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Background - Decline & Rebirth
of Nuclear Power
Case Study - Capacity Factors,
Power Uprates, License Renewal,
Operations/Performance
Improvements to Maximize Value
Ongoing/Implemented Industry
Efforts
Economy – Interest Rates,
Recession, Public Fear/Distrust
TMI 2, Chernobyl, Regulatory
Requirements
Relative Inexperience
Poor Capacity/Availability
High O&M Costs
Global Warming, Impetus to Conserve/Use
Fossil Fuels Judiciously, High Fossil Fuel Costs
Deregulation, Consolidation of Ownership
Streamlining of Regulations
Improved Capacity, Availability, Performance,
Operations & Maintenance
Cost-Effective Capacity Additions, Operating
License Renewals
Low/Stable O&M Costs, Public Acceptance
2005
5
1
4
12
7
9
8
15
6
10
22
29
38
46
47
0
2
4
6
8
10
12
14
2000 2001 2002 2003 2004 2005 2006 2007 (As of
Jan.)Year
No.ofOperatingLicensesRenewed
0
5
10
15
20
25
30
35
40
45
50
CumulativeNumberofOperatingLicensesRenewed
No. of Operating Licenses Renewed Cumulative
Originally Licensed to Operate at
2436 MWt in 1974
Until 1994, 67% Average Capacity
Factor
Production Cost in 1994 was 40.0
Mills/Kwhr
RFO was 96 Days in 1994
SPU of 5% Implemented in 1997
Increased Focus Since 1994 on Operations,
Maintenance, Safety, Performance & Reliability
Resulted in Average Capacity Factor of 97% for
2000-2002
No Unplanned Shutdown in 2001-2002
Production Cost for Same Period was 12.8
Mills/Kwhr Compared to 40.0 Mills/Kwhr in
1994
Ranked in Top Quartile for Five Consecutive
Years in Capacity Factor & Production Costs
EPU of 15% Implemented in Two Phases: First
Phase – 2003 & Second Phase - 2005
In First Phase – Installation of Highly-Enriched
Fuel, Replacement of Power Range
Instrumentation, HP Heaters, Upgrade of
Turbine Control Valves, Rewind of Main
Generator Stator, Upgrade of Condensate
Polishing System Filters, Etc.
Payback from First Phase was Immediate
RFO in 2003 Lasted Only 29 Days
In Second Phase – Replacement of
Main Transformer, LP Heaters, Main
Generator Isophase Cooling, Standby
Condensate Pump, Upgrade of RFPs,
Reheaters, Chemistry Systems, Etc.
Environmental Assessment of EPU
Conducted by NRC Deemed Impact
Insignificant
In 2004, Application Submitted to
NRC for Renewal of OL by 20 Years
In 2006, NRC Approved Application
and Renewed OL
The Asset Showed Continued
Improvement with 95% Capacity
Factor in 2006 and 97% in Feb.
2007
Shorter/Optimized RFO & Planned Outages –
Increased Plant Availability, Lower Operating
Costs due to Reduced Maintenance Costs
Increased Focus on Plant Performance
Re-Engineering, Self-Assessment, Cost-
Effective Capital Investments
Incorporating Lessons Learned – Decreased
Unplanned Outages
Improved Outage Management Strategy
Increased Effectiveness of Failure Prevention
Programs including Maintenance – Help to
Identify Advance Equipment Degradation
from Aging
Efficient Use/Sharing of Resources
Greater Use of Analytical Tools to Balance
Costs and Benefits of Proposed Activities
Power Uprates, OL Renewals

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2007 ASME Power Conference Maximizing Value of Existing Nuclear Power Plant Generating Assets - A Case Study Sunder Raj Presentation

  • 1.
  • 2. Background - Decline & Rebirth of Nuclear Power Case Study - Capacity Factors, Power Uprates, License Renewal, Operations/Performance Improvements to Maximize Value Ongoing/Implemented Industry Efforts
  • 3. Economy – Interest Rates, Recession, Public Fear/Distrust TMI 2, Chernobyl, Regulatory Requirements Relative Inexperience Poor Capacity/Availability High O&M Costs
  • 4. Global Warming, Impetus to Conserve/Use Fossil Fuels Judiciously, High Fossil Fuel Costs Deregulation, Consolidation of Ownership Streamlining of Regulations Improved Capacity, Availability, Performance, Operations & Maintenance Cost-Effective Capacity Additions, Operating License Renewals Low/Stable O&M Costs, Public Acceptance
  • 5.
  • 7. 5 1 4 12 7 9 8 15 6 10 22 29 38 46 47 0 2 4 6 8 10 12 14 2000 2001 2002 2003 2004 2005 2006 2007 (As of Jan.)Year No.ofOperatingLicensesRenewed 0 5 10 15 20 25 30 35 40 45 50 CumulativeNumberofOperatingLicensesRenewed No. of Operating Licenses Renewed Cumulative
  • 8.
  • 9. Originally Licensed to Operate at 2436 MWt in 1974 Until 1994, 67% Average Capacity Factor Production Cost in 1994 was 40.0 Mills/Kwhr RFO was 96 Days in 1994
  • 10.
  • 11. SPU of 5% Implemented in 1997 Increased Focus Since 1994 on Operations, Maintenance, Safety, Performance & Reliability Resulted in Average Capacity Factor of 97% for 2000-2002 No Unplanned Shutdown in 2001-2002 Production Cost for Same Period was 12.8 Mills/Kwhr Compared to 40.0 Mills/Kwhr in 1994 Ranked in Top Quartile for Five Consecutive Years in Capacity Factor & Production Costs
  • 12.
  • 13. EPU of 15% Implemented in Two Phases: First Phase – 2003 & Second Phase - 2005 In First Phase – Installation of Highly-Enriched Fuel, Replacement of Power Range Instrumentation, HP Heaters, Upgrade of Turbine Control Valves, Rewind of Main Generator Stator, Upgrade of Condensate Polishing System Filters, Etc. Payback from First Phase was Immediate RFO in 2003 Lasted Only 29 Days
  • 14. In Second Phase – Replacement of Main Transformer, LP Heaters, Main Generator Isophase Cooling, Standby Condensate Pump, Upgrade of RFPs, Reheaters, Chemistry Systems, Etc. Environmental Assessment of EPU Conducted by NRC Deemed Impact Insignificant
  • 15. In 2004, Application Submitted to NRC for Renewal of OL by 20 Years In 2006, NRC Approved Application and Renewed OL The Asset Showed Continued Improvement with 95% Capacity Factor in 2006 and 97% in Feb. 2007
  • 16. Shorter/Optimized RFO & Planned Outages – Increased Plant Availability, Lower Operating Costs due to Reduced Maintenance Costs Increased Focus on Plant Performance Re-Engineering, Self-Assessment, Cost- Effective Capital Investments Incorporating Lessons Learned – Decreased Unplanned Outages
  • 17. Improved Outage Management Strategy Increased Effectiveness of Failure Prevention Programs including Maintenance – Help to Identify Advance Equipment Degradation from Aging Efficient Use/Sharing of Resources Greater Use of Analytical Tools to Balance Costs and Benefits of Proposed Activities Power Uprates, OL Renewals