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INTRODUCTION 
As per the University, we are required to undergo for the project work in 
any one organization. According to this semester I have prepared my project work on 
ROLEX RINGS PVT. LTD on various departments. 
To study and prepare this report I had gone for 45 days to this unit and 
during my training I learned and found different things. 
ROLEX RINGS PVT. LTD produces various sizes of casting products. 
During my training I got a lot of information on casting. 
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HISTORY & DEVELOPMENT 
ROLEX RINGS PVT. LTD was incorporated in 1992 for manufacturing 
brass & copper rods. Due to fluctuating market of raw materials this business diversified 
in 1997 and company started to manufacture sand castings. 
ROLEX RINGS PVT. LTD was established by a team of qualified and 
experienced metallurgical and mechanical engineers. ROLEX RINGS PVT. LTD 
specialized in the production of Precision Investment Castings of ferrous and non-ferrous 
metal, alloys and super alloys of the finest quality. 
The firm determination to be 'the best' through total dedication to and 
adherence to the fairmost business ethics brought to us ideal work force, a force which 
can be easily identified as experts for all sand mixing. This has led ROLEX RINGS 
PVT. LTD becoming an innovative leader in the field of Precision Investment Castings. 
The Precision Investment Castings by lost sand process presents modern 
designers with the most flexible metal forming technique available and is the most cost 
effective way of designing and manufacturing components for a wide range of 
manufacturing sector. 
2
COMPANY’S OBJECTIVES 
The objectives of the company are as follows:- 
· To supply quality castings to customers within time. 
· Maintain customer satisfaction by providing better services. 
· To maintain growth and long term profitability. 
3
COMPANY PROFILE 
NAME OF THE FIRM:- 
ROLEX RINGS PVT. LTD 
YEAR OF CORPORATION:- 
08/01/1992 
DATE OF COMMENCEMENT:- 
17/09/1992 
REGISTERED OFFICE ADDRESS:- 
2/5 , Amrut Commercial Center, 
Sardar Nagar Main Road , 
Rajkot-360 001. 
Gujarat(INDIA) 
FACTORY ADDRESS:- 
25/28, Galaxy Industrial Estate, 
17 Kms. Rajkot-Gondal Road, 
Village : Shapar-360 002. 
Dist. – Rajkot 
Gujarat(INDIA) 
PHONE NO:- 
+91-2827-252051 
+91-2827-252052 
+91-2827-252053 
FAX NO.:- +91-2827-252054 
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E-MAIL:- : info@intricastindia.com 
AUDITORS:- 
H.B.Kalaria & Associates 
Chartered Accountants 
203/204, Alaap A, 
Limda Chowk, 
Rajkot. 
5
BANKERS:- 
IDBI Bank Ltd. 
Shivdarshan, 
Near Kathiwar Gymkhana 
Rajkot. 
AREA OCCUPIED:- 
18318.60 sq. mts. 
NO. OF WORKERS:- 
250 - 300 
WORKING HOURS:- 
16 Hours 
NO. OF SHIFTS:- 
2 Shifts 
WEEKLY OFF:- 
Friday 
WORKING DAYS:- 
300 Days 
ACCOUNTING YEAR:- 
1ST April – 31ST March 
BUILT UP AREA:- 
2377.31 sq. mts. 
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REGISTRAR & SHARE TRANSFER AGENT:- 
Intime Spectrum Registry Pvt. Ltd. 
211, Sudarshan Complex, 
Near Mithakhali Under Bridge, 
Navrangpura, 
Ahmedabad – 380009. 
7
SCRIPT CODE AT BSE:- 
517372 
ASSOCIATE GROUP COMPANIES:- 
Company: - INTOLCAST PRIVATE LIMITED 
Product: - Steel and Alloy Steel Investment Castings 
Company: - INTRICAST PRIVATE LIMITED 
Product: - Wax Investment Castings 
Company: - INMECH ENGINEERING PRIVATE LIMITED 
Product: - Ball for Ball Valves 
8
BOARD OF DIRECTORS 
NAMES DESIGNATION 
Amrutlal J. Kalaria Chairman Cum Non-Executive Director 
& Finance Manager 
Dhiraj D. Pambhar Wholetime Director Cum Production 
Manager 
Raman D. Sabhaya Director 
Dilip M. Dudhagara Director Cum Marketing Manager 
Madhubhai S. Patolia Director 
Bharat M. Choksi Director 
Mahendra K. Sheth Director 
Keshavlal H. Patolia Director 
Bhupat O. Jadav Independent Director 
Bharat M. Sanghavi Independent Director 
Yogendra C. Anarkat Independent Director 
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Gordhan K. Sorathia Independent Director 
SIZE & FORM OF UNIT 
Each & every company has its own identification. It means that it may be 
small scale, medium scale or large scale company. There may be various companies like 
company form of organization, partnership firm or sole-proprietorship. In every country, 
the government adopts a different policy for measuring size of unit. An industry whose 
investment is more than 5 crores comes under large scale unit. 
In this case, “ROLEX RINGS PVT. LTD” is a medium scale unit. This 
company is a partnership company established under the companies’ act 1956. 
10
TIME KEEPING SYSTEM 
Time keeping system has been introduced to check up the entry and exit of 
the workers and staff members in the organization. So that concern can easily know the 
members of workers present during each day. ROLEX RINGS PVT. LTD is having an 
organized time keeping system. 
FOR OFFICE EMPLOYEES:- 
8:30 A.M. TO 12:30 A.M. 
2:00 A.M. TO 6:00 P.M. 
RECESS TIME:- 
12:30 A.M. TO 2:00 P.M. 
FOR WORKERS:- 
1ST SHIFT 8:30 A.M. TO 12:00 A.M. 
1:00 P.M. TO 5:30 P.M. 
2ND SHIFT 5:30 P.M. TO 8:00 P.M. 
9:00 P.M. TO 1:30 P.M. 
RECESS TIME:- 
12:00 A.M. TO 1:00 P.M. 
8:00 P.M. TO 9:00 P.M. 
Besides this the company provides one holiday in a week on Friday and 
other public holidays are given to the employees. ROLEX RINGS PVT. LTD has a 
punch card system as workers come they have to punch the cards so that the time is 
noted. The card has all details of employee. He has to punch the card when he goes out of 
the unit, so his going time is also noted. 
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ORGANIZATION STRUCTURE 
BOARD OF DIRECTORS 
Director Director Vice President Director 
Finance Production (Tech.) (Unit Head) Marketing 
Account Purchase Asst. Executive 
Executive Officer Manager Marketing 
(MR) 
Personnel Engineer Incharge Incharge Incharge Engineer 
Officer Maintenance Moulding melting fettling PPC 
Cum Pouring 
Supervisor Knockout Fettling 
Melting Supervisor Supervisor 
Engineer Supervisor 
Process Moulding Furnace 
Control Operator 
Dispatch 
Supervisor 
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Asst. Asst. H/T Fettling 
Process Supervisor Operator Asst. 
Control Moulding 
13
PLANT LOCATION 
The company’s plant is located at:- 
Survey No. 84/p, 
17K.M.S. Rajkot – Gondal Road, 
Village: Shapar, 
Taluka: Kotda Sangani, 
District: Rajkot 
Gujarat – 360002. 
Factors affecting the location are as follows:- 
· LAND 
The company acquires approximately 18319 sq. mts. from private plotting 
as there is no G.I.D.C. in Shapar. Shaper is subsidized area, so power, communication, 
service, roads etc. are easily available. 
· NEARNESS TO MARKET 
Nearness to the market is important for supplying goods to customers in a 
minimum period of time adjusting supply according to the changes in a demand and 
gaining control over market. Nearness to market reduces the cost of transporting finished 
goods to market and enhances taking advantage of favorable price and demand in the 
market. The producer’s survival capacity increases when the market is near the center of 
production. ROLEX RINGS PVT. LTD is enjoying the facility of nearness to market as 
it is located near the market. 
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· TRANSPORTATION FACILITY 
Transport facility with a good speed and capacity are needed to establish 
contacts in the market and controlling supply according to the changes in demand of 
customers. 
15
· AVAILABILITY OF LABOURS 
The importance of labour has not lessened in spite of mechanization. If the 
availability of laborers is not regular man hours and machine hours are lost. ROLEX 
RINGS PVT. LTD gets easily laborers from the surrounding areas. 
· POWER & GAS 
The company gets the power easily. The unit is also made available of water 
facility. The company has its own deep well. So, there is no difficulty for the 
organization in consuming water and power within the firm. 
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INTRODUCTION 
Production is a creation of goods and services. Manufacturing production 
is the systematic step by step conversion of raw materials through creation of form utility 
and goods. Land, capital, labour and entrepreneur are the factors of production whereas it 
includes market research, personal selling, sales promotion, advertisement, publicity and 
all other activities relating to distribution. 
In broader sense, production management is concerned with co-ordination 
of men, machine, material, methods and money in manufacturing goods. 
Investment casting is an industrial process which employs in process 
control at every point. It uses highly refined online process control methods which are 
backed up with laboratory skills. 
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ORGANIZATION STRUCTURE 
Director 
Production 
Director 
Finance & 
Materials 
Director 
Marketing 
Director 
Quality 
Assurance 
Works Manager Administrative 
Officer 
Marketing 
Engineer 
Domestic 
Quality 
Control 
Engineer 
In-Charge 
Production Planning 
Chief 
Accountant 
Marketing- 
Engineer- 
Export 
Management 
Representative 
In-charge Pattern 
shop 
Personnel 
Officer 
Marketing 
Clerk 
Asst. M.R. 
In-charge Moulding 
& Pouring 
Purchase 
Officer 
In-charge Melting Excise Officer 
In-Charge Fettling Store In-charge 
Chief Chemist 
Q.C. Engineer 
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PURCHASING POLICY OF RAW MATERIALS 
Purchasing gives secondary place to the production requirements and it is 
largely based upon price trends in commodity market as a primary factor. The decision of 
purchase is not to meet demands of business as such but to gain profit out of probable 
market price changes. 
The purchasing policy of raw materials is done on following basis by M/S 
ROLEX RINGS PVT. LTD 
· QUALITY 
· QUANTITY 
· PRICE 
· TERMS OF DELIVERY 
The company buys raw material as per the demand of the customers and in 
bulk quantity. 
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RAW MATERIALS USED 
Raw materials are the basic requirements for any industry. Raw material is 
converted into finished goods after various processes on it. The company main Raw 
material is Scrap and Ferro Alloys. 
The unit does not find any difficulty in purchasing of alloys as there are 
number of alloys mills within Gujarat and also in India. Moreover the company buys 
alloys from Ahmedabad. 
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21
FLOW CHART OF 
PRODUCTION PROCESS 
Written Order Receipt 
Planning 
Pattern Preparation 
Pattern Activity 
Sand Preparation 
Core Making Mould Making 
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Closing Of Mould 
Melting Process 
Pouring Process 
Chemical Testing 
Knock Out Process 
Grinding 
Fettling 
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Quality Control Inspection 
Heat Treatment 
Final Quality Control Check 
Dispatch 
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PRODUCTION PROCESS 
TECHNOLOGY/PRODUCTION PROCESS 
The Company is Manufacturing Stainless Steel, Alloys Steel and Non – 
Alloys Steel Castings by process of Sand Castings. 
Generally timing for manufacturing depends upon grade, size and 
technical condition required by customers. However, on an average for manufacturing of 
Carbon Steel Castings it will take 7 to 10 Days and for stainless Steel 15 to 17 days, if 
Machining Components required it will add more time for processing. 
PRODUCTION PROCESS IN DETAIL 
· First of all, Silica and sand are mixed with binders which are dropped by a 
continuous mixer in such a way that it covers the pattern well. The remaining space 
of the flask is filled with backing sand from a batch mixer. 
· The sand is being compacted well over the compaction table. 
· The moulds are stripped out from the pattern at stripping station using pneumatic 
stripping machine after lapse of stipulated time. 
· The stripped moulds are placed on pallet cars which are moving on rails and 
moved to coating area. 
· Moulds are cleaned with brush and air for loose and then it is coated with mould 
paints and dried. 
· The cores which are made by core shouting machine are set in the mould cavity to 
form the internal surface of the casting. 
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· Top and bottom of moulds are closed with the help of jib crane and the closed 
moulds are moved to pouring area and liquid metal is poured after 3 to 4 hours. 
Using refractory lined bottom pouring ladle with the help of an over head crane, 
heat number punched metal strips are kept in the sprue feeder for identification of 
casting. 
· Poured moulds are allowed to cool for 2-3 hours and the pallet cars along with the 
poured moulds are moved to knockout area. Moulds are knocked out by using 
knockout machine and castings are separated from the moulding box. 
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· The sand in and around the castings are removed by pneumatic chipping machine, 
heat number are transferred from strip to casting surface by punching, casting are 
inspected at this stage and it is called 1st stage inspection. 
· Down sprue, flow off and feeders are cut by arc or gas cutting. Castings are shot 
blasted using shot blasting machine. Now castings undergo 2nd stage inspection. 
· If required, cosmetic welding can be carried out in castings if minor defects are 
noticed such as inclusion, crack etc. 
· Then the castings are finished by using grinding machines. 
· As per the customer requirement castings are heat treated in heat treatment furnace. 
· Then castings are finally shot blasted and are inspected. If required by customer, 
castings undergo x-ray, ultrasonic test and then it is dispatched. 
MANUFACTURING PROCESS 
· As per the customer drawing pattern is prepared, it is send for inspection. 
· After inspection of pattern, it is assured whether it is clear for production. 
· As per the customer’s demand production planning is prepared and according to it 
moulds are made. 
· As per mouldings, production plan and melting heat plans are prepared. 
· After it heat is poured in mouldings. 
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· After that process moulds are broken and scrap or excess metal and other 
attachment are removed by knock-out process through knock out machines. 
· Then if required castings are given heat treatment. 
· Finally it is grinded and mechanized if required and also radiography of casting is 
done if required. 
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QUALITY CONTROL 
ROLEX RINGS PVT. LTD Company has been widely accepted by its 
consumers throughout the company for their smooth performance, low running cost and 
nominal maintenance. 
The company is committed to continuous improvement in quality of the 
products manufactured by the company. Company has full-fledged laboratory and 
having a Spectrophotometer for analysis, having Radiographic facilities, Universal 
testing machine and Izod Impact Machine etc. 
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30
QUALITY ASSURANCE 
ROLEX RINGS PVT. LTD has achieved ISO 9001:2000 certificate and 
has also received various other certificates too. The company has the following under 
mention quality policy. 
QUALITY POLICY 
ROLEX RINGS PVT. LTD is committed to supply quality steel and alloy 
steel casings to meet customers need both for domestic and global markets. ROLEX 
RINGS PVT. LTD has maintained its market position through continual improvement of 
quality management system, process, technology and commitment from dedicated trained 
employees and suppliers. 
QUALITY OBJECTIVES 
The objectives of the company are as follows:- 
· The company understands the customer requirement thoroughly. 
· It also develops mutually satisfactory relationship with vendors. 
· It produces quality product at optimum cost. 
· It monitors and controls internal rejection and customer complaints. 
· It provides training and upgrading to employees for latest standards and 
specification on continuous basis. 
· The company also maintains good house keeping. 
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32
RAW MATERIALS & ITS SOURCES 
SR. NO. COMPANY LOCATION 
1) Yasin Steel Bhavnagar 
2) Alang Auto & Gen.Eng.Pvt Ltd Bhavnagar 
3) S.K.Steel & Alloys Mumbai 
4) Kanungo Ferromet Pvt Ltd Mumbai 
5) Kanungo Steel (India) Mumbai 
6) Sandvik Asia Limited Kadi 
7) Essel Mining & Industries Pvt Ltd Vapi 
8) Kaybee Alloys & Industries Calcutta 
9) Shree Nakoda Metal Corporation Ahmedabad 
10) C.N.Steel Pvt Ltd Bhavnagar 
11) Crystal Alloys Ahmedabad 
12) Active Alloys Ahmedabad 
13) J.Poonamchand & Sons Mumbai 
14) Prayas Steel & Alloys Mumbai 
15) Oswal Alloys Pvt Ltd Bangalore 
16) R.H.Enterprise Bhavnagar 
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17) Vanish Ispat Tradelink Pvt Ltd Bhavnagar 
LAYOUT OF MATERIAL MANAGEMENT 
All raw or process materials and consumable process materials are at 
minimum level as per defined past consumption or usage data. Whenever material reach 
below minimum level, purchase department raise purchase order for the item. As per 
purchase order, materials are received from suppliers and stores receive it and prepare grn 
for it. Materials are issued on issue slip raised by department from store. Materials are 
stored with proper identification by tag or display board. Quality department checks all 
the incoming materials and gives report to the store and after its approval from quality 
department, material are accepted by store. 
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35
CURRENT TRENDS 
The company is manufacturing sand castings of stainless steel and non-alloys 
and alloy steel. The castings are used in valves industries, pump industries, 
earthmoving equipment, manufacturing industries, sugar industries, and general 
engineering industries. The company’s main products are valves, body, adapters and 
pump casings etc. 
Today demand of castings is very high and it is increasing potentially. At 
present the company has sufficient order booking. 
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37
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INTRODUCTION 
If we take the word management, we get the idea about the human 
resource management. The word management can be divided in the following way:- 
MANAGEMENT – Manage 
Men 
(Tactfully) 
Human Resource Department is an important part of any organization. It 
is said that ® “MIND YOUR MEN AND YOUR MEN WILL MIND 
EVERYTHING” 
For success of any company efficient people are responsible, management 
is to get work done through others. An efficient organization is where the human resource 
feels a sense of belonging to the organization and works with enthusiasm and interest in 
his work. 
The social objectives of business can be achieved only through the 
efficient utilization of human efforts. Therefore management of man – power assumes 
greater importance. 
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ORGANIZATION STRUCTURE 
Executive Director 
Sales Manager (H.R.M.) 
Factory Manager (Personnel) H.R.Manager (Personnel) 
Assistant (Personnel) Assistant (Personnel) 
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HUMAN RESOURCE PLANNING 
An organization’s performance and resulting productivity are directly 
proportional to the quantity and quality of its human’s resource. Human resource 
planning is the process by which a management determines how an organization should 
move from its current manpower position to its desired manpower. 
Through planning & management strives to have the right number of 
people and the right kind of people at the right place and at the right time. 
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RECRUITMENT & SELECTION SOURCES 
RECRUITMENT 
 À   Internal Sources  
Whenever any vacancy occurs, somebody from within the organization is 
upgraded, transferred, promoted or sometime demoted. 
· It improves the morale of employees, for they are assured of the fact that 
would be preferred, over outsiders when vacancies occur. 
· The employer is in a better position to evaluate those presently employed 
then outside candidates. This is because the company maintains a record of the progress, 
experienced and service of its employees. 
· It promotes loyalty among the employee for it gives them a sense of job 
security and opportunity for advancement. 
· As the person in the employment of the company are fully aware of, and 
well aware, acquainted with its policies, they require little training, and the chances are 
that they would stay longer in the employment of the organization than a new outsider. 
· It costs less than going outside to recruit. 
ROLEX RINGS PVT. LTD is a better alloys casting company, offering 
customization design and raw material quality as per the requirement of customer. So for 
long run success, the company utilizes internal source for vacancies. 
42
À   External Sources  
· Employment exchange 
· Advertisement 
· Mostly new young and qualified inexperienced potential employee, for 
marketing and production area vacancies are fulfilling by external sources. 
43
SELECTION 
The selection procedure is concerned with choosing of the candidate who 
is fit for the job and rejecting those who are not fit for the job. Therefore sometimes 
selection is called a negative process in contrast to positive programme of recruitment. It 
has also been defined by other experts as the process of differentiating between 
applicants in order to identify those with a greater likelihood of success in a job. After the 
candidate is selected, the company gives him the appointment letter which includes when 
he has to join the company, his authority, responsibility & accountability towards the 
company. The main objective of selection process is to determine whether the applicants 
meet the qualification for a specific job and to choose those applicants who are most 
likely to perform well in their job. This information is done in number of steps or stages. 
ROLEX RINGS PVT. LTD Company selects the employees or workers 
through their qualification, experience and talent. 
44
TRAINING & DEVELOPMENT 
PROGRAMME 
À Training 
“Training is a short term process utilizing a systematic and organized 
procedure by which non-managerial personnel learns technical knowledge skills for a 
definite purpose” 
In ROLEX RINGS PVT. LTD training is given to staff, workers and sales 
force. Continuous training is given to sales force regarding how to sell products, product 
knowledge, how to represent company to customers, how to build and maintain relations. 
Training is given to workers to how to operate machines, how to work effectively within 
given time limit constrains, how to represent company to other companies. The company 
provides its workers the training as specified by ISO 9001:2000. 
In ROLEX RINGS PVT. LTD senior employees give training to new 
employees or junior employees. 
AIMS OF TRAINING 
· Knowledge of responsibility 
· Development of leadership quality 
· Knowledge of disciplinary Excellency 
· Importance of safety 
· Cost control and cost effectiveness 
· Specific techniques of development 
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À Development 
Development is also done of the employee in ROLEX RINGS PVT. LTD 
which is a very good characteristic of the company. In his objective only they say satisfy 
employee. For the development they also give chance for higher education which 
expenses are given by the company who are interested they can go for higher education. 
Training & development is done systematically in ROLEX RINGS PVT. LTD Company. 
The company has undertaken employees’ development initiatives, which 
have very positive impact on the morale and team spirit of the employees. The company 
has continued to give special attention to human resources and industrial relations 
development. The company has also adopted appraisal system & performance review 
system in some key area. Industrial relations remained cordial throughout the year and 
there was no incidence of strike, lock-out etc. 
46
JOB DESCRIPTION 
Job description is an important document which is basically descriptive in 
nature and contains a statement of job analysis. It is a summary of duties, responsibilities, 
characteristics of jobs, job title, working conditions and relations to other jobs. 
In short job description provides organizational information as well as 
functional information. Organizational information includes location in structure, 
authority etc while functional information includes what the work it provides to the 
workers analyst and supervision with a clear idea of what the work must do to meet the 
demands of the jobs. 
47
PROMOTION & TRANSFER POLICY 
À PROMOTION 
By promotion is generally meant the assignment of a position of higher 
responsibility to an individual. Promotion can be used as a recruitment source for a 
higher position. This would encourage the existing employees, providing them with 
motivation and at the same time opening a source of recruitment at the lower end of the 
hierarchy for outsiders. An employee from within the organization may be promoted on 
two bases that is seniority or merit basis. 
An employee may be promoted on the basis of his seniority. This refers to 
promoting an employee according to his length of service in the organization which is 
counted from the date of his joining the organization. 
An employee is considered for promotion on merit basis. This refers to the 
merit ratings of an employee throughout the organization records. The merit is reflected 
in the annual reports. The ratings of the employees are compared with one another and 
the employee with the best rated performance is given a chance to be promoted. 
In ROLEX RINGS PVT. LTD the workers are promoted on the basis of 
their job evaluation & performance evaluation. Thus, promotion demands better salary, 
wages, work, and more responsibility etc. Board Of Directors takes all promotion 
decisions. First ask for all reports of the employees from the human resource department 
and after that they analyze the reports and make a decision for promotion. Later, 
promotion letter is send to the employees, departmental head and the human resource 
department. 
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À TRANSFER 
A lateral movement not involving a promotion or a demotion is described 
as a transfer. A transfer therefore does not involve a material change in responsibility or 
compensation. Transfers are utilized to place employees in position where they are likely 
to be more effective or in which they get greater job satisfaction. 
For successful transfer policies, it is necessary to have proper job 
descriptions, job analysis which helps to both transfer and promotion. Besides, excessive 
transfer can be reduced by incorporating adequate selection and placement procedures. 
There are no specific transfer policies adopted by ROLEX RINGS PVT. 
LTD but if required the employees may be transfer from one job to another job in case 
the employees is really inefficient in doing his job well. Transfer policy is decided by 
Board Of Directors and then all the decisions of transfer are taken. 
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WAGES & SALARY ADMINISTRATION 
Of all the problems encountered by the employees, the most pressing and 
persistence problems is that of remuneration in the form of wages and salary. 
À WAGES 
A wage is the remuneration paid for the service of labour in production 
periodically to the workers. Wages usually refers to the hourly rate paid to such a group 
as production and maintenance employees which is called as “blue collar” workers. 
Generally wages are given in two ways:- 
Á Hour Wise 
Á Production Wise 
ROLEX RINGS PVT. LTD adopts the hour wise system of wage payment 
to their workers. The efficient workers are paid more incentive which is a motivating 
factor for those who are really willing to work. Workers do not get wages on Friday as 
they have holiday in the company. 
À SALARY 
Salary normally refers to the weekly or monthly rates paid to 
administrative and professional employees which are called as “white collar” workers. 
Salary is given to them as per their experience in their particular field. Wages and salary 
are paid to workers as per the government wages and salary administration act. Wages 
and salary are paid on monthly basis. 
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FRINGE BENEFITS & SERVICES 
Benefits are the rewards, which are paid in monetary and non-monetary 
ways. Benefits generally refer to bonus, employee’s insurance scheme, provident fund 
facility, medical facility, quarter facility etc. which are given to the employees as a 
benefit while working in the firm. 
ROLEX RINGS PVT. LTD Company has given the following benefits to 
the employees:- 
· The unit has taken group insurance of all the employees. 
· Medical allowances are paid to all the employees. 
· Canteen and water facilities are provided to the workers. 
· Unit has given quarters to the workers. In these quarters the employees live 
with their family members at free of cost at a reasonable rate. 
· The company gives other incentives like transportation facility, house rent 
etc. if required cars are also provided to the employees. 
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PERFORMANCE APPRAISAL SYSTEM 
Performance appraisal may be understood as an assessment of an 
individual performance in a systematic way. The performance is being measured against 
such factors as job knowledge, quality and quantity of output, initiative, leadership 
abilities etc. thus, it means to maintain the record of performance of candidate. 
In the words of FLIPPO “Performance appraisal is a systematic, 
periodic and so far as humanly possible and impartial ratings of employees’ 
excellence in matters pertaining to his present job and to his potentialities for a 
better job.” 
In ROLEX RINGS PVT. LTD the supervisors always keeps an eye in the 
work done by the workers. In this unit, no such performance appraisal is given but when 
felt it is given indirectly. 
 À   PAYMENT OF BONUS  
In this unit, every year on Diwali 15% of salary is given to employees as 
bonus. 
 À   PAYMENT OF OVERTIME  
All the employees in this unit are paid for their overtime for extra hours 
worked. They are paid for overtime on hour worked basis. 
 À   PROVIDENT FUND SCHEME  
Provident Fund is compulsory saving scheme from salary of employees 
according to Provident Fund Act. In this unit certain amount is deducted and is deposited 
to Provident Fund. 
52
GRIEVANCES HANDLING PROCEDURES 
Grievance is any discontact or dissatisfaction, whether expressed or not, 
whether valid or not, arising out of anything connected with the company, which an 
employee thinks, believes, or even feels to be unfair, unjust or inequitable. 
Though management tries its level best to take almost care of its 
employees, there may sometime arise dissatisfaction among the employees regarding 
wages, allowances, condition of work which may ultimately lead grievance. This problem 
must be solved before they have any adverse effect on the working of the unit. 
In case of ROLEX RINGS PVT. LTD most of the employees are satisfied 
and management always tries to satisfy the needs of the employees as quickly as possible. 
If any problem arises then related manager will try to solve it. In this company the 
relationship between the employers and employees are sound so there are generally no 
disputes. 
53
TRADE UNIONS 
The Indian Trade Union Act 1976 defines “A trade union is combination 
of persons, whether temporary or permanent, or primarily for the purpose of 
maintaining the relation between the works, employees and employers and for 
imposing restrictive condition or conduct of any trade or business.” 
There is no problem of strike or go slow process in ROLEX RINGS PVT. 
LTD Company. So the ROLEX RINGS PVT. LTD does not face problem of trade union 
as there are no conflicts between the workers and the management as well as the 
employees are provided with full facilities. 
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PERSONNEL RECORDS 
Personnel records means presentation of information in files and 
documents, personnel records give all kinds of information of personnel. It is very useful 
for promotion, transfer, selection etc. and it is used for long term. 
In ROLEX RINGS PVT. LTD it keeps different register like attendance 
register, leave register, bio-data register etc. Personnel records are maintained 
systematically in a computer programme. 
APPLICATION FORM 
Contents of application form: 
1) Applicant’s name and address. 
2) Applicant’s birth date. 
3) Applicant’s age. 
4) Applicant’s sex 
5) Nationality. 
6) Father’s name and address. 
7) Father’s occupation. 
8) Applicant’s education. 
9) A place where applicant is working. 
10) Name of the working department. 
11) Date of joining. 
12) Name and address of company. 
13) Present salary or wages. 
14) Reason certificate of the last attended job. 
55
15) Salary or wages expected. 
16) Reason for leaving past jobs. 
17) Name and address or two reputed persons whom the applicants 
knows:- 
1) 
2) 
56
INTRODUCTION 
“Finance is the blood of business.” It is universally accepted thing that 
behind all the economic activities finance is required. The main purpose of earning 
considering this, we can say that money or finance is in the center at the world. Relating 
to this point, S.C.KUCCHAL has rightly said, “Money is the pirot around which all 
economic activities cluster.” 
It is said that business takes money to make money. According to PROF. 
KIMBAL, “Financial management includes to get finance, utilizing of finance, and 
prepare distributing of finance.” 
57
ORGANIZATION STRUCTURE 
The organizational structure of ROLEX RINGS PVT. LTD for finance 
department is as follows:- 
Account Officer 
Accountants 
Clerk 
58
CAPITAL STRUCTURE 
Capital structure refers to the mix of long term resources of funds, such as 
debenture, long term debt, preference share capital, equity share capital, reserves & 
surplus. In technical terms this finance mix is called optimum capital structure, because 
combination of debt and equity leads to maximum value of firm. 
ROLEX RINGS PVT. LTD has arranged borrowing capital, through 
multiple financing raising from long term borrowing to short term loans. 
The company has only equity share capital. They procure loan from 
directors and share holders instead of issuing debenture. 
À Equity share capital : - 36, 00,000 
À Reserves & surplus : - 5, 79, 08,863 
À Unsecured loans : - 27, 30, 669 
59
CAPITAL BUDGETING 
Capital budgeting can be defined as the decision of the firm to rest or 
invest its current assets or funds more efficiently and more effectively in the long term 
activities in anticipation of an expected flow of future benefits over a series of years. 
Efficient allocation of the capital is one of the most important functions of the financial 
management. In the prevailing times this functions involves the firm’s decision to 
commit its funds in long term and other profitable activities. 
Now, the decision that is to be taken affects the firm largely as the 
increased profit depends on it. The company follows the traditional approach that it 
adopts the pay back period and rate of return method. 
These decisions are taken with utmost care as it tends to influence the 
firm’s wealth and its business rank. The major financial decision is taken by the top 
management. 
60
CAPITALIZATION & STRUCTURE 
Capitalization is the determination of the amount of capital required. 
Capitalization is the sum total of the shares, securities issued by the company. 
“Capitalization is the sum of par value of the stock and bonds 
outstanding.” 
The term capitalization is valuation of the capital stock and debts. In other 
words capitalization means total funds invited from different sources for investment 
purpose including earning and a service of the company. 
CAPITALIZATION = SHARE CAPITAL + RESERVES AND SURPLUS 
+ LOANS 
· OVER CAPITALIZATION 
In this type the book value is more than the real value. It is found when 
capital invested in the unit is more than the earning. This type of situation is undesirable. 
· UNDER CAPITALIZATION 
In this type the book value is less than the real value. It is found when 
capital invested in the unit is less than the earning. This type of situation is desirable. 
· FAIR CAPITALIZATION 
In this condition both book value and real value are equal. It is received 
when investment in the unit and the earning are same. This is a neutral situation. 
61
In ROLEX RINGS PVT. LTD Capitalization comprises of equity shares, 
reserves and surplus, secured loans along with unsecured loans. 
Equity Share Capital : - 36, 00, 000 shares of Rs. 10 each 
Reserves & Surplus : - 5, 79, 08, 863 
(-) Secured Loans : - 14, 81, 004 
(-) Unsecured Loans : - 27, 30, 66 
62
PROFIT & LOSS ACCOUNT OF ROLEX RINGS PVT. LTD 
FOR THE YEAR ENDING ON 31ST MARCH 2012 
PARTICULARS SCHEDUL 
E 
FOR THE YEAR 
ENDED 31ST 
MARCH 2006 
FOR THE YEAR 
ENDED 31ST 
MARCH 2005 
INCOME 
Sales M 20, 07, 36, 371 18, 32,77, 970 
Other Income N 29, 38, 885 42, 96, 066 
Increase/(Decrease) In Stock 
O 67, 62, 752 90, 32, 902 
Of Finished Goods & Work-In- 
Progress 
TOTAL 21, 04, 38, 008 19, 66, 06, 938 
EXPENDITURE 
Material Consumption P 11, 14, 02, 692 10, 41, 11, 968 
Manufacturing Expenses Q 2, 57, 04, 359 2, 22, 28, 778 
Employee’s Remuneration & 
1, 35, 47, 460 1, 25, 42, 746 
Other Benefits 
Excise Duty 1, 47, 37, 413 1, 63, 64, 252 
Administrative Expenses R 22, 26, 702 20, 57, 677 
Selling & Distribution 
S 8, 58, 644 8, 49, 286 
Expenses 
Interest & Finance Charges T 17, 88, 582 18, 67, 357 
Loss On Sale Of Fixed Assets --------- 75, 506 
Depreciation 18, 04, 598 17, 53, 681 
TOTAL 17, 20, 70, 450 16, 18, 51, 251 
Profit Before Taxation 3, 83, 67, 558 3, 47, 55, 687 
Provision For Taxation: - 
Income Tax (Short Provision 
For F.Y. 2003 – 04) 
Income Tax (Short Provision 
For F.Y. 2004 – 05) 
Deferred Taxes 
Income Tax 
0.00 
57, 994 
(4, 93, 701) 
1, 29, 07, 998 
92, 157 
--------- 
49, 92, 679 
1, 31, 44, 669 
63
Fringe Benefit Tax 36, 382 0.00 
Profit After Taxation 2, 58, 58, 885 1, 65, 26, 182 
64 
Balance Brought Forward 
From Previous Year 
3, 28, 98, 666 1, 63, 65, 095 
Prior Year Adjustments 0.00 7, 389 
Balance Available For 
Appropriation 
5, 87, 57, 551 3, 28, 98, 666 
Less : - Appropriations 
General Reserve --------- --------- 
Proposed Dividend 34, ,36, 760 --------- 
Dividend Tax 4, 82, 006 --------- 
Balance Carried To Balance 
Sheet 
5, 48, 38, 785 3, 28, 98, 666 
Significant Accounting Policies 
& Notes On A/C 
U --------- ---------
BALANCE SHEET OF ROLEX RINGS PVT. LTD 
AS ON 31ST MARCH 2012 
PARTICULARS SCHEDUL 
E 
AS AT 31ST 
MARCH 2006 
AS AT 31ST 
MARCH 2005 
SOURCES OF FUNDS 
Equity Share Capital A 3, 43, 67, 600 3, 43, 25, 000 
Reserves & Surplus B 5, 79 ,08, 863 3, 59, 68, 744 
LOANS FUND 
Secured Loans C 14, 81, 004 3, 07, 74, 904 
Unsecured Loans D 27, 30, 669 40, 98, 669 
TOTAL 9, 64, 88, 136 10, 51, 67, 317 
APPLICATION FUNDS 
× Fixed Assets E 
Gross Block 4, 09, 81, 061 3, 94, 62, 700 
(-) Depreciation 1, 59, 23, 878 1, 41, 19, 280 
Net Block 2, 50, 57, 183 2, 53, 43, 420 
× Investments E 
Fixed Deposit With Dena Bank 65, 38, 860 30, 59, 438 
Fixed Deposit With I.D.B.I. Bank 72, 23, 165 --------- 
TOTAL 1, 37, 62, 025 30, 59, 438 
CURRENT ASSETS, LOANS & 
ADVANCES 
F 
Inventories 3, 36, 19, 163 2, 33, 33, 573 
Sundry Debtors 3, 82, 79, 482 7, 25, 91, 177 
Cash & Bank Balance 22, 09, 856 17, 08, 160 
Loans & Advances 1, 05, 96, 846 1, 84, 10, 138 
TOTAL 8, 47, 05, 347 11, 60, 43, 048 
(-) Current Liabilities & Provisions G 2, 23, 06, 394 3, 40, 54, 864 
NET CURRENT ASSETS 6, 23, 98, 953 8, 19, 88, 184 
MISCELLANEOUS 
EXPENDITURE 
H --------- --------- 
TOTAL 19, 77,06, 297 21, 55, 58, 359 
As per our separate report of even date attached 
For, H. B. Kalaria & Associates For & Behalf Of BOD 
Chartered Accountants ROLEX RINGS PVT. LTD 
(H. B. Kalaria) Amrutlal J. Kalaria (Director) 
Proprietor Dhiraj D. Pambhar (Director) 
Place : - Rajkot Raman D. Sabhaya (Director) 
Date : - 30th June, 2006 Madhubhai S. Patolia (Director) 
Dilip M. Dudhagara (Director) 
65
MANAGEMENT OF FIXED ASSETS 
Management of fixed assets means long term capital which affects the 
recovering time duration in more than one year. Once the capital is invested in fixed 
assets the company cannot convert it into cash in one year or we can say that during the 
life time of business. Fixed assets are those assets which are used in the purpose of 
earning revenue through it. 
Fixed assets include machines, goodwill, patents, land etc. Management of 
fixed assets is very important due to its durability and profitability. Management of fixed 
asset of ROLEX RINGS PVT. LTD is as under: - 
Year 2004 – 05 Year 2005 - 06 
Gross Block 3, 94, 62, 700 4, 09, 81, 061 
Less: - Depreciation 1, 41, 19, 280 1, 59, 23, 878 
Net Block 2, 54, 21, 600 2, 53, 43, 420 
· FIXED ASSET RATIO : - 
FOR THE CURRENT YEAR = SALES 
(2005 – 06) FIXED ASSETS 
= 20, 07, 36, 371 
2, 50, 57, 183 
= 8.011 times 
66
FOR THE PREVIOUS YEAR = SALES 
(2004 – 05) FIXED ASSETS 
= 18, 32, 77, 970 
2, 53, 43, 420 
= 7.231 times 
67
Fixed assets can be divided into two parts that is: - 
· TANGIBLE ASSETS: - Building, Plants, Machineries etc. 
· INTANGIBLE ASSETS: - Goodwill, Patents etc. 
In comparison of the previous year the previous year turnover ratio is 
increased in the current year. Last year the ratio was 7.231 times whereas the 
current ratio is 8.011 times, which is a good situation. There is a risk in value of 
Fixed Assets because of their long life. 
68
MANAGEMENT OF WORKING CAPITAL 
The term “working capital” is commonly used for requirements of 
capital for daily operations of business i.e., for purchase of raw materials, payments for 
salaries, wages, advertisements, electricity etc. working capital refers to the funds 
invested in current assets that are investments in stock, sundry debtors, cash and other 
assets. Working management is concerned with the problems that arise in attempting to 
manage the current assets, the current liabilities and inter-relationship that exists between 
them. The goals of working capital management are to manage the firm’s current assets 
and liabilities in such a way that a satisfactory level of working capital is maintained. The 
interaction between current assets and current liabilities is the main theme of working 
capital management. Working capital management is that which can be converted into 
cash within one year. 
There are two concepts of working capital i.e., gross working capital & net 
working capital. Gross working capital refers to final investment in current assets. Net 
working capital refers to difference between the current assets and current liabilities such 
as creditors, other liabilities etc. 
NET WORKING CAPITAL = CURRENT ASSETS – CURRENT 
LIABILITIES 
= 8, 47, 05, 347 - 2, 23, 06, 394 
= 6, 23, 98, 953 
WORKING CAPITAL TURNOVER RATIO = SALES 
TOTAL CURRENT ASSETS 
= 20, 07, 36, 371 
8, 47, 05, 347 
69
= 2.369 times 
70
RATIO ANALYSIS 
A ratio is an arithmetical relationship between two figures. Financial ratio 
analysis is a study of ratios between various items or group of items in financial 
statement. 
· GROSS PROFIT RATIO: - 
The gross profit ratio reflects the efficiency with which management 
produces both unit of product. This ratio indicates the average speed between the cost of 
goods sold and revenue. It shows the percentage by which the selling price can fall and 
the percentage by which the cost of goods sold can increase before gross profit can be 
nullified. 
GROSS PROFIT RATIO = GROSS PROFIT X 100 
SALES 
FOR THE YEAR 2004 - 05 = 3, 47, 56, 000 X 100 
18, 32, 77, 970 
= 18.963% 
FOR THE YEAR 2005 – 06 = 3, 83, 67, 000 X 100 
20, 07, 36, 371 
= 19.113% 
71
· NET PROFIT RATIO: - 
Net profit ratio established a relationship between profit and sales and it 
indicates management efficiency in manufacturing, administrating and selling the 
product. This is the over-all measure of firm’s ability to turn each rupee sales into net 
profit. This ratio indicates the firm’s capacity to which stands adverse economic 
condition. The net profit ratio of ROLEX RINGS PVT. LTD is as under: - 
NET PROFIT RATIO = NET PROFIT X 100 
SALES 
FOR THE YEAR 2004-05 = 1, 65, 33, 000 X 100 
18, 32, 77, 970 
= 9.020% 
FOR THE YEAR 2005-06 = 2, 58, 59, 000 X 100 
20, 07, 36, 371 
= 12.882% 
· CURRENT RATIO: - 
The current ratio measures the ability of the firm to meet its current 
liabilities. The ratio of ROLEX RINGS PVT. LTD is as under:- 
CURRENT RATIO = CURRENT ASSETS 
CURRENT LIABILITIES 
72
FOR THE YEAR 2004-05 = 11, 60, 43, 048 
3, 40, 54, 864 
= 3.407% 
FOR THE YEAR 2005-06 = 8, 47, 05, 347 
22306394 
= 3.797% 
· DEBTORS TURNOVER RATIO: - 
The debtor’s turnover ratio indicates number of times on the average that 
debtor’s turnover, the more efficient is the management. 
DEBTORS TURNOVER RATIO = TOTAL CREDIT SALES 
SUNDRY DEBTORS 
FOR THE YEAR 2004-05 = 18, 32, 77, 970 
7, 25, 91, 177 
= 2.524 
FOR THE YEAR 2005-06 = 20, 07, 36, 371 
3, 82, 79, 482 
= 5.243 
73
· AVERAGE COLLECTION RATIO: - 
The company receives its debt after the average days of making sales. 
AVERAGE COLLECTION = DAYS IN YEAR 
RATIO DEBTORS TURNOVER 
FOR THE YEAR 2004-05 = 365 
2.524 
= 144.611 DAYS 
FOR THE YEAR 2005-06 = 365 
5.243 
= 69.616 DAYS 
74
Schedule Annexed to and forming part of the 
Balance Sheet as at 31-03-2012 
Assets GROSS BLOCK DEPRECIATION NET BLOCK 
As On 
01.04.05 
Additions Deductions/ 
Adjustment 
Total Up 
To 
31-03-06 
As On 
01.04.05 
For The 
Year 
Deductions/ 
Adjustment 
Total Up 
To 
31-03-06 
As On 
31-03-06 
As On 
31-03-05 
Land & 
Leveling 612101 0.00 0.00 612101 0.00 0.00 0.00 0.00 612101 612101 
Building 9554185 0.00 0.00 9554185 2521619 255493 0.00 2777112 6777073 7032565 
Plant & 
Mach. 26246676 590458 0.00 26837134 9965980 1330525 0.00 11296505 15540629 16280696 
Other 
Fixed 
2785124 463903 0.00 3249027 1497962 191672 0.00 1689634 1559393 1287163 
Assets 
Vehicles 264614 464000 0.00 728614 133719 26908 0.00 160627 567987 130895 
Current 
Year 39462700 1518361 0.00 40981061 14119280 1804598 0.00 15923878 25057183 25343420 
Previous 
Year 37887923 1901006 326230 39462700 12466323 1753681 100724 14119280 25343420 25421600 
75
INTRODUCTION 
Marketing is a comprehensive term. It is the performance of business 
activities that direct flow of goods and services from producers to consumers or users. 
This is the old concept of marketing. Marketing must include ascertaining, creating and 
satisfying the consumer’s wants and doing it on profit. In other words it is the exchange 
of products and services and transaction is to satisfy human needs and wants. It is the 
creation and delivery of standards of living to society. 
Company produce products and consumers use them. Marketing is the 
path through which the goods of company reach to the consumers. 
76
ORGANIZATIONAL STRUCTURE 
The unit is sending their products at various places like Maharashtra, 
Gujarat, Kolkata, Karnataka etc. 
Director Marketing 
Marketing Engineer-Domestic 
Marketing Engineer-Export 
Liasioning Officer 
Marketing Clerk 
77
PRODUCT & MARKETING PLANNING 
· PRODUCT PLANNING 
Product planning may be defined as to develop a product design to 
achieve the set objectives. Product plan involves product line, product mix, packaging, 
labeling, product research and improvements. As the product has great importance in the 
market planning, product planning occupies major importance in the market. Product 
decision is first taken by the marketers and this decision is central to all other marketing 
decision such as price, promotion & distribution. 
As ROLEX RINGS PVT. LTD is not manufacturing specific products 
having its own brand name and it manufactures different industrial products as per 
different customer’s drawings. Made products are plan on the basis of demand & 
situation of the products as well as price of each of the product. In this firm following 
steps are followed: - 
À Demand of particular product 
À Cost of production 
À Price to be quoted 
À Quality assurance 
Product development means to develop their product and to introduce 
some changes in the product. For the product development research is done on new 
designs, cuts and different variations. 
· MARKETING PLANNING 
To achieve objectives set out by marketing, planning activities are carried 
out:- 
78
· Formulation of strategies 
· Marketing plan 
· Budget and target 
· Rules and regulations 
79
MARKET SEGMENTATION 
Market segmentation is the group of meaningful buyers. It is the process 
of taking the total of heterogeneous market for product and dividing it into several sub 
market each of which tends to be homogenous in all significant. The company has 
segmented its market state wise. 
The two main approach of market segmentation are as follows: - 
· PEOPLE ORIENTED APPROACH : - 
In this approach the company divides the market on the basis of 
customer’s geographic location, demography, socio-economic characteristics and 
psychographic characteristics and then the forecast is done on this basis. 
· PRODUCT ORIENTED APPROACH : - 
In this approach the company takes into account the response of the 
customers which are given to the company, then the market segmentation is done on this 
basis. This gives the information about product benefits, product usage and brand quality. 
ROLEX RINGS PVT. LTD follows product oriented approach for market 
segmentation taking into account customer needs and their responses. 
80
PRICING POLICY 
Price is the only element in marketing mix of a firm that generates 
revenue. All else generates only cost, price and sales volume together which decide the 
revenue of any business. Pricing decision and policy has direct influence on sales volume 
and profit of the business. Pricing is the process or service in monetary terms. 
The company is producing a qualitative product which affects the success 
of the firm. Pricing of the product is determined after doing market research, survey and 
by considering past sales. Competitors price are also considered. 
As ROLEX RINGS PVT. LTD is in casting business, the product is 
depended on order of customer in terms of shape, size, weight, unit etc. as it receives 
customer’s requirement, it designs the product and calculates its cost at every point. At 
last final costing is done and quotation along with form is sent to customers. 
81
CHANNEL OF DISTRIBUTION 
In the field of marketing channels of distribution indicates routes of path, 
ways through which goods and services flow or move from producers to customers or 
industrial users. It is the distribution network through which a producer puts his product 
in hands of actual users. It is a pipeline through which product flow during their journey 
to the market. The channel of distribution is a connecting link between the producer and 
consumers. 
ROLEX RINGS PVT. LTD distribution channel is as follows: - 
ROLEX RINGS PVT. LTD 
Dealers 
Customers 
82
83
SALES PROMOTION 
Sales promotion adds extra value to the product and is important 
component of the marketing mix. 
“Promotion consists of those activities that are designed to 
being a company’s goods and services to the favourable attention of 
customer.” 
- MASSON & RUTH 
Sales promotion covers those marketing activities other than advertising, 
publicity and personal selling that stimulates consumer purchasing and dealer 
effectiveness. In modern marketing sales promotion is necessary for all kinds of 
organization. It is not expenditure but it increases the profit of the organization. Sales 
promotion includes activities such as displays, shows, exhibitions, demonstrations and 
many other non-routine selling efforts at the point of purchases. Through sales promotion 
selling is increased more and more. Sales promotion is important for every marketer. 
84
MARKET RESEARCH 
Market research is the process of collecting, recording and analyzing the 
data about the problem to facilitate the decision making. Market research is a scientific 
and rolled process of gathering importance which helps the management to solve the 
problem and to keep in touch with competition. It concentrates on the study of product 
planning, development, pricing policies, advertising, sales promotion, distribution 
structure, market competition etc. 
It is concerned with all those factors relating to marketing of goods and 
services. Hence, market research is an important aspect of management. 
ROLEX RINGS PVT. LTD has research and development laboratories 
which are well equipped to carry out the entire development test. Hence, it improves the 
quality of the product as they get information from various sources like product workers, 
markets etc. 
85
86
ADVERTISEMENT 
Advertisement can be defined as mass paid communication of goods, 
services or ideas by identified sponsors. It is vital in modern marketing sales of product 
and profit can be increased through advertising. 
Advertising is an important factor in sales promotion as ads are a cost 
effective way to disseminate messages to build brand. Now-a-days it is done through 
internet and same is followed in this firm. This firm has already started international 
marketing through website. They have valuable international as well as domestic 
customers which are as follows: - 
1) Advance Valves Pvt. Ltd, Noida 
2) Arem Engineers, Mumbai 
3) Audco India Limited, Kanchipuram 
4) Audco India Ltd. ,Coimbatore 
5) JCB India Limited, Faridabad 
6) Fischer Xmox Sannmer India Ltd, Chennai 
7) GMM Pfaduler Ltd. 
8) Habonim Vass Automation Pvt. Ltd., Chennai 
9) Jayflow Industries, Mumbai 
10) Johnson Pumps(India) Ltd, Ahmedabad 
11) Panchal Machinery,Halol 
12)Virgo Engineers Ltd., Pune 
13)Virgo Valves & Controls, Pune 
14)Gestra GMBH, Germany 
15)Goodwin International Ltd., U.K. 
16)Key Technology, Usa 
17)Kitz Corporation Europe, S.A., Spain 
18) Toam Imp.& Exp.Ag.Co-Op.Soc.Ltd-Israel 
19) Richard Industries, USA 
20) Fluild Handling Technology 
87
COMPETITORS 
The Company is manufacturing Castings by Sand Casting process and in 
Gujarat (India); there are 2-3 foundries in same line of production. Our Company has 
established good name in quality and that’s why company is quite confident to compete 
against competitors. We have a very good and potential customer base, and the position 
of the company is also sound. So, the fear of competitors is not affected to the company. 
88
ACHIEVEMENTS 
ISO 9002 Certificate 
PED Certificate 
AD 2000 - Merkblatt W 0 
Certificate 
DNV Approval Certificate 
Loyd's Approval Certificate 
Engineers India Limited 
Certificate 
89
SWOT ANALYSIS 
· STRENGTHS 
À All the Directors of the company are qualified engineers with 20 years 
experienced in different fields. 
À Directors have bright vision for future undertakings and have the risk 
bearing capability. 
À The main strength of the company is the best quality of the products 
provided to the customers. 
À The workers of the company also prove to be a greater strength as they are 
very well satisfied. 
À The quality control department has very well equipped laboratories for quality 
checking and maintenance. 
· WEAKNESS 
À The only weakness of the company is its management which as a whole 
needs to be improved and the efforts for its improvements have already 
been started. 
· OPPORTUNITIES 
À The opportunity of ROLEX RINGS PVT. LTD is that awareness towards 
quality products and potentiality of Indian Casting in Foreign Market 
90
which will provide them to increase its sales and capture more market 
share. 
À Globalization is proving to be a bigger opportunity for every industry and 
so as for ROLEX RINGS PVT. LTD also. 
À European and American foundaries are getting closed which will open 
immense opportunity gates for Indian Casting Companies and hence, 
ROLEX RINGS PVT. LTD has also many opportunities. 
· THREATS 
À The foundry industries are dependent upon competition among various 
segments of manufacturers within country and from manufacturers of 
outside the company. So, increase in competition results to the threat of 
the company. 
À Fluctuations in foreign exchange is also proved to be a threat to the 
company as its business is not limited to only domestic market. 
À A fluctuation in raw material rates is also a kind of threat which affects its 
working capital. 
91
TITLE OF THE STUDY 
MARKET RESEARCH ON CUSTOMER SATISFACTION OF RINGS MACHINE 
TOOLS” At ROLEX RINGS RINGS, Rajkot. Research was done on this topic to know 
customer satisfaction towards different type of products of RINGS machines and other 
facilities provided by company to customer. How company can use other media which 
increase sales of product and other practical knowledge give to the customer and other 
activities are doing so that satisfaction level of the customer can increases. 
INTRODUCTION 
Knowing more about consumers and about marketing mix generally is the heart of 
marketing research. Marketing research is the systematic and intelligent investigation or 
study of who, what, where, when, why, And how to find actual and potential buyers. 
Marketing research is directly interested in offering sound alternative solution to all 
marketing problems relating to exchange of goods and services from producers to 
consumers. Beginning and end of marketing management is marketing research. In the 
dynamic economy, marketing research acts as the investigation arms of marketing 
managers. 
Marketing research includes the following function of to be considered: 
 Size of the market 
92
 Geographic location of consumers 
 Demographic description of consumers 
 Marketing segmentation 
 Analysis of marketing demands 
OBJECT OF RESEARCH 
Objectives relates to the aim for making the survey of the product. Objectives define the 
reasons as to which any action is done. Objective for doing the survey are: 
1. To determine the level of consumer satisfaction of Rolex Rings. 
2. To know the major problems freed by the existing consumers of Rolex Rings. 
3. To determine the factors behind dissatisfactions. 
LITRATURE REVIEW 
It is true fact that if you are satisfied you recommend to others. Word 
of mouth and customer satisfaction play a very important role in determining 
market perception about an RINGS machines. It is the market perception that 
determines the success of a comp an y and s o i t i s ve r y impor t ant for the 
ANY manuf a c tur e r s to me a s ur e the “willingness of existing users of a product 
to recommend it to others”. The same is allotting of interest to customers as well 
for it helps them make the purchase decision. 
The topic customer satisfaction is very important whether it is 
consumer goods or industrial goods. So research should be done time to time. 
In Rolex Rings RINGS the research of driving consumer satisfied is 
done every 6 months. They ask their existing customer about the quality, 
what they expect from Rolex Rings in future. 
After launching each new product they do survey of satisfaction of 
customer. 
93
RESEARCH METHODOLOGY 
I decided to do the project in two parts. The first part of the project comprises of 
the study of RINGS machine tools industry as a whole and the second part deals with 
customer satisfaction of the users of Rolex Rings RINGS machines tools. The first part of 
the project i.e. descriptive study comprises an overall study of RINGS machines as what 
it is, why, with it i.e. an overview of whole RINGS machine industry. The second part of 
the project that is related to customer satisfaction about RINGS machines available in 
market. Indian machine tools industry has undergone tremendous changes over the years. 
The project has been carried out to understand customer satisfaction about machine tools 
in the context of their preference. The first part of the project relating the study of RINGS 
machine tools is collected through secondary data obtained from internet & books 
whereas the second part relating the customer satisfaction is covered using primary data. 
94
The Marketing Research Process adopted by me in the present study consists of the 
following stages: 
Flow chart of Marketing Research Process 
 Identifying & Defining Problem: 
The study undertaken by me is a study on customer satisfaction about RINGS 
machines of Rolex Rings RINGS in Rajkot city. 
The main objective behind this particular study is to know that how customers are 
satisfied about product of RINGS machines. The study is based on Exploratory Research. 
It is undertaken in the initial stage of the research process. 
 Planning the Research Design : 
Once the problem is identified, the process of research design begins. This is the 
crucial stage in research methodology as planning plays very important role in further 
proceeding of the study. 
95
As the study has to be carried out in Rajkot City, a detailed knowledge had to be 
acquiring to gather the information regarding my Project Title. 
I had successfully gathered the information which was directly affecting my study 
i.e., the major customer prevailing in Rajkot City other than Rolex Rings RINGS total 
population, knowledge prevailing in the minds of people, their desire for RINGS 
machines. 
Here I needed to frame information regarding: 
 From where to get information. 
 Time allotted for getting information. 
 Measurement techniques. 
 Cost involved in conducting it. 
 Availability of data sources 
After gathering the above information, I had framed a design through which I got 
sufficient information about my Project Title. But as there was a time constraint, the 
sample size was not too large. 
 Selecting the Research Method : 
The research design method is chosen based on the objectives of the study, the 
cost involved in conducting the study, the availability of the data and finally the 
importance & urgency of the decisions. 
There are four main research methods: 
 Secondary Data studies 
 Surveys 
 Experiments 
 Observations 
I have chosen mainly the Survey Method for my research work as the information 
can only be gathered with the help of Questionnaire. I have conducted survey to get 
primary data regarding the services of different RINGS machines users. I got the data 
gathered first hand to answer the research question being investigated. 
I have prepared a questionnaire related to my study & had circulated to the walk 
in units in Rajkot city. The questionnaire contained many important questions. 
I have also taken help of Secondary Data Studies in completion of my Project as it 
is concerned with the analysis of already existing data that is related to the research topic. 
96
97
1. What made you to purchase Rolex Rings? 
Features 14 
Price 6 
Innovation 8 
Past experience 2 
Analysis: 
From the above mentioned graph we convey that out of so consumers Rolex 
Rings product, almost 44% bought that Rolex Rings RINGS as it has got many features 
while other one influence of suggestion of friends and relatives which is 20% while 
innovation on company has able to influence 28% and 4% did by it because of 
advertising and 8% due to their past experience of product. 
98
2. How much are you satisfy with the performance of Rolex Rings RINGS? 
To great extent 23 
To some extent 4 
Not much 3 
Analysis: 
From the above mentioned graph we can say that consumers of ROLEX 
RINGS are satisfied to great extent of their existing Rolex Rings as 78% are quite 
satisfied while 11% of the customers are satisfied with some extant and 4% not at all 
satisfied at all. 
99
3. What makes you satisfy with your exiting Rolex Rings? 
After sales services 5 
Technical support 7 
Dealers services 6 
Product as whole 12 
Analysis: 
From above chart we can say that major part of customer are satisfied with 
product i.e. RINGS machine tools as whole. After that 22% are satisfied with technical 
support. And after sales services and dealer services user satisfied with 16% and 20% 
respectively. 
100
4. How would you prescribe Rolex Rings RINGS machine tools in matter of 
performance? 
Excellent 18 
Very good 10 
Average 2 
Analysis: 
From above chart the result says that 60% of user found machine tools 
Excellent. And 35% found product very good. And only 5% found product as average. 
101
5. How much you are satisfied with pricing policies of Qualitative Rolex Rings 
RINGS Products? 
Satisfied 23 
Disappointed 7 
Satisfied 
disappointed 
S1 
25 
20 
15 
10 
5 
0 
Series1 
Analysis: 
From the above given graph, we can say that the 75% Users believes & 
satisfied with the quality offered by the Rolex Rings , so they are ready to pay the value 
or the price of the products. But 25% are still not satisfied of the price. 
102
6. By using which reference you inspired to purchase the Rolex Rings products? 
Strong brand image 15 
From old buyers 9 
Various marketing activity 6 
Strong brand image 
From old buyers 
Various marketing activity 
Analysis: 
From above result we can say that Rolex Rings enjoying very strong brand image in the 
market and also they are getting advantage of mouth to mouth publicity. And as Rolex 
Rings doing so many social courses and participate in so many corporate events it’s also 
resulted in good sales force. 
7. How do you compare your Rolex Rings RINGS brand with other brand? 
103
Excellent 24 
Same as others 2 
Can’t say 4 
Analysis: 
From the above given graph, we can say that 86% of consumers believes that their 
Rolex Rings RINGS is very good, while 6% says poor, and 20% and remaining are in 
cant say nature. 
104
8. What do you expect from a Rolex Rings RINGS company in whole? 
Quality product 23 
After sales services 7 
Quality product 
After sales services 
S1 
25 
20 
15 
10 
5 
0 
Series1 
Analysis: 
From the above mentioned graph we can say that 75% of the consumers expect 
quality product. While 15% expects after sales services and remaining 10% except 
dealer’s services. 
9. How would you prescribe Rolex Rings in matter of innovation? 
105
Excellent 17 
Very good 9 
Average 4 
Analysis: 
As Rolex Rings have separate R&D, they always come out as excellent. 55% think 
innovation in product is excellent. 33% think that it’s very good and 15% is rated it as 
average. 
106
10. Would you like to be with Rolex Rings for new range of verities? 
Yes 26 
No 4 
Analysis: 
Above given graph mentioned that 85% of consumers are like to buy 
Rolex Rings products and remaining is not buying any other product. 85% is quite 
good ratio which is preferred by the consumers of Falcon. 
107
Hypothesis: T-test 
T-test is used when sample size is not more than 30 and I have sample size of 30 and out 
of which all 30 dealers are respond to this question. According to that data hypothesis is 
created. 
Yes No 
26 4 
86.67% 13.12% 
Ho; customer of Rolex Rings RINGS are satisfied. P=0.1 
Ha; Customer of Rolex Rings RINGS are not satisfied. P≠0.1 
Table Value= at 5% signification level 1.699 
=-12.36 
Table Value > Calculated Value Null Hypothesis Ho, Selected. 
FUTURE OUTLOOK 
108
The company has established growth rate in last three years. Primarily it 
was concentrated on cost reduction however, increase in turnover in the domestic as well 
as international market are the main motto now. In the same line company has enhanced 
its production capacity from 100 tons to 150 tons. 
109
CONCLUSION 
India is a developing country and it has adopted free economy. So it is an 
opportunity for every company to upgrade its technology and other process in order to 
stand in modern market, which has neck to neck competition. 
For selling of products, the company appoints agents. Transportation 
facility is given to the employees. The unit is very clean and follows the strict timings. 
This proves the punctuality of the unit. The quality control system undertaken by this unit 
ensures the purchase of best and long-lasting products. 
I would like to give my whole-heartedly best compliment for each and 
every ladder of success which they take for expansion and for achieving bright future. 
110
SUGGESTION 
The company should maintain its quality of the products in order to 
increase its sales. 
The technically qualified staff persons are very less, so they should be 
employed more to get effective and qualitative production. 
The electric power generator should be employed to prevent interruption 
in continuous production process for melting furnace, if it is economic. 
A more exhaust fans should be required to grasp and exit of smoke 
produced in melting furnace or more ventilation should be provided in walls at the place 
of melting furnace. 
There is restriction in the production of mould and workers walks on the 
mould because of shorten in floor space. 
111
BIBLIOGRAPHY 
· Marketing Management – PHILIP KOTLER 
· Financial Management – I. M. PANDEY 
PRASANNA CHANDRA 
RAVI KAPOOR 
· Operation Management – KRAJAWSKI & RITZMAN 
· Human Resource Management – 
ASWATHAPPA 
WWW.INTRICASTINDIA.COM 
112

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ROLEX RINGS PVT. LTd

  • 1. INTRODUCTION As per the University, we are required to undergo for the project work in any one organization. According to this semester I have prepared my project work on ROLEX RINGS PVT. LTD on various departments. To study and prepare this report I had gone for 45 days to this unit and during my training I learned and found different things. ROLEX RINGS PVT. LTD produces various sizes of casting products. During my training I got a lot of information on casting. 1
  • 2. HISTORY & DEVELOPMENT ROLEX RINGS PVT. LTD was incorporated in 1992 for manufacturing brass & copper rods. Due to fluctuating market of raw materials this business diversified in 1997 and company started to manufacture sand castings. ROLEX RINGS PVT. LTD was established by a team of qualified and experienced metallurgical and mechanical engineers. ROLEX RINGS PVT. LTD specialized in the production of Precision Investment Castings of ferrous and non-ferrous metal, alloys and super alloys of the finest quality. The firm determination to be 'the best' through total dedication to and adherence to the fairmost business ethics brought to us ideal work force, a force which can be easily identified as experts for all sand mixing. This has led ROLEX RINGS PVT. LTD becoming an innovative leader in the field of Precision Investment Castings. The Precision Investment Castings by lost sand process presents modern designers with the most flexible metal forming technique available and is the most cost effective way of designing and manufacturing components for a wide range of manufacturing sector. 2
  • 3. COMPANY’S OBJECTIVES The objectives of the company are as follows:- · To supply quality castings to customers within time. · Maintain customer satisfaction by providing better services. · To maintain growth and long term profitability. 3
  • 4. COMPANY PROFILE NAME OF THE FIRM:- ROLEX RINGS PVT. LTD YEAR OF CORPORATION:- 08/01/1992 DATE OF COMMENCEMENT:- 17/09/1992 REGISTERED OFFICE ADDRESS:- 2/5 , Amrut Commercial Center, Sardar Nagar Main Road , Rajkot-360 001. Gujarat(INDIA) FACTORY ADDRESS:- 25/28, Galaxy Industrial Estate, 17 Kms. Rajkot-Gondal Road, Village : Shapar-360 002. Dist. – Rajkot Gujarat(INDIA) PHONE NO:- +91-2827-252051 +91-2827-252052 +91-2827-252053 FAX NO.:- +91-2827-252054 4
  • 5. E-MAIL:- : info@intricastindia.com AUDITORS:- H.B.Kalaria & Associates Chartered Accountants 203/204, Alaap A, Limda Chowk, Rajkot. 5
  • 6. BANKERS:- IDBI Bank Ltd. Shivdarshan, Near Kathiwar Gymkhana Rajkot. AREA OCCUPIED:- 18318.60 sq. mts. NO. OF WORKERS:- 250 - 300 WORKING HOURS:- 16 Hours NO. OF SHIFTS:- 2 Shifts WEEKLY OFF:- Friday WORKING DAYS:- 300 Days ACCOUNTING YEAR:- 1ST April – 31ST March BUILT UP AREA:- 2377.31 sq. mts. 6
  • 7. REGISTRAR & SHARE TRANSFER AGENT:- Intime Spectrum Registry Pvt. Ltd. 211, Sudarshan Complex, Near Mithakhali Under Bridge, Navrangpura, Ahmedabad – 380009. 7
  • 8. SCRIPT CODE AT BSE:- 517372 ASSOCIATE GROUP COMPANIES:- Company: - INTOLCAST PRIVATE LIMITED Product: - Steel and Alloy Steel Investment Castings Company: - INTRICAST PRIVATE LIMITED Product: - Wax Investment Castings Company: - INMECH ENGINEERING PRIVATE LIMITED Product: - Ball for Ball Valves 8
  • 9. BOARD OF DIRECTORS NAMES DESIGNATION Amrutlal J. Kalaria Chairman Cum Non-Executive Director & Finance Manager Dhiraj D. Pambhar Wholetime Director Cum Production Manager Raman D. Sabhaya Director Dilip M. Dudhagara Director Cum Marketing Manager Madhubhai S. Patolia Director Bharat M. Choksi Director Mahendra K. Sheth Director Keshavlal H. Patolia Director Bhupat O. Jadav Independent Director Bharat M. Sanghavi Independent Director Yogendra C. Anarkat Independent Director 9
  • 10. Gordhan K. Sorathia Independent Director SIZE & FORM OF UNIT Each & every company has its own identification. It means that it may be small scale, medium scale or large scale company. There may be various companies like company form of organization, partnership firm or sole-proprietorship. In every country, the government adopts a different policy for measuring size of unit. An industry whose investment is more than 5 crores comes under large scale unit. In this case, “ROLEX RINGS PVT. LTD” is a medium scale unit. This company is a partnership company established under the companies’ act 1956. 10
  • 11. TIME KEEPING SYSTEM Time keeping system has been introduced to check up the entry and exit of the workers and staff members in the organization. So that concern can easily know the members of workers present during each day. ROLEX RINGS PVT. LTD is having an organized time keeping system. FOR OFFICE EMPLOYEES:- 8:30 A.M. TO 12:30 A.M. 2:00 A.M. TO 6:00 P.M. RECESS TIME:- 12:30 A.M. TO 2:00 P.M. FOR WORKERS:- 1ST SHIFT 8:30 A.M. TO 12:00 A.M. 1:00 P.M. TO 5:30 P.M. 2ND SHIFT 5:30 P.M. TO 8:00 P.M. 9:00 P.M. TO 1:30 P.M. RECESS TIME:- 12:00 A.M. TO 1:00 P.M. 8:00 P.M. TO 9:00 P.M. Besides this the company provides one holiday in a week on Friday and other public holidays are given to the employees. ROLEX RINGS PVT. LTD has a punch card system as workers come they have to punch the cards so that the time is noted. The card has all details of employee. He has to punch the card when he goes out of the unit, so his going time is also noted. 11
  • 12. ORGANIZATION STRUCTURE BOARD OF DIRECTORS Director Director Vice President Director Finance Production (Tech.) (Unit Head) Marketing Account Purchase Asst. Executive Executive Officer Manager Marketing (MR) Personnel Engineer Incharge Incharge Incharge Engineer Officer Maintenance Moulding melting fettling PPC Cum Pouring Supervisor Knockout Fettling Melting Supervisor Supervisor Engineer Supervisor Process Moulding Furnace Control Operator Dispatch Supervisor 12
  • 13. Asst. Asst. H/T Fettling Process Supervisor Operator Asst. Control Moulding 13
  • 14. PLANT LOCATION The company’s plant is located at:- Survey No. 84/p, 17K.M.S. Rajkot – Gondal Road, Village: Shapar, Taluka: Kotda Sangani, District: Rajkot Gujarat – 360002. Factors affecting the location are as follows:- · LAND The company acquires approximately 18319 sq. mts. from private plotting as there is no G.I.D.C. in Shapar. Shaper is subsidized area, so power, communication, service, roads etc. are easily available. · NEARNESS TO MARKET Nearness to the market is important for supplying goods to customers in a minimum period of time adjusting supply according to the changes in a demand and gaining control over market. Nearness to market reduces the cost of transporting finished goods to market and enhances taking advantage of favorable price and demand in the market. The producer’s survival capacity increases when the market is near the center of production. ROLEX RINGS PVT. LTD is enjoying the facility of nearness to market as it is located near the market. 14
  • 15. · TRANSPORTATION FACILITY Transport facility with a good speed and capacity are needed to establish contacts in the market and controlling supply according to the changes in demand of customers. 15
  • 16. · AVAILABILITY OF LABOURS The importance of labour has not lessened in spite of mechanization. If the availability of laborers is not regular man hours and machine hours are lost. ROLEX RINGS PVT. LTD gets easily laborers from the surrounding areas. · POWER & GAS The company gets the power easily. The unit is also made available of water facility. The company has its own deep well. So, there is no difficulty for the organization in consuming water and power within the firm. 16
  • 17. INTRODUCTION Production is a creation of goods and services. Manufacturing production is the systematic step by step conversion of raw materials through creation of form utility and goods. Land, capital, labour and entrepreneur are the factors of production whereas it includes market research, personal selling, sales promotion, advertisement, publicity and all other activities relating to distribution. In broader sense, production management is concerned with co-ordination of men, machine, material, methods and money in manufacturing goods. Investment casting is an industrial process which employs in process control at every point. It uses highly refined online process control methods which are backed up with laboratory skills. 17
  • 18. ORGANIZATION STRUCTURE Director Production Director Finance & Materials Director Marketing Director Quality Assurance Works Manager Administrative Officer Marketing Engineer Domestic Quality Control Engineer In-Charge Production Planning Chief Accountant Marketing- Engineer- Export Management Representative In-charge Pattern shop Personnel Officer Marketing Clerk Asst. M.R. In-charge Moulding & Pouring Purchase Officer In-charge Melting Excise Officer In-Charge Fettling Store In-charge Chief Chemist Q.C. Engineer 18
  • 19. PURCHASING POLICY OF RAW MATERIALS Purchasing gives secondary place to the production requirements and it is largely based upon price trends in commodity market as a primary factor. The decision of purchase is not to meet demands of business as such but to gain profit out of probable market price changes. The purchasing policy of raw materials is done on following basis by M/S ROLEX RINGS PVT. LTD · QUALITY · QUANTITY · PRICE · TERMS OF DELIVERY The company buys raw material as per the demand of the customers and in bulk quantity. 19
  • 20. RAW MATERIALS USED Raw materials are the basic requirements for any industry. Raw material is converted into finished goods after various processes on it. The company main Raw material is Scrap and Ferro Alloys. The unit does not find any difficulty in purchasing of alloys as there are number of alloys mills within Gujarat and also in India. Moreover the company buys alloys from Ahmedabad. 20
  • 21. 21
  • 22. FLOW CHART OF PRODUCTION PROCESS Written Order Receipt Planning Pattern Preparation Pattern Activity Sand Preparation Core Making Mould Making 22
  • 23. Closing Of Mould Melting Process Pouring Process Chemical Testing Knock Out Process Grinding Fettling 23
  • 24. Quality Control Inspection Heat Treatment Final Quality Control Check Dispatch 24
  • 25. PRODUCTION PROCESS TECHNOLOGY/PRODUCTION PROCESS The Company is Manufacturing Stainless Steel, Alloys Steel and Non – Alloys Steel Castings by process of Sand Castings. Generally timing for manufacturing depends upon grade, size and technical condition required by customers. However, on an average for manufacturing of Carbon Steel Castings it will take 7 to 10 Days and for stainless Steel 15 to 17 days, if Machining Components required it will add more time for processing. PRODUCTION PROCESS IN DETAIL · First of all, Silica and sand are mixed with binders which are dropped by a continuous mixer in such a way that it covers the pattern well. The remaining space of the flask is filled with backing sand from a batch mixer. · The sand is being compacted well over the compaction table. · The moulds are stripped out from the pattern at stripping station using pneumatic stripping machine after lapse of stipulated time. · The stripped moulds are placed on pallet cars which are moving on rails and moved to coating area. · Moulds are cleaned with brush and air for loose and then it is coated with mould paints and dried. · The cores which are made by core shouting machine are set in the mould cavity to form the internal surface of the casting. 25
  • 26. · Top and bottom of moulds are closed with the help of jib crane and the closed moulds are moved to pouring area and liquid metal is poured after 3 to 4 hours. Using refractory lined bottom pouring ladle with the help of an over head crane, heat number punched metal strips are kept in the sprue feeder for identification of casting. · Poured moulds are allowed to cool for 2-3 hours and the pallet cars along with the poured moulds are moved to knockout area. Moulds are knocked out by using knockout machine and castings are separated from the moulding box. 26
  • 27. · The sand in and around the castings are removed by pneumatic chipping machine, heat number are transferred from strip to casting surface by punching, casting are inspected at this stage and it is called 1st stage inspection. · Down sprue, flow off and feeders are cut by arc or gas cutting. Castings are shot blasted using shot blasting machine. Now castings undergo 2nd stage inspection. · If required, cosmetic welding can be carried out in castings if minor defects are noticed such as inclusion, crack etc. · Then the castings are finished by using grinding machines. · As per the customer requirement castings are heat treated in heat treatment furnace. · Then castings are finally shot blasted and are inspected. If required by customer, castings undergo x-ray, ultrasonic test and then it is dispatched. MANUFACTURING PROCESS · As per the customer drawing pattern is prepared, it is send for inspection. · After inspection of pattern, it is assured whether it is clear for production. · As per the customer’s demand production planning is prepared and according to it moulds are made. · As per mouldings, production plan and melting heat plans are prepared. · After it heat is poured in mouldings. 27
  • 28. · After that process moulds are broken and scrap or excess metal and other attachment are removed by knock-out process through knock out machines. · Then if required castings are given heat treatment. · Finally it is grinded and mechanized if required and also radiography of casting is done if required. 28
  • 29. QUALITY CONTROL ROLEX RINGS PVT. LTD Company has been widely accepted by its consumers throughout the company for their smooth performance, low running cost and nominal maintenance. The company is committed to continuous improvement in quality of the products manufactured by the company. Company has full-fledged laboratory and having a Spectrophotometer for analysis, having Radiographic facilities, Universal testing machine and Izod Impact Machine etc. 29
  • 30. 30
  • 31. QUALITY ASSURANCE ROLEX RINGS PVT. LTD has achieved ISO 9001:2000 certificate and has also received various other certificates too. The company has the following under mention quality policy. QUALITY POLICY ROLEX RINGS PVT. LTD is committed to supply quality steel and alloy steel casings to meet customers need both for domestic and global markets. ROLEX RINGS PVT. LTD has maintained its market position through continual improvement of quality management system, process, technology and commitment from dedicated trained employees and suppliers. QUALITY OBJECTIVES The objectives of the company are as follows:- · The company understands the customer requirement thoroughly. · It also develops mutually satisfactory relationship with vendors. · It produces quality product at optimum cost. · It monitors and controls internal rejection and customer complaints. · It provides training and upgrading to employees for latest standards and specification on continuous basis. · The company also maintains good house keeping. 31
  • 32. 32
  • 33. RAW MATERIALS & ITS SOURCES SR. NO. COMPANY LOCATION 1) Yasin Steel Bhavnagar 2) Alang Auto & Gen.Eng.Pvt Ltd Bhavnagar 3) S.K.Steel & Alloys Mumbai 4) Kanungo Ferromet Pvt Ltd Mumbai 5) Kanungo Steel (India) Mumbai 6) Sandvik Asia Limited Kadi 7) Essel Mining & Industries Pvt Ltd Vapi 8) Kaybee Alloys & Industries Calcutta 9) Shree Nakoda Metal Corporation Ahmedabad 10) C.N.Steel Pvt Ltd Bhavnagar 11) Crystal Alloys Ahmedabad 12) Active Alloys Ahmedabad 13) J.Poonamchand & Sons Mumbai 14) Prayas Steel & Alloys Mumbai 15) Oswal Alloys Pvt Ltd Bangalore 16) R.H.Enterprise Bhavnagar 33
  • 34. 17) Vanish Ispat Tradelink Pvt Ltd Bhavnagar LAYOUT OF MATERIAL MANAGEMENT All raw or process materials and consumable process materials are at minimum level as per defined past consumption or usage data. Whenever material reach below minimum level, purchase department raise purchase order for the item. As per purchase order, materials are received from suppliers and stores receive it and prepare grn for it. Materials are issued on issue slip raised by department from store. Materials are stored with proper identification by tag or display board. Quality department checks all the incoming materials and gives report to the store and after its approval from quality department, material are accepted by store. 34
  • 35. 35
  • 36. CURRENT TRENDS The company is manufacturing sand castings of stainless steel and non-alloys and alloy steel. The castings are used in valves industries, pump industries, earthmoving equipment, manufacturing industries, sugar industries, and general engineering industries. The company’s main products are valves, body, adapters and pump casings etc. Today demand of castings is very high and it is increasing potentially. At present the company has sufficient order booking. 36
  • 37. 37
  • 38. 38
  • 39. INTRODUCTION If we take the word management, we get the idea about the human resource management. The word management can be divided in the following way:- MANAGEMENT – Manage Men (Tactfully) Human Resource Department is an important part of any organization. It is said that ® “MIND YOUR MEN AND YOUR MEN WILL MIND EVERYTHING” For success of any company efficient people are responsible, management is to get work done through others. An efficient organization is where the human resource feels a sense of belonging to the organization and works with enthusiasm and interest in his work. The social objectives of business can be achieved only through the efficient utilization of human efforts. Therefore management of man – power assumes greater importance. 39
  • 40. ORGANIZATION STRUCTURE Executive Director Sales Manager (H.R.M.) Factory Manager (Personnel) H.R.Manager (Personnel) Assistant (Personnel) Assistant (Personnel) 40
  • 41. HUMAN RESOURCE PLANNING An organization’s performance and resulting productivity are directly proportional to the quantity and quality of its human’s resource. Human resource planning is the process by which a management determines how an organization should move from its current manpower position to its desired manpower. Through planning & management strives to have the right number of people and the right kind of people at the right place and at the right time. 41
  • 42. RECRUITMENT & SELECTION SOURCES RECRUITMENT À Internal Sources Whenever any vacancy occurs, somebody from within the organization is upgraded, transferred, promoted or sometime demoted. · It improves the morale of employees, for they are assured of the fact that would be preferred, over outsiders when vacancies occur. · The employer is in a better position to evaluate those presently employed then outside candidates. This is because the company maintains a record of the progress, experienced and service of its employees. · It promotes loyalty among the employee for it gives them a sense of job security and opportunity for advancement. · As the person in the employment of the company are fully aware of, and well aware, acquainted with its policies, they require little training, and the chances are that they would stay longer in the employment of the organization than a new outsider. · It costs less than going outside to recruit. ROLEX RINGS PVT. LTD is a better alloys casting company, offering customization design and raw material quality as per the requirement of customer. So for long run success, the company utilizes internal source for vacancies. 42
  • 43. À External Sources · Employment exchange · Advertisement · Mostly new young and qualified inexperienced potential employee, for marketing and production area vacancies are fulfilling by external sources. 43
  • 44. SELECTION The selection procedure is concerned with choosing of the candidate who is fit for the job and rejecting those who are not fit for the job. Therefore sometimes selection is called a negative process in contrast to positive programme of recruitment. It has also been defined by other experts as the process of differentiating between applicants in order to identify those with a greater likelihood of success in a job. After the candidate is selected, the company gives him the appointment letter which includes when he has to join the company, his authority, responsibility & accountability towards the company. The main objective of selection process is to determine whether the applicants meet the qualification for a specific job and to choose those applicants who are most likely to perform well in their job. This information is done in number of steps or stages. ROLEX RINGS PVT. LTD Company selects the employees or workers through their qualification, experience and talent. 44
  • 45. TRAINING & DEVELOPMENT PROGRAMME À Training “Training is a short term process utilizing a systematic and organized procedure by which non-managerial personnel learns technical knowledge skills for a definite purpose” In ROLEX RINGS PVT. LTD training is given to staff, workers and sales force. Continuous training is given to sales force regarding how to sell products, product knowledge, how to represent company to customers, how to build and maintain relations. Training is given to workers to how to operate machines, how to work effectively within given time limit constrains, how to represent company to other companies. The company provides its workers the training as specified by ISO 9001:2000. In ROLEX RINGS PVT. LTD senior employees give training to new employees or junior employees. AIMS OF TRAINING · Knowledge of responsibility · Development of leadership quality · Knowledge of disciplinary Excellency · Importance of safety · Cost control and cost effectiveness · Specific techniques of development 45
  • 46. À Development Development is also done of the employee in ROLEX RINGS PVT. LTD which is a very good characteristic of the company. In his objective only they say satisfy employee. For the development they also give chance for higher education which expenses are given by the company who are interested they can go for higher education. Training & development is done systematically in ROLEX RINGS PVT. LTD Company. The company has undertaken employees’ development initiatives, which have very positive impact on the morale and team spirit of the employees. The company has continued to give special attention to human resources and industrial relations development. The company has also adopted appraisal system & performance review system in some key area. Industrial relations remained cordial throughout the year and there was no incidence of strike, lock-out etc. 46
  • 47. JOB DESCRIPTION Job description is an important document which is basically descriptive in nature and contains a statement of job analysis. It is a summary of duties, responsibilities, characteristics of jobs, job title, working conditions and relations to other jobs. In short job description provides organizational information as well as functional information. Organizational information includes location in structure, authority etc while functional information includes what the work it provides to the workers analyst and supervision with a clear idea of what the work must do to meet the demands of the jobs. 47
  • 48. PROMOTION & TRANSFER POLICY À PROMOTION By promotion is generally meant the assignment of a position of higher responsibility to an individual. Promotion can be used as a recruitment source for a higher position. This would encourage the existing employees, providing them with motivation and at the same time opening a source of recruitment at the lower end of the hierarchy for outsiders. An employee from within the organization may be promoted on two bases that is seniority or merit basis. An employee may be promoted on the basis of his seniority. This refers to promoting an employee according to his length of service in the organization which is counted from the date of his joining the organization. An employee is considered for promotion on merit basis. This refers to the merit ratings of an employee throughout the organization records. The merit is reflected in the annual reports. The ratings of the employees are compared with one another and the employee with the best rated performance is given a chance to be promoted. In ROLEX RINGS PVT. LTD the workers are promoted on the basis of their job evaluation & performance evaluation. Thus, promotion demands better salary, wages, work, and more responsibility etc. Board Of Directors takes all promotion decisions. First ask for all reports of the employees from the human resource department and after that they analyze the reports and make a decision for promotion. Later, promotion letter is send to the employees, departmental head and the human resource department. 48
  • 49. À TRANSFER A lateral movement not involving a promotion or a demotion is described as a transfer. A transfer therefore does not involve a material change in responsibility or compensation. Transfers are utilized to place employees in position where they are likely to be more effective or in which they get greater job satisfaction. For successful transfer policies, it is necessary to have proper job descriptions, job analysis which helps to both transfer and promotion. Besides, excessive transfer can be reduced by incorporating adequate selection and placement procedures. There are no specific transfer policies adopted by ROLEX RINGS PVT. LTD but if required the employees may be transfer from one job to another job in case the employees is really inefficient in doing his job well. Transfer policy is decided by Board Of Directors and then all the decisions of transfer are taken. 49
  • 50. WAGES & SALARY ADMINISTRATION Of all the problems encountered by the employees, the most pressing and persistence problems is that of remuneration in the form of wages and salary. À WAGES A wage is the remuneration paid for the service of labour in production periodically to the workers. Wages usually refers to the hourly rate paid to such a group as production and maintenance employees which is called as “blue collar” workers. Generally wages are given in two ways:- Á Hour Wise Á Production Wise ROLEX RINGS PVT. LTD adopts the hour wise system of wage payment to their workers. The efficient workers are paid more incentive which is a motivating factor for those who are really willing to work. Workers do not get wages on Friday as they have holiday in the company. À SALARY Salary normally refers to the weekly or monthly rates paid to administrative and professional employees which are called as “white collar” workers. Salary is given to them as per their experience in their particular field. Wages and salary are paid to workers as per the government wages and salary administration act. Wages and salary are paid on monthly basis. 50
  • 51. FRINGE BENEFITS & SERVICES Benefits are the rewards, which are paid in monetary and non-monetary ways. Benefits generally refer to bonus, employee’s insurance scheme, provident fund facility, medical facility, quarter facility etc. which are given to the employees as a benefit while working in the firm. ROLEX RINGS PVT. LTD Company has given the following benefits to the employees:- · The unit has taken group insurance of all the employees. · Medical allowances are paid to all the employees. · Canteen and water facilities are provided to the workers. · Unit has given quarters to the workers. In these quarters the employees live with their family members at free of cost at a reasonable rate. · The company gives other incentives like transportation facility, house rent etc. if required cars are also provided to the employees. 51
  • 52. PERFORMANCE APPRAISAL SYSTEM Performance appraisal may be understood as an assessment of an individual performance in a systematic way. The performance is being measured against such factors as job knowledge, quality and quantity of output, initiative, leadership abilities etc. thus, it means to maintain the record of performance of candidate. In the words of FLIPPO “Performance appraisal is a systematic, periodic and so far as humanly possible and impartial ratings of employees’ excellence in matters pertaining to his present job and to his potentialities for a better job.” In ROLEX RINGS PVT. LTD the supervisors always keeps an eye in the work done by the workers. In this unit, no such performance appraisal is given but when felt it is given indirectly. À PAYMENT OF BONUS In this unit, every year on Diwali 15% of salary is given to employees as bonus. À PAYMENT OF OVERTIME All the employees in this unit are paid for their overtime for extra hours worked. They are paid for overtime on hour worked basis. À PROVIDENT FUND SCHEME Provident Fund is compulsory saving scheme from salary of employees according to Provident Fund Act. In this unit certain amount is deducted and is deposited to Provident Fund. 52
  • 53. GRIEVANCES HANDLING PROCEDURES Grievance is any discontact or dissatisfaction, whether expressed or not, whether valid or not, arising out of anything connected with the company, which an employee thinks, believes, or even feels to be unfair, unjust or inequitable. Though management tries its level best to take almost care of its employees, there may sometime arise dissatisfaction among the employees regarding wages, allowances, condition of work which may ultimately lead grievance. This problem must be solved before they have any adverse effect on the working of the unit. In case of ROLEX RINGS PVT. LTD most of the employees are satisfied and management always tries to satisfy the needs of the employees as quickly as possible. If any problem arises then related manager will try to solve it. In this company the relationship between the employers and employees are sound so there are generally no disputes. 53
  • 54. TRADE UNIONS The Indian Trade Union Act 1976 defines “A trade union is combination of persons, whether temporary or permanent, or primarily for the purpose of maintaining the relation between the works, employees and employers and for imposing restrictive condition or conduct of any trade or business.” There is no problem of strike or go slow process in ROLEX RINGS PVT. LTD Company. So the ROLEX RINGS PVT. LTD does not face problem of trade union as there are no conflicts between the workers and the management as well as the employees are provided with full facilities. 54
  • 55. PERSONNEL RECORDS Personnel records means presentation of information in files and documents, personnel records give all kinds of information of personnel. It is very useful for promotion, transfer, selection etc. and it is used for long term. In ROLEX RINGS PVT. LTD it keeps different register like attendance register, leave register, bio-data register etc. Personnel records are maintained systematically in a computer programme. APPLICATION FORM Contents of application form: 1) Applicant’s name and address. 2) Applicant’s birth date. 3) Applicant’s age. 4) Applicant’s sex 5) Nationality. 6) Father’s name and address. 7) Father’s occupation. 8) Applicant’s education. 9) A place where applicant is working. 10) Name of the working department. 11) Date of joining. 12) Name and address of company. 13) Present salary or wages. 14) Reason certificate of the last attended job. 55
  • 56. 15) Salary or wages expected. 16) Reason for leaving past jobs. 17) Name and address or two reputed persons whom the applicants knows:- 1) 2) 56
  • 57. INTRODUCTION “Finance is the blood of business.” It is universally accepted thing that behind all the economic activities finance is required. The main purpose of earning considering this, we can say that money or finance is in the center at the world. Relating to this point, S.C.KUCCHAL has rightly said, “Money is the pirot around which all economic activities cluster.” It is said that business takes money to make money. According to PROF. KIMBAL, “Financial management includes to get finance, utilizing of finance, and prepare distributing of finance.” 57
  • 58. ORGANIZATION STRUCTURE The organizational structure of ROLEX RINGS PVT. LTD for finance department is as follows:- Account Officer Accountants Clerk 58
  • 59. CAPITAL STRUCTURE Capital structure refers to the mix of long term resources of funds, such as debenture, long term debt, preference share capital, equity share capital, reserves & surplus. In technical terms this finance mix is called optimum capital structure, because combination of debt and equity leads to maximum value of firm. ROLEX RINGS PVT. LTD has arranged borrowing capital, through multiple financing raising from long term borrowing to short term loans. The company has only equity share capital. They procure loan from directors and share holders instead of issuing debenture. À Equity share capital : - 36, 00,000 À Reserves & surplus : - 5, 79, 08,863 À Unsecured loans : - 27, 30, 669 59
  • 60. CAPITAL BUDGETING Capital budgeting can be defined as the decision of the firm to rest or invest its current assets or funds more efficiently and more effectively in the long term activities in anticipation of an expected flow of future benefits over a series of years. Efficient allocation of the capital is one of the most important functions of the financial management. In the prevailing times this functions involves the firm’s decision to commit its funds in long term and other profitable activities. Now, the decision that is to be taken affects the firm largely as the increased profit depends on it. The company follows the traditional approach that it adopts the pay back period and rate of return method. These decisions are taken with utmost care as it tends to influence the firm’s wealth and its business rank. The major financial decision is taken by the top management. 60
  • 61. CAPITALIZATION & STRUCTURE Capitalization is the determination of the amount of capital required. Capitalization is the sum total of the shares, securities issued by the company. “Capitalization is the sum of par value of the stock and bonds outstanding.” The term capitalization is valuation of the capital stock and debts. In other words capitalization means total funds invited from different sources for investment purpose including earning and a service of the company. CAPITALIZATION = SHARE CAPITAL + RESERVES AND SURPLUS + LOANS · OVER CAPITALIZATION In this type the book value is more than the real value. It is found when capital invested in the unit is more than the earning. This type of situation is undesirable. · UNDER CAPITALIZATION In this type the book value is less than the real value. It is found when capital invested in the unit is less than the earning. This type of situation is desirable. · FAIR CAPITALIZATION In this condition both book value and real value are equal. It is received when investment in the unit and the earning are same. This is a neutral situation. 61
  • 62. In ROLEX RINGS PVT. LTD Capitalization comprises of equity shares, reserves and surplus, secured loans along with unsecured loans. Equity Share Capital : - 36, 00, 000 shares of Rs. 10 each Reserves & Surplus : - 5, 79, 08, 863 (-) Secured Loans : - 14, 81, 004 (-) Unsecured Loans : - 27, 30, 66 62
  • 63. PROFIT & LOSS ACCOUNT OF ROLEX RINGS PVT. LTD FOR THE YEAR ENDING ON 31ST MARCH 2012 PARTICULARS SCHEDUL E FOR THE YEAR ENDED 31ST MARCH 2006 FOR THE YEAR ENDED 31ST MARCH 2005 INCOME Sales M 20, 07, 36, 371 18, 32,77, 970 Other Income N 29, 38, 885 42, 96, 066 Increase/(Decrease) In Stock O 67, 62, 752 90, 32, 902 Of Finished Goods & Work-In- Progress TOTAL 21, 04, 38, 008 19, 66, 06, 938 EXPENDITURE Material Consumption P 11, 14, 02, 692 10, 41, 11, 968 Manufacturing Expenses Q 2, 57, 04, 359 2, 22, 28, 778 Employee’s Remuneration & 1, 35, 47, 460 1, 25, 42, 746 Other Benefits Excise Duty 1, 47, 37, 413 1, 63, 64, 252 Administrative Expenses R 22, 26, 702 20, 57, 677 Selling & Distribution S 8, 58, 644 8, 49, 286 Expenses Interest & Finance Charges T 17, 88, 582 18, 67, 357 Loss On Sale Of Fixed Assets --------- 75, 506 Depreciation 18, 04, 598 17, 53, 681 TOTAL 17, 20, 70, 450 16, 18, 51, 251 Profit Before Taxation 3, 83, 67, 558 3, 47, 55, 687 Provision For Taxation: - Income Tax (Short Provision For F.Y. 2003 – 04) Income Tax (Short Provision For F.Y. 2004 – 05) Deferred Taxes Income Tax 0.00 57, 994 (4, 93, 701) 1, 29, 07, 998 92, 157 --------- 49, 92, 679 1, 31, 44, 669 63
  • 64. Fringe Benefit Tax 36, 382 0.00 Profit After Taxation 2, 58, 58, 885 1, 65, 26, 182 64 Balance Brought Forward From Previous Year 3, 28, 98, 666 1, 63, 65, 095 Prior Year Adjustments 0.00 7, 389 Balance Available For Appropriation 5, 87, 57, 551 3, 28, 98, 666 Less : - Appropriations General Reserve --------- --------- Proposed Dividend 34, ,36, 760 --------- Dividend Tax 4, 82, 006 --------- Balance Carried To Balance Sheet 5, 48, 38, 785 3, 28, 98, 666 Significant Accounting Policies & Notes On A/C U --------- ---------
  • 65. BALANCE SHEET OF ROLEX RINGS PVT. LTD AS ON 31ST MARCH 2012 PARTICULARS SCHEDUL E AS AT 31ST MARCH 2006 AS AT 31ST MARCH 2005 SOURCES OF FUNDS Equity Share Capital A 3, 43, 67, 600 3, 43, 25, 000 Reserves & Surplus B 5, 79 ,08, 863 3, 59, 68, 744 LOANS FUND Secured Loans C 14, 81, 004 3, 07, 74, 904 Unsecured Loans D 27, 30, 669 40, 98, 669 TOTAL 9, 64, 88, 136 10, 51, 67, 317 APPLICATION FUNDS × Fixed Assets E Gross Block 4, 09, 81, 061 3, 94, 62, 700 (-) Depreciation 1, 59, 23, 878 1, 41, 19, 280 Net Block 2, 50, 57, 183 2, 53, 43, 420 × Investments E Fixed Deposit With Dena Bank 65, 38, 860 30, 59, 438 Fixed Deposit With I.D.B.I. Bank 72, 23, 165 --------- TOTAL 1, 37, 62, 025 30, 59, 438 CURRENT ASSETS, LOANS & ADVANCES F Inventories 3, 36, 19, 163 2, 33, 33, 573 Sundry Debtors 3, 82, 79, 482 7, 25, 91, 177 Cash & Bank Balance 22, 09, 856 17, 08, 160 Loans & Advances 1, 05, 96, 846 1, 84, 10, 138 TOTAL 8, 47, 05, 347 11, 60, 43, 048 (-) Current Liabilities & Provisions G 2, 23, 06, 394 3, 40, 54, 864 NET CURRENT ASSETS 6, 23, 98, 953 8, 19, 88, 184 MISCELLANEOUS EXPENDITURE H --------- --------- TOTAL 19, 77,06, 297 21, 55, 58, 359 As per our separate report of even date attached For, H. B. Kalaria & Associates For & Behalf Of BOD Chartered Accountants ROLEX RINGS PVT. LTD (H. B. Kalaria) Amrutlal J. Kalaria (Director) Proprietor Dhiraj D. Pambhar (Director) Place : - Rajkot Raman D. Sabhaya (Director) Date : - 30th June, 2006 Madhubhai S. Patolia (Director) Dilip M. Dudhagara (Director) 65
  • 66. MANAGEMENT OF FIXED ASSETS Management of fixed assets means long term capital which affects the recovering time duration in more than one year. Once the capital is invested in fixed assets the company cannot convert it into cash in one year or we can say that during the life time of business. Fixed assets are those assets which are used in the purpose of earning revenue through it. Fixed assets include machines, goodwill, patents, land etc. Management of fixed assets is very important due to its durability and profitability. Management of fixed asset of ROLEX RINGS PVT. LTD is as under: - Year 2004 – 05 Year 2005 - 06 Gross Block 3, 94, 62, 700 4, 09, 81, 061 Less: - Depreciation 1, 41, 19, 280 1, 59, 23, 878 Net Block 2, 54, 21, 600 2, 53, 43, 420 · FIXED ASSET RATIO : - FOR THE CURRENT YEAR = SALES (2005 – 06) FIXED ASSETS = 20, 07, 36, 371 2, 50, 57, 183 = 8.011 times 66
  • 67. FOR THE PREVIOUS YEAR = SALES (2004 – 05) FIXED ASSETS = 18, 32, 77, 970 2, 53, 43, 420 = 7.231 times 67
  • 68. Fixed assets can be divided into two parts that is: - · TANGIBLE ASSETS: - Building, Plants, Machineries etc. · INTANGIBLE ASSETS: - Goodwill, Patents etc. In comparison of the previous year the previous year turnover ratio is increased in the current year. Last year the ratio was 7.231 times whereas the current ratio is 8.011 times, which is a good situation. There is a risk in value of Fixed Assets because of their long life. 68
  • 69. MANAGEMENT OF WORKING CAPITAL The term “working capital” is commonly used for requirements of capital for daily operations of business i.e., for purchase of raw materials, payments for salaries, wages, advertisements, electricity etc. working capital refers to the funds invested in current assets that are investments in stock, sundry debtors, cash and other assets. Working management is concerned with the problems that arise in attempting to manage the current assets, the current liabilities and inter-relationship that exists between them. The goals of working capital management are to manage the firm’s current assets and liabilities in such a way that a satisfactory level of working capital is maintained. The interaction between current assets and current liabilities is the main theme of working capital management. Working capital management is that which can be converted into cash within one year. There are two concepts of working capital i.e., gross working capital & net working capital. Gross working capital refers to final investment in current assets. Net working capital refers to difference between the current assets and current liabilities such as creditors, other liabilities etc. NET WORKING CAPITAL = CURRENT ASSETS – CURRENT LIABILITIES = 8, 47, 05, 347 - 2, 23, 06, 394 = 6, 23, 98, 953 WORKING CAPITAL TURNOVER RATIO = SALES TOTAL CURRENT ASSETS = 20, 07, 36, 371 8, 47, 05, 347 69
  • 71. RATIO ANALYSIS A ratio is an arithmetical relationship between two figures. Financial ratio analysis is a study of ratios between various items or group of items in financial statement. · GROSS PROFIT RATIO: - The gross profit ratio reflects the efficiency with which management produces both unit of product. This ratio indicates the average speed between the cost of goods sold and revenue. It shows the percentage by which the selling price can fall and the percentage by which the cost of goods sold can increase before gross profit can be nullified. GROSS PROFIT RATIO = GROSS PROFIT X 100 SALES FOR THE YEAR 2004 - 05 = 3, 47, 56, 000 X 100 18, 32, 77, 970 = 18.963% FOR THE YEAR 2005 – 06 = 3, 83, 67, 000 X 100 20, 07, 36, 371 = 19.113% 71
  • 72. · NET PROFIT RATIO: - Net profit ratio established a relationship between profit and sales and it indicates management efficiency in manufacturing, administrating and selling the product. This is the over-all measure of firm’s ability to turn each rupee sales into net profit. This ratio indicates the firm’s capacity to which stands adverse economic condition. The net profit ratio of ROLEX RINGS PVT. LTD is as under: - NET PROFIT RATIO = NET PROFIT X 100 SALES FOR THE YEAR 2004-05 = 1, 65, 33, 000 X 100 18, 32, 77, 970 = 9.020% FOR THE YEAR 2005-06 = 2, 58, 59, 000 X 100 20, 07, 36, 371 = 12.882% · CURRENT RATIO: - The current ratio measures the ability of the firm to meet its current liabilities. The ratio of ROLEX RINGS PVT. LTD is as under:- CURRENT RATIO = CURRENT ASSETS CURRENT LIABILITIES 72
  • 73. FOR THE YEAR 2004-05 = 11, 60, 43, 048 3, 40, 54, 864 = 3.407% FOR THE YEAR 2005-06 = 8, 47, 05, 347 22306394 = 3.797% · DEBTORS TURNOVER RATIO: - The debtor’s turnover ratio indicates number of times on the average that debtor’s turnover, the more efficient is the management. DEBTORS TURNOVER RATIO = TOTAL CREDIT SALES SUNDRY DEBTORS FOR THE YEAR 2004-05 = 18, 32, 77, 970 7, 25, 91, 177 = 2.524 FOR THE YEAR 2005-06 = 20, 07, 36, 371 3, 82, 79, 482 = 5.243 73
  • 74. · AVERAGE COLLECTION RATIO: - The company receives its debt after the average days of making sales. AVERAGE COLLECTION = DAYS IN YEAR RATIO DEBTORS TURNOVER FOR THE YEAR 2004-05 = 365 2.524 = 144.611 DAYS FOR THE YEAR 2005-06 = 365 5.243 = 69.616 DAYS 74
  • 75. Schedule Annexed to and forming part of the Balance Sheet as at 31-03-2012 Assets GROSS BLOCK DEPRECIATION NET BLOCK As On 01.04.05 Additions Deductions/ Adjustment Total Up To 31-03-06 As On 01.04.05 For The Year Deductions/ Adjustment Total Up To 31-03-06 As On 31-03-06 As On 31-03-05 Land & Leveling 612101 0.00 0.00 612101 0.00 0.00 0.00 0.00 612101 612101 Building 9554185 0.00 0.00 9554185 2521619 255493 0.00 2777112 6777073 7032565 Plant & Mach. 26246676 590458 0.00 26837134 9965980 1330525 0.00 11296505 15540629 16280696 Other Fixed 2785124 463903 0.00 3249027 1497962 191672 0.00 1689634 1559393 1287163 Assets Vehicles 264614 464000 0.00 728614 133719 26908 0.00 160627 567987 130895 Current Year 39462700 1518361 0.00 40981061 14119280 1804598 0.00 15923878 25057183 25343420 Previous Year 37887923 1901006 326230 39462700 12466323 1753681 100724 14119280 25343420 25421600 75
  • 76. INTRODUCTION Marketing is a comprehensive term. It is the performance of business activities that direct flow of goods and services from producers to consumers or users. This is the old concept of marketing. Marketing must include ascertaining, creating and satisfying the consumer’s wants and doing it on profit. In other words it is the exchange of products and services and transaction is to satisfy human needs and wants. It is the creation and delivery of standards of living to society. Company produce products and consumers use them. Marketing is the path through which the goods of company reach to the consumers. 76
  • 77. ORGANIZATIONAL STRUCTURE The unit is sending their products at various places like Maharashtra, Gujarat, Kolkata, Karnataka etc. Director Marketing Marketing Engineer-Domestic Marketing Engineer-Export Liasioning Officer Marketing Clerk 77
  • 78. PRODUCT & MARKETING PLANNING · PRODUCT PLANNING Product planning may be defined as to develop a product design to achieve the set objectives. Product plan involves product line, product mix, packaging, labeling, product research and improvements. As the product has great importance in the market planning, product planning occupies major importance in the market. Product decision is first taken by the marketers and this decision is central to all other marketing decision such as price, promotion & distribution. As ROLEX RINGS PVT. LTD is not manufacturing specific products having its own brand name and it manufactures different industrial products as per different customer’s drawings. Made products are plan on the basis of demand & situation of the products as well as price of each of the product. In this firm following steps are followed: - À Demand of particular product À Cost of production À Price to be quoted À Quality assurance Product development means to develop their product and to introduce some changes in the product. For the product development research is done on new designs, cuts and different variations. · MARKETING PLANNING To achieve objectives set out by marketing, planning activities are carried out:- 78
  • 79. · Formulation of strategies · Marketing plan · Budget and target · Rules and regulations 79
  • 80. MARKET SEGMENTATION Market segmentation is the group of meaningful buyers. It is the process of taking the total of heterogeneous market for product and dividing it into several sub market each of which tends to be homogenous in all significant. The company has segmented its market state wise. The two main approach of market segmentation are as follows: - · PEOPLE ORIENTED APPROACH : - In this approach the company divides the market on the basis of customer’s geographic location, demography, socio-economic characteristics and psychographic characteristics and then the forecast is done on this basis. · PRODUCT ORIENTED APPROACH : - In this approach the company takes into account the response of the customers which are given to the company, then the market segmentation is done on this basis. This gives the information about product benefits, product usage and brand quality. ROLEX RINGS PVT. LTD follows product oriented approach for market segmentation taking into account customer needs and their responses. 80
  • 81. PRICING POLICY Price is the only element in marketing mix of a firm that generates revenue. All else generates only cost, price and sales volume together which decide the revenue of any business. Pricing decision and policy has direct influence on sales volume and profit of the business. Pricing is the process or service in monetary terms. The company is producing a qualitative product which affects the success of the firm. Pricing of the product is determined after doing market research, survey and by considering past sales. Competitors price are also considered. As ROLEX RINGS PVT. LTD is in casting business, the product is depended on order of customer in terms of shape, size, weight, unit etc. as it receives customer’s requirement, it designs the product and calculates its cost at every point. At last final costing is done and quotation along with form is sent to customers. 81
  • 82. CHANNEL OF DISTRIBUTION In the field of marketing channels of distribution indicates routes of path, ways through which goods and services flow or move from producers to customers or industrial users. It is the distribution network through which a producer puts his product in hands of actual users. It is a pipeline through which product flow during their journey to the market. The channel of distribution is a connecting link between the producer and consumers. ROLEX RINGS PVT. LTD distribution channel is as follows: - ROLEX RINGS PVT. LTD Dealers Customers 82
  • 83. 83
  • 84. SALES PROMOTION Sales promotion adds extra value to the product and is important component of the marketing mix. “Promotion consists of those activities that are designed to being a company’s goods and services to the favourable attention of customer.” - MASSON & RUTH Sales promotion covers those marketing activities other than advertising, publicity and personal selling that stimulates consumer purchasing and dealer effectiveness. In modern marketing sales promotion is necessary for all kinds of organization. It is not expenditure but it increases the profit of the organization. Sales promotion includes activities such as displays, shows, exhibitions, demonstrations and many other non-routine selling efforts at the point of purchases. Through sales promotion selling is increased more and more. Sales promotion is important for every marketer. 84
  • 85. MARKET RESEARCH Market research is the process of collecting, recording and analyzing the data about the problem to facilitate the decision making. Market research is a scientific and rolled process of gathering importance which helps the management to solve the problem and to keep in touch with competition. It concentrates on the study of product planning, development, pricing policies, advertising, sales promotion, distribution structure, market competition etc. It is concerned with all those factors relating to marketing of goods and services. Hence, market research is an important aspect of management. ROLEX RINGS PVT. LTD has research and development laboratories which are well equipped to carry out the entire development test. Hence, it improves the quality of the product as they get information from various sources like product workers, markets etc. 85
  • 86. 86
  • 87. ADVERTISEMENT Advertisement can be defined as mass paid communication of goods, services or ideas by identified sponsors. It is vital in modern marketing sales of product and profit can be increased through advertising. Advertising is an important factor in sales promotion as ads are a cost effective way to disseminate messages to build brand. Now-a-days it is done through internet and same is followed in this firm. This firm has already started international marketing through website. They have valuable international as well as domestic customers which are as follows: - 1) Advance Valves Pvt. Ltd, Noida 2) Arem Engineers, Mumbai 3) Audco India Limited, Kanchipuram 4) Audco India Ltd. ,Coimbatore 5) JCB India Limited, Faridabad 6) Fischer Xmox Sannmer India Ltd, Chennai 7) GMM Pfaduler Ltd. 8) Habonim Vass Automation Pvt. Ltd., Chennai 9) Jayflow Industries, Mumbai 10) Johnson Pumps(India) Ltd, Ahmedabad 11) Panchal Machinery,Halol 12)Virgo Engineers Ltd., Pune 13)Virgo Valves & Controls, Pune 14)Gestra GMBH, Germany 15)Goodwin International Ltd., U.K. 16)Key Technology, Usa 17)Kitz Corporation Europe, S.A., Spain 18) Toam Imp.& Exp.Ag.Co-Op.Soc.Ltd-Israel 19) Richard Industries, USA 20) Fluild Handling Technology 87
  • 88. COMPETITORS The Company is manufacturing Castings by Sand Casting process and in Gujarat (India); there are 2-3 foundries in same line of production. Our Company has established good name in quality and that’s why company is quite confident to compete against competitors. We have a very good and potential customer base, and the position of the company is also sound. So, the fear of competitors is not affected to the company. 88
  • 89. ACHIEVEMENTS ISO 9002 Certificate PED Certificate AD 2000 - Merkblatt W 0 Certificate DNV Approval Certificate Loyd's Approval Certificate Engineers India Limited Certificate 89
  • 90. SWOT ANALYSIS · STRENGTHS À All the Directors of the company are qualified engineers with 20 years experienced in different fields. À Directors have bright vision for future undertakings and have the risk bearing capability. À The main strength of the company is the best quality of the products provided to the customers. À The workers of the company also prove to be a greater strength as they are very well satisfied. À The quality control department has very well equipped laboratories for quality checking and maintenance. · WEAKNESS À The only weakness of the company is its management which as a whole needs to be improved and the efforts for its improvements have already been started. · OPPORTUNITIES À The opportunity of ROLEX RINGS PVT. LTD is that awareness towards quality products and potentiality of Indian Casting in Foreign Market 90
  • 91. which will provide them to increase its sales and capture more market share. À Globalization is proving to be a bigger opportunity for every industry and so as for ROLEX RINGS PVT. LTD also. À European and American foundaries are getting closed which will open immense opportunity gates for Indian Casting Companies and hence, ROLEX RINGS PVT. LTD has also many opportunities. · THREATS À The foundry industries are dependent upon competition among various segments of manufacturers within country and from manufacturers of outside the company. So, increase in competition results to the threat of the company. À Fluctuations in foreign exchange is also proved to be a threat to the company as its business is not limited to only domestic market. À A fluctuation in raw material rates is also a kind of threat which affects its working capital. 91
  • 92. TITLE OF THE STUDY MARKET RESEARCH ON CUSTOMER SATISFACTION OF RINGS MACHINE TOOLS” At ROLEX RINGS RINGS, Rajkot. Research was done on this topic to know customer satisfaction towards different type of products of RINGS machines and other facilities provided by company to customer. How company can use other media which increase sales of product and other practical knowledge give to the customer and other activities are doing so that satisfaction level of the customer can increases. INTRODUCTION Knowing more about consumers and about marketing mix generally is the heart of marketing research. Marketing research is the systematic and intelligent investigation or study of who, what, where, when, why, And how to find actual and potential buyers. Marketing research is directly interested in offering sound alternative solution to all marketing problems relating to exchange of goods and services from producers to consumers. Beginning and end of marketing management is marketing research. In the dynamic economy, marketing research acts as the investigation arms of marketing managers. Marketing research includes the following function of to be considered:  Size of the market 92
  • 93.  Geographic location of consumers  Demographic description of consumers  Marketing segmentation  Analysis of marketing demands OBJECT OF RESEARCH Objectives relates to the aim for making the survey of the product. Objectives define the reasons as to which any action is done. Objective for doing the survey are: 1. To determine the level of consumer satisfaction of Rolex Rings. 2. To know the major problems freed by the existing consumers of Rolex Rings. 3. To determine the factors behind dissatisfactions. LITRATURE REVIEW It is true fact that if you are satisfied you recommend to others. Word of mouth and customer satisfaction play a very important role in determining market perception about an RINGS machines. It is the market perception that determines the success of a comp an y and s o i t i s ve r y impor t ant for the ANY manuf a c tur e r s to me a s ur e the “willingness of existing users of a product to recommend it to others”. The same is allotting of interest to customers as well for it helps them make the purchase decision. The topic customer satisfaction is very important whether it is consumer goods or industrial goods. So research should be done time to time. In Rolex Rings RINGS the research of driving consumer satisfied is done every 6 months. They ask their existing customer about the quality, what they expect from Rolex Rings in future. After launching each new product they do survey of satisfaction of customer. 93
  • 94. RESEARCH METHODOLOGY I decided to do the project in two parts. The first part of the project comprises of the study of RINGS machine tools industry as a whole and the second part deals with customer satisfaction of the users of Rolex Rings RINGS machines tools. The first part of the project i.e. descriptive study comprises an overall study of RINGS machines as what it is, why, with it i.e. an overview of whole RINGS machine industry. The second part of the project that is related to customer satisfaction about RINGS machines available in market. Indian machine tools industry has undergone tremendous changes over the years. The project has been carried out to understand customer satisfaction about machine tools in the context of their preference. The first part of the project relating the study of RINGS machine tools is collected through secondary data obtained from internet & books whereas the second part relating the customer satisfaction is covered using primary data. 94
  • 95. The Marketing Research Process adopted by me in the present study consists of the following stages: Flow chart of Marketing Research Process  Identifying & Defining Problem: The study undertaken by me is a study on customer satisfaction about RINGS machines of Rolex Rings RINGS in Rajkot city. The main objective behind this particular study is to know that how customers are satisfied about product of RINGS machines. The study is based on Exploratory Research. It is undertaken in the initial stage of the research process.  Planning the Research Design : Once the problem is identified, the process of research design begins. This is the crucial stage in research methodology as planning plays very important role in further proceeding of the study. 95
  • 96. As the study has to be carried out in Rajkot City, a detailed knowledge had to be acquiring to gather the information regarding my Project Title. I had successfully gathered the information which was directly affecting my study i.e., the major customer prevailing in Rajkot City other than Rolex Rings RINGS total population, knowledge prevailing in the minds of people, their desire for RINGS machines. Here I needed to frame information regarding:  From where to get information.  Time allotted for getting information.  Measurement techniques.  Cost involved in conducting it.  Availability of data sources After gathering the above information, I had framed a design through which I got sufficient information about my Project Title. But as there was a time constraint, the sample size was not too large.  Selecting the Research Method : The research design method is chosen based on the objectives of the study, the cost involved in conducting the study, the availability of the data and finally the importance & urgency of the decisions. There are four main research methods:  Secondary Data studies  Surveys  Experiments  Observations I have chosen mainly the Survey Method for my research work as the information can only be gathered with the help of Questionnaire. I have conducted survey to get primary data regarding the services of different RINGS machines users. I got the data gathered first hand to answer the research question being investigated. I have prepared a questionnaire related to my study & had circulated to the walk in units in Rajkot city. The questionnaire contained many important questions. I have also taken help of Secondary Data Studies in completion of my Project as it is concerned with the analysis of already existing data that is related to the research topic. 96
  • 97. 97
  • 98. 1. What made you to purchase Rolex Rings? Features 14 Price 6 Innovation 8 Past experience 2 Analysis: From the above mentioned graph we convey that out of so consumers Rolex Rings product, almost 44% bought that Rolex Rings RINGS as it has got many features while other one influence of suggestion of friends and relatives which is 20% while innovation on company has able to influence 28% and 4% did by it because of advertising and 8% due to their past experience of product. 98
  • 99. 2. How much are you satisfy with the performance of Rolex Rings RINGS? To great extent 23 To some extent 4 Not much 3 Analysis: From the above mentioned graph we can say that consumers of ROLEX RINGS are satisfied to great extent of their existing Rolex Rings as 78% are quite satisfied while 11% of the customers are satisfied with some extant and 4% not at all satisfied at all. 99
  • 100. 3. What makes you satisfy with your exiting Rolex Rings? After sales services 5 Technical support 7 Dealers services 6 Product as whole 12 Analysis: From above chart we can say that major part of customer are satisfied with product i.e. RINGS machine tools as whole. After that 22% are satisfied with technical support. And after sales services and dealer services user satisfied with 16% and 20% respectively. 100
  • 101. 4. How would you prescribe Rolex Rings RINGS machine tools in matter of performance? Excellent 18 Very good 10 Average 2 Analysis: From above chart the result says that 60% of user found machine tools Excellent. And 35% found product very good. And only 5% found product as average. 101
  • 102. 5. How much you are satisfied with pricing policies of Qualitative Rolex Rings RINGS Products? Satisfied 23 Disappointed 7 Satisfied disappointed S1 25 20 15 10 5 0 Series1 Analysis: From the above given graph, we can say that the 75% Users believes & satisfied with the quality offered by the Rolex Rings , so they are ready to pay the value or the price of the products. But 25% are still not satisfied of the price. 102
  • 103. 6. By using which reference you inspired to purchase the Rolex Rings products? Strong brand image 15 From old buyers 9 Various marketing activity 6 Strong brand image From old buyers Various marketing activity Analysis: From above result we can say that Rolex Rings enjoying very strong brand image in the market and also they are getting advantage of mouth to mouth publicity. And as Rolex Rings doing so many social courses and participate in so many corporate events it’s also resulted in good sales force. 7. How do you compare your Rolex Rings RINGS brand with other brand? 103
  • 104. Excellent 24 Same as others 2 Can’t say 4 Analysis: From the above given graph, we can say that 86% of consumers believes that their Rolex Rings RINGS is very good, while 6% says poor, and 20% and remaining are in cant say nature. 104
  • 105. 8. What do you expect from a Rolex Rings RINGS company in whole? Quality product 23 After sales services 7 Quality product After sales services S1 25 20 15 10 5 0 Series1 Analysis: From the above mentioned graph we can say that 75% of the consumers expect quality product. While 15% expects after sales services and remaining 10% except dealer’s services. 9. How would you prescribe Rolex Rings in matter of innovation? 105
  • 106. Excellent 17 Very good 9 Average 4 Analysis: As Rolex Rings have separate R&D, they always come out as excellent. 55% think innovation in product is excellent. 33% think that it’s very good and 15% is rated it as average. 106
  • 107. 10. Would you like to be with Rolex Rings for new range of verities? Yes 26 No 4 Analysis: Above given graph mentioned that 85% of consumers are like to buy Rolex Rings products and remaining is not buying any other product. 85% is quite good ratio which is preferred by the consumers of Falcon. 107
  • 108. Hypothesis: T-test T-test is used when sample size is not more than 30 and I have sample size of 30 and out of which all 30 dealers are respond to this question. According to that data hypothesis is created. Yes No 26 4 86.67% 13.12% Ho; customer of Rolex Rings RINGS are satisfied. P=0.1 Ha; Customer of Rolex Rings RINGS are not satisfied. P≠0.1 Table Value= at 5% signification level 1.699 =-12.36 Table Value > Calculated Value Null Hypothesis Ho, Selected. FUTURE OUTLOOK 108
  • 109. The company has established growth rate in last three years. Primarily it was concentrated on cost reduction however, increase in turnover in the domestic as well as international market are the main motto now. In the same line company has enhanced its production capacity from 100 tons to 150 tons. 109
  • 110. CONCLUSION India is a developing country and it has adopted free economy. So it is an opportunity for every company to upgrade its technology and other process in order to stand in modern market, which has neck to neck competition. For selling of products, the company appoints agents. Transportation facility is given to the employees. The unit is very clean and follows the strict timings. This proves the punctuality of the unit. The quality control system undertaken by this unit ensures the purchase of best and long-lasting products. I would like to give my whole-heartedly best compliment for each and every ladder of success which they take for expansion and for achieving bright future. 110
  • 111. SUGGESTION The company should maintain its quality of the products in order to increase its sales. The technically qualified staff persons are very less, so they should be employed more to get effective and qualitative production. The electric power generator should be employed to prevent interruption in continuous production process for melting furnace, if it is economic. A more exhaust fans should be required to grasp and exit of smoke produced in melting furnace or more ventilation should be provided in walls at the place of melting furnace. There is restriction in the production of mould and workers walks on the mould because of shorten in floor space. 111
  • 112. BIBLIOGRAPHY · Marketing Management – PHILIP KOTLER · Financial Management – I. M. PANDEY PRASANNA CHANDRA RAVI KAPOOR · Operation Management – KRAJAWSKI & RITZMAN · Human Resource Management – ASWATHAPPA WWW.INTRICASTINDIA.COM 112