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Research Article
Thermohydraulic Performance of a Series of In-Line
Noncircular Ducts in a Parallel Plate Channel
Siddharth D. Mhaske,1
Soby P. Sunny,1
Sachin L. Borse,2
and Yash B. Parikh1
1
Department of Mechanical Engineering, Symbiosis Institute of Technology, Pune 412 115, India
2
Department of Mechanical Engineering, Rajarshi Shahu College of Engineering, Pune 411 033, India
Correspondence should be addressed to Siddharth D. Mhaske; mhaskesiddharth@gmail.com
Received 28 May 2014; Revised 12 August 2014; Accepted 20 August 2014; Published 21 September 2014
Academic Editor: Shou-Shing Hsieh
Copyright © 2014 Siddharth D. Mhaske et al. This is an open access article distributed under the Creative Commons Attribution
License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly
cited.
Heat transfer and fluid flow characteristics for two-dimensional laminar flow at low Reynolds number for five in-line ducts of
various nonconventional cross-sections in a parallel plate channel are studied in this paper. The governing equations were solved
using finite-volume method. Commercial CFD software, ANSYS Fluent 14.5, was used to solve this problem. A total of three different
nonconventional, noncircular cross-section ducts and their characteristics are compared with those of circular cross-section ducts.
Shape-2 ducts offered minimum flow resistance and maximum heat transfer rate most of the time. Shape-3 ducts at Re < 100 and
Shape-2 ducts at Re > 100 can be considered to give out the optimum results.
1. Introduction
The heat transfer enhancement in most of the engineering
applications is a never ending process. The need for better
heat transfer rate and low flow resistance has led to extensive
research in the field of heat exchangers. Higher heat transfer
rate and low pumping power are desirable properties of a
heat exchanger. The duct shape and its arrangement highly
influence flow characteristics in a heat exchanger. Flow past
cylinders, especially circular, flat, oval, and diamond arranged
in a parallel plate channel, were extensively studied by
Bahaidarah et al. [1–3]. They carried domain discretization in
body-fitted coordinate system while the governing equations
were solved using a finite-volume technique. Chhabra [4]
studied bluff bodies of different shapes like circle, ellipse,
square, semicircle, equilateral triangle, and square submerged
in non-Newtonian fluids. Kundu et al. [5, 6] investigated
fluid flow and heat transfer coefficient experimentally over
a series of in-line circular cylinders in parallel plates using
two different aspect ratios for intermediate range of Re
220 to 2800. Grannis and Sparrow [7] obtained numerical
solutions for the fluid flow in a heat exchanger consisting
of an array of diamond-shaped pin fins. Implementation of
the model was accomplished using the finite element method.
Tanda [8] performed experiments on fluid flow and heat
transfer for a rectangular channel with arrays of diamond
shaped elements. Both in-line and staggered fin arrays were
considered in his study. Jeng [9] experimentally investigated
pressure drop and heat transfer of an in-line diamond shaped
pin-fin array in a rectangular duct. Terukazu et al. [10] studied
the heat transfer characteristics and flow behaviours around
an elliptic cylinder at high Reynolds number. Gera et al.
[11] numerically investigated a two-dimensional unsteady
flow past a square cylinder for the Reynolds number (Re)
considered in the range of 50–250. The features of the flow
past the square cylinder were observed using CFD. Olawore
and Odesola [12] numerically investigated two-dimensional
unsteady flow past a rectangular cylinder. The effect of vor-
tical structure and pressure distribution around the section
of rectangular cylinders are studied in their work. Chen
et al. [13, 14] analysed flow and conjugate heat transfer in a
high-performance finned oval tube heat exchanger element
and calculated them for a thermally and hydrodynamically
developing three-dimensional laminar flow. Computations
were performed with a finite-volume method based on the
SIMPLEC algorithm.
Hindawi Publishing Corporation
Journal of ermodynamics
Volume 2014,Article ID 670129, 10 pages
http://dx.doi.org/10.1155/2014/670129
2 Journal of Thermodynamics
Zdravistch et al. [15] numerically predicted fluid flow and
heat transfer around staggered and in-line tube banks and
found out close agreement experimental test cases. Tahseen
et al. [16] conducted numerical study of the two-dimensional
forced convection heat transfer across three in-line flat
tubes confined in a parallel plate channel, the flow under
incompressible and steady-state conditions. They solved the
system in the body-fitted coordinates (BFC) using the finite-
volume method (FVM). Gautier et al. [17] proposed a new set
of boundary conditions to improve the representation of the
infinite flow domain.
Conventional tube/duct shapes have been investigated for
fluid flow and heat transfer characteristics. In this paper, two-
dimensional, steady state, laminar flow over nonconventional
noncircular (Shape-1, Shape-2, and Shape-3) in-line ducts
confined in a parallel plate channel is considered. The dif-
ferent geometries investigated are Circular, Shape-1, Shape-2,
and Shape-3. Only representative cases are discussed in this
paper.
2. Mathematical Formulation
The governing mass, momentum, and energy conservation
equations [1] for steady incompressible flow of a Newtonian
fluid are expressed as
Mass conservation: ∇ ⋅ ⃗𝑉 = 0
Momentum conservation: ⃗𝑉 ⋅ (∇ ⃗𝑉) = − ∇𝑝 + V∇2 ⃗𝑉
Energy conservation: 𝜌𝐶 𝑝
⃗𝑉 ⋅ (∇𝑇) = 𝑘∇2
𝑇.
(1)
Commercial CFD software, ANSYS Fluent 14.5, was
used to solve the governing equations. The pressure-velocity
coupling is done by semi-implicit method for pressure linked
equations (SIMPLE) scheme.
The grid for all the cases is generated using the Auto-
matic Method with all Quadrilateral elements in the Mesh
Component System of the ANSYS Fluent 14.5 software. In
the numerical simulation, the grid of 11,000 nodes is found
to be fair enough for grid independent solution. Refining the
grid proved to be unnecessary, resulting in utilizing more
computer resources. Figure 2 shows the grid generated for all
the configurations.
3. Geometric Configuration
A total of four different duct cross-sections, namely, Circular,
Shape-1, Shape-2, and Shape-3 were analysed. The five in-
line ducts were confined in a parallel plate channel. The
distance between two consecutive ducts was kept constant.
𝐻/𝐷, 𝐿/𝐷, and 𝑙/𝐷 ratio (shown in Figure 1) kept constant
for all cross-sections of the ducts. The height of obstruction
is kept constant; that is, the diameter (𝐷) of circular cross-
section duct is taken for all the other cross-sections (see
Figure 1). The unobstructed length of the pipe before the
first and the last module is kept as one module length and
three module lengths, respectively, so that the flow is fully
developed. It is also ensured that the flow is fully developed
when it enters the channel. The ducts and the parallel plate
channel walls were assumed to be of infinite extent in the 𝑧-
direction, that is, perpendicular to the paper. Hence, the flow
could be considered as two-dimensional. Since, the geometry
is symmetric along the 𝑥-axis, only the lower half portion is
considered for the computation purpose.
4. Boundary Conditions
Figure 3 represents the schematic of the boundary conditions
for all the cross-sections used. A fully developed flow with
velocity profile (𝑢 = 𝑈in) and with temperature (𝑇 = 𝑇in)
was assigned for the flow at inlet. The temperature was kept
different from that of the plate and duct walls. A no slip (𝑢 =
V = 0) boundary condition was given to the plate and duct
surface. The surface temperatures of the plates and the ducts
were taken to be constant (𝑇 = 𝑇 𝑤). At the symmetry, normal
component of velocity and normal gradient of other velocity
components were taken as zero. At the outflow boundary,
there is no change in velocity across boundary.
5. Validation
The parallel plate channel problem corresponds to the rect-
angular duct with infinite aspect ratio. The calculated value
of Nusselt number is 7.541. Comparing the calculated Nusselt
number with that of the theoretical Nusselt number value
of 7.54 [18] shows that our computed values are in good
agreement with those of the theoretical values.
Using the geometric parameters 𝐿/𝐷 = 3 and 𝐻/𝐷 =
2 for circular cross-section, the normalized pressure drop
(Δ𝑝∗
), and Nusselt number for third module of the parallel
plate channel, when compared with the values of Kundu et al.
[5], shows good agreement between both the values.
6. Results and Discussions
The numerical simulation was carried out for Reynolds
number ranging from 25 to 350 and Prandtl number was
taken as 0.74.
6.1. Onset of Recirculation. For any duct shape, no separation
of flow was observed below Re = 30. Circular duct displayed
the signs of recirculation at the lowest Re value (Re = 32)
[1]. The Shape-1 ducts displayed the onset of recirculation at
Re value of 48; Shape-2 ducts showed the signs of onset of
recirculation at Re = 60, while the Shape-3 showed the signs
of recirculation just under Re = 40.
As the values of Reynolds number are increased, the
recirculation region starts increasing. At Re = 150, the length
of the recirculation region is slightly smaller than the distance
between the two consecutive ducts in the flow direction,
while, at Re = 350, the length of the recirculation region is
greater than the distance between the two consecutive ducts.
Since there is no obstruction to the flow downstream of the
last duct, the elliptic behaviour of the flow is observed as
shown in Figures 5–8.
Journal of Thermodynamics 3
Module
Flow in
Entry length
D
Flow out
Exit length
1
Module
2
Module
3
Module
4
Module
5
(a)
D
L
l
(b)
D
L
l
(c)
D
L
l
(d)
Figure 1: Various duct cross-sections studied in this work: (a) Circular cross-section ducts, (b) Shape-1 cross-section ducts, (c) Shape-2
cross-section ducts, (d) Shape-3 cross-section ducts.
(a)
(b)
(c)
(d)
Figure 2: Grid for geometries considered: (a) Circular cross-section ducts, (b) Shape-1 cross-section ducts, (c) Shape-2 cross-section ducts,
(d) Shape-3 cross-section ducts.
4 Journal of Thermodynamics
Flow in Y
X

u
Plate
Inlet flow Plate surface Duct surface Symmetry Outflow
H
Computational domain
𝜕u
𝜕Y
=
𝜕𝜃
𝜕Y
=  = 0
𝜕u
𝜕X
=
𝜕
𝜕X
=
𝜕𝜃
𝜕X
= 0u = Uin,  = 0, T = Tin u =  = 0, T = Tw u =  = 0, T = Tw
Figure 3: Flow domains studied in this study with the boundary condition.
0.01
0.1
1
10
100
10 100 1000
Normalizedpressuredifference
Re
Kundu et al. [5]
Present study
Figure 4: Validation with previous work of Kundu et al. [5]:
normalized pressure drop across third module.
6.2. Fluid Flow Characteristics. From Figures 5, 6, 7, and 8,
we can observe that the streamlines past the ducts 1–4 are
similar in nature. Thus, the stream-wise velocity distributions
at the module inlets (see Figure 9) and normalized pressure
drop Figure 4 and module average Nusselt number for each
module (Table 2) confirm the existence of periodically fully
developed flow downstream of the second module. As the
flow is periodically fully developed for the inner modules, it is
sufficient to study one inner module so as to understand the
essential of flow physics. In present study, we have selected
module 3. Small variations for the first and the last modules
are observed due to the end effects.
Figure 10 shows the normalized (dimensionless) pressure
drop (Δ𝑝∗
) as a function of Reynolds number. We can
observe that, as the value of Re increases, there is descend in
normalized pressure drop for all the ducts presented in this
study.
The ratio of normalized pressure drop for noncircular
duct module (Δ𝑝∗
) to that for the circular duct module (Δ𝑝∗
0 )
is shown in Figure 11. The Shape-1 ducts present pressure
drop almost similar to that of the Circular ducts due to their
geometric similarity. Shape- 2 ducts present lowest pressure
drop ratio (Δ𝑝∗
/Δ𝑝∗
0 ), which means that they offer lower
resistance to flow than the circular ducts till Re = 300 resulting
Table 1: Validation with previous work of Kundu et al. [5]: module
average Nusselt number for 𝐿/𝐷 = 3, 𝐻/𝐷 = 2.
Re Second
module
Third
module
Fourth
module
Kundu et al. [6]
50 9.4 9.4 9.8
Present work 9.51 9.48 9.48
Kundu et al. [6]
200 12.5 12.6 12.8
Present work 12.68 12.63 12.64
in lower pumping power requirement. Shape-3 ducts present
lower Δ𝑝∗
/Δ𝑝∗
0 values till Re = 150, but, after Re = 150, they
increase significantly, resulting in more pumping power.
6.3. Heat Transfer Characteristics. Figure 12 presents the
module average Nusselt number as a function of Re for
module 3 for Shape-1, Shape-2, Shape-3, and Circular ducts
Table 1. The Nusselt number for Re  50 increases rapidly as
the Re increases. Till Re = 50, there is no significant difference
in Nusselt number values for different cross-section ducts,
which implies that the duct shape has very little effect on
heat transfer rate at Re  50. At higher values of Re the
recirculation of the flow takes place. These recirculation
vortices do not transfer heat energy to the main stream
of flow. Hence, their contribution to heat transfer is very
less. At Re  50, the Nu is almost the same for various
cross-section ducts but, after Re = 50, the Nusselt number
varies significantly with the cross-section of the duct. Circular
cross-section ducts present the least Nu values till Re = 250,
while Shape-2 cross-section ducts present the highest Nu
values after Re = 250.
Figure 13 presents the heat transfer enhancement ratio
(Nu+
) as a function of Re for module 3 for Shape-1, Shape-
2, and Shape-3 ducts. Nu+
is the ratio of Nusselt number for
noncircular duct module (Nu) to that for the circular duct
module (Nu0). It represents how effective the heat transfer
rate will be using the noncircular ducts as compared to the
circular ducts. For Re  50, all the ducts show similar Nu+
values. Shape-2 ducts show least Nu+
values at Re  200 but,
after Re = 200, they rise up significantly giving highest Nu+
values as compared to their counter parts. Shape-1 ducts show
constant drop in the Nu+
values and, at Re  250, they have
heat transfer rate less than the circular ducts.
Journal of Thermodynamics 5
(a)
(b)
(c)
Figure 5: Effect of Reynolds number on the streamline over Circular cross-section ducts: (a) Re = 25, (b) Re = 150, and (c) Re = 300.
(a)
(b)
(c)
Figure 6: Effect of Reynolds number on the streamline over Shape-1 cross-section ducts: (a) Re = 25, (b) Re = 150, and (c) Re = 300.
(a)
(b)
(c)
Figure 7: Effect of Reynolds number on the streamline over Shape-2 cross-section ducts: (a) Re = 25, (b) Re = 150, and (c) Re = 300.
(a)
(b)
(c)
Figure 8: Effect of Reynolds number on the streamline over Shape-3 cross-section ducts: (a) Re = 25, (b) Re = 150, and (c) Re = 300.
6 Journal of Thermodynamics
Table2:ComparisonofnormalizedpressuredropandmoduleaverageNusseltnumberforallthegeometrictubeshapes.
Module
CircularShape-1Shape-2Shape-3
Δ𝑝∗
0Nu0Δ𝑝∗
Δ𝑝∗
/Δ𝑝∗
0NuNu+
Nu∗
Δ𝑝∗
Δ𝑝∗
/Δ𝑝∗
0NuNu+
Nu∗
Δ𝑝∗
Δ𝑝∗
/Δ𝑝∗
0NuNu+
Nu∗
Re=25
18.0206.8828.0901.0097.0171.0201.0177.9850.9967.0321.0221.0237.9660.9937.0291.0211.024
28.1186.8908.1771.0077.0151.0181.0168.0580.9937.0331.0211.0238.0610.9937.0391.0221.024
38.1136.8838.1821.0097.0211.0201.0178.0450.9927.0241.0211.0238.0600.9947.0301.0211.024
48.1046.8858.1741.0097.0091.0181.0158.0440.9937.0321.0211.0248.0580.9947.0351.0221.024
58.1286.9088.1911.0086.9381.0041.0028.0840.9947.0671.0231.0258.0640.9927.0531.0211.024
Re=50
14.5389.4864.5250.9979.7991.0331.0344.4420.9799.8271.0361.0434.4760.9869.8321.0371.041
24.5079.5174.4980.9989.7691.0271.0274.4190.9809.8121.0311.0384.4180.9809.8551.0361.042
34.5109.4824.5010.9989.7971.0331.0344.4070.9779.7721.0311.0394.4340.9839.8141.0351.041
44.5009.4794.4970.9999.7661.0301.0304.4060.9799.7771.0311.0394.4290.9849.8131.0351.041
54.4969.5094.4820.9979.7941.0301.0314.4060.9809.7881.0291.0364.3940.9779.8511.0361.044
Re=100
13.20811.3403.1300.97611.7111.0331.0413.0380.94711.7111.0331.0523.1170.97211.7681.0381.048
22.69011.2242.6921.00111.4221.0181.0172.6580.98811.4871.0231.0272.6200.97411.5701.0311.040
32.72911.1342.7020.99011.4781.0311.0342.6310.96411.3841.0221.0352.6840.98411.4691.0301.036
42.69711.1232.7011.00211.4121.0261.0252.6270.97411.3911.0241.0332.6640.98811.4701.0311.035
52.66211.1722.6230.98511.4371.0241.0292.5650.96411.3831.0191.0322.5460.95611.5071.0301.046
Re=150
12.87112.5882.7790.96813.0091.0331.0452.6960.93912.9541.0291.0512.7740.96613.1101.0411.053
22.02012.0702.0551.01712.2581.0161.0102.0441.01212.3451.0231.0191.9810.98112.3611.0241.031
32.07111.9732.0580.99412.2811.0261.0282.0010.96612.1951.0191.0302.0680.99812.2531.0231.024
42.02811.9372.0651.01812.2381.0251.0191.9920.98212.1871.0211.0272.0361.00412.2381.0251.024
52.00811.9881.9680.98012.1881.0171.0241.9260.95912.1361.0121.0271.8960.94412.1991.0181.037
Re=200
12.68414.0532.6040.97014.5231.0331.0442.5320.94314.3891.0241.0442.6080.97214.7051.0461.056
21.66712.6811.7231.03312.9671.0231.0111.7161.02913.0621.0301.0201.6430.98612.8821.0161.021
31.70712.6301.7040.99812.8251.0151.0161.6660.97612.8521.0181.0261.7331.01512.8871.0201.015
41.66412.5481.7261.03712.9401.0311.0191.6480.99012.7891.0191.0231.6931.01712.8331.0231.017
51.66812.4351.6300.97812.5791.0121.0191.6060.96312.5921.0131.0261.5650.93812.5121.0061.028
Re=250
12.55115.7062.4910.97616.3221.0391.0482.4290.95216.1421.0281.0452.5020.98116.5821.0561.063
21.45013.2251.5181.04713.6371.0311.0161.5061.03913.6501.0321.0191.4310.98713.3051.0061.011
31.47413.1751.4751.00113.2071.0021.0021.4560.98813.4581.0211.0261.5181.03013.4201.0191.009
41.43513.1251.5141.05513.6011.0361.0181.4290.99613.2951.0131.0141.4721.02613.2821.0121.003
51.45412.5251.4250.98112.6011.0061.0131.4140.97312.7201.0161.0251.3640.93812.5401.0011.023
Journal of Thermodynamics 7
Table2:Continued.
Module
CircularShape-1Shape-2Shape-3
Δ𝑝∗
0Nu0Δ𝑝∗
Δ𝑝∗
/Δ𝑝∗
0NuNu+
Nu∗
Δ𝑝∗
Δ𝑝∗
/Δ𝑝∗
0NuNu+
Nu∗
Δ𝑝∗
Δ𝑝∗
/Δ𝑝∗
0NuNu+
Nu∗
Re=300
12.45017.3522.4090.98318.2241.0501.0562.3550.96118.0241.0391.0532.4230.98918.4991.0661.070
21.30213.7171.3771.05714.2091.0361.0171.3581.04314.1061.0281.0141.2850.98613.7030.9991.004
31.31113.6251.3151.00313.5260.9930.9921.3121.00114.0011.0281.0271.3681.04313.8501.0171.002
41.27713.6811.3661.07014.1981.0381.0151.2771.00013.7411.0041.0041.3161.03113.6000.9940.984
51.30212.4351.2870.98912.5211.0071.0111.2840.98612.7131.0221.0271.2270.94212.5141.0061.026
Re=350
12.37018.9452.3470.99020.1241.0621.0662.2980.96919.9251.0521.0632.3580.99520.3791.0761.078
21.19414.1491.2721.06614.6811.0381.0161.2451.04314.4711.0231.0081.1770.98614.0510.9930.998
31.19014.0091.1961.00413.8120.9860.9851.2051.01214.4741.0331.0291.2561.05514.2171.0150.997
41.16014.1851.2551.08214.7121.0371.0101.1631.00314.1270.9960.9951.1981.03313.8230.9750.964
51.18612.2991.1861.00012.4551.0131.0131.1871.00112.6941.0321.0321.1240.94812.4831.0151.033
8 Journal of Thermodynamics
0
0.1
0.2
0.3
0.4
0.5
0.6
0.25 0.75 1.25 1.75 2.25 2.75
Circular
Module 2
Module 3
Module 4
Module 5
(y/H)
Normalized u-velocity at module inlet
−0.75 −0.25
(a)
Module 2
Module 3
Module 4
Module 5
Shape-1
0
0.1
0.2
0.3
0.4
0.5
0.6
0.25 0.75 1.25 1.75 2.25 2.75
(y/H)
Normalized u-velocity at module inlet
−0.75 −0.25
(b)
Module 2
Module 3
Module 4
Module 5
Shape-2
0
0.1
0.2
0.3
0.4
0.5
0.6
0.25 0.75 1.25 1.75 2.25 2.75
(y/H)
Normalized u-velocity at module inlet
−0.75 −0.25
(c)
Module 2
Module 3
Module 4
Module 5
Shape-3
0
0.1
0.2
0.3
0.4
0.5
0.6
0.25 0.75 1.25 1.75 2.25 2.75
(y/H)
Normalized u-velocity at module inlet
−0.75 −0.25
(d)
Figure 9: Normalized 𝑢-velocity profiles at inlet of modules at Re = 150.
1
6.25
2.5
15.625
10 100 1000
Re
Circular
Shape-1
Shape-2
Shape-3
Normalizedpressuredrop(Δp∗
)
Figure 10: Variation of normalized pressure drop (Δ𝑝∗
) with Re for third module.
Journal of Thermodynamics 9
0.90
0.95
1.00
1.05
1.10
0 50 100 150 200 250 300 350 400
Re
Shape-1
Shape-2
Shape-3
Δp∗
/Δp∗
0
Figure 11: Variation of Δ𝑝∗
/Δ𝑝∗
0 with Re for third module.
5
6
7
8
9
10
11
12
13
14
15
0 50 100 150 200 250 300 350 400
Nu
Re
Circular
Shape-1
Shape-2
Shape-3
Figure 12: Variation of Nu with Re for third module.
0.9
0.93
0.96
0.99
1.02
1.05
1.08
1.11
1.14
0 50 100 150 200 250 300 350 400
Re
Shape-1
Shape-2
Shape-3
Nu+
Figure 13: Variation of Nu+
with Re for third module.
Shape-1
Shape-2
Shape-3
0.95
0.975
1
1.025
1.05
0 50 100 150 200 250 300 350 400
Re
Nu∗
Figure 14: Variation of Nu∗
with Re for third module.
Figure 14 presents the heat transfer performance ratio
(Nu∗
) as a function of Re for module 3 for Shape-1, Shape-
2, and Shape-3 ducts. Nu∗
represents heat transfer enhance-
ment per unit increase in pumping power. The Shape-1 ducts
performed poorly as compared to Circular ducts at Re  250.
Shape-3 ducts presented good results at Re  100 but then they
presented a constant drop in the Nu∗
values, while Shape-2
ducts displayed promising results after Re = 100.
7. Conclusion
In an environment where the heat transfer rate and pumping
power is critical, Shape-2 ducts show promising results as
compared to their counterparts. The duct shape has very
little influence on the heat transfer rate at low Reynolds
number. For optimal design of a heat exchanger for heat
transfer enhancement per unit increase in pumping power,
Reynolds number and cross-section of the duct must be
carefully chosen. So, for heat exchanger, Shape-3 ducts at Re 
100 and Shape-2 ducts at Re  100 can be considered to give
out the optimum results.
Nomenclature
𝐴: Area of heat transfer surfaces in a module (m2
)
𝐶 𝑝: Specific heat (J/kg K)
𝐷: Blockage height of a tube inside the channel
(m)
𝑓: Module friction factor
𝑓0: Module friction factor for circular tubes
𝐻: Height of the channel (m)
𝐿: Module length (m)
𝑘: Thermal conductivity (W/m⋅K)
𝑙: Length of the tube cross-section along the flow
direction (m)
Nu: Module average Nusselt number
(= ̇𝑚𝐶 𝑝Δ𝑇𝑏 𝐻/𝑘𝐴(𝑇 𝑤 − 𝑇 𝑚))
Nu0: Module average Nusselt number for the
reference case of circular tubes
10 Journal of Thermodynamics
Nu+
: Heat transfer enhancement ratio (= Nu/Nu0)
Nu∗
: Heat transfer performance ratio [= Nu+
/(𝑓/𝑓0)1/3
]
̇𝑚: Mass flow rate (kg/s)
𝑝: Pressure (Pa)
Re: Reynolds number (𝜌VH/𝜇)
𝑇: Temperature (K)
𝑇 𝑚: Average of module inlet bulk temperature and
module outlet bulk temperature (K)
𝑇 𝑤: Temperature of heat transfer surfaces (K)
𝑈in: Velocity at the channel inlet (m/s)
⃗𝑉: Velocity field
𝑦: Vertical distance from the channel bottom (m)
Δ𝑝: Pressure drop across a module (Pa)
Δ𝑝∗
: Normalized pressure drop (= Δ𝑝/𝜌𝑈2
in)
Δ𝑇𝑏: Change in bulk temperature across a module (K)
𝜇: Dynamic viscosity (N⋅s/m2
)
𝜌: Density
∇: Del operator.
Conflict of Interests
The authors declare that there is no conflict of interests
regarding the publication of this paper.
Acknowledgments
The authors would like to present their sincere gratitude
towards the Faculty of Mechanical Engineering in Symbiosis
Institute of Technology, Pune, and Rajarshi Shahu College of
Engineering, Pune.
References
[1] H. M. S. Bahaidarah, M. Ijaz, and N. K. Anand, “Numerical
study of fluid flow and heat transfer over a series of in-
line noncircular tubes confined in a parallel-plate channel,”
Numerical Heat Transfer Part B: Fundamentals, vol. 50, no. 2,
pp. 97–119, 2006.
[2] H. M. S. Bahaidarah, N. K. Anand, and H. C. Chen, “A
numerical study of fluid flow and heat transfer over a bank of
flat tubes,” Numerical Heat Transfer A, vol. 48, no. 4, pp. 359–
385, 2005.
[3] H. M. S. Bahaidarah, A numerical study of heat and momentum
transfer over a bank of flat tubes [Ph.D. thesis], Texas AM
University, College Station, Tex, USA, 2004.
[4] R. P. Chhabra, “Fluid flow and heat transfer from circular and
noncircular cylinders submerged in non-newtonian liquids,”
Advances in Heat Transfer, vol. 43, pp. 289–417, 2011.
[5] D. Kundu, A. Haji-Sheikh, and D. Y. S. Lou, “Heat transfer
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plates,” Numerical Heat Transfer; Part A: Applications, vol. 19,
no. 3, pp. 361–377, 1991.
[6] D. Kundu, A. Haji-Sheikh, and D. Y. S. Lou, “Heat transfer in
crossflow over cylinders between two parallel plates,” Journal of
Heat Transfer, vol. 114, no. 3, pp. 558–564, 1992.
[7] V. B. Grannis and E. M. Sparrow, “Numerical simulation of fluid
flow through an array of diamond-shaped pin fins,” Numerical
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[8] G. Tanda, “Heat transfer and pressure drop in a rectangular
channel with diamond-shaped elements,” International Journal
of Heat and Mass Transfer, vol. 44, no. 18, pp. 3529–3541, 2001.
[9] T.-M. Jeng, “Thermal performance of in-line diamond-shaped
pin fins in a rectangular duct,” International Communications in
Heat and Mass Transfer, vol. 33, no. 9, pp. 1139–1146, 2006.
[10] O. Terukazu, N. Hideya, and T. Yukiyasu, “Heat transfer and
flow around an elliptic cylinder,” International Journal of Heat
and Mass Transfer, vol. 27, no. 10, pp. 1771–1779, 1984.
[11] B. Gera, P. K. Sharma, and R. K. Singh, “CFD analysis of 2D
unsteady flow around a square cylinder,” International Journal
of Applied Engineering Research, vol. 1, no. 3, pp. 602–610, 2010.
[12] A. S. Olawore and I. F. Odesola, “2D flow around a rectangular
cylinder: a computational study,” International Journal of Sci-
ence and Technology, vol. 2, no. 1, pp. 1–26, 2013.
[13] Y. Chen, M. Fiebig, and N. K. Mitra, “Conjugate heat transfer
of a finned oval tube part A: flow patterns,” Numerical Heat
Transfer A: Applications, vol. 33, no. 4, pp. 371–385, 1998.
[14] Y. Chen, M. Fiebig, and N. K. Mitra, “Conjugate heat transfer
of a finned oval tube part B: heat transfer behaviors,” Numerical
Heat Transfer A, vol. 33, no. 4, pp. 387–401, 1998.
[15] F. Zdravistch, C. A. Fletcher, and M. Behnia, “Numerical
laminar and turbulent fluid flow and heat transfer predictions
in tube banks,” International Journal of Numerical Methods for
Heat and Fluid Flow, vol. 5, no. 8, pp. 717–733, 1995.
[16] T. A. Tahseen, M. Ishak, and M. M. Rahman, “A numerical study
of forced convection heat transfer over a series of flat tubes
between parallel plates,” Journal of Mechanical Engineering and
Sciences, vol. 3, pp. 271–280, 2012.
[17] R. Gautier, D. Biau, and E. Lamballais, “A reference solution
of the flow over a circular cylinder at 𝑅𝑒 = 40,” Computers 
Fluids, vol. 75, pp. 103–111, 2013.
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mentals and Applications, Tata McGraw-Hill, 4th edition, 2011.
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Thermohydraulic Performance of a Series of In-Line Noncircular Ducts in a Parallel Plate Channel

  • 1. Research Article Thermohydraulic Performance of a Series of In-Line Noncircular Ducts in a Parallel Plate Channel Siddharth D. Mhaske,1 Soby P. Sunny,1 Sachin L. Borse,2 and Yash B. Parikh1 1 Department of Mechanical Engineering, Symbiosis Institute of Technology, Pune 412 115, India 2 Department of Mechanical Engineering, Rajarshi Shahu College of Engineering, Pune 411 033, India Correspondence should be addressed to Siddharth D. Mhaske; mhaskesiddharth@gmail.com Received 28 May 2014; Revised 12 August 2014; Accepted 20 August 2014; Published 21 September 2014 Academic Editor: Shou-Shing Hsieh Copyright © 2014 Siddharth D. Mhaske et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited. Heat transfer and fluid flow characteristics for two-dimensional laminar flow at low Reynolds number for five in-line ducts of various nonconventional cross-sections in a parallel plate channel are studied in this paper. The governing equations were solved using finite-volume method. Commercial CFD software, ANSYS Fluent 14.5, was used to solve this problem. A total of three different nonconventional, noncircular cross-section ducts and their characteristics are compared with those of circular cross-section ducts. Shape-2 ducts offered minimum flow resistance and maximum heat transfer rate most of the time. Shape-3 ducts at Re < 100 and Shape-2 ducts at Re > 100 can be considered to give out the optimum results. 1. Introduction The heat transfer enhancement in most of the engineering applications is a never ending process. The need for better heat transfer rate and low flow resistance has led to extensive research in the field of heat exchangers. Higher heat transfer rate and low pumping power are desirable properties of a heat exchanger. The duct shape and its arrangement highly influence flow characteristics in a heat exchanger. Flow past cylinders, especially circular, flat, oval, and diamond arranged in a parallel plate channel, were extensively studied by Bahaidarah et al. [1–3]. They carried domain discretization in body-fitted coordinate system while the governing equations were solved using a finite-volume technique. Chhabra [4] studied bluff bodies of different shapes like circle, ellipse, square, semicircle, equilateral triangle, and square submerged in non-Newtonian fluids. Kundu et al. [5, 6] investigated fluid flow and heat transfer coefficient experimentally over a series of in-line circular cylinders in parallel plates using two different aspect ratios for intermediate range of Re 220 to 2800. Grannis and Sparrow [7] obtained numerical solutions for the fluid flow in a heat exchanger consisting of an array of diamond-shaped pin fins. Implementation of the model was accomplished using the finite element method. Tanda [8] performed experiments on fluid flow and heat transfer for a rectangular channel with arrays of diamond shaped elements. Both in-line and staggered fin arrays were considered in his study. Jeng [9] experimentally investigated pressure drop and heat transfer of an in-line diamond shaped pin-fin array in a rectangular duct. Terukazu et al. [10] studied the heat transfer characteristics and flow behaviours around an elliptic cylinder at high Reynolds number. Gera et al. [11] numerically investigated a two-dimensional unsteady flow past a square cylinder for the Reynolds number (Re) considered in the range of 50–250. The features of the flow past the square cylinder were observed using CFD. Olawore and Odesola [12] numerically investigated two-dimensional unsteady flow past a rectangular cylinder. The effect of vor- tical structure and pressure distribution around the section of rectangular cylinders are studied in their work. Chen et al. [13, 14] analysed flow and conjugate heat transfer in a high-performance finned oval tube heat exchanger element and calculated them for a thermally and hydrodynamically developing three-dimensional laminar flow. Computations were performed with a finite-volume method based on the SIMPLEC algorithm. Hindawi Publishing Corporation Journal of ermodynamics Volume 2014,Article ID 670129, 10 pages http://dx.doi.org/10.1155/2014/670129
  • 2. 2 Journal of Thermodynamics Zdravistch et al. [15] numerically predicted fluid flow and heat transfer around staggered and in-line tube banks and found out close agreement experimental test cases. Tahseen et al. [16] conducted numerical study of the two-dimensional forced convection heat transfer across three in-line flat tubes confined in a parallel plate channel, the flow under incompressible and steady-state conditions. They solved the system in the body-fitted coordinates (BFC) using the finite- volume method (FVM). Gautier et al. [17] proposed a new set of boundary conditions to improve the representation of the infinite flow domain. Conventional tube/duct shapes have been investigated for fluid flow and heat transfer characteristics. In this paper, two- dimensional, steady state, laminar flow over nonconventional noncircular (Shape-1, Shape-2, and Shape-3) in-line ducts confined in a parallel plate channel is considered. The dif- ferent geometries investigated are Circular, Shape-1, Shape-2, and Shape-3. Only representative cases are discussed in this paper. 2. Mathematical Formulation The governing mass, momentum, and energy conservation equations [1] for steady incompressible flow of a Newtonian fluid are expressed as Mass conservation: ∇ ⋅ ⃗𝑉 = 0 Momentum conservation: ⃗𝑉 ⋅ (∇ ⃗𝑉) = − ∇𝑝 + V∇2 ⃗𝑉 Energy conservation: 𝜌𝐶 𝑝 ⃗𝑉 ⋅ (∇𝑇) = 𝑘∇2 𝑇. (1) Commercial CFD software, ANSYS Fluent 14.5, was used to solve the governing equations. The pressure-velocity coupling is done by semi-implicit method for pressure linked equations (SIMPLE) scheme. The grid for all the cases is generated using the Auto- matic Method with all Quadrilateral elements in the Mesh Component System of the ANSYS Fluent 14.5 software. In the numerical simulation, the grid of 11,000 nodes is found to be fair enough for grid independent solution. Refining the grid proved to be unnecessary, resulting in utilizing more computer resources. Figure 2 shows the grid generated for all the configurations. 3. Geometric Configuration A total of four different duct cross-sections, namely, Circular, Shape-1, Shape-2, and Shape-3 were analysed. The five in- line ducts were confined in a parallel plate channel. The distance between two consecutive ducts was kept constant. 𝐻/𝐷, 𝐿/𝐷, and 𝑙/𝐷 ratio (shown in Figure 1) kept constant for all cross-sections of the ducts. The height of obstruction is kept constant; that is, the diameter (𝐷) of circular cross- section duct is taken for all the other cross-sections (see Figure 1). The unobstructed length of the pipe before the first and the last module is kept as one module length and three module lengths, respectively, so that the flow is fully developed. It is also ensured that the flow is fully developed when it enters the channel. The ducts and the parallel plate channel walls were assumed to be of infinite extent in the 𝑧- direction, that is, perpendicular to the paper. Hence, the flow could be considered as two-dimensional. Since, the geometry is symmetric along the 𝑥-axis, only the lower half portion is considered for the computation purpose. 4. Boundary Conditions Figure 3 represents the schematic of the boundary conditions for all the cross-sections used. A fully developed flow with velocity profile (𝑢 = 𝑈in) and with temperature (𝑇 = 𝑇in) was assigned for the flow at inlet. The temperature was kept different from that of the plate and duct walls. A no slip (𝑢 = V = 0) boundary condition was given to the plate and duct surface. The surface temperatures of the plates and the ducts were taken to be constant (𝑇 = 𝑇 𝑤). At the symmetry, normal component of velocity and normal gradient of other velocity components were taken as zero. At the outflow boundary, there is no change in velocity across boundary. 5. Validation The parallel plate channel problem corresponds to the rect- angular duct with infinite aspect ratio. The calculated value of Nusselt number is 7.541. Comparing the calculated Nusselt number with that of the theoretical Nusselt number value of 7.54 [18] shows that our computed values are in good agreement with those of the theoretical values. Using the geometric parameters 𝐿/𝐷 = 3 and 𝐻/𝐷 = 2 for circular cross-section, the normalized pressure drop (Δ𝑝∗ ), and Nusselt number for third module of the parallel plate channel, when compared with the values of Kundu et al. [5], shows good agreement between both the values. 6. Results and Discussions The numerical simulation was carried out for Reynolds number ranging from 25 to 350 and Prandtl number was taken as 0.74. 6.1. Onset of Recirculation. For any duct shape, no separation of flow was observed below Re = 30. Circular duct displayed the signs of recirculation at the lowest Re value (Re = 32) [1]. The Shape-1 ducts displayed the onset of recirculation at Re value of 48; Shape-2 ducts showed the signs of onset of recirculation at Re = 60, while the Shape-3 showed the signs of recirculation just under Re = 40. As the values of Reynolds number are increased, the recirculation region starts increasing. At Re = 150, the length of the recirculation region is slightly smaller than the distance between the two consecutive ducts in the flow direction, while, at Re = 350, the length of the recirculation region is greater than the distance between the two consecutive ducts. Since there is no obstruction to the flow downstream of the last duct, the elliptic behaviour of the flow is observed as shown in Figures 5–8.
  • 3. Journal of Thermodynamics 3 Module Flow in Entry length D Flow out Exit length 1 Module 2 Module 3 Module 4 Module 5 (a) D L l (b) D L l (c) D L l (d) Figure 1: Various duct cross-sections studied in this work: (a) Circular cross-section ducts, (b) Shape-1 cross-section ducts, (c) Shape-2 cross-section ducts, (d) Shape-3 cross-section ducts. (a) (b) (c) (d) Figure 2: Grid for geometries considered: (a) Circular cross-section ducts, (b) Shape-1 cross-section ducts, (c) Shape-2 cross-section ducts, (d) Shape-3 cross-section ducts.
  • 4. 4 Journal of Thermodynamics Flow in Y X u Plate Inlet flow Plate surface Duct surface Symmetry Outflow H Computational domain 𝜕u 𝜕Y = 𝜕𝜃 𝜕Y = = 0 𝜕u 𝜕X = 𝜕 𝜕X = 𝜕𝜃 𝜕X = 0u = Uin, = 0, T = Tin u = = 0, T = Tw u = = 0, T = Tw Figure 3: Flow domains studied in this study with the boundary condition. 0.01 0.1 1 10 100 10 100 1000 Normalizedpressuredifference Re Kundu et al. [5] Present study Figure 4: Validation with previous work of Kundu et al. [5]: normalized pressure drop across third module. 6.2. Fluid Flow Characteristics. From Figures 5, 6, 7, and 8, we can observe that the streamlines past the ducts 1–4 are similar in nature. Thus, the stream-wise velocity distributions at the module inlets (see Figure 9) and normalized pressure drop Figure 4 and module average Nusselt number for each module (Table 2) confirm the existence of periodically fully developed flow downstream of the second module. As the flow is periodically fully developed for the inner modules, it is sufficient to study one inner module so as to understand the essential of flow physics. In present study, we have selected module 3. Small variations for the first and the last modules are observed due to the end effects. Figure 10 shows the normalized (dimensionless) pressure drop (Δ𝑝∗ ) as a function of Reynolds number. We can observe that, as the value of Re increases, there is descend in normalized pressure drop for all the ducts presented in this study. The ratio of normalized pressure drop for noncircular duct module (Δ𝑝∗ ) to that for the circular duct module (Δ𝑝∗ 0 ) is shown in Figure 11. The Shape-1 ducts present pressure drop almost similar to that of the Circular ducts due to their geometric similarity. Shape- 2 ducts present lowest pressure drop ratio (Δ𝑝∗ /Δ𝑝∗ 0 ), which means that they offer lower resistance to flow than the circular ducts till Re = 300 resulting Table 1: Validation with previous work of Kundu et al. [5]: module average Nusselt number for 𝐿/𝐷 = 3, 𝐻/𝐷 = 2. Re Second module Third module Fourth module Kundu et al. [6] 50 9.4 9.4 9.8 Present work 9.51 9.48 9.48 Kundu et al. [6] 200 12.5 12.6 12.8 Present work 12.68 12.63 12.64 in lower pumping power requirement. Shape-3 ducts present lower Δ𝑝∗ /Δ𝑝∗ 0 values till Re = 150, but, after Re = 150, they increase significantly, resulting in more pumping power. 6.3. Heat Transfer Characteristics. Figure 12 presents the module average Nusselt number as a function of Re for module 3 for Shape-1, Shape-2, Shape-3, and Circular ducts Table 1. The Nusselt number for Re 50 increases rapidly as the Re increases. Till Re = 50, there is no significant difference in Nusselt number values for different cross-section ducts, which implies that the duct shape has very little effect on heat transfer rate at Re 50. At higher values of Re the recirculation of the flow takes place. These recirculation vortices do not transfer heat energy to the main stream of flow. Hence, their contribution to heat transfer is very less. At Re 50, the Nu is almost the same for various cross-section ducts but, after Re = 50, the Nusselt number varies significantly with the cross-section of the duct. Circular cross-section ducts present the least Nu values till Re = 250, while Shape-2 cross-section ducts present the highest Nu values after Re = 250. Figure 13 presents the heat transfer enhancement ratio (Nu+ ) as a function of Re for module 3 for Shape-1, Shape- 2, and Shape-3 ducts. Nu+ is the ratio of Nusselt number for noncircular duct module (Nu) to that for the circular duct module (Nu0). It represents how effective the heat transfer rate will be using the noncircular ducts as compared to the circular ducts. For Re 50, all the ducts show similar Nu+ values. Shape-2 ducts show least Nu+ values at Re 200 but, after Re = 200, they rise up significantly giving highest Nu+ values as compared to their counter parts. Shape-1 ducts show constant drop in the Nu+ values and, at Re 250, they have heat transfer rate less than the circular ducts.
  • 5. Journal of Thermodynamics 5 (a) (b) (c) Figure 5: Effect of Reynolds number on the streamline over Circular cross-section ducts: (a) Re = 25, (b) Re = 150, and (c) Re = 300. (a) (b) (c) Figure 6: Effect of Reynolds number on the streamline over Shape-1 cross-section ducts: (a) Re = 25, (b) Re = 150, and (c) Re = 300. (a) (b) (c) Figure 7: Effect of Reynolds number on the streamline over Shape-2 cross-section ducts: (a) Re = 25, (b) Re = 150, and (c) Re = 300. (a) (b) (c) Figure 8: Effect of Reynolds number on the streamline over Shape-3 cross-section ducts: (a) Re = 25, (b) Re = 150, and (c) Re = 300.
  • 6. 6 Journal of Thermodynamics Table2:ComparisonofnormalizedpressuredropandmoduleaverageNusseltnumberforallthegeometrictubeshapes. Module CircularShape-1Shape-2Shape-3 Δ𝑝∗ 0Nu0Δ𝑝∗ Δ𝑝∗ /Δ𝑝∗ 0NuNu+ Nu∗ Δ𝑝∗ Δ𝑝∗ /Δ𝑝∗ 0NuNu+ Nu∗ Δ𝑝∗ Δ𝑝∗ /Δ𝑝∗ 0NuNu+ Nu∗ Re=25 18.0206.8828.0901.0097.0171.0201.0177.9850.9967.0321.0221.0237.9660.9937.0291.0211.024 28.1186.8908.1771.0077.0151.0181.0168.0580.9937.0331.0211.0238.0610.9937.0391.0221.024 38.1136.8838.1821.0097.0211.0201.0178.0450.9927.0241.0211.0238.0600.9947.0301.0211.024 48.1046.8858.1741.0097.0091.0181.0158.0440.9937.0321.0211.0248.0580.9947.0351.0221.024 58.1286.9088.1911.0086.9381.0041.0028.0840.9947.0671.0231.0258.0640.9927.0531.0211.024 Re=50 14.5389.4864.5250.9979.7991.0331.0344.4420.9799.8271.0361.0434.4760.9869.8321.0371.041 24.5079.5174.4980.9989.7691.0271.0274.4190.9809.8121.0311.0384.4180.9809.8551.0361.042 34.5109.4824.5010.9989.7971.0331.0344.4070.9779.7721.0311.0394.4340.9839.8141.0351.041 44.5009.4794.4970.9999.7661.0301.0304.4060.9799.7771.0311.0394.4290.9849.8131.0351.041 54.4969.5094.4820.9979.7941.0301.0314.4060.9809.7881.0291.0364.3940.9779.8511.0361.044 Re=100 13.20811.3403.1300.97611.7111.0331.0413.0380.94711.7111.0331.0523.1170.97211.7681.0381.048 22.69011.2242.6921.00111.4221.0181.0172.6580.98811.4871.0231.0272.6200.97411.5701.0311.040 32.72911.1342.7020.99011.4781.0311.0342.6310.96411.3841.0221.0352.6840.98411.4691.0301.036 42.69711.1232.7011.00211.4121.0261.0252.6270.97411.3911.0241.0332.6640.98811.4701.0311.035 52.66211.1722.6230.98511.4371.0241.0292.5650.96411.3831.0191.0322.5460.95611.5071.0301.046 Re=150 12.87112.5882.7790.96813.0091.0331.0452.6960.93912.9541.0291.0512.7740.96613.1101.0411.053 22.02012.0702.0551.01712.2581.0161.0102.0441.01212.3451.0231.0191.9810.98112.3611.0241.031 32.07111.9732.0580.99412.2811.0261.0282.0010.96612.1951.0191.0302.0680.99812.2531.0231.024 42.02811.9372.0651.01812.2381.0251.0191.9920.98212.1871.0211.0272.0361.00412.2381.0251.024 52.00811.9881.9680.98012.1881.0171.0241.9260.95912.1361.0121.0271.8960.94412.1991.0181.037 Re=200 12.68414.0532.6040.97014.5231.0331.0442.5320.94314.3891.0241.0442.6080.97214.7051.0461.056 21.66712.6811.7231.03312.9671.0231.0111.7161.02913.0621.0301.0201.6430.98612.8821.0161.021 31.70712.6301.7040.99812.8251.0151.0161.6660.97612.8521.0181.0261.7331.01512.8871.0201.015 41.66412.5481.7261.03712.9401.0311.0191.6480.99012.7891.0191.0231.6931.01712.8331.0231.017 51.66812.4351.6300.97812.5791.0121.0191.6060.96312.5921.0131.0261.5650.93812.5121.0061.028 Re=250 12.55115.7062.4910.97616.3221.0391.0482.4290.95216.1421.0281.0452.5020.98116.5821.0561.063 21.45013.2251.5181.04713.6371.0311.0161.5061.03913.6501.0321.0191.4310.98713.3051.0061.011 31.47413.1751.4751.00113.2071.0021.0021.4560.98813.4581.0211.0261.5181.03013.4201.0191.009 41.43513.1251.5141.05513.6011.0361.0181.4290.99613.2951.0131.0141.4721.02613.2821.0121.003 51.45412.5251.4250.98112.6011.0061.0131.4140.97312.7201.0161.0251.3640.93812.5401.0011.023
  • 7. Journal of Thermodynamics 7 Table2:Continued. Module CircularShape-1Shape-2Shape-3 Δ𝑝∗ 0Nu0Δ𝑝∗ Δ𝑝∗ /Δ𝑝∗ 0NuNu+ Nu∗ Δ𝑝∗ Δ𝑝∗ /Δ𝑝∗ 0NuNu+ Nu∗ Δ𝑝∗ Δ𝑝∗ /Δ𝑝∗ 0NuNu+ Nu∗ Re=300 12.45017.3522.4090.98318.2241.0501.0562.3550.96118.0241.0391.0532.4230.98918.4991.0661.070 21.30213.7171.3771.05714.2091.0361.0171.3581.04314.1061.0281.0141.2850.98613.7030.9991.004 31.31113.6251.3151.00313.5260.9930.9921.3121.00114.0011.0281.0271.3681.04313.8501.0171.002 41.27713.6811.3661.07014.1981.0381.0151.2771.00013.7411.0041.0041.3161.03113.6000.9940.984 51.30212.4351.2870.98912.5211.0071.0111.2840.98612.7131.0221.0271.2270.94212.5141.0061.026 Re=350 12.37018.9452.3470.99020.1241.0621.0662.2980.96919.9251.0521.0632.3580.99520.3791.0761.078 21.19414.1491.2721.06614.6811.0381.0161.2451.04314.4711.0231.0081.1770.98614.0510.9930.998 31.19014.0091.1961.00413.8120.9860.9851.2051.01214.4741.0331.0291.2561.05514.2171.0150.997 41.16014.1851.2551.08214.7121.0371.0101.1631.00314.1270.9960.9951.1981.03313.8230.9750.964 51.18612.2991.1861.00012.4551.0131.0131.1871.00112.6941.0321.0321.1240.94812.4831.0151.033
  • 8. 8 Journal of Thermodynamics 0 0.1 0.2 0.3 0.4 0.5 0.6 0.25 0.75 1.25 1.75 2.25 2.75 Circular Module 2 Module 3 Module 4 Module 5 (y/H) Normalized u-velocity at module inlet −0.75 −0.25 (a) Module 2 Module 3 Module 4 Module 5 Shape-1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.25 0.75 1.25 1.75 2.25 2.75 (y/H) Normalized u-velocity at module inlet −0.75 −0.25 (b) Module 2 Module 3 Module 4 Module 5 Shape-2 0 0.1 0.2 0.3 0.4 0.5 0.6 0.25 0.75 1.25 1.75 2.25 2.75 (y/H) Normalized u-velocity at module inlet −0.75 −0.25 (c) Module 2 Module 3 Module 4 Module 5 Shape-3 0 0.1 0.2 0.3 0.4 0.5 0.6 0.25 0.75 1.25 1.75 2.25 2.75 (y/H) Normalized u-velocity at module inlet −0.75 −0.25 (d) Figure 9: Normalized 𝑢-velocity profiles at inlet of modules at Re = 150. 1 6.25 2.5 15.625 10 100 1000 Re Circular Shape-1 Shape-2 Shape-3 Normalizedpressuredrop(Δp∗ ) Figure 10: Variation of normalized pressure drop (Δ𝑝∗ ) with Re for third module.
  • 9. Journal of Thermodynamics 9 0.90 0.95 1.00 1.05 1.10 0 50 100 150 200 250 300 350 400 Re Shape-1 Shape-2 Shape-3 Δp∗ /Δp∗ 0 Figure 11: Variation of Δ𝑝∗ /Δ𝑝∗ 0 with Re for third module. 5 6 7 8 9 10 11 12 13 14 15 0 50 100 150 200 250 300 350 400 Nu Re Circular Shape-1 Shape-2 Shape-3 Figure 12: Variation of Nu with Re for third module. 0.9 0.93 0.96 0.99 1.02 1.05 1.08 1.11 1.14 0 50 100 150 200 250 300 350 400 Re Shape-1 Shape-2 Shape-3 Nu+ Figure 13: Variation of Nu+ with Re for third module. Shape-1 Shape-2 Shape-3 0.95 0.975 1 1.025 1.05 0 50 100 150 200 250 300 350 400 Re Nu∗ Figure 14: Variation of Nu∗ with Re for third module. Figure 14 presents the heat transfer performance ratio (Nu∗ ) as a function of Re for module 3 for Shape-1, Shape- 2, and Shape-3 ducts. Nu∗ represents heat transfer enhance- ment per unit increase in pumping power. The Shape-1 ducts performed poorly as compared to Circular ducts at Re 250. Shape-3 ducts presented good results at Re 100 but then they presented a constant drop in the Nu∗ values, while Shape-2 ducts displayed promising results after Re = 100. 7. Conclusion In an environment where the heat transfer rate and pumping power is critical, Shape-2 ducts show promising results as compared to their counterparts. The duct shape has very little influence on the heat transfer rate at low Reynolds number. For optimal design of a heat exchanger for heat transfer enhancement per unit increase in pumping power, Reynolds number and cross-section of the duct must be carefully chosen. So, for heat exchanger, Shape-3 ducts at Re 100 and Shape-2 ducts at Re 100 can be considered to give out the optimum results. Nomenclature 𝐴: Area of heat transfer surfaces in a module (m2 ) 𝐶 𝑝: Specific heat (J/kg K) 𝐷: Blockage height of a tube inside the channel (m) 𝑓: Module friction factor 𝑓0: Module friction factor for circular tubes 𝐻: Height of the channel (m) 𝐿: Module length (m) 𝑘: Thermal conductivity (W/m⋅K) 𝑙: Length of the tube cross-section along the flow direction (m) Nu: Module average Nusselt number (= ̇𝑚𝐶 𝑝Δ𝑇𝑏 𝐻/𝑘𝐴(𝑇 𝑤 − 𝑇 𝑚)) Nu0: Module average Nusselt number for the reference case of circular tubes
  • 10. 10 Journal of Thermodynamics Nu+ : Heat transfer enhancement ratio (= Nu/Nu0) Nu∗ : Heat transfer performance ratio [= Nu+ /(𝑓/𝑓0)1/3 ] ̇𝑚: Mass flow rate (kg/s) 𝑝: Pressure (Pa) Re: Reynolds number (𝜌VH/𝜇) 𝑇: Temperature (K) 𝑇 𝑚: Average of module inlet bulk temperature and module outlet bulk temperature (K) 𝑇 𝑤: Temperature of heat transfer surfaces (K) 𝑈in: Velocity at the channel inlet (m/s) ⃗𝑉: Velocity field 𝑦: Vertical distance from the channel bottom (m) Δ𝑝: Pressure drop across a module (Pa) Δ𝑝∗ : Normalized pressure drop (= Δ𝑝/𝜌𝑈2 in) Δ𝑇𝑏: Change in bulk temperature across a module (K) 𝜇: Dynamic viscosity (N⋅s/m2 ) 𝜌: Density ∇: Del operator. Conflict of Interests The authors declare that there is no conflict of interests regarding the publication of this paper. Acknowledgments The authors would like to present their sincere gratitude towards the Faculty of Mechanical Engineering in Symbiosis Institute of Technology, Pune, and Rajarshi Shahu College of Engineering, Pune. References [1] H. M. S. Bahaidarah, M. Ijaz, and N. K. Anand, “Numerical study of fluid flow and heat transfer over a series of in- line noncircular tubes confined in a parallel-plate channel,” Numerical Heat Transfer Part B: Fundamentals, vol. 50, no. 2, pp. 97–119, 2006. [2] H. M. S. Bahaidarah, N. K. Anand, and H. C. Chen, “A numerical study of fluid flow and heat transfer over a bank of flat tubes,” Numerical Heat Transfer A, vol. 48, no. 4, pp. 359– 385, 2005. [3] H. M. S. Bahaidarah, A numerical study of heat and momentum transfer over a bank of flat tubes [Ph.D. thesis], Texas AM University, College Station, Tex, USA, 2004. [4] R. P. Chhabra, “Fluid flow and heat transfer from circular and noncircular cylinders submerged in non-newtonian liquids,” Advances in Heat Transfer, vol. 43, pp. 289–417, 2011. [5] D. Kundu, A. Haji-Sheikh, and D. Y. S. Lou, “Heat transfer predictions in cross flow over cylinders between two parallel plates,” Numerical Heat Transfer; Part A: Applications, vol. 19, no. 3, pp. 361–377, 1991. [6] D. Kundu, A. Haji-Sheikh, and D. Y. S. Lou, “Heat transfer in crossflow over cylinders between two parallel plates,” Journal of Heat Transfer, vol. 114, no. 3, pp. 558–564, 1992. [7] V. B. Grannis and E. M. Sparrow, “Numerical simulation of fluid flow through an array of diamond-shaped pin fins,” Numerical Heat Transfer A: Applications, vol. 19, no. 4, pp. 381–403, 1991. [8] G. Tanda, “Heat transfer and pressure drop in a rectangular channel with diamond-shaped elements,” International Journal of Heat and Mass Transfer, vol. 44, no. 18, pp. 3529–3541, 2001. [9] T.-M. Jeng, “Thermal performance of in-line diamond-shaped pin fins in a rectangular duct,” International Communications in Heat and Mass Transfer, vol. 33, no. 9, pp. 1139–1146, 2006. [10] O. Terukazu, N. Hideya, and T. Yukiyasu, “Heat transfer and flow around an elliptic cylinder,” International Journal of Heat and Mass Transfer, vol. 27, no. 10, pp. 1771–1779, 1984. [11] B. Gera, P. K. Sharma, and R. K. Singh, “CFD analysis of 2D unsteady flow around a square cylinder,” International Journal of Applied Engineering Research, vol. 1, no. 3, pp. 602–610, 2010. [12] A. S. Olawore and I. F. Odesola, “2D flow around a rectangular cylinder: a computational study,” International Journal of Sci- ence and Technology, vol. 2, no. 1, pp. 1–26, 2013. [13] Y. Chen, M. Fiebig, and N. K. Mitra, “Conjugate heat transfer of a finned oval tube part A: flow patterns,” Numerical Heat Transfer A: Applications, vol. 33, no. 4, pp. 371–385, 1998. [14] Y. Chen, M. Fiebig, and N. K. Mitra, “Conjugate heat transfer of a finned oval tube part B: heat transfer behaviors,” Numerical Heat Transfer A, vol. 33, no. 4, pp. 387–401, 1998. [15] F. Zdravistch, C. A. Fletcher, and M. Behnia, “Numerical laminar and turbulent fluid flow and heat transfer predictions in tube banks,” International Journal of Numerical Methods for Heat and Fluid Flow, vol. 5, no. 8, pp. 717–733, 1995. [16] T. A. Tahseen, M. Ishak, and M. M. Rahman, “A numerical study of forced convection heat transfer over a series of flat tubes between parallel plates,” Journal of Mechanical Engineering and Sciences, vol. 3, pp. 271–280, 2012. [17] R. Gautier, D. Biau, and E. Lamballais, “A reference solution of the flow over a circular cylinder at 𝑅𝑒 = 40,” Computers Fluids, vol. 75, pp. 103–111, 2013. [18] Y. A. Cengel and A. J. Ghajar, Heat and Mass Transfer: Funda- mentals and Applications, Tata McGraw-Hill, 4th edition, 2011.
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