1. SANTOSH RAJPUT
002, Alpesh Appartments, Gandhari Village, New Nasik Road, Kalyan (W), Thane.
Contact: +91 9702202365 E-mail: santosh_rajput009@rediffmail.com , Date of Birth: 24th April, 1981
Asst.Manager-Manufacturing OperationsAsst.Manager-Manufacturing Operations
INDUSTRY :INDUSTRY : AutomotiveAutomotive Manufacturing.Manufacturing.
Mfg. Process handled : Press Shop(Hydraulic and power presses), Heat Treatment( Austempering and SaltMfg. Process handled : Press Shop(Hydraulic and power presses), Heat Treatment( Austempering and Salt
bath), Shearing(Up to 6mm), Shot peening, Centrifugal mass finishing, Phosphating, Mech. Zinc Plating, UTM,bath), Shearing(Up to 6mm), Shot peening, Centrifugal mass finishing, Phosphating, Mech. Zinc Plating, UTM,
UT& MPI testing, Press tool maintenance.UT& MPI testing, Press tool maintenance.
Brief on Profile :Brief on Profile :
With 13yrs of experience in operations management and production planning & control with strongWith 13yrs of experience in operations management and production planning & control with strong
people/resource management skills. Demonstrated professional in working in LEAN MANUFACTURING set up.people/resource management skills. Demonstrated professional in working in LEAN MANUFACTURING set up.
Proven success in effective capacity planning, production scheduling/adherence, line balancing,Proven success in effective capacity planning, production scheduling/adherence, line balancing,
contingency planning, productivity/ OEE improvement. 9yrs experience working in ISO/TS16949 QMS set up.contingency planning, productivity/ OEE improvement. 9yrs experience working in ISO/TS16949 QMS set up.
Well trained and experienced on Manufacturing Excellence tools such as Lean, Six Sigma, Kaizen, 5S’s etc.Well trained and experienced on Manufacturing Excellence tools such as Lean, Six Sigma, Kaizen, 5S’s etc.
Good exposure in implementing SAP PPC module.Good exposure in implementing SAP PPC module.
Significant Career Accomplishments:Significant Career Accomplishments:
 Implemented SAP PP module in 2011..
 3yrs managerial experience in overall manufacturing operations at Gala Precision Engineering Pvt. Ltd.,
Mumbai (an ISO/TS16949 certified company).
 Handled work force of 80+ working in 3 shifts.
 Consistent in achieving delivery adherence of 97% and above since last 3yrs.
 Faced 5 ISO/TS16949 audits and ensured that no major NCRs in PPC.
 Sound knowledge in Press Shop, Machining, Heat Treatment and Surface Treatment.
 Managed 5S’s drive across the organization so that to improve work place culture.
 Handled various CIP projects like Throughput time reduction, Reduction in Delivery Variance, Reduction
in process variation etc.This includes measurement of key deliverables before and after implementation
of the projects. Effectively used RCA tools such as G8D and Ishikawa principles.
 Carried out Value Stream Mapping for Disc Spring Manufacturing. Prepared current state VSM. Did RCA
along with CFT and implemented Future state VSM. Identified Muda, Muri and Mura(TIMWOOD) and
used lean tools such as SMED, Cellular Manufacturing, Kanban, Kaizen etc to design and implement
LEAN MANUFACTURING LAYOUT in 2012.This initiative improved Process cycle efficiency from 13% to 18%
for selected product mix.
 Trained on KAIZEN and Differential diagnosis technique by experts from Kanzen Institute in 2007.
 Successful completion of certified course in Lean Manufacturing from IACT GLOBAL with 74%
PROFESSIONAL EXPERIENCEPROFESSIONAL EXPERIENCE
GALA PRECISION ENGINEERING PVT. LTD, MUMBAI. Dec 2005– Till Date
Designation : Asst. Manager – Operations

 Handling work force of 100+(permanent and contract) working in 3shifts.
 Overseeing day today plant’s production activities.
 Conduct daily review meeting with Shift in-charge, purchase, stores, Quality etc.
 Review of daily production and dispatch data.
 Adherence to daily and weekly plan for each machine and each process in line with master production
plan.

2.  Reviewing daily production output i.e. plan / actual.
 Planning of consumables.
 Working out of all major RM requirements and follow up with purchase to ensure timely procurement.
 Coordinating with shop floor, sales and unit head.
 Responsible for OEE. Preparing daily, weekly and monthly OEE report.
 Tracking MOL for consumable and FG inventory.
 Planning and following up outsourced activities.
 Ensuring daily preventive maintenance and safety at shop floor.
 Adherence to TS16949 QMS.
 Handle customer visits and audits.
 5S’s Implementation and monitoring.
 Plant visual management.
 Preparation of dashboards for weekly production review.
 Handle CIP projects with external consultant.
 Monthly stock taking.
PREVIOUS WORK EXPERIENCE
TENURE ORGANISATION DESIGNATION
Jan’05-Nov’05 Kaycee Industries Ltd., Mumbai Production Engineer
Dec’03-Dec’04 Khanna Pipe Pvt. Ltd., Mumbai Maintenance Engineer
Sep’02-Nov’03 Jindal Iron & Steel Ltd., Vasind, Thane Trainee Engineer (In Plant Training)
EDUCATIONAL & PROFESSIONAL CREDENTIALSEDUCATIONAL & PROFESSIONAL CREDENTIALS
Diploma in Production Technology, 2001
Mumbai Technical Education Board, Maharastra.