1. N. SARAVANAN
No.38A, Maravar North Street, Watrap – 626132
Virudhunagar (Dt), Tamil Nadu.
E-Mail: turbosaravanan@yahoo.co.in
Mob: 9443962351,
Seeking challenging career options in Project Management, Operations and
Maintenance in an organization of high repute.
SYNOPSIS
A seasoned professional with over 25 years of experience in Project Management,
Operations and Maintenance of Cogen power plant & Coal based CPP as well as
working Team Management.
Presently associated with 2 x 80 MW CPP AT Suryadev alloys and power (p) ltd.,
Gummidipoondi as Sr.General manager –power since 2011. ( coal based) and
completed the project with in the stipulated schedule time(18 months) & Highlight
of the project is Achieved rated load 80MW with in 60 Hrs after spinning the
Turbine& COD Declared.
A project planner with expertise in spearheading numerous projects and ensuring
delivery of projects within the time & cost parameters.
Effectively conceptualized and completed various operations pertaining to maintenance
repair and up keeping of various POWERPLNAT equipments.
Expertise in conducting the erection & commissioning of various types of STEAM
TURBOGENERATORS & BOILERS equipments in kothari sugars and chemicals ltd.,
Trichy and Empee sugars & chemicals Ltd, Ambasamudram and Suryadev (2 x 80
MW ) also in U.P ,Maharastra based power plants.
Proficiently conducted troubleshooting in case of problems in functioning of plant
related equipments.
Distinction of introducing various cost cutting measures through optimum fuel
consumption, electricity savings as well as proper utilization of men and material
Skilled at inspiring confidence, leading by example, self-starting, goal-oriented
strategist, highly imaginative with many innovative ideas.
CORE COMPETENICIES
PROJECT MANAGEMENT /INSTALLATION AND COMMISSIONING
Supervising project activities and handling the complete cycle of the project
management entailing requirement, estimation and final execution of project.
Managing all the Installation & Commissioning of wide range of power plant machinery
and Balance of plants including electrical equipment.
2. Conducting Inspection & tests to ensure the Performance Capacity of various process
Equipment.
POWER PLANT OPERATION & MAINTENANCE / TROUBLESHOOTING
Capacity to Overhaul and Trouble shooting of any make and Type of STG SETS Up to 80
MW and Boiler auxiliaries , CHP & AHP, WTP&STP.
Scheduling predictive, preventive, breakdown maintenance jobs for power plant
equipments.
Executing maintenance plans/schedules for reducing machinery downtime to minimum
and managing waste / discharges as per norms.
Handling repair or replacement faulty equipments and reducing the cost by reverse
engineering works and through Preventive maintenance.
Cost controlling by the way of optimum coal consumption as per Heat rate and Norms.
QUALITY MANAGEMENT & TEAM SUPERVISION / LIAISING
Ensuring compliance with Quality Assurance Measures that monitors the consistency
and quality of services provided to specialized equipments.
Recommending equipment purchases & standardization based upon history and
experience.
Leading & monitoring the performance of team members to ensure efficiency in
operations and meeting of individual & group targets.
Recognizing areas of improvements and organizing training programs for the same.
CAREER CONTOUR
PROFESSIONAL ACCOMPLISHMENTS: (TOTAL EXPERIENCE - 24 YEARS)
Worked as SR.TURBINE Service Engineer in Gujarat Enterprises
(EX- ABB), Baroda, from 1990 To 1996.
Worked as AGM-COGEN in 2x 6 MW, 1 x22MW COGEN Plant of Kothari Sugars and
Chemicals Ltd, kattur, TRICHY 1996 to JAN ‘2009.
Worked as DGM –COGEN in 2 X25 MW EMPEE SUGARS AND CHEMICALS LTD.,
AMBASAMUDRAM ,TIRUNELVELI from JAN 2009 To Oct -2011.
Working as Sr.G.M-POWER in 2 X 80 MW COAL BASED CPP at Suryadev Alloys and
Power (P) Ltd. Gummidipoondi, Chennai. From oct 2011 to till Date.
NATURE OF JOB & RESPONSIBILTY IN SURYADEV ALLOYS & POWER (P) LTD,
(160 MW, 230/11KV, COAL BASED, CFBC Boiler - CPP)
3. Responsible for Erection and commissioning, Material follow up, conducting Project
review meetings and Statutory follow-up , Operation & maintenance of 2 x 80 MW
CPP. Looking after the project from the Base(Green field) level to Reaching STG at
full load level in scheduled time & Also responsible for plant performance with
respect to Targets and Improving Efficiency by the way of reducing Utilized Heat rate.
2 X 330 TPH THERMAX Make IR-CFBC Boiler- operating at 95 kg/sq.cm, 540 Deg, 50
PPM Emission level by operating with YBL Make DDCS Centum 3000.
2 x 80 MW ,BHEL Make STG SETS, Bleeding cum condensing with GEA make ACC,
operating by Finland Made Metso DNA
South Asia’s second biggest (210 x 110 M , 80000 T Capacity) Coal shed erection in
Private sector - Erection and commissioning of 2X 150 TPH CRUSHERS with
stackers and reclaimer (Takraf) , Belt conveyors in CHP.
Ion exchanges make RO cum DM PLANT 2 x 15 Cu.M & its auxiliaries. Water & coal
Laboratory - Arrangements and report monitoring & checking as per Norms.
230 /11kv HT switch yard with SAS and coordination of 160 MW CPP Electrical
equipment erections and commissioning.
Daily production report preparation , Monthly plant performance report & Heat rate
calculation and controlling the production cost as per Budget by the way of
implementing innovative Technics.
Statutory follow up with Boiler Inspectorate and TNPCB and Inspector of Factories.
Conducting safety meeting & implementing work permit system to ensure the men&
materials safety.
Identifying and implementing energy conservation techniques in plant for optimum
utilization of utilities in processes.
Executing plant expansion / internal projects with detailed planning, conducting
feasibility studies, budgeting, and cost estimation time schedule generation and
performance evaluation.
Tracking daily breakdowns, implemented preventive / predictive maintenance
programs and improving the system efficiency of the equipment & ensuring
Max.Equipment Availabilty.
4. High light of the project is 2 x 80 MW CPP has commissioned with in 18 months
and rated load Generated with in 50 Hrs and COD Declared with in stipulated
time..
Successfully conducted Major overhauling of 2x 80 MW BHEL STG sets with in
planned schedule time for improving the Turbine performance and Heat rate .
Boilers& it’s auxiliaries availability have been improved by the way of
implementing Effective innovative Techniques to run plant at 103 %PLF with safe
& normal operating norms..
NATURE OF JOB AND RESPONSIBILITY IN M/S ESCL:
(Empee Sugars &Chemicals ltd., Ambasamudram)
(Successfully commissioned the highest capacity in co gen power plant
50 mw (2 x 25 mw) in Tamilnadu in April 2010)
RESPONSIBILITY OF TOTAL POWER PLANT OPERATION AND MAINTENANCE:
Erection and commissioning of 2 X25 MW COGENERATION POWER PLANT
AND AUXILIARIES Including Electrical machineries..
Erection &Commissioning of M/S SIEMENS MAKE –BARODA (INDIA) 2 X 25 MW
STG SETS (EXTRACTION CUM CONDENSING) with wood ward Governor 505-E
Erection & Commissioning of M/S ISGEC MAKE 2X135TPH (109Kg/cm2
, 5400
C)
BAGASSE &COAL FIRED BOILER and AUXILIARIES.
Erection & Commissioning of M/S THERMAX MAKE RO PLANT 2X 30 / M 3
HR)
Project planning, coordinating with consultant , contractors and Conducting meeting
with OEM to speed up and complete the project in time .
Material follow up and documentation
Motivate team spirit and reducing plant down time
Budget Planning and Inventory Control with MIS
Material follow up and Planning of Shutdown Jobs.
Statutory Follow up with respect to DDB (IBR) &TNPCB (AAQS) Norms.
5. Specialist in Turbine servicing &trouble shooting, Quality Control, Resource, Water and
Energy Management, & handling New Projects.
Versatile and adaptable to change in understanding new Business Operations, Result
Oriented, hardworking , successful Senior Leadership Professional in Power Plant
Operation& Maintenance-process, services and People Management domains..
NATURE OF JOB AND RESPONSIBILITY IN M/S KSCL -TRICHY:
(KOTHARI SUGARS & CHEMICALS LTD., LALGUDI)
Erection &Commissioning of M/S ABB –BARODA (INDIA) FIRST 2x6 MW TG Sets &
1X22 MW HANZHOU (CHINEESE) STG Set.
Erection & Commissioning of M/S ISGEC MAKE 2X40TPH (66Kg/cm2
, 4850
C) , 1X
80TPH (IJT , 87 Kg/cm2,
510 Dec) BAGASSE &COAL FIRED BOILER Co-generation
Boilers & Auxiliaries
Erection & Commissioning of M/S THERMAX MAKE DM PLANT (OBR- 380M3
&200M3
)
and RO PLNAT (20M3/HR)
Operation & Maintenance of 2 X6 MW,1X22 MW Co-Generation Power Plant
(110KV/11
KV) With PLC Based M/S YBL DCS.
Operation & Maintenance of Distillery 1 X500KW DISTILERY UNIT CPP
( 1X 8 TPH – CVL & 1X 12 TPH – THERMAX,1X 500KW ABB)
Preventive & Predictive Maintenance of Power plant Auxiliaries like Fans, Boiler
Feed Water pump, Compressor etc.,
Water Management and in Dm Plant, Condensate water, Cooling tower And Waste
Water Recycling Plant Project (Utilization of evaporator -2 body Condensate as
feed water to boiler thru DM plant)
Budget Planning and Inventory Control with MIS.
Material follow up and Planning of Shutdown Jobs.
Statutory Follow up with respect to DDB (IBR) &TNPCB (AAQS) Norms.
RESPONSIBILITY OF TOTAL POWER PLANT OPERATION AND MAINTENANCE.
GUJARATH ENTERPRISES (EX-ABB):
6. Erection & commissioning of Various STEAM TURBO GENERATOR SETS
(Especially ABB, SKODA, ESCHERWYSS, TRIVENI ETC.,) Different types and make up
to 30 MW.
Trouble shooting of Turbine, Remetalling of turbine bearings, Reverse Engineering of
Turbine parts & internals, Balancing of rotor, Reblading of rotor & Machining of
steam glands.
Overhauling of new & old Steam Turbine.
Erected first DLF-SKODA ‘S 1X 2.5 MW TGSet at M/S Shriram group of
Sugars, TITAWI –MUZAFFERNAGAR (Dt). (UP-STATE)
Erected first DLF-SKODA ‘S B.P Cum Controlled Extraction TG sets at M/S NPPM
(1X5MW) & M/S APM ,AURANGABAD (Dt), MAHARASTRA.
Expected salaray : Negotiable (Present salary : 18 lacs per Annum)
EDUCATIONAL QUALIFICATION :
B.E -MECHANICAL : MADURAI KAMARAJ UNIVERSITY (1986-90)
ADDITIONAL QUALIFICATION: (Boiler Proficiency certificate)
B.O.E (BOILER OPERATING ENGINEER)
BOILER INSPECTORATE, TAMIL NADU
PERSONAL DETAILS:
Father’s Name : R.Natarajan
Father’s Profession : Rtd., Head master
Date of Birth : 16.05.1969
Marital Status : Married
Nationality : Indian
Communication Language : English, Tamil, Hindi
Pass port Details : J8824504, D.0.I :04.11.11,D.O.E:
03.11.21
Issued from Madurai -PO
Permanent address : 38 A, Maravar North Street
Watrap (vathirairruppu)
VirudhuNagar (D.t)
Tamil Nadu-626132
94439 62351,
IT FORTE
7. Skilled in using MS Office
Reference:
1. Mr.S.Sivaraj (President-power), Suryadev Alloys & power (p) ltd., Chennai
Mobile no: 08056333055
2. Mr.K.A.Ganesh (Director), M/s.Aquatherm Consultant, Chennai,
Mobile No: 09444018825.
3.Mr.Rathinam ( Vice –president) –Shriram EPC(SEPC)
Mobile: 094455 29944.
4.Mr.Viveganathan(Ex.Addl.chief. Engr-T.N.E.B)-09445486405
DECLARATION:
I hereby declare that the information furnished above is true to the best of my knowledge.
N.SARAVANAN