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RESSOL ECO FRIENDLY PLASTICIZER NEW
- 1. RESSOL - ECOFRIENDLY PLASTICIZER INTRODUCTION RESSOL, a new type of plasticizer for PVC toys and chemical Products, can replace DOP, DBP and ensure the same quality upon different PVC products. It can be used in plastic products, like plastic film, wire, cable, gas pipe Rubber sealing strip, tubular product Footwear, and artificial leather cloth. RESSOL as an eco friendly plasticizer is efficient, has good impermissibility, with a high safety factor and is very flexible. RESSOL AS A DOP REPLACEMENT RESSOL based ester compound which can replace 30% of DOP and in turn gives saving to the manufacturer who is in the competitive PVC line market as well as performance based line markets. The development has been done by manufacturing suitable ester based dependable quantity of DOP Replacement under the trade name RESSOL. RESSOL can be used to the tune of 30% as a DOP replacement on the basis of practical usage in all types of PVC compounds. PROPERTIES OF RESSOL RESSOL Plasticizer, an oil liquid with light color, can completely replace DOP and DBP. As a non-toxic plasticizer, this plasticizer doesn’t contain phthalate, including 16P, reported by SGS. It can replace DOP as a new type of plasticizer with good function at physical property and
- 2. mechanical properties. RESSOLhas properties such as excellent electric strength, resist heat, low volatility. The manufacturer can save cost when they use RESSOL substitute for DOP as raw material of PVC products CHARACTERSTICS OF RESSOL Can completely replace DOP, DBP, DHP. Shortens the time of kneading. Improves processing fluidity. Lowers the temperature of plasticizing. Acts as a solvent to other plasticizers. Replaces DOP with the same quantity not changing the techniques. In addition, RESSOL exhibits comparable performance characteristics to DOP: • Dry Time • Tensile Strength • Elongation Percentage • Modulus •
- 3. Tear Resistance PROCESSING OFRESSOL BASIC PROCESS: The Basic Process to Be Followed In Processing RESSOL - For Replacing DOP Should Be Done By Two Methods 1. For Dry Compounding 2. For Wet Compounding DRY COMPOUNDING In Processing Of The Dry Compounding Resin Should Disperse With 70% Quantity DOP Which Is Used By The User In Previous Type Of Processing In Mixer Along With Other Additives Required By Him For Finished Product They Produce And Take Mixer Temp Between 60-70 Degree By Running The Mixer & Then Add 30% Of RESSOL Followed By Same Process WET COMPOUNDING In This Process The 30% RESSOL Should Be Mix Properly With DOP/DBP Properly And Resin Should Be Mix Considering This Same Quantity Blended Product Should Be Consider As Total Quantity He Is Using Of DOP As Per Requirement RESSOL for Various Application Areas: The excellent performance characteristics of RESSOL have led to its adoptions in various sensitive and diverse applications.
- 4. Some common usesof RESSOL are: Indoor Surfaces RESSOL is a ready replacement for general purpose phthalates, and is widely used in flooring applications from PVC carpet backing to vinyl composite tile, luxury vinyl tile and commercial and residential sheet applications Flexible PVC RESSOL can be used from childcare items to toys to garden hoses as it works with most flexible PVC applications. PVC Leather Cloth RESSOL is used for manufacturing leather cloth, footwear, raincoats, cable compounds, PVC Film/Sheets etc. RESSOL can also be used in non polymer applications including anti-corrosion paints, anti fouling paints, inks, adhesives and sealants. PROCESSING FOR PU/PVC LEATHER CLOTH PU/PVC leather manufacturing process includes the base fabric processing, compound preparation, coating and laminating, gel change, surface treatment, embossing, cooling, coiling process, etc. There are four types of
- 5. production methods forprocessing with PVC LEATHER CLOTH which are as follows: 1. Direct coating method Will melt direct coating with blades in the pretreatment of base of cloth and into the box on the DOP/DBP/DHP/DOA(70%) + RESSOL 30%+100 ML PHENOL 40 MIXTURE to Gel plasticization and plasticizing, then the embossed, cooling process, that finished products. This law can produce all kinds of cloth of the ordinary artificial leather, artificial leather and leather skin foam. 2. Transfer coating method Also called indirect coating method. Will the paste with inverse roller or scraper coated in carrier (from type paper tape or stainless steel belt), after the gel is initiated, then the Yankees from cloth under tension in the composite material layer of the gel DOP/DBP/DHP/DOA (70%) + RESSOL 30%+100 ML PHENOL 40 MIXTURE, then the plasticizing, cooling and separated from the carrier, then the post-processing, that finished products. This method is suitable for the production of knitted fabrics or non-woven foamed artificial leather and ordinary artificial leather. 3. Rolling stick legal According to the formula requirements, the resin, plasticizer DOP/DBP/DHP/DOA(70%)+RESSOL 30%+100 ML PHENOL 40 MIXTURE and other chelating agent measurement, investment in kneading machine mixing, again mixing mill and open mixing mill or extruder tried after plastic, send to the three rollers or four roll calendar (see plastic machinery rolling into the thickness and width of the film, and in advance of the base fabric with heating joint, then by embossed, cooling that finished product. This law can produce different cloth and various kinds of artificial
- 6. leather. In orderto improve the base fabric and thin films, often in the joint effect on the base fabric with a layer of adhesive first. 4. Extrusion stick legal Resin, plasticizer mixture DOP/DBP/DHP/DOA(70%)+RESSOL 30%+100 ML PHENOL 40 MIXTURE and other chelating agent in the mix in kneading machine, the refined model, the extruder crowded into a certain thickness and width of the membrane layer, and then in the three rollers on the base and preheat shaped-machine joint cloth, then the preheating, paster, embossing, cooling that finished products. This method is used in the manufacturing of the thick products, such as de den, conveyor belt and so on. RESSOL vs DOP S.NO. SPECIFICATION RESSOL DOP 1 Appearance Light Yellow Colorless 2 Acid Value 0.89 0.01 3 Moisture Content 0.16 0.10 4 Specific Gravity 0.9850/1.O4 0.980-0.986/1.04 5 Refractive Index(27 degrees) 1.4 1.484-1.486 6 Flash Point 200o C 216o C
- 7. CHEMICAL PROPERTIES OFRESSOL Color Shade, (Pt- Co ) max 60 Acidity, mg KOH/g max 0.2 Refractive Index 20 Degree 1.485~1.490 Flashing Point °C min 200 Density ( 20°C) g /cm3 0.980~1.1 Heat Loss % max 0.3 Acidity, mg KOH/g max 0.70 Loss upon Heat % max 0.50 Ester Content (1) % min 98.3 Color Shade after heat 200 Please make advantage of our knowledge & experience & utilize All these comparative data are on the basis of practical usages of RESSOL, Please try to modify the usage as well as monitor chemical & mechanical properties according to your finished product which gives you advantage in making your finished product more commercial viable in this competitive market. MISSIBILITY OF RESSOL RESSOL is soluble in hydrocarbon compounds, ketones, esters, higher grade alcohols and other organic solvents, slightly soluble in ethanol as well. RESSOL is particularly consistent with PVC and has low volatility and mobility. Its high thermal stability, light stability and good resistance to water and oil endow the products with better mechanical strength, weather resisting property and electrical property. Its non-toxicity makes it the internationally acknowledged chemical aid for foodstuff wrapper. RESSOL, its features include light color, good plasticized capacity, good heat stability, anti cold and hot, waterproof with good electrical capacity.
- 8. USAGE CRITERIA: RESSOL hasexcellent plasticizing properties, better dissolvability, it is safe to use and moreover products made from RESSOL would have more flexibility. It is cheaper than DOP and it replaces it completely or partially in the PVC formulations. Thus, it reduces the cost and increases the competitiveness of the market.