This document provides information on several composite material products including their advantages over traditional materials like steel. It discusses houses made of non-autoclaved aerated concrete, basalt fiber composites, products like small vessels, rebars, anchors, noise screens, and their benefits such as corrosion resistance, strength, lighter weight, and reduced costs. The document also presents information on a light rail system called Strela that uses composite materials and its advantages for transportation.

2. HOUSE-BUILDING PLANT

3. HOUSE BUILDING PLANT
3
House building plant produces all large-sized elements for modular
houses of non-autoclaved aerated concrete.
ADVANTAGES:
✓ The use of local materials and labor.
✓ Production lines of various types of performance.
✓ Highly automated production with hand workforce.
✓ High profit margins.
✓ High quality of building blocks.
✓ Low price of finished houses.
The required area for the plant up to 2 h.a.
Portable premises may be used as well.
Time from construction to launch of the plant; maximum 11
months.
HBP produces from 2 to 500 thousand cbm per year.
Workforce (depends on production line) needed for HBP;
from 5 to 100 people.
Cost 250-300 USD per sq.m.

4. NON-AUTOCLAVED AERATED CONCRETE
4
Non-autoclaved aerated concrete (NAC) is
high-quality building material, which may be
used for making foundation, walls, wall slabs,
flooring, roofing, etc. Blocks and slabs can be
used in almost all areas of construction:
residential, industrial and agricultural
construction, schools, hospitals,
administrative and public buildings, roads,
roofing, pools and even sarcophaguses for
nuclear waste, etc.
Blowing agent
Water
Sand
Concrete
NAC is ideally suitable material for
any kind of walling: exterior and
interior, bearing and non-bearing. It
is also used for filling concrete and
steel frameworks, fire walls, as well
as for the restoration and
reconstruction of old buildings or
half-timbered houses.
NAC suits perfectly for all climatic
zones including sea shores.

5. NAC,
PHYSICAL AND CHEMICAL PROPERTIES
5
Compressive
strength
2-10 MPa
Thermal
insolation
0.1-0.33 kW/ m k
Lifetime Not limited
Soundproofing 60-80 dB
Frost resistance 200 cycles
Fire resistance
(Din 4102)
A1
Specific gravity 400-1200 kg/m3
Can be used to repair bearing capacity
of ruined façade and wall stones
High sealing ability of wall slabs
Waterproof

6. Just 14
days
BEFORE AND AFTER WORK OF SAND IN A HOUSE
6
TYPES OF PROJECTS
Types:
Residential, public and social,
commercial, industrial, sports,
storages, pools, roofing , etc.
Number of floors:
Up to 3 – self-supported
More 3 floors — with frames
Architecture:
Wide range.

7.
7
Low costFire resistance
Acoustic
opacity
Light weight
Quick
assembling
Insulation
No thermal
loss Eco-friendly
HOUSES OF NAC ADVANTAGES

8. OTHER PRODUCTS OF NAC
8
•Monolithic buildings of any architecture.
• Warm flooring.
• Walls insulation.
•Ability to repair and recover of load bearing capacity of ruined
façade, wall stones and foundations.
•Sandwich-type of wall panels for large concrete panel
construction.
•Durable, warm and waterproof roofing (30 years without
repair).
•Road platforms.
•Vegetable stores.
•Pools.
•Sarcophaguses for harmful and nuclear wastes.

9. 9
INNOVATIVE TECHNOLOGIES AND MATERIALS.
FIBER-BASED COMPOSITES.

10. INTRODUCTION
10
Advantages of composite
materials via metal:
✓No corrosion.
✓4 times lighter than steel.
✓2 times stronger than steel.
✓100 times less thermal
conductive.
✓Similarity in thermal expansion
coefficients from the
composites and concrete.
✓Resistant to aggressive
environments like: acids, alkalis,
and salt solutions.
✓Diamagnetic and insulators.
✓Easy to carry ( twisted coils).
✓Resistant to negative
temperatures up to – 70 C.
✓Much lower power
consumption compared to the
production of metal, taking into
account mining as well.
The world economy is an active
process of replacing traditional
materials by polymer
composites reinforced with
different fibers and, in
particular, by glass and basalt
fibers.
Design of composites for
various functional purposes
becomes increasingly
important, especially for
regions with specific climate
conditions; proximity to marine
areas, wetlands soils, region
with extreme temperatures-
deserts and permafrost.

11. BASALT COMPOSITES – TWENTY FIRST CENTURY MATERIALS
11
Nowadays composites based on BASALT fibers are becoming more
popular as compared to fiberglass.
REASONS:
1. More superior behavior:
✓ Higher chemical resistance (3 times higher to alkali, 10 times
higher to acids other aggressive environments).
✓ 5 times lower hygroscopic capacity.
✓ Lower porosity.
2. To produce the basalt fibers the only material needed is basalt
itself created by nature, whereas for glass production a special
multi-component mixture is required.
3. The raw sources of basalt are virtually unlimited. Basalt deposits
are the most common in the world of rocks of magmatic origin.
Basalt trap Crushed stones Melting Basalt fibers Basalt fabric

12. PRODUCTS
12
✓ Small vessels (boats,
catamarans).
✓ Rebars, tie rods, reinforcing
meshes.
✓Anchors.
✓Noise absorbing screens.
✓Quickly erectable buildings,
constructions.
✓Lighting poles.
✓Rods for petroleum pumps.
✓Window frames.
✓Light-rail system.
Existing equipment and technology allows to produce

13. SMALL VESSELS
13
ADVANTAGES:
✓ Lower operation costs due to reducing resistance to the
move by 20% in comparison with vessels having a steel
housing.
✓Absolute corrosion resistance.
✓Vessels are of radio-transparent design.
✓Prolonged autonomous work.
✓Replacing the superstructure of metal on a composite with a
decrease in tonnage to 6 tons.
✓Lower operating costs by reduced weight.
✓The use of gas-turbine generator operating parameters to
further costs reduction during its operation.
✓Use of an air cushion under the hull allows the installation
to the shore in the winter, for temporary parking, or duty, as
non transportable coastal section.
Fuel consumption lowers by 4-5 times due
to light weight Draft 40-60 cm. Cruising
range before refueling 1,500 Km. Price
lower by 2 times — approx. 1 Million
dollars.

14. SMALL VESSELS
14

15. REBARS AND TIE RODS
15
✓Absolute corrosion and alkali resistance.
✓Forecasted durability exceeds 75 years.
✓Cost reduction for maintenance and repair.
✓Reduction of transportation costs due to light weight.
✓Easy to install.
✓15% costs saving if used in foundation.
✓Can be used in salt water.
Basalt fiber
Reinforced
polymer
Glass fiber
reinforced
polymer
Rebars of
carbon
steel
Rebars of
stainless
steel
Tensile strength Mpa 1,300 1,000 550 550
Thermal conductivity
W/m.K
< 0.46 <0.56 <56 <17
Density g/cm3 2.00 2.00 7.85 7.85
Elasticity GPa 50-55 45 200 200
Conductivity Non-conductive Non-conductive Conductive Conductive
Magnetic characteristic Non-magnetic Non-magnetic Magnetic Magnetic
Fire resistance Up to 300 (600) Up to 150 (300) Up to 600 Up to 600
LONG AWAITED ALTERNATIVE TO STEEL

16. REINFORCING MESHES
16
• MESHES are manufactured from composite rebars
arranged perpendicular to each other and securely fixed
at a cross point.
• At customers option composite meshes can be supplied
in rolls or sheets.
USAGE: civil, industrial and road constructions
(reinforcing concrete and brick constructions, highways,
bridges etc)
Mesh of basalt composite Metal mesh
Mesh dimensions, mm 50x50 50x50
Rebar diameter, mm 2 – 2.2 3-4
Tensile strength, MPa 1550 550-750
Breaking tension, kgf 600-760 400-720
Thermal conductivity coefficient,
W/(m*0 C)
0.46 56
Weight per unit of area, g/m2 360 2220
Reliability ( corrosion and
chemical resistance)
Very high Low
Magnetic characteristics Non-magnetic magnetic

17. Anchors
17
Advantages:
✓Easy transportation due to 5 times
lower weight.
✓No friction flashing.
✓No corrosion and alkali resistant.
✓High tensile at break.
✓High bearing capability and anchoring
efficiency.
✓Possible to carry out the end, long and
full length anchorage.
The average world market is 300 Million
Dollars in comparison with metal that is 2
times lower.
Ultimate tension, MPa ≥ 800
Shear resistance, MPa ≥ 75
Moment of torsion, N*m ≥ 35
Electrostatic safety, Ohm ≥ 35
Inflammability Flash-resistant and
nonflammable material acc. To
local standarts

18. NOISE ABSORBING SCREENS
18
ADVANTAGES:
✓Stable size and sustainability to
deformation.
✓Possibility to adapt design to
landscape.
✓Graffiti protection.
✓Easy repair by changing
separated profiles.
Construction and operation costs.
Service
Assembling
Surface service
Material
Engineering
Composite material

19. Quickly erectable buildings, constructions
19
Advantages:
✓No corrosion and alkali resistance.
✓High abrasion resistance.
✓Variability of compositions provides wide range of physical and mechanical
properties for specific applications.
✓Lifetime up to 100 years.
Usage of multilayered panels with composite profiles, insolation
inside and covered with composite sheeting profile let significantly
save on following: economy on materials by 4,5 times lower,
construction weight by 65% lower, costs on ground flooring by 4
times due to screw-piles groundwork instead of reinforced concrete.
Steel Aluminum Composites
Density, g/cm3 7.8 2.64-2.80 1.90 2.10
Modulus of elasticity, GPa 210 70-71 40-60
Breaking stress Mpa 500 50-440 700-1800
Thermal conductivity at 20 C, w/m C 55 200 0.5
Coefficient of thermal expansion, 10-6/K 11.9-14.2 19.6-26.9 0.45-8.30
Insulate, Ohm x m Conductor Insulator
Water saturation percentage - - 0.05

20. Lighting poles
20
Composite lighting poles are made of fiberglass in the
form of cones on centrifugal casting technology
(centrifugation).
Advantages:
✓No corrosion thus no need to repaint and extra
care.
✓No fibers separation.
✓Stable for all weather conditions (strong wind,
salt air, soil acidity etc).
✓Resistance to impact.
✓Dielectric.
✓Possible to use as ETL poles.
✓Light weight and easy transportation.
✓Aesthetic presence within the whole lifetime.
Economy on mounting works by 4-5 times Just 2-3
persons for assembling Lower costs on operation
service by 3-4 times CRASHWORTHY.

21. Rods for Petroleum Pumps
21
Advantages:
✓High corrosion resistance.
✓Increased cyclical strength when operating in aggressive
conditions.
✓Reduced consumption of electricity from surface equipment
(pump-jack).
✓Anti-adhesive properties of glass fiber material preventing the
formation of asphaltic resinous paraffin sediments on a rod.
✓Reduction of maximal dynamic forces on a polished rod by an
average of 30% due to lighter weight of a sucker rod string.
Fiber glass compared to steel:
✓Fiber glass material density (1900 kg/m3) is approximately 4 times less than steel
(7850 kg/m3), which significantly reduces sucker rod string weight.
✓Roughness coefficient of glass fiber material (0,0015) is approximately 20 times
less than that of steel (0,03), which reduces sediment formation.
✓High corrosion resistance.
✓Only elastic deformations, no plastic deformations occur.
Ultimate strength of joint node 800 MPa
Yield strength of joint node 600 MPa
Ultimate strength of composite rod 1,000 MPa

22. WINDOW FRAMES
22
Advantages:
✓Withstand temperatures from 70 to +170o C.
✓No corrosion, no rots, no moisture absorption.
✓Same cost with higher performance characteristics.
✓Coefficients of thermal expansion of glass and frame are
similar than making a whole construction defects-free and more
durable.
✓Eco-friendly.
PRODUCT SPECIALLY FOR UPMARKET
Aluminium PVC Composite
Density kg/cm3 1.6…1.9 1.3…1.43 2.7
Modulus of elasticity, Gpa 17…22 2.0…2.7 70
Ultimate tensile strength
MPa
170…227 4…7 100
Thermal coefficient of linear
expansion,10-6/K
0.5…8 50 19.6…26.9
Thermal resistance, (m2C/W) Up to 0.6 Up to 0.75 Up to 1.2

23. STRELA LIGHT RAIL SYSTEM
23
Advantages:
✓High speed and just-in-time arrival.
✓High carrying capacity.
✓Absence of crossing with ground transport.
✓Minimal influence of weather.
✓Automated control system.
✓Effective usage of land areas.
✓Low costs on relocation of communication network.
✓High pace of construction.
No need to demolish any buildings in the high-density urban
territories with compact planning, light-rail lines do not occupy much
space on the roads and passenger platforms could be easily
integrated in city spaces.
“Strela” light-rail system enables to solve traffic issues, get through
sharp inclines, rivers and ravines without construction of special
bridges.
Price per 1 km of rail 12-15 million dollars
Price per 1 train (4 cars) 3 million dollars