)                                                       Physical Form (s)
                                                                       Crystallinity

                            Ionizable Group (s)        Salt Forms
Neutral compound                                                            Polymorphs
                                                                            Hydrates
                                                                            Solvates
        SOLUTION
     CHARACTERISTICS                                      SOLID STATE
                                                          PROPERTIES
Aqueous and pH Solubility
& Stability                       ABSORPTION                        Particle Morphology
                                CHARACTERISTICS                     Mechanical Properties
    May 26, 2011                                                                    29
Excipient Selection in Dosages
     Physicochemical             Physicochemical Properties         Manufacturing
   Properties of Excipient                 of Drug               Process Requirement
 Physically Stable              Polymorphic / Forms             Direct
  (Polymorphic / Forms            Hydrates                         compression
  Hydrates)                      Heat & moisture                 Wet Granulation
 Hygroscopic                                                     Fluid Bed
                                  sensitive
 Chemically Stable                                               Coating/
 Compatible with drug
                                 Poorly Soluble
                                                                   Granulation
 Rheology Flow                  Poorly absorbable               Spray Drying
                                 Poorly Stable in vivo           Other novel
                                                                   processes
                                   Excipients Choice
 Route of Administration            in Solid Dosage
 Oral                                   Forms                     Desired Release
 Pulmonary                                                          Characteristics
 Transdermal                                                     Immediate release
 Buccal                                                          Sustained
                                    Delivered Dose of
 Rectal/Vaginal                                                   Release
                                          Drug
                                                                  Modified Release
                                    High Dose
                                                                    e.g. enteric
                                    Low Dose
   May 26, 2011                                                                30
                       Vidya Joshi in WWW.DrugDeliveryTech.com
What are Characteristics of an Ideal
            Drug Candidate?
 Molecular properties – MW, molecular surface area, size,
  charge (pKa), H-binding potential
 Stable and Soluble* - formulatable
 Low toxicity (ideal > 10 - fold safety margin)
 Good bioavailability
 Similar metabolism in humans to a species under
  investigation
 Stable or single polymorph for solid oral dosage form
 * When the solubility of an API is less than 0.1 mg/ml, the optimization of
    the particle size during preformulation may be critical to efficacy or
 pharmaceutical equivalence. Other researchers believe that particle size
              may be critical at a solubility of 1 mg/ml or less.

   May 26, 2011                                                        31
What is Pre-formulation?
   Pre-formulation is an exploratory activity and interface
between Drug Substance (Solid / Liquid State Organic Chemistry)
and Drug Product (Solid / Liquid State Pharmaceutical Chemistry)
        (i.e. it’s not only about stability and solubility)


              According to PQRD / USFDA
    The goal of pre-formulation is to “investigate critical
physicochemical factors which assure identity, purity of drug
   substances, formulatability, product performance and
                         quality”


  May 26, 2011                                              32
                 PQRD – Product Quality Research Division
What is Pre-formulation Objective?
“The objective of pre-formulation studies is to develop a
portfolio of information about the drug substance to serve
as a set of parameters against which detailed formulation
design can be carried out.
Pre-formulation investigations designed to identify those
physicochemical and biopharmaceutical properties of drug
substances and excipients that may influence the
formulation design, method of manufacture, pharmacology,
toxicology and PK - biopharmaceutical properties of
resulting product.”



 May 26, 2011                                          33
What’s in Preformulation?
 Pre-formulation involves the application of (bio)
  pharmaceutical principles to physicochemical
  parameters of an active drug form. or
  Pre-formulation (development) provides biophysical
  characterization of drug – excipients matrix - an insight
  into physical and chemical stability of Drug Product.
 The characterization of a drug molecule is a very
  important part of the pre-formulation phase of product
  development.
 Pre-formulation seeks to design an optimum drug
  delivery system.


 May 26, 2011                                            34
                  Daria Jouraleva, ACD Labs
Why Pre-formulation?
 External : End-Use Properties of Drug Product
   Generic Drug Product should be Pharmaceutical and
Therapeutic Equivalents with Same Clinical Effect and Safety
                             Profile.
1. Dose and Release – what amount of drug substance is
   needed in what time?
2. Bioavailability and Toxicity – Drug performance level
   compared with side effects.
3. Stability and Shelf-life – To ensure quality and
   performance during storage.

                 VIA REGULATORY AGENCY
  May 26, 2011                                          35
Why & How Pre-formulation?
   Internal: End-Use Properties of Drug Product

 Reducing set-backs (risks) during development and
  maximizing chances of clinical success.
 The set of process - analytical activities to determine the
  desired (native) form to an undesirable form (upon storage)
  of the drug (It is a significant for formulation development).
 The complete characterization, i.e. Solubility, permeability,
  stability, and compatibility testing at pre-formulation stage.

  These are driving force for successful drug development –
   stable formulation, analytical development & registration
                          application.
   May 26, 2011                                            36
Overall Pre-formulation
               Compartments (Prelim)

   Patent Literature / literature searches.
   Physical properties/chemical properties of API.
   Powder characterization.
   Chemical reactivity & forced degradation.
   Excipient compatibility studies.
   Vehicle selection (factorial techniques - QbD).
   Package compatibility.




    May 26, 2011                                      37
Overall Formulation Compartments
             (Final)
   Formulation development for early safety studies.
   Physical testing of prototype.
   Preliminary process identification.
   Preliminary analytical development.
   Prototype formulations for in-vitro studies (clinical trials).
   Commercial formulation development.

The question based review (QbR) or data on drug development
and analytical development may required for scrutiny during or
                after registration of application

    May 26, 2011                                                 38
Pre-formulation Characterization
Characterizations                           Techniques and Technical Tests

                                                Heat, Freezing, pH, Light, Agitation,
                         Accelerated SS
                                                Oxidation, Dehydration, Stress, Shear

                                                Aggregation, Oxidation, Deamidation,
                         Key Degradation
Stability Studies                               Cleavage, Surface adsorption, Surface
                         Products
    Stress                                      Denaturation

                         Stability-indicating   HPLC, Electrophoresis, Spectrometry,
                         assays                 Particle Count, Turbidity

                         Primary, secondary, tertiary, and quaternary structures, Thermal
   Physical              Denaturation Temperature, Solubility, Viscosity, MW, Extinction
   Chemical              Coefficient, pKa, Solid State Spectroscopy & Analyzers, Salt
                         Selection, Polymorphs, etc.

   Biological            Substrate or Receptor Affinity, in vitro Bioassay

                    Color indicates For Biopharmaceutical Pre-formulation

 May 26, 2011                                                                         39
Why Physicochemical Parameters?
 Physicochemical data used to understand biological data eg
  intestinal absorption of drug.
 Drug solubility for absorption and ability of molecule to
  permeate barriers for bioavailability are two key properties
  must meet BCS and ADMET.
 Parallel attention, not only to Potency, should be given to
  Biological (selectivity), Toxicological and Pharmacokinetics
  (Activity) towards target.
 Attrition during drug development process is often due to
  inappropriate physicochemical characteristics and related
  poor pharmacokinetics and poor absorption.




   May 26, 2011                                                               40
       ADMET – Absorption, Distribution, Metabolism, Excretion and Toxicity
Pre-formulation Parameters
Bulk Properties of Excipients & Drug Substances
                    Fundamental Properties
                    Crystallinity and Polymorphism
                 Particle Size, Shape and Surface Area
                      Secondary Properties
                      Bulk or Tapped Density
                        Powder Flowability
                             Adhesion
                   Compressibility or Compactability
                        Visio / Organoleptic
                         Water Adsorption
                              Lubricity
  May 26, 2011                                           41
Pre-formulation Characterizes
   Solubility
   pKa
   Partition coefficient – Log P
   pH – dependent Log D
   Chemical stability profile
   Crystal properties and polymorphism
   Particle size, shape, surface area
   Specification for New Drug Substances and Products
   Dosage Form Development Chart




May 26, 2011                Daria Jouraleva, ACD Labs                   42
         http://www.raell.demon.co.uk/chem/logp/logppka.html#Contents
Pre-formulation Parameters
Physiochemical Properties of Drug Substances

 Salt selection (salt forms screening, dissociation
  constant pKa / ionization state determination).
 Solubility profiles (polar / non - polar i.e. aqueous
  / buffers / organic solvents) and pH dependence
  of solubility profile i.e. pH-rate profile.
 Partition Coefficient (pH partition coefficient i.e.
  log p or log D), hydrophilicity and lipophilicity.



  May 26, 2011                                      43
Pre-formulation Parameters
Physiochemical Properties of Drug Substances

  Crystallization studies (impact on amorphous, particle
   shape, size analysis and brittleness).
  Polymorph determination studies (identification,
   screening, relative stability – enantiotropy / monotropy,
   process design, and scale up to ensure that robustness
   of the polymorphic form, dosage method of mixture).
  Drug pKa and stability information.
  Solution and solid state stability.




  May 26, 2011                                            44
Preformulation Parameters
            Chemical Stability Data Studies
 Chemical stability, accelerated and stress studies (heat /
  light / acid / base / oxidizer)
 Stability profile in aq solutions (pH, buffer, solvent,
  temperature).
 Hygroscopicity (RH – moisture sorption isotherm
  (formation of hydrates / deliquescence) or upon storage
  conditions).
 Accelerated stability studies - degradation / degradation
  kinetics.
 Thermal properties with and without excipients
 Solid state stability alone and in combination with
  excipients.

 May 26, 2011                                            45
Pre-formulation Parameters
                Combinational Data Studies
 Drug (small molecules) / excipient compatibility studies
  (depending on dosage route).
 Aqueous Solubility – solubility / dose ratio?
 Order of addition and identification spectrometrically for
  critical process related variables.
 Osmolarity measurements / aggregation phenomena.
 Dissolution methodology (design composition and form
  according to acceptance criteria / specifications, dose
  and bioavailability).
 Packaging compatibility studies.
 Customer’s risk analysis.


 May 26, 2011                                             46
Pre-formulation Instrumentation
Solid State Characterization in Drug Development
  Powder Analyzers – Optical and Laser light (flow /
   compaction / density / particle size / surface area).
  BET (Moisture Adsorption / desorption phenomena).
  Microscopy – Light and Polarized (particle morphology).
  Freeze-Drying and Hot-Stage Microscopy (Melting Point)
  Isothermal Heat Conduction Micro-calorimetry.
  Thermal Analysis (DSC, DTGA, TMA).
  Molecular Spectroscopy (FTIR / NIR / Raman / NMR,
   LC/MS).
  X-ray Powder Diffraction (XRPD / EDAX).
  Single crystal structure determination.

  May 26, 2011                                         47
Why Control Water Activity?
  Water interactions with Pharmaceutical Solids
 Water activity (aw) influences solid-state analysis, pre-
  formulation, formulation, chemical stability, manufacturing
  process (flow, compaction, hardness, coating), dissolution,
  product shelf-life properties.
 Materials that have a high capacity for binding water
  equilibrate more slowly to higher levels of mobile water and
  consequently show greater chemical compatibility with a
  moisture-sensitive drug than materials with lower binding
  capacities for water.
 Free water has properties of bulk water and hence critical to
  chemical and physical stability of DS / DP.
 Bound water (immobile) is not readily available for chemical
  interaction with other species.
   May 26, 2011                                           48
Why Measure Water Activity?
 What is Water Activity in Pharmaceutical Dosage Form?
 Water activity (aw) or Equilibrium relative humidity (ERH) is
  a measure of free water (or residual or mobile or unbound
  water).
 Water activity (aw) is derived thermodynamically as

        a w = f / fo   ≡ p / po = ERH (%) / 100
f = fugacity or escaping tendency of a substance,
fo = escaping tendency of pure material
p = vapor pressure of water in material
po = vapor pressure of pure water
  Water activity is a better index for microbial growth than
    water content.
   May 26, 2011                                             49
Water Activity Limits: Microbial Growth
 Water Activity                           Microorganism
     <0.60                           No microbial proliferation
     0.61                      Xeromyces bisporus (xerophilic fungi)
     0.62                  Zygosachharomyces rouxii (osmophilic yeast)
   0.78-0.75             Aspergillus niger/flavus, Halobacterium halobium
                     Penicillium chrysogenum/glabrum, Paecilomyces variotti,
   0.84-0.81
                                       Aspergillus fumigatus
     0.86                             Staphylococcus aureus
     0.90                   Bacillus subtilis, Saccharomyces cerevisiae
     0.92                  Mucor plumbeus, Rhodotorula mucilaginosa
     0.93                 Micrococcus lysodekticus, Rhyzopus nigricans
     0.94                            Enterobacter aerogenes
                  Bacillus cereus, Clostridium botulinum/ perfringens, Escherichia
     0.95
                           coli, Lactobacillus viridescens, Salmonella spp.
     0.97                           Pseudomonas aeruginosa
   May 26, 2011                                                             50
                      http://www.pharmaquality.com
Molecular Pre-Formulation
                Scale of Science

                POLYMORPHISM
 ‘When a substance can exist in more than one
  physical crystalline state it is said to exhibit
                polymorphism’


A Variability Issue in Manufacturing and Stability
 May 26, 2011                                   51
What is Active Drug Substance?

■ “Same” active
ingredient = same
  active moiety and
   same salt or ester
     as the brand
       product

      ■ Typically may
    differ in
   Polymorphic or
 other physical
properties


 May 26, 2011               52
What are Polymorphs?
                                    Chemical Compound                      ICH Definition
                                                                          on Polymorphism
                 Habit               Internal Structure


    Ordered                                                                       Disordered
                                        Crystalline           Amorphous
arrangement                                                                       arrangement

          Single Entity
                                     Molecular Adducts
          Polymorphs

                                    Non - stoichiometric      Stoichiometric
                                   Inclusion Compounds      Solvates (Hydrates)


            Channel                       Layer             Cage (Clathrate)




  May 26, 2011                                                                         53
                         Haleblian JK. J. Pharm. Sci. 64:1269-88 (1975)
Definition of Polymorphs
“When a solid crystalline substance can exist in more than one
    physical state, it is said to exhibit polymorphism” or
 “Polymorphs are drug substances that are the same active
       ingredient but in different physical forms e.g.
 A drug substance with different crystalline forms and a drug
         substance with different waters of hydration”
                   How Different is Different?
                      Melting point   Color
                  Sublimation point   Morphology
                     Heat capacity    Hygroscopicity
                       Conductivity   Solubility
                           Volume     Dissolution rate
                           Density    Chemical stability
   May 26, 2011                                            54
Allotropism vs Polymorphism
Property              Particles involved   Particles combine to form


Allotropism           Atoms                Molecules or crystals
Polymorphism          Molecules            Crystals


                 Example of Carbon “Allotropism”




  Diamond            Graphite     Carbon Nanotube       Fullerene 60

  May 26, 2011                                                     55
Analytical Methodology
   Method                  Data Measured                           Features

DSC, MDSC             Heat flow vs Temperature    Phase change during cooling + heating

                      Change of Mass vs           thermodynamics difference during
TGA / DTGA
                      Temperature                 dehydration or desolvation

                                                  Molecular chemical information,
FTIR                  Vibrational IR Spectrum     intermolecular interactions about solvent,
                                                  solvates and quantitation
                                                  Complementary information to IR, No /
Raman                 Raman Spectrum
                                                  negligible sample preparation, quantitation

Solid State NMR       Magnetic Resonance          Chemical interactions, quantitation

X-RPD                 Diffractogram               Quant/ Qualitative analysis of polymorph

                      Microscopy under light or
Microscopy                                        Morphology, Textural information
                      electron

       May 26, 2011                                                                     56
           Source: Giron, D Monitoring of Polymorphism Proceedings ISIC, 13-28, 2002
Polymorph by Raman Spectroscopy
The Principle of Molecular Vibrational Finger Print Raman
                      Spectroscopy



                         Absorbed     …Infra Red
           Laser Light              Transmitted

   What will happen?
                              Scattered …Raman Effect



  May 26, 2011                                       57
Raman Scattering
The Principle of Molecular Vibrational Finger Print
              Raman Spectroscopy
            Scattered


                         l0             l 1 > l0      l 2 < l0




                                                                                  Excited state
                                                                                    (Virtual)
Light
   l0




                                               Dh1
               Energy




                                                                 Dh2     Absorption

                                                                                  Initial state

                Rayleigh Scattering                          Anti-Stokes Raman Scattering
        May 26, 2011                  Stokes Raman Scattering                               58
Raman Spectrum of L-Glutamic Acid

                  1 [cm]            1 [cm]
             =                  -
                  l0 [nm]            l [nm]
Intensity




                 l0




            l2             l1                      Some Specific Peaks for α, β form can be seen!
                                                                  In Dry Powder

                                      Raman Shift [cm-1]
                 0
            May 26, 2011                                                                      59
Raman & X- RPD in Quantification
                                             Mixed Glutamic Sample
                                             (Pure a-form & Pure b-form)


                                                        
                                           X-Ray Powder Diffraction
                                                     &
                                            Raman Instrumentation




 Raman can be used for quantitative analysis (dry powder) directly!


 May 26, 2011                                                         60
Why Polymorphs so Important?
    Effects of Polymorphs on Product’s Quality

                  POLYMORPHS
                                                       Melting Point

                                                      Hygroscopicity
                                                       Melting Point
                                                       Chemical
                                                       Hygroscopicity
                                                       Stability
       Physical & Chemical Properties                  Chemical Stability
                                                       Physical Stability
                                                       Physical Stability
                                                       Apparent
Shape of Crystals             Stability   Solubility   Apparent Solubility
                                                       Solubility
                                                       Dissolution
                                                       Dissolution
                                            
                                                       Manufacturability
                  Quality of Products                  Manufacturability
                                                       Bioequivalence
                                                       Bioequivalence
                                                       Bioavailability
 Fluidity of          Dyestuff:      Bioequivalence    Bioavailability
 Powders              Colors         Bioavailability

   May 26, 2011                                                        61
Polymorph Screening Approach

Tier1: Isolate crystals from single solvents. Identify binary
         systems that offer control of API solubility.
Tier2: Performed controlled crystallizations in miscible /
         immiscible binary systems.
Tier3: Perform non-conventional crystallizations (seeding,
         vapor diffusion, varied temperatures.
Tier4: Prepare new polymorphs for solution and solid-state
         characterization: solubility, stability, hygroscopicity.




 May 26, 2011                                                 62
What Factors are Important in
         Polymorphism?
      Hydrogen bonding ability
      Presence of solvents
      Degree of rigidity or floppiness of a molecule
      Stabilities of low energy forms

In general, in a series of polymorphs of a compound, the
polymorph with the lowest melting point is the most
thermodynamically stable.




 May 26, 2011                                           63
Polymorphic Form Conversion
     During Manufacturing
   Interconversion among polymorphs
 Wet Granulation
      Inter-conversions between anhydrates and hydrates,
      or between different hydrates
 Spray – Drying
      Amorphous form
 Milling / Micronization / Tabletting
Q. Polymorph Appearing and Disappearing?
Q. DS polymorph changes throughout a Stability Testing
   Period?
May 26, 2011                                          64
Decision Tree Development on
       Polymorphism
 Process for evaluating when and how polymorphs
  of drug substances in ANDAs should be monitored
  and controlled are:
  ■ Based on the ICH Guidance Q6A decision
      trees on polymorphism
  ■ Biopharmaceutics Classification System (BCS)




  May 26, 2011                                65
Must Investigate Polymorphism
  Application of Decision Trees on Polymorphs
   ICH Q6A: Decision Tree Criteria for Polymorphism in DS & DP
 Decision Tree #1. Investigating the need to set acceptance
  criteria of polymorphs
 Decision Tree #2. Investigating the need to set acceptance
  criteria of polymorphs for drug substance
 Decision Tree #3. Investigating the need to set acceptance
  criteria of polymorphs for drug product
 Decision Tree #4.
  Part 1- Do multiple polymorphic forms exist?
  Part 2 - Is routine polymorph testing of DS valuable?
  Part 3 - Is routine polymorph testing of DP valuable?

   May 26, 2011                                            66
                         http:www.fda.gov
Screening Decision Tree # 1
      Acceptance Criteria of Polymorphs for DS
                                                       No further test or
                             Are there                 polymorphic acceptance
                       known polymorphs         NO     criteria for drug
   START              with different apparent          substance and drug
                            solubility?                product
Initial Elucidation
of Structure and
other Scientific                     YES                                  END
Characterization
of the Form (s):              Are
                          all known                  YES
X-RPD, DSC, TA,
                      polymorphs highly
Microscopy, and           soluble?
Spectroscopy                                    Adequate knowledge of drug
                                     NO         substance polymorphs is available by
                                                the time an ANDA is filed
                      Decision Tree # 2
    May 26, 2011                                                              67
                                 http:www.fda.gov
Screening Decision Tree # 2
    Acceptance Criteria of Polymorphs For DS

                          Is there a
                 polymorphic specification     NO               1) Different
                     in the USP? (e.g.,                             polymorphic form
                       melting point)                           2) Allow to establish
                                                                   tight specification

Decision Tree # 1              YES

                       Is the USP            NO       Set new polymorphic
                 polymorphic specification            acceptance criteria for
                       adequate?                      drug substance

                               YES
            Set the same polymorphic
            acceptance criteria for                   Decision Tree # 3
            drug substance as the USP
  May 26, 2011                                                                  68
                                   http:www.fda.gov
Screening Decision Tree # 3
     Acceptance Criteria of Polymorphs For DP


                        Is
                  there sufficient                        No need to set polymorphic
             concern that polymorphic             NO      acceptance criteria for
            acceptance criteria for drug                  drug product
                product should be
                   established?


Decision Tree # 2
                                                                       END
                             YES

                    Next Slide             In general, there should not be a concern if
                                           1) The most stable polymorphic form is used or
                    Continue…              2) The form is used in a previously commercialized
                                           product
   May 26, 2011                                                                         69
                                    http:www.fda.gov
Screening Decision Tree # 3 (contd)
    Acceptance Criteria of Polymorphs For DP
                                            FDA BA/BE Guidance: “It is recommended that the
            Previous Slide                  sponsor select the agitation speed and medium that
                                            provide adequate discriminating ability, taking into
                                            account all the available in vitro and in vivo data.”
                  Does
               drug product
                                           YES     Set acceptance criteria for the
            dissolution testing
                                                   drug product dissolution testing
       provide adequate controls if
            polymorphic ratio
                                                   as a surrogate for polymorph
                changes?                           control in the drug product

                       NO
    Set acceptance criteria for the                                END
    drug product using other
    approaches, such as solid                Dissolution testing can frequently detect
    characterization method                  potential conversion of polymorphs. In rare
                                             cases, solid characterization methods have to
                  END                        be used.
  May 26, 2011                                                                               70
                                      http:www.fda.gov
What is it? and How BCS Works?
        Allows waiver of requirement for in-vivo
          bioequivalence studies for IR products
 The BCS (Biopharmaceutics Classification System) is a
  scientific framework for classifying drugs based on their
  aqueous solubility and intestinal permeability.
 Biopharmaceutics Class              Solubility               Permeability
                                    Compounds                 Compounds
                    I                   High*                      High
                II **                    Low                       High
                III                     High*                      Low
                IV                       Low                       Low
         * Highly-soluble substance in a rapidly-dissolving formulation
        ** If Do Low ~ Highest probability of In vitro / in vivo correlation
     May 26, 2011                                                              71
Biopharmaceutics Classification System
                 BCS Examples B




  May 26, 2011                    72
Regulatory Issues : Polymorphism
1. Pre-clinical Drug Development
 Identification
 Early awareness of possible variations in crystalline
   form
2. Early Investigational Phases (IND Phase 1 & 2)
 Identification
 Monitoring for possible variations in crystalline form
   and solvation
 Increased efforts to find polymorphs and solvates:
   "polymorph screen"


  May 26, 2011                                        73
                     http://www.fda.gov
Regulatory Issues : Polymorphism
3. Late Phase Drug Development (IND Phase 3 / NDA
   Pre- submission)
 Monitoring the manufacturing process for variations in
   crystalline form, including solvates
 Bulk scale-up issues: solvents, temperature, drying,
   milling
 Product manufacturing issues: material handling,
   granulation, compaction
 Control issues: dissolution, hardness




  May 26, 2011                                      74
                     http://www.fda.gov
Regulatory Issues : Polymorphism
4. Pre-Marketing (NDA Submission and Review)
 Justification of in-process controls on manufacturing
 Consistent crystalline form in clinical and
   bioavailability studies
 Stability studies: monitoring for possible changes in
   crystalline form
5. Post-Approval
 Influence of manufacturing changes on the product
 New bulk drug suppliers: do they manufacture the
   same crystalline form?


  May 26, 2011                                       75
                      http://www.fda.gov
Salt Screening in Preformulation
                  Why Salt Screening

 Converting poorly absorbable free acid/base (API) form
  to a salt form in order to improve solubility and
  bioavailability.
 Saltification improves physical and chemical stability
  and handleability.

of 21 New Molecular Entities approved by FDA in 2003,
   ten were salt forms. Exceptions are out there.




   May 26, 2011                                     76
                   http://www.cardinal.com
Salt Screening in Preformulation
                     What to be done
 Selection of right counterion functionalities with
  optimum physico-chemical characteristics is crucial
  during drug development – Physical chemical
  properties (solubility, crystallinity, solid state stability,
  hygroscopicity) of New Salt Form, Processability
  under various manufacturing conditions, and
  bioavailability is crucial and significant.
 Analyze by High–Throughput Screening XRPD
  Instrument.


   May 26, 2011     Follow Decision Tree                   77
Salt Screening Decision Tree

Green border
indicate
processes
that may
occur in
parallel

Red border
indicate
critical
selection
criteria


   May 26, 2011                             78
                  http://www.cardinal.com
Salt Screening Decision Tree
  CRYSTALLINITY
                          NO               Continue crystallization attempts
Can crystalline salt be
     prepared?

                          YES

                   HYGROSCOPICITY
                                          YES                Unacceptable
                      Does the salt
                    deliquesce at high
                         humidity?         ON


                                                                            Solubility
                                         SOLUBILITY                      enhancement
                                                            NO            If necessary
                                     Does the salt Have
                                     aqueous solubility?    YES

    May 26, 2011                                                                         79
                                                            Next Slide
Next Slide Here
                  Salt Screening Decision Tree

                       STABILITY                                   Stability enhancement
                                           NO                           If necessary
                  Is the salt physically
                       stable under
                       accelerated
                                           YES
                       conditions?
                                                                           Lead Candidate
                            POLYMORPHISM                                    FINAL SALT
                            Are there multiple      NO
                          polymorphs of the salt
                                    ?
                                                   YES
                                                                                  SECONDARY
                                                 CONTROL
                                                                                   CANDIDATE
                                                                      NO
                                            Can the process be
                                           controlled to produce                  Lead Candidate
                                             the desired form?      YES            FINAL SALT
                  May 26, 2011                                                                     80
Potential of Physicochemical Property
   Process of Drug Dissolution in a Dosage Form


 Formulated Drug                   Solubilized Drug                   Absorbed Drug


    Kdd                     Kprecip                 Kdd = Rate of Disintegration
           Drug Particles                    Kid    Kprecip = Rate of Precipitation
                                                    Kid = Rate of Intrinsic Dissolution

When Kdd > Kid, dissolution is Intrinsic Dissolution Controlled and physical
attributes of the active pharmaceutical ingredients are Important. When
Kdd < Kid, dissolution is disintegration Controlled and the cohesive properties
of the formulation are important. When Kdd ≈ Kid, dissolution is
Intrinsic Dissolution and disintegration Controlled and both cohesive and
 physical properties may be important.
    May 26, 2011                                                                    81
                   Source: Cynthia Brown et al Pharma Technology 2004
Potential of Physical Property
                is the acid-base ionization constant indicating a
pKa             molecule or ion is likely to keep a proton at its
                ionization centre
                is the water – octanol / liposome partition
Log P           coefficient indicating a molecule will prefer an
                aqueous or organic phase. Log P is a means to
                understand relationship between solubility and
                permeability with respect to pH
                is used for ionizable drugs. It is the ratio of
Log D           concentration of all forms (ionized + unionized)
                dissolved in the two phases. It is a combination
                of pKa and Log P. It produces an apparent
                partition coefficient for any pH value
 May 26, 2011                                                  82
Why is pKa Important?
 Information on pKa reflects molecular state of stability over
  the pH range (e.g. stomach and blood pH ).
 Neutral molecules are easily absorbed while ionized
  molecule can affect drug-receptor binding pathway.
 Ionized molecules remain in plasma and are cleared by
  renal excretion (Ampholytes have special properties).
 Most drug molecules (60-70%) contain Ionizable groups that
  ionize in solution. This group belongs to Lipophilicity,
  permeability & solubility class are pH dependent – a factor
  in drug transport & absorption.
 pKa is required in drug formulation for the choice of counter-
  ion and excipients.
 pKa must be recorded for regulatory compliance (either by
  Gradient Titrator or Spectroscopic Techniques).
   May 26, 2011                                            83
Why is pKa Important?
Distribution of Ionizable compounds (32,437) in World Drug
              Index (51,596 compounds) 1999
 Combination of ionizable     % from above number
  groups in the molecule
1 Base, no Acid               42
2 Base, no Acid               25
1 Acid, no Base               12
1 Acid, 1 Base                8
2+ Acid, no Base              3
1 Acid, 2+ Base               4
2+ Acid, 1 Base               3
Others                        3
     Commercial available drugs are 2/3 ionizable molecules with bases only

   May 26, 2011                                                           84
Why Log P (Partition) is Important?
Biological membranes are lipoidal in nature, rate of drug transfer for
passively absorbed drugs is directly related to lipophilicity of
molecule. Partition coefficient (water/ octanol or chloroform or
liposome) is a measure of a drug's lipophilicity and an indication of
its ability to cross cell membranes.
The partition coefficient is the ratios between concentrations of
substances in two immiscible phases i.e. organic and aqueous
phases at equilibrium.
                     Po/w = (C oil / C water) equilibrium
The lipophilic/hydrophilic balance - a contributing factor for the rate
and extent of drug absorption. It is the best predictor of absorption
rate, the effect of dissolution rate, pKa, and solubility on absorption
must not be neglected.
 Drugs with Po/w greater than 1 are classified as lipophilic otherwise
                    are indicative of a hydrophilic drug
   May 26, 2011                                                   85
Polarity and Partition Relation
 The partition coefficient of a drug depends upon both
  polarity and size.
 Drugs with high dipole moment, even though un-ionized,
  have low lipid solubility and, hence penetrate poorly.
 Ionization reduces lipid solubility as well as slows down the
  movement through charged membranes. (Tip: ionized
  molecules do not penetrate membranes. In such cases,
  membrane transport carriers that neutralize the charge or
  shield the molecule are required for absorption).
 Log P is used in QSAR studies and rational drug design as
  a measure of molecular hydrophobicity.



  May 26, 2011                                             86
Why is Lipophilicity Important?
 The lipophilicity of a drug provides a rough guide to its
                pharmacokinetic dynamics

Log D at pH 7.4                   Implications for drug development
                  Intestinal and CNS permeability problems
   Below 0
                  Susceptible to renal clearance
                  May show a good balance between permeability and solubility
    0 to 1
                  At lower values, CNS permeability may suffer
                  Optimum range for CNS and non-CNS orally active drugs
    1 to 3
                  Low metabolic liabilities, generally good CNS penetration

    3 to 5        Solubility tends to become lower. Metabolic liabilities increase

                  Low solubility and poor oral bioavailability, although potency may still
   Above 5
                  be high

   May 26, 2011                                                                      87
                   John Comer, Sirius Analytical Instruments Ltd
Why is Permeability Important?
     Permeability, the rate at which a compound
          will pass through a membrane
 Permeability (cm/sec) value
  depends on the nature of
  phases and API molecule
 Permeability of a molecule in
  vitro study may relate to
  absorbability in body fluid
 A relationship between
  permeability and lipophilicity
 Ideal drug candidates fall on
  curve


    May 26, 2011                                                   88
                   John Comer, Sirius Analytical Instruments Ltd
Why is Permeability Important?
 Drug permeability either by passive diffusion
  (natural) or active / facilitated / ion-pair / pore
  diffusion or pinocytosis transport
 High permeability is defined as human absorption
  of 90% or more of administered dose




  May 26, 2011                                                              89
         *Source: http://www.health.wits.ac.za/pharmacy/bio-adsorb.ppt#14
Why is Solubility Important?
                    Definition of Solubility
    The amount of a substance (solid) that dissolves in a
     given (specified) volume (amount) of solvent (liquid) at a
     specified temperature and pH or to form a saturated
     solution at any temperature.
                   Significance of Solubility
    Drug’s physical entity need to be in solution form to
     interact with biological systems.
    Active’s solubility is an important parameter for dissolution,
     bioavailability, and therapeutic efficacy.
    Poorly soluble molecules rarely constitute successful drug
     – difficult to absorb / formulate and analyze.
    It’s difficult to predict accurately - Early screening is vital
    May 26, 2011                                               90
Why is Solubility Important?
                  Significance of Solubility
 Solubility is a property of API and its salt form.
 Solubility is determined by measuring. concentration of
  equilibrated saturated solution at 37 ºC for 1 – 24 hrs.
 Equilibrium time depends on test duration time as well as
  the physical and chemical stability (conversion of salt form
  to free base in vitro) of the drug.
 Low-solubility compounds are compounds whose highest
  dose is not soluble in 250mL or less aqueous media from
  pH 1.2 – 7.5 at 37 ºC.




   May 26, 2011                                            91
Solubility : Discovery vs Development
       Solubility in Discovery          Solubility in Development
Turbidimetric Solubility           Thermodynamic Solubility
Non crystalline                    Crystalline
Solids not Characterized           Polymorphs Characterized
Solubilized in DMSO                Solubility measured in term of a solid
Added to stirred gavages medium    Equilibrated with an aqueous medium
A time scale measured in tens of   A time scale of 24-48 hours
minutes
Used for early in vivo SAR         Used to determined the minimum
                                   absorbable dose, dissolution rate, and
                                   salt selection
Correlation with in vivo animal    Correction with clinical dosage form
Better in early discovery          Essential in development


  May 26, 2011                                                         92
Solubility at Equilibrium
Solubility of a molecule in solvents (and some oils if the molecule is
lipophilic) is determined by the equilibrium solubility method, which
employs a saturated solution of the material, obtained by stirring an excess
of material in the solvent for a prolonged period until equilibrium is
achieved.
            Common solvents used for solubility determination are

   Water                   Tweens                   Ethyl Alcohol
   Polyethylene Glycols    Castor Oil               Methanol
   Propylene Glycol        Peanut Oil               Benzyl Alcohol
   Glycerin                Sesame Oil               Isopropyl Alcohol
                           Polysorbates             Sorbitol
                           Buffers at Various pHs


   May 26, 2011                                                         93
Solubility Assay Methodology
     Traditional Shake Flask Assay Method
 Costly, time consuming, polymorphic information required,
  good for development
                       Kinetic Assay Method
 Relatively fast (96, 384 well plate) and automated
 Enhanced solubility and Kinetic due to DMSO
 Crystal lattice energy disappear and high energy state
  solution
 Informative about rank of equilibrium solubility


  May 26, 2011                                          94
Solubility Solkin Method




May 26, 2011                         95
Compounds in DMSO
   Factors Affect Stability / Solubility in DMSO
 Storage time, Temperature, Concentration, Freeze /
  Thawing, Water Uptake
 Once a compound crystallizes from DMSO it will not
  easily re-dissolve (crystallized compound is in a lower
  energy less DMSO soluble form)
 Freeze thaw cycles increase the probability of
  crystallization
 Narrow working window (time window) for keeping
  most compounds dissolved in DMSO (1 to 2 days at
  room temperature because compounds are active
  when freshly made but not when stored

  May 26, 2011                                        96
Compounds in DMSO
 Fresh DMSO is highly hygroscopic (5% water in 2hrs)
 DMSO has a high dielectric constant
 DMSO doesn’t solvate hydrocarbons e.g. hexane is
  immiscible in DMSO
 DMSO solvates compound dipoles - almost all drugs
  have dipoles
 Solvation is easier to do in DMSO than in water - no H-
  bond donor / acceptor networks to disrupt
 DMSO containing 9% water is unfrozen in the typical
  lab refrigerator
 Compounds Differ in DMSO Solubility Based on
  Crystalline Form - Amorphous is the highest energy
  form (most soluble in DMSO lowest melting point)

   May 26, 2011                                      97
Solubility Kinetic Method




               
                    Kinetic
                   Solubility




                               

May 26, 2011                         98
Drug Solubilization: Decision Tree




 May 26, 2011                  99
Chemical Stability Profile
 Solid-State Stability
       Elevated temperature Studies
       Stability under High-Humidity Conditions
       Photolytic Stability
       Oxidative Stability
 Solution-Phase Stability
       Light Stability
       Oxidation
       pH-Rate Profile
 Compatibility Studies: Stability in Presence of Excipients
       Thin-layer chromatography
       Differential thermal analysis
       Diffuse reflectance spectroscopy
 Typical Stability Protocol for a New Chemical Entity
                                  Next Slide….


May 26, 2011                                                   100
Chemical Stability Profile
   Stability Testing of New Drugs and Products
                           General Case for Drug Substances
   Study                Storage Conditions            Minimum Time Period at Submission
 Long Term        25 °C ± 2 °C / 60% RH ± 5% RH                    12 months
Intermediate      30 °C ± 2 °C / 60% RH ± 5% RH                     6 months
Accelerated       40 °C ± 2 °C / 75% RH ± 5% RH                     6 months

                  Drug Substances Intended for Storage in a Refrigerator

   Study                Storage Conditions            Minimum Time Period at Submission

Long Term                     5 °C ± 3                             12 months
Accelerated       25 °C ± 2 °C / 60% RH ± 5% RH                    6 months

                  Drug Substances Intended for Storage in a Refrigerator
   Study                Storage Conditions            Minimum Time Period at Submission
Long Term                  -20 °C ± 5 °C                           12 months

   May 26, 2011                                                                 101
Chemical Stability Profile
   Stability Testing of New Drugs and Products
                              General Case for Drug Products
   Study                  Storage Conditions             Min. Time Period at Submission
 Long Term          25 °C ± 2 °C / 60% RH ± 5% RH                  12 months
Intermediate        30 °C ± 2 °C / 60% RH ± 5% RH                   6 months
Accelerated         40 °C ± 2 °C / 75% RH ± 5% RH                   6 months
           Aqueous Based Products Packaged in Semi-Permeable Containers
   Study                  Storage Conditions             Min. Time Period at Submission
 Long Term          25 °C ± 2 °C / 40% RH ± 5% RH                 12 months
Intermediate        30 °C ± 2 °C / 60% RH ± 5% RH                 6 months
Accelerated           40 °C ± 2 °C / NMT 25% RH       6 months (water loss after 3 months)

               Aqueous Based Drug Products intended for Storage in a Freezer
   Study                  Storage Conditions             Min. Time Period at Submission
Long Term                    -20 °C ± 5 °C                         12 months
   May 26, 2011                                                                    102
Chemical Stability Profile
    Stability Testing of New Drugs and Products

            Aqueous Based Drug Products intended for Storage in a Refrigerator
    Study                Storage Conditions              Min. Time Period at Submission
 Long Term                    5 °C ± 3 °C                          12 months
 Accelerated       25 °C ± 2 °C / 60% RH ± 5% RH                    6 months


                           Relative Humidity Ratios Calculation

Alternative Humidity       Nominated Humidity                        Ratio
     40% RH                      25% RH                               2.4
     60% RH                      40% RH                               1.5
     75% RH                      25% RH                               3.0



    May 26, 2011                                                                  103
Permeability Assay Methods

  
                                               PAMPA - Parallel Artificial Membrane
                                                 Permeability Assay: Same size
                                                 chamber separated by filter coated
                                                 with lipid in organic solvent
                                                Results vary if lipid selection varies.
                                                Easy and results are comparable
                                                 with Caco-2



                                                Coco-2: Different compartmental
                                                 volume separated by a monolayer of
                                                 cells grown on a filter.
                                                Stable monolayer preparation time
                                                 and cost consuming.
                                                Results agree with human in vivo
                                                jejunal permeability experiments


May 26, 2011                                                                    104
     http://pubs.acs.org/subscribe/journals/mdd/v06/i01/pdf/103toolbox.pdf
Drug Delivery : Solid Dosage Forms
Molecular Transport and Cellular Controlled Diffusion
 Dosage
  Form




                                                            Drug
                                                                                        Drug
                Disintegration                                In




                                                                        GI Membrane
                                                                                      Absorbed
 Dispersed
 Granules




                                            Dissolution
                                                          “Solution”
                                                                                         into
                                                              in
                 Dispersion                                                            Systemic
 Primary Drug




                                                             GI
   Particles




                                                                                      Circulation
                                                           Media



     May 26, 2011                                                                               105
                    Modified from   Michael J. Hageman, Pfizer Global R&D, NJ, USA
Permeability Assay Methods

                                         ≈?          K

                                                     D

                                         ≠?
                                         ≡?         C0
                                                              Donor
                                                              solution

                               Cd         C1                              h
                                                    Cr
                             Donor         C2
                                                 Receptor

               Do excipients alter or affect permeability / Absorption?
May 26, 2011                                                                  106
Drug Diffusion




May 26, 2011   Anand Sistla in Mol. Dev. Intern Symp 2003   107
Solubility Decision Trees


        Solubility?          ?
                                        300
 low                  high

                                        200

 ?                                      100
                      Dose?         ?
               <200              >200
                                         0

                                              High   Low
                  ?

May 26, 2011                                          108
Basic Powder Properties




May 26, 2011                       109
PSD for DS : Decision Tree
     Is the drug product a solid dosage form             NO
     or liquid containing un-dissolved drug
                                                                    No drug substance
     substance?
                                                                    particle size
                                                                    acceptance criterion
                                 YES
                                                                    required for solution
1.     Is the particle size critical to dissolution,                dosage form
       solubility or bioavailability?
2.     Is the particle size critical to drug             If NO to All
       processability?
                                                                    No acceptance
3.     Is the particle size critical to drug product
                                                                    criterion required
       stability?
4.     Is the particle size critical to drug product
       content uniformity?                               If YES to All
5.     Is the particle size critical for maintaining                    Set Acceptance
       product appearance?
                                                                           Criterion

       May 26, 2011                                                                      110
                      ICH Q6A : Particle Size Distribution (DS) Acceptance Criteria
Influence of Particle Size Reduction
     on Material Characteristics
    Homogeneity – Increases
    Crystallinity – Decreases
    Bulk density – Decreases
    Flow characteristics – Worsens
    Solubility – Increases
    Reactivity – Increases
    Taste – Increases
    Explosiveness – Increases?



  May 26, 2011                                             111
                 Source: Elizabeth B Vadas Inscitech Inc
Drug Excipient Interactions
   Effect on Dissolution, Solubility and Stability

 Processing factors – Micronization, grinding, milling, spray
  drying, lyophilization, compaction force.
 Physical factors – Temperature, humidity, and pressure.
 Chemical factors – Solvation (Formation of agglomerates,
  inclusion complex and hydrophobic film.
 Dissolution in vivo will not likely to be rate limiting, if
  excipients are well characterized under various conditions.
     High permeability attribute reduces the risk of bio-in-
                             equivalence.
The changes in drug structure and dynamics over time needs
      to be verified by solid-state NMR, FTIR, Raman, X-ray
            diffraction, and DS calorimetric techniques.

   May 26, 2011                                          112
Brodie’s pH Partition Theory
         Biophysical Significance of Theory in ADMET

   Solvation – Ionization – Diffusion - Receptor – Interaction

 The pKa of the drug and pH of the GI tract fluid and the pH
  of blood stream control the solubility of drug i.e. rate of drug
  transfer or absorption through membranes
 Only non-ionized drug get through lipid membrane i.e.
  unionized drugs have higher lipid solubility
 Brodie’s distribution is related to Henderson - Hasselbach
  equation for weak acids and bases
                   Ci                                  Cu 
   pKa  pH  log        for bases   pKa  pH  log          for acids
                   Cu                                  Ci 

                      Henderson - Hasselbach Equation
   May 26, 2011                                                         113
Package Compatibility
 Types of packaging systems – storage, shipping, or
  marketing.
 Applicable cGMPs – equipment construction,
  qualification applies regardless of holding time.
 Description information – construction material, label
  information.
 Suitability information – protection, compatibility,
  safety, performance.
 Quality control information – chemical composition,
  physical characteristics, acceptance criteria.
 Stability information – shelf life stability, expiration
  date, CMC documentation.


 May 26, 2011                                       114
Thank You

May 26, 2011   115
“If we can’t describe scientifically and technologically what we are
       doing as a process, we don’t know what we’re doing”
    May 26, 2011                                             116

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Scale of Science In Pharmaceutical Development

  • 1. Scale of Science Understanding of Interactions and Controls in Pharmaceutical Development with reference to solid dosages By Satendra Kumar Vishwakarma, PhD May 26, 2011 1
  • 2. Welcome This Presentation is dedicated to inventor of Lipinski’s “Rule-of-Five” in Drug Candidate Screening Methodology Dr Christopher A. Lipinski Exploratory Medicinal Sciences Department Laboratories of Pfizer Global Research & Development, Connecticut, USA. May 26, 2011 2
  • 3. Announcement The views and graphics in this presentation are collected from various sources and content(s) might have been modified on the basis of scientific justification. Narrator of this slide presentation believes that all the contents are Up-to-Date and is ONLY for INFORMATION, NOT for direct APPLICATION without verifying, optimizing, and validating the target. Thank You May 26, 2011 3
  • 4. Understanding the Scale of Science A Fundamental Tools in Pharmaceutical Development May 26, 2011 4
  • 5. Early Process Development Activities Expression Lab scale Pilot Develop Scale -up System Process Plant GMP for Mfg Selection Development Scale-up Process Commercial GLP “Tox” Lots GMP Ph1 – 2 Ph 3 Clinical Clinical Supplies Supplies Cell Line Selection Pilot Plant Launch Readiness Process Fermentation Dev Consistency Engineering Modification Process Runs Trials for Tox MBR/SOP’s Validation Process Lots Modification Integration GMP Process Purification Tech Xfer from MBR/SOP’s Production for Develop Optimization Process Dev Development to Finalization Ph1 Commercial Pilot Plant Process Bridging Studies Analytical Method Development Analytical SOP to QC Preformulation Formulation TOX/ADME Transfer to Manufacturing Site Fill/Finish Science based compatibility & Stability Studies Stability Studies May 26, 2011 5 Phillip L. Gomez III, NIH, USA
  • 6. Lipinski's Rule-of-Five Analysis A significant empirical derivation from the analysis of World Drug Index (32,000) facilitates to make the distinction between Drug-Like and Non-Drug-Like molecule. In order to be adsorbed through the gut and enter the blood stream, orally administered drugs must have certain molecular properties as proposed by Lipinski. The Lipinski "Rule of Five Analysis" states that compounds are likely to have good absorption and permeation in biological systems (ADME) and are more likely to be successful drug candidates if they meet the following criteria: Christopher A. Lipinski Exploratory Medicinal Sciences Department, Connecticut, laboratories of Pfizer Global Research & Development May 26, 2011 6
  • 7. Lipinski's Rule-of-Five Analysis  Five or fewer hydrogen-bond donors (any OH+NH).  Ten or fewer hydrogen-bond acceptors (any O+N).  Molecular weight less than or equal to 500.  Calculated log P less than or equal to 5.  Fifth rule includes Number of rotatable bonds LT 15, and other factors – number of aromatic rings, highly reactive and chemically unstable groups. Compound classes that are substrates for biological transporters are exceptions to the rule.  If two parameters are out of range, a "poor absorption or permeability is possible" alert is a very visible educational tool for the chemist and serves as a tracking tool for the research organization. May 26, 2011 7
  • 8. Lipinski's Rule-of-Five Analysis hydrogen-bond donors May 26, 2011 8
  • 9. Lipinski's Rule-of-Five Analysis hydrogen-bond acceptors May 26, 2011 9
  • 10. Lipinski's Rule-of-Five Analysis The compounds in Collection of Small Organic Molecules generally obey Lipinski's "rule of five" making them ideal candidates for drug discovery. Molecular weight May 26, 2011 10
  • 11. Lipinski's Rule-of-Five Analysis Log P May 26, 2011 11
  • 12. Lipinski's Rule-of-Five Analysis Number of rotatable bonds May 26, 2011 12
  • 13. Drug-Like vs Non Drug-Like May 26, 2011 13
  • 14. Drug-Like vs Non Drug-Like May 26, 2011 14
  • 15. Integrated Workflow Station  Accelerate solubility, salt form, polymorphic form and crystallization to minimize potential risk of new polymorphic form  Reduce time, resource and material by a factor of 10  Large combinatorial experiment specifications i.e. pre-formulation variables, experiment execution, end-to-end software and database integration, high quality productivity, fast submission May 26, 2011 15
  • 16. Automated Workflow Station Pharmaceutical Workflows Overview Design Synthesis, processing, formulation Sample preparation for screening Properties analysis Data analysis May 26, 2011 16 http://www.symyx.com http://www.chemspeed.com
  • 17. Automated Workflow Station Solubility Workflows Overview Process Development Optimization: Automated Solubility v pH Measurements Discovery: Solubility Measurements Formulation, pH, and Stability Testing Accelerating Innovation for Broad Range of Applications May 26, 2011 17 http://www.symyx.com
  • 18. Molecular Pre-Formulation Scale of Science GENERIC HPLC METHODS Benefits of Fast Generic Chromatographic Methods over Traditional or Custom Chromatographic Methods A knowledge of Molecule Structure and Retention Time is relevant in Early- / Pre- Formulation Development May 26, 2011 18
  • 19. HPLC in Pre-formulation Development With a wide variety of analytical columns, detection systems, mobile phases, and sample pre-treatment techniques, most physicochemical changes in formulation components can be analyzed HPLC Columns:  Size-exclusion (or gel filtration), Reversed-phase, Ion-exchange, Hydrophobic interaction, Affinity HPLC Detectors:  UV/VIS, Fluorescence, Reflective index, Mass spectrometers, Light scattering, evaporative light scattering, Electrochemical, Chemiluminescence, Circular Dichroism HPLC Analysis:  Quantitative analysis of physical degradation products  Quantitative analysis of chemical degradation products  Characterization of product impurities  Rapid identification and concentration determination of products May 26, 2011 19
  • 20. Generic Gradient HPLC Methods Rapid extraction of Physiochemical Parameters for quality drug development and Generic Screening for Method Development (MD) Characteristics of rapid, generic gradient methods  A combination of Methods – eliminate the need for method development.  Covers wide range of polarity range (Polar Ionic Mode, Reverse Phase, Polar Organic Mode, Normal Phase for MD).  Application of short columns with small particles (Column coupling for multi-column screening for MD).  Compromise resolution for speedy results (Quality is not so important for screening of physical parameters and MD).  Application of elevated column temp and high flow rate. May 26, 2011 20
  • 21. Generic Gradient HPLC Methods Configuration of MDS with Isocratic System DETECTOR AUTOSAMPLER PUMP May 26, 2011 21 http://www.astecusa.com/publications/presentations/58.PPT#16
  • 22. Molecular Pre-Formulation Scale of Science UNDERSTANDING OF FUNDAMENTAL PHYSICOCHEMICAL THEORY AND TECHNIQUES IN PREFORMULATION Knowledge of Molecule Structure & Interactions is vital to understand manufacturing science through Pre-Formulation / Formulation Development May 26, 2011 22
  • 23. Introductory Pre-formulation Chapters  Interface between formulation development and Early formulation in drug innovation.  Data on solubility determinations  Physical chemical characterization of solids (thermal methods, XRPD, particle size, moisture sorption).  Polymorph screening studies & relative stability determinations of detected solid phases.  Characterize API in formulated product to support pharmacology, toxicology, and PK. May 26, 2011 23
  • 24. Dosage Development Groups Early and Analytical Testing Preformulation Procedures Stability Specifications Evaluation In vitro Vendor Core Formulation Release Testing Qualification Functional Method Activities Validation Reverse Transfer Engineering Reference Method Standard Development Characterization Optimization May 26, 2011 24
  • 25. Influencing Parameters Disintegration of Formulation Drug Drug Characteristics Dissolution PC and Stability Bioequivalence ____________________________________ Bioavailability Drug Drug Absorption Excretion Drug Drug Metabolism Distribution May 26, 2011 25
  • 26. Dosage Form Development Chart Active Drug Suspension Solution Suppositories Topicals Intrinsic Dissolution Dissociation Tonic Constant pKa pH Effect Co-solvents Adjustment Intrinsic pH? Salts Saturated Solubility Solubility IV Injection PEG 400 + 5% Other H2O + Glycerin Delivery Capsule Solution Tonic System Adjustment Other Excipient Compatibility Dosage Forms Stability Tablets May 26, 2011 26
  • 28. Challenges in Development Solid State Properties Crystalline, Amorphous Solvates / Hydrates Excipient Degradation Pathway Prediction & Compatibility Physical and Chemical ? Characterization Particle size, Shape Solid State Stability Surface Area Physical and Mechanical Characterization Chemical Properties Plastic, Elastic, Brittle May 26, 2011 28
  • 29. Challenges in Development API Properties NEW CHEMICAL ENTITY Chemical Form(s) Physical Form (s) Crystallinity Ionizable Group (s) Salt Forms Neutral compound Polymorphs Hydrates Solvates SOLUTION CHARACTERISTICS SOLID STATE PROPERTIES Aqueous and pH Solubility & Stability ABSORPTION Particle Morphology CHARACTERISTICS Mechanical Properties May 26, 2011 29
  • 30. Excipient Selection in Dosages Physicochemical Physicochemical Properties Manufacturing Properties of Excipient of Drug Process Requirement  Physically Stable  Polymorphic / Forms  Direct (Polymorphic / Forms Hydrates compression Hydrates)  Heat & moisture  Wet Granulation  Hygroscopic  Fluid Bed sensitive  Chemically Stable Coating/  Compatible with drug  Poorly Soluble Granulation  Rheology Flow  Poorly absorbable  Spray Drying  Poorly Stable in vivo  Other novel processes Excipients Choice Route of Administration in Solid Dosage  Oral Forms Desired Release  Pulmonary Characteristics  Transdermal  Immediate release  Buccal  Sustained Delivered Dose of  Rectal/Vaginal Release Drug  Modified Release  High Dose e.g. enteric  Low Dose May 26, 2011 30 Vidya Joshi in WWW.DrugDeliveryTech.com
  • 31. What are Characteristics of an Ideal Drug Candidate?  Molecular properties – MW, molecular surface area, size, charge (pKa), H-binding potential  Stable and Soluble* - formulatable  Low toxicity (ideal > 10 - fold safety margin)  Good bioavailability  Similar metabolism in humans to a species under investigation  Stable or single polymorph for solid oral dosage form * When the solubility of an API is less than 0.1 mg/ml, the optimization of the particle size during preformulation may be critical to efficacy or pharmaceutical equivalence. Other researchers believe that particle size may be critical at a solubility of 1 mg/ml or less. May 26, 2011 31
  • 32. What is Pre-formulation? Pre-formulation is an exploratory activity and interface between Drug Substance (Solid / Liquid State Organic Chemistry) and Drug Product (Solid / Liquid State Pharmaceutical Chemistry) (i.e. it’s not only about stability and solubility) According to PQRD / USFDA The goal of pre-formulation is to “investigate critical physicochemical factors which assure identity, purity of drug substances, formulatability, product performance and quality” May 26, 2011 32 PQRD – Product Quality Research Division
  • 33. What is Pre-formulation Objective? “The objective of pre-formulation studies is to develop a portfolio of information about the drug substance to serve as a set of parameters against which detailed formulation design can be carried out. Pre-formulation investigations designed to identify those physicochemical and biopharmaceutical properties of drug substances and excipients that may influence the formulation design, method of manufacture, pharmacology, toxicology and PK - biopharmaceutical properties of resulting product.” May 26, 2011 33
  • 34. What’s in Preformulation?  Pre-formulation involves the application of (bio) pharmaceutical principles to physicochemical parameters of an active drug form. or Pre-formulation (development) provides biophysical characterization of drug – excipients matrix - an insight into physical and chemical stability of Drug Product.  The characterization of a drug molecule is a very important part of the pre-formulation phase of product development.  Pre-formulation seeks to design an optimum drug delivery system. May 26, 2011 34 Daria Jouraleva, ACD Labs
  • 35. Why Pre-formulation? External : End-Use Properties of Drug Product Generic Drug Product should be Pharmaceutical and Therapeutic Equivalents with Same Clinical Effect and Safety Profile. 1. Dose and Release – what amount of drug substance is needed in what time? 2. Bioavailability and Toxicity – Drug performance level compared with side effects. 3. Stability and Shelf-life – To ensure quality and performance during storage. VIA REGULATORY AGENCY May 26, 2011 35
  • 36. Why & How Pre-formulation? Internal: End-Use Properties of Drug Product  Reducing set-backs (risks) during development and maximizing chances of clinical success.  The set of process - analytical activities to determine the desired (native) form to an undesirable form (upon storage) of the drug (It is a significant for formulation development).  The complete characterization, i.e. Solubility, permeability, stability, and compatibility testing at pre-formulation stage. These are driving force for successful drug development – stable formulation, analytical development & registration application. May 26, 2011 36
  • 37. Overall Pre-formulation Compartments (Prelim)  Patent Literature / literature searches.  Physical properties/chemical properties of API.  Powder characterization.  Chemical reactivity & forced degradation.  Excipient compatibility studies.  Vehicle selection (factorial techniques - QbD).  Package compatibility. May 26, 2011 37
  • 38. Overall Formulation Compartments (Final)  Formulation development for early safety studies.  Physical testing of prototype.  Preliminary process identification.  Preliminary analytical development.  Prototype formulations for in-vitro studies (clinical trials).  Commercial formulation development. The question based review (QbR) or data on drug development and analytical development may required for scrutiny during or after registration of application May 26, 2011 38
  • 39. Pre-formulation Characterization Characterizations Techniques and Technical Tests Heat, Freezing, pH, Light, Agitation, Accelerated SS Oxidation, Dehydration, Stress, Shear Aggregation, Oxidation, Deamidation, Key Degradation Stability Studies Cleavage, Surface adsorption, Surface Products Stress Denaturation Stability-indicating HPLC, Electrophoresis, Spectrometry, assays Particle Count, Turbidity Primary, secondary, tertiary, and quaternary structures, Thermal Physical Denaturation Temperature, Solubility, Viscosity, MW, Extinction Chemical Coefficient, pKa, Solid State Spectroscopy & Analyzers, Salt Selection, Polymorphs, etc. Biological Substrate or Receptor Affinity, in vitro Bioassay Color indicates For Biopharmaceutical Pre-formulation May 26, 2011 39
  • 40. Why Physicochemical Parameters?  Physicochemical data used to understand biological data eg intestinal absorption of drug.  Drug solubility for absorption and ability of molecule to permeate barriers for bioavailability are two key properties must meet BCS and ADMET.  Parallel attention, not only to Potency, should be given to Biological (selectivity), Toxicological and Pharmacokinetics (Activity) towards target.  Attrition during drug development process is often due to inappropriate physicochemical characteristics and related poor pharmacokinetics and poor absorption. May 26, 2011 40 ADMET – Absorption, Distribution, Metabolism, Excretion and Toxicity
  • 41. Pre-formulation Parameters Bulk Properties of Excipients & Drug Substances Fundamental Properties Crystallinity and Polymorphism Particle Size, Shape and Surface Area Secondary Properties Bulk or Tapped Density Powder Flowability Adhesion Compressibility or Compactability Visio / Organoleptic Water Adsorption Lubricity May 26, 2011 41
  • 42. Pre-formulation Characterizes  Solubility  pKa  Partition coefficient – Log P  pH – dependent Log D  Chemical stability profile  Crystal properties and polymorphism  Particle size, shape, surface area  Specification for New Drug Substances and Products  Dosage Form Development Chart May 26, 2011 Daria Jouraleva, ACD Labs 42 http://www.raell.demon.co.uk/chem/logp/logppka.html#Contents
  • 43. Pre-formulation Parameters Physiochemical Properties of Drug Substances  Salt selection (salt forms screening, dissociation constant pKa / ionization state determination).  Solubility profiles (polar / non - polar i.e. aqueous / buffers / organic solvents) and pH dependence of solubility profile i.e. pH-rate profile.  Partition Coefficient (pH partition coefficient i.e. log p or log D), hydrophilicity and lipophilicity. May 26, 2011 43
  • 44. Pre-formulation Parameters Physiochemical Properties of Drug Substances  Crystallization studies (impact on amorphous, particle shape, size analysis and brittleness).  Polymorph determination studies (identification, screening, relative stability – enantiotropy / monotropy, process design, and scale up to ensure that robustness of the polymorphic form, dosage method of mixture).  Drug pKa and stability information.  Solution and solid state stability. May 26, 2011 44
  • 45. Preformulation Parameters Chemical Stability Data Studies  Chemical stability, accelerated and stress studies (heat / light / acid / base / oxidizer)  Stability profile in aq solutions (pH, buffer, solvent, temperature).  Hygroscopicity (RH – moisture sorption isotherm (formation of hydrates / deliquescence) or upon storage conditions).  Accelerated stability studies - degradation / degradation kinetics.  Thermal properties with and without excipients  Solid state stability alone and in combination with excipients. May 26, 2011 45
  • 46. Pre-formulation Parameters Combinational Data Studies  Drug (small molecules) / excipient compatibility studies (depending on dosage route).  Aqueous Solubility – solubility / dose ratio?  Order of addition and identification spectrometrically for critical process related variables.  Osmolarity measurements / aggregation phenomena.  Dissolution methodology (design composition and form according to acceptance criteria / specifications, dose and bioavailability).  Packaging compatibility studies.  Customer’s risk analysis. May 26, 2011 46
  • 47. Pre-formulation Instrumentation Solid State Characterization in Drug Development  Powder Analyzers – Optical and Laser light (flow / compaction / density / particle size / surface area).  BET (Moisture Adsorption / desorption phenomena).  Microscopy – Light and Polarized (particle morphology).  Freeze-Drying and Hot-Stage Microscopy (Melting Point)  Isothermal Heat Conduction Micro-calorimetry.  Thermal Analysis (DSC, DTGA, TMA).  Molecular Spectroscopy (FTIR / NIR / Raman / NMR, LC/MS).  X-ray Powder Diffraction (XRPD / EDAX).  Single crystal structure determination. May 26, 2011 47
  • 48. Why Control Water Activity? Water interactions with Pharmaceutical Solids  Water activity (aw) influences solid-state analysis, pre- formulation, formulation, chemical stability, manufacturing process (flow, compaction, hardness, coating), dissolution, product shelf-life properties.  Materials that have a high capacity for binding water equilibrate more slowly to higher levels of mobile water and consequently show greater chemical compatibility with a moisture-sensitive drug than materials with lower binding capacities for water.  Free water has properties of bulk water and hence critical to chemical and physical stability of DS / DP.  Bound water (immobile) is not readily available for chemical interaction with other species. May 26, 2011 48
  • 49. Why Measure Water Activity? What is Water Activity in Pharmaceutical Dosage Form?  Water activity (aw) or Equilibrium relative humidity (ERH) is a measure of free water (or residual or mobile or unbound water).  Water activity (aw) is derived thermodynamically as a w = f / fo ≡ p / po = ERH (%) / 100 f = fugacity or escaping tendency of a substance, fo = escaping tendency of pure material p = vapor pressure of water in material po = vapor pressure of pure water  Water activity is a better index for microbial growth than water content. May 26, 2011 49
  • 50. Water Activity Limits: Microbial Growth Water Activity Microorganism <0.60 No microbial proliferation 0.61 Xeromyces bisporus (xerophilic fungi) 0.62 Zygosachharomyces rouxii (osmophilic yeast) 0.78-0.75 Aspergillus niger/flavus, Halobacterium halobium Penicillium chrysogenum/glabrum, Paecilomyces variotti, 0.84-0.81 Aspergillus fumigatus 0.86 Staphylococcus aureus 0.90 Bacillus subtilis, Saccharomyces cerevisiae 0.92 Mucor plumbeus, Rhodotorula mucilaginosa 0.93 Micrococcus lysodekticus, Rhyzopus nigricans 0.94 Enterobacter aerogenes Bacillus cereus, Clostridium botulinum/ perfringens, Escherichia 0.95 coli, Lactobacillus viridescens, Salmonella spp. 0.97 Pseudomonas aeruginosa May 26, 2011 50 http://www.pharmaquality.com
  • 51. Molecular Pre-Formulation Scale of Science POLYMORPHISM ‘When a substance can exist in more than one physical crystalline state it is said to exhibit polymorphism’ A Variability Issue in Manufacturing and Stability May 26, 2011 51
  • 52. What is Active Drug Substance? ■ “Same” active ingredient = same active moiety and same salt or ester as the brand product ■ Typically may differ in Polymorphic or other physical properties May 26, 2011 52
  • 53. What are Polymorphs? Chemical Compound ICH Definition on Polymorphism Habit Internal Structure Ordered Disordered Crystalline Amorphous arrangement arrangement Single Entity Molecular Adducts Polymorphs Non - stoichiometric Stoichiometric Inclusion Compounds Solvates (Hydrates) Channel Layer Cage (Clathrate) May 26, 2011 53 Haleblian JK. J. Pharm. Sci. 64:1269-88 (1975)
  • 54. Definition of Polymorphs “When a solid crystalline substance can exist in more than one physical state, it is said to exhibit polymorphism” or “Polymorphs are drug substances that are the same active ingredient but in different physical forms e.g. A drug substance with different crystalline forms and a drug substance with different waters of hydration” How Different is Different? Melting point Color Sublimation point Morphology Heat capacity Hygroscopicity Conductivity Solubility Volume Dissolution rate Density Chemical stability May 26, 2011 54
  • 55. Allotropism vs Polymorphism Property Particles involved Particles combine to form Allotropism Atoms Molecules or crystals Polymorphism Molecules Crystals Example of Carbon “Allotropism” Diamond Graphite Carbon Nanotube Fullerene 60 May 26, 2011 55
  • 56. Analytical Methodology Method Data Measured Features DSC, MDSC Heat flow vs Temperature Phase change during cooling + heating Change of Mass vs thermodynamics difference during TGA / DTGA Temperature dehydration or desolvation Molecular chemical information, FTIR Vibrational IR Spectrum intermolecular interactions about solvent, solvates and quantitation Complementary information to IR, No / Raman Raman Spectrum negligible sample preparation, quantitation Solid State NMR Magnetic Resonance Chemical interactions, quantitation X-RPD Diffractogram Quant/ Qualitative analysis of polymorph Microscopy under light or Microscopy Morphology, Textural information electron May 26, 2011 56 Source: Giron, D Monitoring of Polymorphism Proceedings ISIC, 13-28, 2002
  • 57. Polymorph by Raman Spectroscopy The Principle of Molecular Vibrational Finger Print Raman Spectroscopy Absorbed …Infra Red Laser Light Transmitted What will happen? Scattered …Raman Effect May 26, 2011 57
  • 58. Raman Scattering The Principle of Molecular Vibrational Finger Print Raman Spectroscopy Scattered l0 l 1 > l0 l 2 < l0 Excited state (Virtual) Light l0 Dh1 Energy Dh2 Absorption Initial state Rayleigh Scattering Anti-Stokes Raman Scattering May 26, 2011 Stokes Raman Scattering 58
  • 59. Raman Spectrum of L-Glutamic Acid 1 [cm] 1 [cm] = - l0 [nm] l [nm] Intensity l0 l2 l1 Some Specific Peaks for α, β form can be seen! In Dry Powder Raman Shift [cm-1] 0 May 26, 2011 59
  • 60. Raman & X- RPD in Quantification Mixed Glutamic Sample (Pure a-form & Pure b-form)  X-Ray Powder Diffraction & Raman Instrumentation Raman can be used for quantitative analysis (dry powder) directly! May 26, 2011 60
  • 61. Why Polymorphs so Important? Effects of Polymorphs on Product’s Quality POLYMORPHS Melting Point  Hygroscopicity Melting Point Chemical Hygroscopicity Stability Physical & Chemical Properties Chemical Stability Physical Stability Physical Stability Apparent Shape of Crystals Stability Solubility Apparent Solubility Solubility Dissolution Dissolution   Manufacturability Quality of Products Manufacturability Bioequivalence Bioequivalence Bioavailability Fluidity of Dyestuff: Bioequivalence Bioavailability Powders Colors Bioavailability May 26, 2011 61
  • 62. Polymorph Screening Approach Tier1: Isolate crystals from single solvents. Identify binary systems that offer control of API solubility. Tier2: Performed controlled crystallizations in miscible / immiscible binary systems. Tier3: Perform non-conventional crystallizations (seeding, vapor diffusion, varied temperatures. Tier4: Prepare new polymorphs for solution and solid-state characterization: solubility, stability, hygroscopicity. May 26, 2011 62
  • 63. What Factors are Important in Polymorphism?  Hydrogen bonding ability  Presence of solvents  Degree of rigidity or floppiness of a molecule  Stabilities of low energy forms In general, in a series of polymorphs of a compound, the polymorph with the lowest melting point is the most thermodynamically stable. May 26, 2011 63
  • 64. Polymorphic Form Conversion During Manufacturing Interconversion among polymorphs  Wet Granulation Inter-conversions between anhydrates and hydrates, or between different hydrates  Spray – Drying Amorphous form  Milling / Micronization / Tabletting Q. Polymorph Appearing and Disappearing? Q. DS polymorph changes throughout a Stability Testing Period? May 26, 2011 64
  • 65. Decision Tree Development on Polymorphism  Process for evaluating when and how polymorphs of drug substances in ANDAs should be monitored and controlled are: ■ Based on the ICH Guidance Q6A decision trees on polymorphism ■ Biopharmaceutics Classification System (BCS) May 26, 2011 65
  • 66. Must Investigate Polymorphism Application of Decision Trees on Polymorphs ICH Q6A: Decision Tree Criteria for Polymorphism in DS & DP  Decision Tree #1. Investigating the need to set acceptance criteria of polymorphs  Decision Tree #2. Investigating the need to set acceptance criteria of polymorphs for drug substance  Decision Tree #3. Investigating the need to set acceptance criteria of polymorphs for drug product  Decision Tree #4. Part 1- Do multiple polymorphic forms exist? Part 2 - Is routine polymorph testing of DS valuable? Part 3 - Is routine polymorph testing of DP valuable? May 26, 2011 66 http:www.fda.gov
  • 67. Screening Decision Tree # 1 Acceptance Criteria of Polymorphs for DS No further test or Are there polymorphic acceptance known polymorphs NO criteria for drug START with different apparent substance and drug solubility? product Initial Elucidation of Structure and other Scientific YES END Characterization of the Form (s): Are all known YES X-RPD, DSC, TA, polymorphs highly Microscopy, and soluble? Spectroscopy Adequate knowledge of drug NO substance polymorphs is available by the time an ANDA is filed Decision Tree # 2 May 26, 2011 67 http:www.fda.gov
  • 68. Screening Decision Tree # 2 Acceptance Criteria of Polymorphs For DS Is there a polymorphic specification NO 1) Different in the USP? (e.g., polymorphic form melting point) 2) Allow to establish tight specification Decision Tree # 1 YES Is the USP NO Set new polymorphic polymorphic specification acceptance criteria for adequate? drug substance YES Set the same polymorphic acceptance criteria for Decision Tree # 3 drug substance as the USP May 26, 2011 68 http:www.fda.gov
  • 69. Screening Decision Tree # 3 Acceptance Criteria of Polymorphs For DP Is there sufficient No need to set polymorphic concern that polymorphic NO acceptance criteria for acceptance criteria for drug drug product product should be established? Decision Tree # 2 END YES Next Slide In general, there should not be a concern if 1) The most stable polymorphic form is used or Continue… 2) The form is used in a previously commercialized product May 26, 2011 69 http:www.fda.gov
  • 70. Screening Decision Tree # 3 (contd) Acceptance Criteria of Polymorphs For DP FDA BA/BE Guidance: “It is recommended that the Previous Slide sponsor select the agitation speed and medium that provide adequate discriminating ability, taking into account all the available in vitro and in vivo data.” Does drug product YES Set acceptance criteria for the dissolution testing drug product dissolution testing provide adequate controls if polymorphic ratio as a surrogate for polymorph changes? control in the drug product NO Set acceptance criteria for the END drug product using other approaches, such as solid Dissolution testing can frequently detect characterization method potential conversion of polymorphs. In rare cases, solid characterization methods have to END be used. May 26, 2011 70 http:www.fda.gov
  • 71. What is it? and How BCS Works? Allows waiver of requirement for in-vivo bioequivalence studies for IR products  The BCS (Biopharmaceutics Classification System) is a scientific framework for classifying drugs based on their aqueous solubility and intestinal permeability. Biopharmaceutics Class Solubility Permeability Compounds Compounds I High* High II ** Low High III High* Low IV Low Low * Highly-soluble substance in a rapidly-dissolving formulation ** If Do Low ~ Highest probability of In vitro / in vivo correlation May 26, 2011 71
  • 72. Biopharmaceutics Classification System BCS Examples B May 26, 2011 72
  • 73. Regulatory Issues : Polymorphism 1. Pre-clinical Drug Development  Identification  Early awareness of possible variations in crystalline form 2. Early Investigational Phases (IND Phase 1 & 2)  Identification  Monitoring for possible variations in crystalline form and solvation  Increased efforts to find polymorphs and solvates: "polymorph screen" May 26, 2011 73 http://www.fda.gov
  • 74. Regulatory Issues : Polymorphism 3. Late Phase Drug Development (IND Phase 3 / NDA Pre- submission)  Monitoring the manufacturing process for variations in crystalline form, including solvates  Bulk scale-up issues: solvents, temperature, drying, milling  Product manufacturing issues: material handling, granulation, compaction  Control issues: dissolution, hardness May 26, 2011 74 http://www.fda.gov
  • 75. Regulatory Issues : Polymorphism 4. Pre-Marketing (NDA Submission and Review)  Justification of in-process controls on manufacturing  Consistent crystalline form in clinical and bioavailability studies  Stability studies: monitoring for possible changes in crystalline form 5. Post-Approval  Influence of manufacturing changes on the product  New bulk drug suppliers: do they manufacture the same crystalline form? May 26, 2011 75 http://www.fda.gov
  • 76. Salt Screening in Preformulation Why Salt Screening  Converting poorly absorbable free acid/base (API) form to a salt form in order to improve solubility and bioavailability.  Saltification improves physical and chemical stability and handleability. of 21 New Molecular Entities approved by FDA in 2003, ten were salt forms. Exceptions are out there. May 26, 2011 76 http://www.cardinal.com
  • 77. Salt Screening in Preformulation What to be done  Selection of right counterion functionalities with optimum physico-chemical characteristics is crucial during drug development – Physical chemical properties (solubility, crystallinity, solid state stability, hygroscopicity) of New Salt Form, Processability under various manufacturing conditions, and bioavailability is crucial and significant.  Analyze by High–Throughput Screening XRPD Instrument. May 26, 2011 Follow Decision Tree 77
  • 78. Salt Screening Decision Tree Green border indicate processes that may occur in parallel Red border indicate critical selection criteria May 26, 2011 78 http://www.cardinal.com
  • 79. Salt Screening Decision Tree CRYSTALLINITY NO Continue crystallization attempts Can crystalline salt be prepared? YES HYGROSCOPICITY YES Unacceptable Does the salt deliquesce at high humidity? ON Solubility SOLUBILITY enhancement NO If necessary Does the salt Have aqueous solubility? YES May 26, 2011 79 Next Slide
  • 80. Next Slide Here Salt Screening Decision Tree STABILITY Stability enhancement NO If necessary Is the salt physically stable under accelerated YES conditions? Lead Candidate POLYMORPHISM FINAL SALT Are there multiple NO polymorphs of the salt ? YES SECONDARY CONTROL CANDIDATE NO Can the process be controlled to produce Lead Candidate the desired form? YES FINAL SALT May 26, 2011 80
  • 81. Potential of Physicochemical Property Process of Drug Dissolution in a Dosage Form Formulated Drug Solubilized Drug Absorbed Drug Kdd Kprecip Kdd = Rate of Disintegration Drug Particles Kid Kprecip = Rate of Precipitation Kid = Rate of Intrinsic Dissolution When Kdd > Kid, dissolution is Intrinsic Dissolution Controlled and physical attributes of the active pharmaceutical ingredients are Important. When Kdd < Kid, dissolution is disintegration Controlled and the cohesive properties of the formulation are important. When Kdd ≈ Kid, dissolution is Intrinsic Dissolution and disintegration Controlled and both cohesive and physical properties may be important. May 26, 2011 81 Source: Cynthia Brown et al Pharma Technology 2004
  • 82. Potential of Physical Property is the acid-base ionization constant indicating a pKa molecule or ion is likely to keep a proton at its ionization centre is the water – octanol / liposome partition Log P coefficient indicating a molecule will prefer an aqueous or organic phase. Log P is a means to understand relationship between solubility and permeability with respect to pH is used for ionizable drugs. It is the ratio of Log D concentration of all forms (ionized + unionized) dissolved in the two phases. It is a combination of pKa and Log P. It produces an apparent partition coefficient for any pH value May 26, 2011 82
  • 83. Why is pKa Important?  Information on pKa reflects molecular state of stability over the pH range (e.g. stomach and blood pH ).  Neutral molecules are easily absorbed while ionized molecule can affect drug-receptor binding pathway.  Ionized molecules remain in plasma and are cleared by renal excretion (Ampholytes have special properties).  Most drug molecules (60-70%) contain Ionizable groups that ionize in solution. This group belongs to Lipophilicity, permeability & solubility class are pH dependent – a factor in drug transport & absorption.  pKa is required in drug formulation for the choice of counter- ion and excipients.  pKa must be recorded for regulatory compliance (either by Gradient Titrator or Spectroscopic Techniques). May 26, 2011 83
  • 84. Why is pKa Important? Distribution of Ionizable compounds (32,437) in World Drug Index (51,596 compounds) 1999 Combination of ionizable % from above number groups in the molecule 1 Base, no Acid 42 2 Base, no Acid 25 1 Acid, no Base 12 1 Acid, 1 Base 8 2+ Acid, no Base 3 1 Acid, 2+ Base 4 2+ Acid, 1 Base 3 Others 3 Commercial available drugs are 2/3 ionizable molecules with bases only May 26, 2011 84
  • 85. Why Log P (Partition) is Important? Biological membranes are lipoidal in nature, rate of drug transfer for passively absorbed drugs is directly related to lipophilicity of molecule. Partition coefficient (water/ octanol or chloroform or liposome) is a measure of a drug's lipophilicity and an indication of its ability to cross cell membranes. The partition coefficient is the ratios between concentrations of substances in two immiscible phases i.e. organic and aqueous phases at equilibrium. Po/w = (C oil / C water) equilibrium The lipophilic/hydrophilic balance - a contributing factor for the rate and extent of drug absorption. It is the best predictor of absorption rate, the effect of dissolution rate, pKa, and solubility on absorption must not be neglected. Drugs with Po/w greater than 1 are classified as lipophilic otherwise are indicative of a hydrophilic drug May 26, 2011 85
  • 86. Polarity and Partition Relation  The partition coefficient of a drug depends upon both polarity and size.  Drugs with high dipole moment, even though un-ionized, have low lipid solubility and, hence penetrate poorly.  Ionization reduces lipid solubility as well as slows down the movement through charged membranes. (Tip: ionized molecules do not penetrate membranes. In such cases, membrane transport carriers that neutralize the charge or shield the molecule are required for absorption).  Log P is used in QSAR studies and rational drug design as a measure of molecular hydrophobicity. May 26, 2011 86
  • 87. Why is Lipophilicity Important? The lipophilicity of a drug provides a rough guide to its pharmacokinetic dynamics Log D at pH 7.4 Implications for drug development Intestinal and CNS permeability problems Below 0 Susceptible to renal clearance May show a good balance between permeability and solubility 0 to 1 At lower values, CNS permeability may suffer Optimum range for CNS and non-CNS orally active drugs 1 to 3 Low metabolic liabilities, generally good CNS penetration 3 to 5 Solubility tends to become lower. Metabolic liabilities increase Low solubility and poor oral bioavailability, although potency may still Above 5 be high May 26, 2011 87 John Comer, Sirius Analytical Instruments Ltd
  • 88. Why is Permeability Important? Permeability, the rate at which a compound will pass through a membrane  Permeability (cm/sec) value depends on the nature of phases and API molecule  Permeability of a molecule in vitro study may relate to absorbability in body fluid  A relationship between permeability and lipophilicity  Ideal drug candidates fall on curve May 26, 2011 88 John Comer, Sirius Analytical Instruments Ltd
  • 89. Why is Permeability Important?  Drug permeability either by passive diffusion (natural) or active / facilitated / ion-pair / pore diffusion or pinocytosis transport  High permeability is defined as human absorption of 90% or more of administered dose May 26, 2011 89 *Source: http://www.health.wits.ac.za/pharmacy/bio-adsorb.ppt#14
  • 90. Why is Solubility Important? Definition of Solubility  The amount of a substance (solid) that dissolves in a given (specified) volume (amount) of solvent (liquid) at a specified temperature and pH or to form a saturated solution at any temperature. Significance of Solubility  Drug’s physical entity need to be in solution form to interact with biological systems.  Active’s solubility is an important parameter for dissolution, bioavailability, and therapeutic efficacy.  Poorly soluble molecules rarely constitute successful drug – difficult to absorb / formulate and analyze.  It’s difficult to predict accurately - Early screening is vital May 26, 2011 90
  • 91. Why is Solubility Important? Significance of Solubility  Solubility is a property of API and its salt form.  Solubility is determined by measuring. concentration of equilibrated saturated solution at 37 ºC for 1 – 24 hrs.  Equilibrium time depends on test duration time as well as the physical and chemical stability (conversion of salt form to free base in vitro) of the drug.  Low-solubility compounds are compounds whose highest dose is not soluble in 250mL or less aqueous media from pH 1.2 – 7.5 at 37 ºC. May 26, 2011 91
  • 92. Solubility : Discovery vs Development Solubility in Discovery Solubility in Development Turbidimetric Solubility Thermodynamic Solubility Non crystalline Crystalline Solids not Characterized Polymorphs Characterized Solubilized in DMSO Solubility measured in term of a solid Added to stirred gavages medium Equilibrated with an aqueous medium A time scale measured in tens of A time scale of 24-48 hours minutes Used for early in vivo SAR Used to determined the minimum absorbable dose, dissolution rate, and salt selection Correlation with in vivo animal Correction with clinical dosage form Better in early discovery Essential in development May 26, 2011 92
  • 93. Solubility at Equilibrium Solubility of a molecule in solvents (and some oils if the molecule is lipophilic) is determined by the equilibrium solubility method, which employs a saturated solution of the material, obtained by stirring an excess of material in the solvent for a prolonged period until equilibrium is achieved. Common solvents used for solubility determination are Water Tweens Ethyl Alcohol Polyethylene Glycols Castor Oil Methanol Propylene Glycol Peanut Oil Benzyl Alcohol Glycerin Sesame Oil Isopropyl Alcohol Polysorbates Sorbitol Buffers at Various pHs May 26, 2011 93
  • 94. Solubility Assay Methodology Traditional Shake Flask Assay Method  Costly, time consuming, polymorphic information required, good for development Kinetic Assay Method  Relatively fast (96, 384 well plate) and automated  Enhanced solubility and Kinetic due to DMSO  Crystal lattice energy disappear and high energy state solution  Informative about rank of equilibrium solubility May 26, 2011 94
  • 96. Compounds in DMSO Factors Affect Stability / Solubility in DMSO  Storage time, Temperature, Concentration, Freeze / Thawing, Water Uptake  Once a compound crystallizes from DMSO it will not easily re-dissolve (crystallized compound is in a lower energy less DMSO soluble form)  Freeze thaw cycles increase the probability of crystallization  Narrow working window (time window) for keeping most compounds dissolved in DMSO (1 to 2 days at room temperature because compounds are active when freshly made but not when stored May 26, 2011 96
  • 97. Compounds in DMSO  Fresh DMSO is highly hygroscopic (5% water in 2hrs)  DMSO has a high dielectric constant  DMSO doesn’t solvate hydrocarbons e.g. hexane is immiscible in DMSO  DMSO solvates compound dipoles - almost all drugs have dipoles  Solvation is easier to do in DMSO than in water - no H- bond donor / acceptor networks to disrupt  DMSO containing 9% water is unfrozen in the typical lab refrigerator  Compounds Differ in DMSO Solubility Based on Crystalline Form - Amorphous is the highest energy form (most soluble in DMSO lowest melting point) May 26, 2011 97
  • 98. Solubility Kinetic Method  Kinetic Solubility   May 26, 2011 98
  • 99. Drug Solubilization: Decision Tree May 26, 2011 99
  • 100. Chemical Stability Profile  Solid-State Stability Elevated temperature Studies Stability under High-Humidity Conditions Photolytic Stability Oxidative Stability  Solution-Phase Stability Light Stability Oxidation pH-Rate Profile  Compatibility Studies: Stability in Presence of Excipients Thin-layer chromatography Differential thermal analysis Diffuse reflectance spectroscopy  Typical Stability Protocol for a New Chemical Entity Next Slide…. May 26, 2011 100
  • 101. Chemical Stability Profile Stability Testing of New Drugs and Products General Case for Drug Substances Study Storage Conditions Minimum Time Period at Submission Long Term 25 °C ± 2 °C / 60% RH ± 5% RH 12 months Intermediate 30 °C ± 2 °C / 60% RH ± 5% RH 6 months Accelerated 40 °C ± 2 °C / 75% RH ± 5% RH 6 months Drug Substances Intended for Storage in a Refrigerator Study Storage Conditions Minimum Time Period at Submission Long Term 5 °C ± 3 12 months Accelerated 25 °C ± 2 °C / 60% RH ± 5% RH 6 months Drug Substances Intended for Storage in a Refrigerator Study Storage Conditions Minimum Time Period at Submission Long Term -20 °C ± 5 °C 12 months May 26, 2011 101
  • 102. Chemical Stability Profile Stability Testing of New Drugs and Products General Case for Drug Products Study Storage Conditions Min. Time Period at Submission Long Term 25 °C ± 2 °C / 60% RH ± 5% RH 12 months Intermediate 30 °C ± 2 °C / 60% RH ± 5% RH 6 months Accelerated 40 °C ± 2 °C / 75% RH ± 5% RH 6 months Aqueous Based Products Packaged in Semi-Permeable Containers Study Storage Conditions Min. Time Period at Submission Long Term 25 °C ± 2 °C / 40% RH ± 5% RH 12 months Intermediate 30 °C ± 2 °C / 60% RH ± 5% RH 6 months Accelerated 40 °C ± 2 °C / NMT 25% RH 6 months (water loss after 3 months) Aqueous Based Drug Products intended for Storage in a Freezer Study Storage Conditions Min. Time Period at Submission Long Term -20 °C ± 5 °C 12 months May 26, 2011 102
  • 103. Chemical Stability Profile Stability Testing of New Drugs and Products Aqueous Based Drug Products intended for Storage in a Refrigerator Study Storage Conditions Min. Time Period at Submission Long Term 5 °C ± 3 °C 12 months Accelerated 25 °C ± 2 °C / 60% RH ± 5% RH 6 months Relative Humidity Ratios Calculation Alternative Humidity Nominated Humidity Ratio 40% RH 25% RH 2.4 60% RH 40% RH 1.5 75% RH 25% RH 3.0 May 26, 2011 103
  • 104. Permeability Assay Methods    PAMPA - Parallel Artificial Membrane Permeability Assay: Same size chamber separated by filter coated with lipid in organic solvent  Results vary if lipid selection varies.  Easy and results are comparable with Caco-2  Coco-2: Different compartmental volume separated by a monolayer of cells grown on a filter.  Stable monolayer preparation time and cost consuming.  Results agree with human in vivo  jejunal permeability experiments May 26, 2011 104 http://pubs.acs.org/subscribe/journals/mdd/v06/i01/pdf/103toolbox.pdf
  • 105. Drug Delivery : Solid Dosage Forms Molecular Transport and Cellular Controlled Diffusion Dosage Form Drug Drug Disintegration In GI Membrane Absorbed Dispersed Granules Dissolution “Solution” into in Dispersion Systemic Primary Drug GI Particles Circulation Media May 26, 2011 105 Modified from Michael J. Hageman, Pfizer Global R&D, NJ, USA
  • 106. Permeability Assay Methods ≈? K D ≠? ≡? C0 Donor solution Cd C1 h Cr Donor C2 Receptor Do excipients alter or affect permeability / Absorption? May 26, 2011 106
  • 107. Drug Diffusion May 26, 2011 Anand Sistla in Mol. Dev. Intern Symp 2003 107
  • 108. Solubility Decision Trees Solubility? ? 300 low high 200 ? 100 Dose? ? <200 >200 0 High Low ? May 26, 2011 108
  • 110. PSD for DS : Decision Tree Is the drug product a solid dosage form NO or liquid containing un-dissolved drug No drug substance substance? particle size acceptance criterion YES required for solution 1. Is the particle size critical to dissolution, dosage form solubility or bioavailability? 2. Is the particle size critical to drug If NO to All processability? No acceptance 3. Is the particle size critical to drug product criterion required stability? 4. Is the particle size critical to drug product content uniformity? If YES to All 5. Is the particle size critical for maintaining Set Acceptance product appearance? Criterion May 26, 2011 110 ICH Q6A : Particle Size Distribution (DS) Acceptance Criteria
  • 111. Influence of Particle Size Reduction on Material Characteristics  Homogeneity – Increases  Crystallinity – Decreases  Bulk density – Decreases  Flow characteristics – Worsens  Solubility – Increases  Reactivity – Increases  Taste – Increases  Explosiveness – Increases? May 26, 2011 111 Source: Elizabeth B Vadas Inscitech Inc
  • 112. Drug Excipient Interactions Effect on Dissolution, Solubility and Stability  Processing factors – Micronization, grinding, milling, spray drying, lyophilization, compaction force.  Physical factors – Temperature, humidity, and pressure.  Chemical factors – Solvation (Formation of agglomerates, inclusion complex and hydrophobic film.  Dissolution in vivo will not likely to be rate limiting, if excipients are well characterized under various conditions. High permeability attribute reduces the risk of bio-in- equivalence. The changes in drug structure and dynamics over time needs to be verified by solid-state NMR, FTIR, Raman, X-ray diffraction, and DS calorimetric techniques. May 26, 2011 112
  • 113. Brodie’s pH Partition Theory Biophysical Significance of Theory in ADMET Solvation – Ionization – Diffusion - Receptor – Interaction  The pKa of the drug and pH of the GI tract fluid and the pH of blood stream control the solubility of drug i.e. rate of drug transfer or absorption through membranes  Only non-ionized drug get through lipid membrane i.e. unionized drugs have higher lipid solubility  Brodie’s distribution is related to Henderson - Hasselbach equation for weak acids and bases  Ci   Cu  pKa  pH  log   for bases pKa  pH  log   for acids  Cu   Ci  Henderson - Hasselbach Equation May 26, 2011 113
  • 114. Package Compatibility  Types of packaging systems – storage, shipping, or marketing.  Applicable cGMPs – equipment construction, qualification applies regardless of holding time.  Description information – construction material, label information.  Suitability information – protection, compatibility, safety, performance.  Quality control information – chemical composition, physical characteristics, acceptance criteria.  Stability information – shelf life stability, expiration date, CMC documentation. May 26, 2011 114
  • 115. Thank You May 26, 2011 115
  • 116. “If we can’t describe scientifically and technologically what we are doing as a process, we don’t know what we’re doing” May 26, 2011 116