This document is a work term report submitted by James Herriot to the University of Victoria in partial fulfillment of a Bachelor of Engineering degree. The report reviews portable vibration analyzers that were researched during a co-op term working for BC Ferries. It provides information on vibration analysis and different portable vibration analyzer models, finding that they vary in price and capabilities. FFT analyzers can perform more in-depth analysis but require more training than basic vibration meters. The report also defines key vibration analysis terms and concepts.
The document discusses sensors and their uses in manufacturing. It defines a sensor as a device that measures a physical quantity and converts it into a readable form. Sensors are then classified into different types including tactile, proximity, range, miscellaneous, and machine vision sensors. Examples are provided for each type along with their working principles and applications in robotics and manufacturing for tasks like distance sensing, contour tracking, machine vision, process monitoring, and quality control. Key desirable sensor features and concepts like accuracy vs precision are also covered at a high level.
The document discusses different types of sensors based on their output and principles of operation. There are discrete (digital) sensors that provide a single logical output and proportional (analog) sensors that provide an output such as voltage or current. Optical, inductive, reed, magnetic, and capacitive sensors are described in terms of their operating principles, outputs, advantages, and limitations. Symbols are provided for common sensor types.
Requirements of a sensor, Principles and Applications of the following types of sensors- Position sensors - Piezo Electric Sensor, LVDT, Resolvers, Optical Encoders, pneumatic Position Sensors, Range Sensors Triangulations Principles, Structured, Lighting Approach, Time of Flight, Range Finders, Laser Range Meters, Touch Sensors ,binary Sensors., Analog Sensors, Wrist Sensors, Compliance Sensors, Slip Sensors, Camera, Frame Grabber, Sensing and Digitizing Image Data- Signal Conversion, Image Storage, Lighting Techniques, Image Processing and Analysis-Data Reduction, Segmentation, Feature Extraction, Object Recognition, Other Algorithms, Applications- Inspection, Identification, Visual Serving and Navigation.
This presentation discusses robotic sensors. It defines a robot and explains that robotic sensors detect physical signals and convert them to electrical signals to estimate a robot's environment and condition. The document then categorizes and describes various types of robotic sensors including light, sound, temperature, contact, proximity, distance, pressure, tilt, voltage, current, IMU, and acceleration sensors. It provides examples and applications of each sensor type. The presentation concludes by noting sensors allow robots to complete various tasks and that more complex robots require more sensors.
Sensors are devices that detect changes in the environment and provide a corresponding output. The document discusses four main types of sensors: inductive, capacitive, ultrasonic, and photoelectric. It provides details on the working principles, elements, operating voltages, outputs, and applications of each sensor type. Common applications of sensors include use in industrial machinery, anti-collision systems, doors, packaging and material handling, and parts detection. Selection of a sensor depends on factors like the target material, environmental conditions, required sensing range and resolution, and response time.
- Sensors can be analog or complex, with complex sensors communicating digitally using PWM, I2C, SPI, etc.
- Common sensors discussed include tilt sensors, ultrasonic sensors for distance measurement, and accelerometers.
- Ultrasonic sensors emit sound pulses and measure the time of return to determine distance to objects within a few meters. Accelerometers can measure tilt and movement but data can be noisy.
- Prototyping with sensors helps explore interactions even if true presence or distance detection is difficult to achieve at this level.
The document discusses different types of sensors including optical, inductive, reed switch, inductive magnetic, and capacitive sensors. It provides diagrams and descriptions of how through-beam, retro-reflective, and diffuse optical sensors work. It also explains the operating principles and considerations for inductive, reed switch, inductive magnetic, and capacitive sensors. Standard symbols for representing sensors in diagrams are also presented.
The document discusses sensors and their uses in manufacturing. It defines a sensor as a device that measures a physical quantity and converts it into a readable form. Sensors are then classified into different types including tactile, proximity, range, miscellaneous, and machine vision sensors. Examples are provided for each type along with their working principles and applications in robotics and manufacturing for tasks like distance sensing, contour tracking, machine vision, process monitoring, and quality control. Key desirable sensor features and concepts like accuracy vs precision are also covered at a high level.
The document discusses different types of sensors based on their output and principles of operation. There are discrete (digital) sensors that provide a single logical output and proportional (analog) sensors that provide an output such as voltage or current. Optical, inductive, reed, magnetic, and capacitive sensors are described in terms of their operating principles, outputs, advantages, and limitations. Symbols are provided for common sensor types.
Requirements of a sensor, Principles and Applications of the following types of sensors- Position sensors - Piezo Electric Sensor, LVDT, Resolvers, Optical Encoders, pneumatic Position Sensors, Range Sensors Triangulations Principles, Structured, Lighting Approach, Time of Flight, Range Finders, Laser Range Meters, Touch Sensors ,binary Sensors., Analog Sensors, Wrist Sensors, Compliance Sensors, Slip Sensors, Camera, Frame Grabber, Sensing and Digitizing Image Data- Signal Conversion, Image Storage, Lighting Techniques, Image Processing and Analysis-Data Reduction, Segmentation, Feature Extraction, Object Recognition, Other Algorithms, Applications- Inspection, Identification, Visual Serving and Navigation.
This presentation discusses robotic sensors. It defines a robot and explains that robotic sensors detect physical signals and convert them to electrical signals to estimate a robot's environment and condition. The document then categorizes and describes various types of robotic sensors including light, sound, temperature, contact, proximity, distance, pressure, tilt, voltage, current, IMU, and acceleration sensors. It provides examples and applications of each sensor type. The presentation concludes by noting sensors allow robots to complete various tasks and that more complex robots require more sensors.
Sensors are devices that detect changes in the environment and provide a corresponding output. The document discusses four main types of sensors: inductive, capacitive, ultrasonic, and photoelectric. It provides details on the working principles, elements, operating voltages, outputs, and applications of each sensor type. Common applications of sensors include use in industrial machinery, anti-collision systems, doors, packaging and material handling, and parts detection. Selection of a sensor depends on factors like the target material, environmental conditions, required sensing range and resolution, and response time.
- Sensors can be analog or complex, with complex sensors communicating digitally using PWM, I2C, SPI, etc.
- Common sensors discussed include tilt sensors, ultrasonic sensors for distance measurement, and accelerometers.
- Ultrasonic sensors emit sound pulses and measure the time of return to determine distance to objects within a few meters. Accelerometers can measure tilt and movement but data can be noisy.
- Prototyping with sensors helps explore interactions even if true presence or distance detection is difficult to achieve at this level.
The document discusses different types of sensors including optical, inductive, reed switch, inductive magnetic, and capacitive sensors. It provides diagrams and descriptions of how through-beam, retro-reflective, and diffuse optical sensors work. It also explains the operating principles and considerations for inductive, reed switch, inductive magnetic, and capacitive sensors. Standard symbols for representing sensors in diagrams are also presented.
Chapter5 sensors of robots automation latestAdib Ezio
This chapter discusses sensors used in robot automation. It describes different types of sensors including velocity, acceleration, and position sensors. Velocity sensors measure medium to low frequencies and act as low-pass filters. Acceleration sensors measure the highest frequencies using piezoelectric, strain gage, or servo accelerometers. Position sensors include potentiometers, resolvers, optical encoders, and linear variable differential transformers (LVDT). The chapter concludes by discussing applications of robot sensors in industries like using contact sensors to detect welding seams or non-contact through-the-arc sensors to detect welding parameters.
1) Sensors are devices that detect physical quantities and convert them into signals that can be measured. They are needed for industrial monitoring, safety, and automation.
2) Common sensors include position, proximity, range, touch, and force sensors. Position sensors like LVDT and RVDT convert linear or angular displacement into electrical signals.
3) Sensors have characteristics like range, sensitivity, accuracy, and response time that determine their effectiveness. Understanding sensor types and properties is important for robotics applications.
This document discusses various switches and sensors for integrated control systems. It provides details on magnetic cylinders that use reed switches or magnetic sensors to detect piston positions. Reed switches are small, fast, and easy to install. Solid state proximity sensors can replace limit switches. The document describes the operating principles and specifications of reed switches, solid state sensors, inductive proximity sensors, and vacuum electric and solid state switches. It includes diagrams of typical connections and applications.
Sensors are devices that convert physical parameters into electrical signals that can be measured. They work by transmitting light or infrared radiation onto an object, and a receiver detects the reflected light. The signal is then amplified and processed. There are different types of sensors for factory and process automation, including inductive, capacitive, magnetic, ultrasonic, and temperature, pressure, level, and flow sensors. Sensors play a key role in automation by enabling control systems across various industries like manufacturing, food processing, and more, making lives easier, safer, and more productive through increased automation.
Sensors are devices that measure physical quantities and convert them into signals that can be read by observers or instruments. The document discusses several common sensors: infrared (IR) sensors, sound sensors, temperature sensors, and discusses their working principles and applications. It also provides details on using timers and integrated circuits like the 555 timer IC to process sensor output signals.
The document discusses sensors and microcontrollers. It defines sensors as devices that sense physical changes and convert them to electrical signals. Microcontrollers read inputs from sensors, process the data, and control outputs to actuators. Common sensors are digital buttons/switches and analog sensors that produce a continuous output like light or temperature sensors. Sensor characteristics like sensitivity, offset, linearity, and resolution are described. The document also discusses how to interface sensors to microcontrollers using voltage dividers and explains how different sensor types like resistive, capacitive, and inductive sensors operate.
The document discusses different types of proximity sensors including optical, inductive, reed switch, inductive magnetic, and capacitive sensors. It provides diagrams and descriptions of how each sensor type works, including notes on their sensing ranges, target materials detected, and factors that influence performance. The end of the document covers standard symbols used for sensors and connections to control systems.
Catalog thiết bị đóng cắt Fuji Electric - 05 - Limit Switch
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CTY TNHH HẠO PHƯƠNG - Nhà phân phối chính thức các thiết bị điện công nghiệp và tự động hóa của hãng FUJI ELECTRIC JAPAN tại Việt Nam
Xem chi tiết các sản phẩm Fuji Electric tại
http://haophuong.com/b1033533/fuji-electric
This document provides information on analog and digital sensors. It defines transducers as devices that convert one form of energy to another. Sensors are input transducers that can be passive (change resistance) or active (output voltage or current). Analog sensors output continuously variable signals, while digital sensors have only two states. Examples of analog sensors given include thermocouples and examples of digital include digital tachometers. The document then discusses analog and digital signals in more detail. It provides examples of applications for analog to digital conversion like microphones and strain gages. Finally, it covers the process of analog to digital conversion including quantizing the analog signal into discrete levels and encoding the levels with binary numbers.
Float level sensors are continuous level sensors attributing a magnetic float that move up and down as liquid levels change. The movement of the float creates a magnetic field that actuates a hermetically sealed reed switch in the stem of the level sensor, triggering the switch to open or close.
The document discusses various types of sensors and transducers, including how they work. It describes infrared (IR) sensors, photodiodes, light dependent resistors (LDRs), thermistors, thermocouples, strain gauges, load cells, potentiometers, encoders, Hall sensors, flex sensors, microphones, and ultrasonic sensors. For each sensor, it provides details on the basic components, working principles, and some common applications.
Proximity sensors detect the presence of nearby objects using various methods including capacitive, inductive, optical, ultrasonic, and radioactive techniques. Piezoresistive pressure sensors measure pressure changes by detecting changes in resistivity caused by bending of a piezoresistive diaphragm. Hall-effect sensors are used for applications including gear tooth sensing, direction detection, and speed sensing by measuring changes in a magnetic field.
There are many different types of sensors that can be used for various purposes based on their operating principles and outputs. Sensors can sense physical quantities like pressure, temperature, distance and detect properties of materials. They are classified according to their power source, output signal and detection method. Common sensor types include optical sensors, proximity sensors, switches, and those that detect specific physical quantities. Proximity sensors include inductive, capacitive and ultrasonic varieties. Limit switches can be configured for momentary or maintained operation. Digital and analog sensors provide different output signal types. Application of sensors depends on the sensing requirement.
This document discusses several types of advanced sensors. It begins by distinguishing between analog and digital sensors, with analog sensors producing continuous outputs and digital sensors producing discrete outputs. It then examines several specific sensor types in more detail, including position sensors like potentiometers; temperature sensors like thermostats and thermocouples; light sensors such as photoresistors; and motion sensors including passive infrared and ultrasonic sensors. The document concludes by noting the wide variety of advanced sensors that can perform different functions.
Sensors are the first element in a measuring system that takes information about a variable being measured and transforms it into a suitable form. Sensors directly measure a physical quantity and transducers convert one form of energy into another. Sensors are essential in robotics for safety monitoring, work cell control, quality inspection, and collecting data. Common sensors used in robotics include position sensors like potentiometers and encoders, proximity sensors, force/torque sensors, and range finders. Temperature can be measured by resistive sensors like thermistors or thermocouples that relate a change in resistance or voltage to a change in temperature.
A light sensor detects ambient light levels and can include photoresistors, photodiodes, or phototransistors. It works by measuring changes in electrical resistance, voltage, or current caused by exposure to light. Light sensors have a wide range of applications including in street lights, cameras, alarms, and automatic lighting controls.
This document discusses different types of displacement and position sensors. It describes potentiometers, linear variable differential transformers (LVDTs), inductive proximity sensors, and rotary encoders as common position sensing technologies. Rotary encoders are further categorized as incremental encoders, which provide a pulse count relative to the starting position, and absolute encoders, which output a unique code for every position.
Sensors are at the core of every modern invention.
In these couple of slides I describe a couple of them and how they are connected to microcontroller pins.
Los gorgojos son una gran familia de escarabajos fitófagos que incluye más de 60,000 especies. Se caracterizan por tener su aparato bucal en el extremo de una probóscide y antenas mazudas. Incluyen plagas dañinas como el gorgojo del maíz, del arroz y del trigo. Pasan por etapas de huevo, larva y adulto, poniendo los huevos en primavera y verano. Aunque algunos pueden ser beneficiosos para la salud, la mayoría dañan
Presentacion audio mario alejandro rosas guzman parcial ii informaticagenuayofficial
Este documento trata sobre el procesamiento digital de audio. Explica que el procesamiento digital de audio es el tratamiento especializado de señales de audio y que una señal digital no es audible sino que requiere ser decodificada. También describe que la señal digital puede enviarse a bajo costo a través de Internet. Finalmente, resume los procesos de digitalización del audio y las ventajas de lo digital sobre lo analógico.
Chapter5 sensors of robots automation latestAdib Ezio
This chapter discusses sensors used in robot automation. It describes different types of sensors including velocity, acceleration, and position sensors. Velocity sensors measure medium to low frequencies and act as low-pass filters. Acceleration sensors measure the highest frequencies using piezoelectric, strain gage, or servo accelerometers. Position sensors include potentiometers, resolvers, optical encoders, and linear variable differential transformers (LVDT). The chapter concludes by discussing applications of robot sensors in industries like using contact sensors to detect welding seams or non-contact through-the-arc sensors to detect welding parameters.
1) Sensors are devices that detect physical quantities and convert them into signals that can be measured. They are needed for industrial monitoring, safety, and automation.
2) Common sensors include position, proximity, range, touch, and force sensors. Position sensors like LVDT and RVDT convert linear or angular displacement into electrical signals.
3) Sensors have characteristics like range, sensitivity, accuracy, and response time that determine their effectiveness. Understanding sensor types and properties is important for robotics applications.
This document discusses various switches and sensors for integrated control systems. It provides details on magnetic cylinders that use reed switches or magnetic sensors to detect piston positions. Reed switches are small, fast, and easy to install. Solid state proximity sensors can replace limit switches. The document describes the operating principles and specifications of reed switches, solid state sensors, inductive proximity sensors, and vacuum electric and solid state switches. It includes diagrams of typical connections and applications.
Sensors are devices that convert physical parameters into electrical signals that can be measured. They work by transmitting light or infrared radiation onto an object, and a receiver detects the reflected light. The signal is then amplified and processed. There are different types of sensors for factory and process automation, including inductive, capacitive, magnetic, ultrasonic, and temperature, pressure, level, and flow sensors. Sensors play a key role in automation by enabling control systems across various industries like manufacturing, food processing, and more, making lives easier, safer, and more productive through increased automation.
Sensors are devices that measure physical quantities and convert them into signals that can be read by observers or instruments. The document discusses several common sensors: infrared (IR) sensors, sound sensors, temperature sensors, and discusses their working principles and applications. It also provides details on using timers and integrated circuits like the 555 timer IC to process sensor output signals.
The document discusses sensors and microcontrollers. It defines sensors as devices that sense physical changes and convert them to electrical signals. Microcontrollers read inputs from sensors, process the data, and control outputs to actuators. Common sensors are digital buttons/switches and analog sensors that produce a continuous output like light or temperature sensors. Sensor characteristics like sensitivity, offset, linearity, and resolution are described. The document also discusses how to interface sensors to microcontrollers using voltage dividers and explains how different sensor types like resistive, capacitive, and inductive sensors operate.
The document discusses different types of proximity sensors including optical, inductive, reed switch, inductive magnetic, and capacitive sensors. It provides diagrams and descriptions of how each sensor type works, including notes on their sensing ranges, target materials detected, and factors that influence performance. The end of the document covers standard symbols used for sensors and connections to control systems.
Catalog thiết bị đóng cắt Fuji Electric - 05 - Limit Switch
*********************************************************************
CTY TNHH HẠO PHƯƠNG - Nhà phân phối chính thức các thiết bị điện công nghiệp và tự động hóa của hãng FUJI ELECTRIC JAPAN tại Việt Nam
Xem chi tiết các sản phẩm Fuji Electric tại
http://haophuong.com/b1033533/fuji-electric
This document provides information on analog and digital sensors. It defines transducers as devices that convert one form of energy to another. Sensors are input transducers that can be passive (change resistance) or active (output voltage or current). Analog sensors output continuously variable signals, while digital sensors have only two states. Examples of analog sensors given include thermocouples and examples of digital include digital tachometers. The document then discusses analog and digital signals in more detail. It provides examples of applications for analog to digital conversion like microphones and strain gages. Finally, it covers the process of analog to digital conversion including quantizing the analog signal into discrete levels and encoding the levels with binary numbers.
Float level sensors are continuous level sensors attributing a magnetic float that move up and down as liquid levels change. The movement of the float creates a magnetic field that actuates a hermetically sealed reed switch in the stem of the level sensor, triggering the switch to open or close.
The document discusses various types of sensors and transducers, including how they work. It describes infrared (IR) sensors, photodiodes, light dependent resistors (LDRs), thermistors, thermocouples, strain gauges, load cells, potentiometers, encoders, Hall sensors, flex sensors, microphones, and ultrasonic sensors. For each sensor, it provides details on the basic components, working principles, and some common applications.
Proximity sensors detect the presence of nearby objects using various methods including capacitive, inductive, optical, ultrasonic, and radioactive techniques. Piezoresistive pressure sensors measure pressure changes by detecting changes in resistivity caused by bending of a piezoresistive diaphragm. Hall-effect sensors are used for applications including gear tooth sensing, direction detection, and speed sensing by measuring changes in a magnetic field.
There are many different types of sensors that can be used for various purposes based on their operating principles and outputs. Sensors can sense physical quantities like pressure, temperature, distance and detect properties of materials. They are classified according to their power source, output signal and detection method. Common sensor types include optical sensors, proximity sensors, switches, and those that detect specific physical quantities. Proximity sensors include inductive, capacitive and ultrasonic varieties. Limit switches can be configured for momentary or maintained operation. Digital and analog sensors provide different output signal types. Application of sensors depends on the sensing requirement.
This document discusses several types of advanced sensors. It begins by distinguishing between analog and digital sensors, with analog sensors producing continuous outputs and digital sensors producing discrete outputs. It then examines several specific sensor types in more detail, including position sensors like potentiometers; temperature sensors like thermostats and thermocouples; light sensors such as photoresistors; and motion sensors including passive infrared and ultrasonic sensors. The document concludes by noting the wide variety of advanced sensors that can perform different functions.
Sensors are the first element in a measuring system that takes information about a variable being measured and transforms it into a suitable form. Sensors directly measure a physical quantity and transducers convert one form of energy into another. Sensors are essential in robotics for safety monitoring, work cell control, quality inspection, and collecting data. Common sensors used in robotics include position sensors like potentiometers and encoders, proximity sensors, force/torque sensors, and range finders. Temperature can be measured by resistive sensors like thermistors or thermocouples that relate a change in resistance or voltage to a change in temperature.
A light sensor detects ambient light levels and can include photoresistors, photodiodes, or phototransistors. It works by measuring changes in electrical resistance, voltage, or current caused by exposure to light. Light sensors have a wide range of applications including in street lights, cameras, alarms, and automatic lighting controls.
This document discusses different types of displacement and position sensors. It describes potentiometers, linear variable differential transformers (LVDTs), inductive proximity sensors, and rotary encoders as common position sensing technologies. Rotary encoders are further categorized as incremental encoders, which provide a pulse count relative to the starting position, and absolute encoders, which output a unique code for every position.
Sensors are at the core of every modern invention.
In these couple of slides I describe a couple of them and how they are connected to microcontroller pins.
Los gorgojos son una gran familia de escarabajos fitófagos que incluye más de 60,000 especies. Se caracterizan por tener su aparato bucal en el extremo de una probóscide y antenas mazudas. Incluyen plagas dañinas como el gorgojo del maíz, del arroz y del trigo. Pasan por etapas de huevo, larva y adulto, poniendo los huevos en primavera y verano. Aunque algunos pueden ser beneficiosos para la salud, la mayoría dañan
Presentacion audio mario alejandro rosas guzman parcial ii informaticagenuayofficial
Este documento trata sobre el procesamiento digital de audio. Explica que el procesamiento digital de audio es el tratamiento especializado de señales de audio y que una señal digital no es audible sino que requiere ser decodificada. También describe que la señal digital puede enviarse a bajo costo a través de Internet. Finalmente, resume los procesos de digitalización del audio y las ventajas de lo digital sobre lo analógico.
EDUTEC is a non-profit organization founded in 1996 that aims to foster cooperation between individuals and institutions to develop, use, and disseminate educational technologies. It has over 110 members across Spain and Latin American countries. EDUTEC coordinates activities to support research in implementing information and communication technologies (ICT) in education. It also hosts online discussion forums and journals, supports educational programs, and organizes conferences and seminars related to educational technology.
Growing a Healthy New York: Innovative Food Projects that End Hunger and Stre...Fayme4q
The Food Bank of Central New York operates a food buying club called Food $EN$E that brings together individuals in communities to cooperatively purchase food packages. Over 1,500 packages are distributed monthly through 42 sites across 16 counties. Participants pre-pay $15.50 and receive a package containing 10-12 fresh and staple food items. The program helps stretch food dollars while increasing access to affordable, nutritious food.
Anshul Suhag is seeking a challenging position where he can expand his knowledge and benefit his organization. He has a B.Tech in Mechanical Engineering from Maharshi Dayanand University with strong analytical and problem-solving skills. He has work experience in purchase at LPS Bossard Pvt. Ltd. and completed training programs at Lakshmi Precision Screws and Honda Motorcycle, where he analyzed manufacturing defects and ensured on-time parts availability. His hobbies include gardening, pet caring, and music.
Einblicke in die modulare Intranet-Lösung der IOZIOZ AG
In diesen Slides stellen wir Ihnen eine modular aufgebaute Intranet-Lösung für Schweizer KMU-Betriebe vor. Sie erhalten vertiefte Einblicke in die Einstiegsplattform für die tägliche Arbeit. Über dieses zentrale Portal lassen sich alle Daten ablegen, Unternehmensnews veröffentlichen oder auch persönliche Pendenzen erfassen. Ebenfalls können Ihre Mitarbeitenden in Teamräumen gemeinsam an Projekten arbeiten.
In diesen Slides zeigen wir auf, welche Möglichkeiten für Ihr Unternehmen durch eine zentrale Intranet-Plattform entstehen. Ebenfalls finden Sie einige Screenshots der Lösung (Demo).
En las épocas de producción artesanal no existían problemas de calidad debido a la comunicación directa entre fabricantes y clientes. Sin embargo, con la producción en serie esta relación se perdió y surgieron los primeros problemas de calidad. Para resolverlos, las industrias contrataron estadísticos y desarrollaron el control estadístico de la calidad, midiendo el porcentaje de productos conformes a las especificaciones. Más adelante, la definición de calidad cambió a "aptitud para el uso".
Este documento describe las diferentes plataformas multimedia, las cuales pueden ser online u offline. Las plataformas online han evolucionado hacia conceptos como plataformas digitales, las cuales pueden ser de código abierto o propietario. Estas plataformas digitales incluyen gestores de contenido como Joomla y WordPress, plataformas de video compartido como PHPMotion, aplicaciones móviles, widgets, plataformas de redes sociales como Elgg y Xoops, y desarrollos multimedia para plataformas existentes como Facebook y Twitter.
Take a look at how Cheadle and Marple prepared to make the switch to Moodlerooms. It will visit what was successful and why, results from student feedback on the project ad what happens next. It will also share insight into how their innovative teaching techniques encourage their students to better engage with their LMS.
Die Jaarverslag van die FW de Klerk Stigting (finansiele jaar 2011 - 2012), met aanvulings en hoogtepunte van die Stigting, asook sy Sentrum vir Grondwetlike Regte.
This document provides guidance on calculating loading for devices connected to an MX Digital Loop installation. It specifies the loading parameters for each device in terms of DC and AC units. The maximum number of devices per loop is 250. The document provides limits for DC and AC loading and guidance on using short-circuit isolators. It also provides a table of loading values for each device type to allow calculation of total loop loading.
Este documento presenta un capítulo sobre estrategia de internacionalización. Explica las motivaciones y riesgos de la expansión internacional, así como las tres estrategias básicas (global, multinacional y transnacional) y cuatro estrategias de entrada a mercados extranjeros. Usa el ejemplo de Ford en Japón para ilustrar cómo una gran empresa puede fracasar al no adaptarse completamente a un nuevo mercado. Finalmente, ofrece un breve contexto sobre la economía mundial y los efectos desiguales de la globalización.
Comparative Analysis of Natural Frequency of Transverse Vibration of a Cantil...IRJET Journal
This document presents a comparative analysis of the natural frequency of transverse vibration of a cantilever beam using analytical and experimental methods. Analytical calculations are performed to determine the natural frequencies of the first three modes of vibration of the cantilever beam. Experimental testing is conducted using an impact hammer, accelerometer, and FFT analyzer. The natural frequencies measured experimentally are found to be close to those calculated analytically. The results demonstrate that analytical and experimental methods can both accurately determine the natural frequencies of a cantilever beam's vibration.
Vibration Monitoring-Vibration Transducers-Vibration TroubleshootingDhanesh S
Vibration monitoring involves measuring machine vibrations using transducers like accelerometers and analyzing the vibration signals. This helps identify potential issues like imbalance, misalignment, bearing problems, and gear damage. Vibration is measured through devices that collect time signal data and analyze it using techniques like spectral analysis and envelope analysis to produce a vibration signature. This signature provides information on individual frequency amplitudes that can indicate machine faults and their locations. Maintaining machines involves ongoing vibration monitoring to detect issues early and ensure equipment reliability.
A Study of Ball Bearing’s Crack Using Acoustic Signal / Vibration Signal and ...INFOGAIN PUBLICATION
The field of fault diagnostic in rotating machinery is vast, including the diagnosis of items such as rotating shafts, rolling element bearings, couplings, gears and so on. Vibration analysis is the main condition monitoring technique for machinery maintenance. The different types of faults that are observed in these areas and the methods of their diagnosis are accordingly great, including vibration analysis, model-based techniques, and statistical analysis and artificial intelligence techniques. However, they have difficulties with certain applications whose behavior is non-stationary and transient nature.
A Study of Ball Bearing’s Crack Using Acoustic Signal / Vibration Signal and ...INFOGAIN PUBLICATION
The field of fault diagnostic in rotating machinery is vast, including the diagnosis of items such as rotating shafts, rolling element bearings, couplings, gears and so on. Vibration analysis is the main condition monitoring technique for machinery maintenance. The different types of faults that are observed in these areas and the methods of their diagnosis are accordingly great, including vibration analysis, model-based techniques, and statistical analysis and artificial intelligence techniques. However, they have difficulties with certain applications whose behavior is non-stationary and transient nature.
A Study of Ball Bearing’s Crack Using Acoustic Signal / Vibration Signal and ...INFOGAIN PUBLICATION
The field of fault diagnostic in rotating machinery is vast, including the diagnosis of items such as rotating shafts, rolling element bearings, couplings, gears and so on. Vibration analysis is the main condition monitoring technique for machinery maintenance. The different types of faults that are observed in these areas and the methods of their diagnosis are accordingly great, including vibration analysis, model-based techniques, and statistical analysis and artificial intelligence techniques. However, they have difficulties with certain applications whose behavior is non-stationary and transient nature.
This document presents a study on using acoustic signal analysis to detect faults in bearings. The study develops an experimental setup to acquire acoustic signals from bearings under different conditions, including with and without defects. The acoustic signals are processed using techniques like fast Fourier transforms and wavelet transforms to extract information about faults. Signals are analyzed from bearings with no defects, misalignment, looseness, missing balls, and combinations of defects. Results show the acoustic signal energy at different frequencies for healthy and faulty bearings. This acoustic signal analysis technique can be used to detect bearing faults and failures.
This document discusses vibration monitoring and analysis techniques for machine maintenance. It covers three types of maintenance schemes: breakdown, preventive, and condition-based maintenance. Vibration monitoring is described as the most common condition monitoring method, where vibration levels are measured to predict failures. Two types of vibration monitoring systems - periodic and permanent - are outlined. Vibration analysis techniques including time-domain and frequency-domain analysis are explained. Data acquisition and interpretation methods are also summarized. The role of computers in vibration-based condition monitoring programs is briefly described.
Fundamentals of vibration_measurement_and_analysis_explainedvibratiob
The document discusses fundamentals of vibration measurement and analysis. It begins by explaining how measurement and analysis has been improved by microprocessors but the basic processes remain unchanged. It then covers basics of vibration including relationships between displacement, velocity, acceleration. It discusses measuring vibration using accelerometers and calculating overall values and frequency spectra. Finally it discusses concepts like resonance, damping, and natural frequencies and how understanding these fundamentals is important for vibration analysis and fault diagnosis.
IRJET-Condition Monitoring based Control using Piezo Sensor for Rotating Elec...IRJET Journal
This document discusses condition monitoring of rotating electrical motors using piezoelectric sensors. It presents a simulation model developed to detect problems in motors based on vibration analysis. If vibration exceeds unsatisfactory or unacceptable thresholds, the system will display alerts on a computer screen to indicate defective parts. Fast Fourier Transform (FFT) analysis and Motor Current Signature Analysis (MCSA) are used to diagnose faults in induction motors. The document focuses on developing this condition monitoring system to protect motors from unexpected shutdowns and increase lifetime through early problem detection without requiring human observation.
Fundamentals of vibration_measurement_and_analysis_explainedmanojkumarg1990
This document discusses fundamentals of vibration measurement and analysis. It explains that vibration data can now be collected and analyzed more quickly due to advances in microprocessors, but the basic processes remain unchanged. It then describes the fundamentals of vibration in machines using a mass-spring-damper model, and how vibration is measured using sensors like accelerometers. It discusses overall vibration values and frequency spectra analysis to understand the frequency components that make up complex vibration waveforms.
This document provides an introduction to analyzing signals in the time, frequency, and modal domains. It discusses:
1) The time domain directly records how a parameter varies over time, while the frequency domain represents a signal as the sum of its sine wave components.
2) Analyzing signals in the frequency domain can make it easier to detect small signals masked by large ones, as components are separated. Instruments like dynamic signal analyzers are useful for frequency domain analysis.
3) Examples show that a sine wave has a single frequency component, while square waves and transients have multiple components. The spectrum of an impulse is flat, containing all frequencies.
1) The document discusses using discrete wavelet transforms to analyze vibration signals from roller bearings to detect faults. It proposes a new feature - summing the squared wavelet decomposition coefficients at each level - and compares it to the traditional energy-based feature.
2) An experiment is described where vibration signals are collected from a test rig under normal conditions and with introduced inner race, outer race, and combined faults. The signals are decomposed using discrete wavelet transforms.
3) Features are then extracted from the wavelet decompositions using both the proposed summed squared coefficient feature and the traditional energy-based feature. A decision tree is used to classify the features and determine which feature performs better at detecting the faults.
Assessment of Gearbox Fault DetectionUsing Vibration Signal Analysis and Acou...IOSR Journals
Maintenance is a set of organised activities that are carried out in order to keep an item in its best
operational condition with minimum cost acquired. Predictive maintenance (PdM) is one of the maintenance
program that recommends maintenance decisions based on the information collected through condition
monitoring techniques, statistical process control or equipment performance for the purpose of early detection
and elimination of equipment defects that could lead to unplanned downtime of machinery or unnecessary
expenditures. Particularly Gears and rolling element bearings are critical elements in rotating machinery, so
predictive maintenance is often applied to them. Fault signals of gearboxes or rolling-element bearings are nonstationary.
This paper concludes with a brief discussion on current practices of PDM methodologies such as
vibration analysis and Acoustic Emission analysis, which are widely used as they offers a complimentary tool
for health monitoring or assessment of gears in rotating machineries
it is related to the subject dynamics of machinery in that measurement of vibration, instrument used for vibration measurement, control of vibration and related part is covered
Inverter fed Induction motor drives are deployed across a variety of industrial and commercial applications. Although the drives in the question are well known for their reliable operation in any type of environment, it becomes an important daunting critical task to have them in continuous operation as per the applications’ requirement. Identifying the faulty behavior of power electronic circuits which could lead to catastrophic failures is an attractive proposition. The cost associated with building systems devoted for monitoring and diagnosis is high, however such cost could be justified for the safety-critical systems. Commonly practiced methods for improving the reliability of the power electronic systems are: designing the power circuit conservatively or having parallel redundant operation of components or circuits and clearly these two methods are expensive. An alternative to redundancy is fault tolerant control, which involves drive control algorithm, that in the event of fault occurrence, allows the drive to run in a degraded mode. Such algorithms involve on-line processing of the signals and this requires Digital Signal Processing of the signals. This paper presents the FFT and Wavelet transform techniques for on-line monitoring and analyzing the signals such as stator currents.
Rolling Element Bearing Condition Monitoring using Filtered Acoustic Emission IJECEIAES
This document summarizes research on using filtered acoustic emission signals to monitor the condition of rolling element bearings. The researchers collected acoustic emission data from both healthy and defective bearings. They applied three active noise cancellation techniques (LMS, EMD, wavelet) to filter the noisy acoustic signals and compared their performance based on SNR and MSE, finding that EMD provided the best filtering. Time, frequency, and time-frequency analyses were then used to analyze the filtered signals and diagnose bearing faults. The analyses clearly showed differences between healthy and defective bearings and could detect different types of defects. The research demonstrates that acoustic emission monitoring combined with noise filtering is effective for rolling element bearing condition monitoring and fault diagnosis.
This document provides a report on condition monitoring of plant machinery using vibration analysis. It discusses collecting vibration data using accelerometers and analyzing it to monitor the health of equipment like motors and gearboxes. Abnormal vibrations can indicate developing faults allowing repairs to be made before failures. The report examines several cases where vibration analysis identified problems like looseness, misalignment, and bearing defects. Recommendations were provided and follow-up showed improvements after repairs and realignment. Condition monitoring helps improve equipment reliability while reducing maintenance costs.
This document discusses motor current signature analysis (MCSA) for detecting faults in induction motors. MCSA analyzes current signals to identify faults by comparing signatures from healthy and faulty motors. It has advantages over other monitoring methods as it does not require additional sensors. Signal processing techniques like fast Fourier transforms (FFT), short-time Fourier transforms, and wavelet transforms are used to analyze current signals in the frequency domain and detect fault frequencies. An algorithm is presented that uses the standard deviation of wavelet coefficients to detect faults like loose connections or stator resistance unbalancing. MCSA can detect faults at an early stage to prevent further damage.
The document discusses the components and operation of a spectrum analyzer. It describes:
- Major blocks of a spectrum analyzer including the RF input, mixer, IF gain, IF filter, detector, video filter, local oscillator, sweep generator, and display.
- How these blocks work together to convert an input signal to different frequencies, select specific frequencies using filters, detect the signals, and display the results on screen.
- Functions of the front panel including setting frequency, amplitude, resolution bandwidth, sweep time, and input attenuation.
- How spectrum analyzers can be used to analyze signals and characterize devices under test by adjusting settings like frequency and resolution bandwidth.
This document provides summaries of 14 different technologies and research projects, including:
1. A time cancellation device that can divide seconds into millions of sections to study very short processes.
2. A method for determining when earthquakes and volcanoes will occur by studying relationships between events.
3. A new technology for BJT and MOSFET transistors to create a class C small signal amplifier with high efficiency and ability to handle small signals.
4. A noise cancellation method that can completely remove noise from signals for wireline and wireless communications.
Similar to Report, Portable Vibration Analyzers (20)
1. University of Victoria
Faculty of Engineering
Summer 2009 Work Term Report
Portable Vibration Analyzers
British Columbia Ferries services Inc.
James Herriot
Work Term 1
Mechanical Engineering
herriotj@uvic.ca
27/03/10
In partial fulfillment of the requirements of the
B.Eng. Degree
Supervisor's Approval: To be completed by Co-op Employer
I approve the release of this report to the University of Victoria for evaluation purposes only.
The report is to be considered (select one): NOT CONFIDENTIAL CONFIDENTIAL
2. Portable Vibration Analyzers
Signature: Position: Date:
Name (print): E-Mail: Fax #:
If a report is deemed CONFIDENTIAL, a non-disclosure form signed by an evaluator will be faxed to the
employer. The report will be destroyed following evaluation. If the report is NOT CONFIDENTIAL, it will be
returned to the student following evaluation.
2
3. Portable Vibration Analyzers
Letter of Transmittal
19-1742 Newton St.
Victoria, British Columbia
V8R 2R2
Mrs. Meeta Khurana
Co-op Coordinator
Faculty of Engineering
University of Victoria
P.O. Box 1700
Victoria, B.C.
V8W 2Y2
27/03/10
Dear Mrs. Khurana,
Please accept this work term report entitled “Portable Vibration Analyzers.”
During my Co-op term I worked under the Director of the Fleet Support Unit as a
technical assistant, preforming research into condition monitoring equipment including
portable vibration analyzers and ultrasonic thickness gauges. I also prepared documents
and reports and contacted manufacturers and suppliers for quotes on condition
monitoring equipment.
This report was created during my work term for the purpose of analyzing and reviewing
vibration testing equipment for the Fleet Support Unit of BC Ferries. I was tasked with
researching the current technology available, presenting the research in a clear manner
and to provide recommendations on the selection of equipment which would meet the
companies demands. This would require contacting many companies and suppliers for
price quotes and information, scheduling product demos and testing, and many hours of
research.
I would like to thank my supervisor, John Constable, Erica East and the rest of the FSU
members for giving me this job opportunity and welcoming me into their organization.
Sincerely,
James Herriot
3
4. Portable Vibration Analyzers
Portable Vibration Analyzers
Prepared by: James Herriot
Date: 08-02-29
Department: Fleet Support Unit
Prepared for: John Constable
4
5. Portable Vibration Analyzers
Index
1. Outline:
This report covers information on vibration analysis and portable vibration
analyzers gathered between January and February 2008. Vibration Analysis is the back
5
6. Portable Vibration Analyzers
bone of effective condition monitoring, allowing maintenance to be scheduled, or repairs
to be made before the equipment experiences catastrophic failure. Generally machines do
not fail or malfunction suddenly without showing some symptoms or warnings, which are
often in the form of changing or increasing vibration levels. Vibration data can be
recorded in many number of ways, typically with a hand held FFT analyzers or a
vibration meter. Data is collected on a regular basis and is trended over time, using
graphs and other tools. By examining this data, a well trained analyst can often identify
the type and location of problem, and schedule corrective action. Using this approach
maintenance strategies can be moved away from the current system of “run to failure”
and scheduled replacement to predictive maintenance, usually resulting in substantial cost
savings.
2. Vibration Analyzers Reviewed:
Name Mfg. Cost (est.)
DLI Watchman DCX DLI Engineering $ 37,945 for kit with Expert ALERT software and
training/support package
DCA-31 B DLI Engineering $ 24,145 for kit with Standard ALERT software
and training/support package
DCA-50 DLI Engineering $ 30,445 for kit with Advanced ALERT software
and training/support package
Pocket VibrA Pro C3
, C-Cubed Limited $ 7505.00 Base unit
VB7 Commtest $19,995.00 for kit with software, carrying case
and accessories
VB5 Commtest $ 9,998.00 for kit with ascent level 1 software,
$2,500 for training package.
VIBROTEST 60 Schenk Balancing and
Diagnostic Systems
$ 12,27.00 for kit with basic software
$ 22,471.00 for kit with XMS software
MAX The Machine Expert Vibrations Consultants
Inc.
$ 17,585 (base unit, see attached price sheet)
Micro Vibe-P SKF $ 2850.00 For kit with out PDA (PDA average
cost: $300-500)
VSA-1215 Datastick systems $ 6,997.00
VSA-1225 Datastick systems $ 7,497.00
Balmac 211 Vibration
meter
Balmac $ 1595.00 Base unit, $ 155.00 for carrying case.
CMXA 70-M-K-SL SKF $ 30618.00 For kit with accessories, 2
accelerometers, and training package.
SKF Vibration Pen CMVP
50
SKF
$ 1,158.28
Technekon STD-510 Technekon $ 3,770.00 with carrying case
6
7. Portable Vibration Analyzers
3. Findings:
Portable vibration analyzers vary greatly in price and performance and can be
categorized into two main groups: Overall vibration meters and time waveform/FFT
analyzers.
Overall vibration meters measure the total vibration level of a machine and
display the results in numerical terms of acceleration, velocity and displacement. They
are very straight forward to use, do not require extensive training, and have a much lower
cost versus an FFT analyzer. There are a number of drawbacks with overall vibration
meters, given that they cannot display a graph of results or store data, they are a poor
choice for trending and predictive maintenance. It is also very difficult to pinpoint
specific problems with overall vibration meters as they can only display how much a
machine is vibrating or how loud the machine is, rather then where the sound is coming
from. This makes it very difficult to diagnose large, complex machines.
FFT analyzers can perform the same functions as an overall vibration meter and
can display the results in graphical form, allowing for frequency analysis and spectrum
analysis. All of the FFT analyzers reviewed have data storage capabilities and most can
download this data to a PC for analysis and trending. It is common to examine the
individual frequencies imbedded in the signal. These frequencies correspond to
individual components in the machine, such as a pump or a bearing. By analyzing these
frequencies, a skilled analyst can often identify the source and location of the problem.
This allows repairs to be much simpler as the root cause of the problem can often be
identified. However, interpreting the vibration signal is a complex process requiring
specialized training and experience.
It would also be worthwhile to note the limitations of vibration analysis; though
implementing a vibration monitoring strategy can greatly reduce the likelihood of
unnoticed failure of equipment, it does not improve the reliability of the machine being
monitored. Also, most vibration monitoring strategies call for measurements to be taken
from machines at regular intervals; it is still possible for the machine to fail suddenly
7
8. Portable Vibration Analyzers
between these intervals. One solution is permanently mounted vibration monitoring
equipment to critical machines for continuous monitoring.
Any equipment used in a marine environment will likely be dropped or come in
contact with moisture; equipment with good IP ratings for impact and water resistance
should be preferred.
4. Terms and Information:
4.1 Time Waveform:
The time waveform is the raw vibration signal
displayed by the analyzer on a graph with
amplitude and time as axis. Time waveform
analysis has been around for a long time, in its
simplest form the vibration data was viewed on an
oscilloscope and frequency components were
calculated by hand. Time waveform analysis is
still useful in low speed applications, sleeve
bearing machines, and detecting looseness, rubs
and beating. It is common to supplement the information presented by the FFT spectrum
with time waveform analysis to achieve more accurate results. In the next picture we see
a comparison between a simple time waveform (top) and the corresponding FFT
frequency spectrum (bottom). In the time waveform graph we can see two distinct wave
forms interacting with each other, while on the FFT the two different frequencies are
represented by two spikes on the graph.
4.2 Fast Ferrier Transformation (FFT):
The FFT is an algorithm, or digital calculation routine used in the FFT analyzer, which
calculates a spectrum from a time waveform. In other words it converts or "transforms" a
8
(a)
(t)
(a)
(f)
9. Portable Vibration Analyzers
signal from the time domain into the frequency domain. [1] The Fourier transform
accomplishes this by breaking down the original time-based waveform into a series of
sinusoidal terms, each with a unique magnitude, frequency, and phase.
In the following images we can see how a wave form consisting of several different
frequencies is transformed into a spectrum. If we were to try to detect changes in the
different frequencies using information from the time wave form on the left the task
would be difficult. However, in the spectrum to the right changes in different frequency
ranges become more obvious, and it is even possible to locate certain problems based on
their change in amplitude. If a certain part of a machine emits a known frequency, and
trending shows the amplitude of that frequency to be increasing, then maintenance of the
part can be made before it fails. [2]
4.3
4.3 Synchronous Averaging:
Synchronous averaging, also sometimes called
“Time Synchronous averaging,” is a fundamentally
different process than the usual spectrum averaging
that is generally done in FFT analysis. It is used to
greatly reduce the effects of unwanted noise in the
measurement. The waveform itself is averaged in a
time buffer before the FFT is calculated, and the sampling of the signal is initiated by a
trigger pulse input to the analyzer. If the trigger pulse is synchronized with the repetition
9
Spectrum
10. Portable Vibration Analyzers
rate of the signal in question, the averaging process will gradually eliminate the random
noise because it is not synchronized with the trigger. [1]
4.4 Amplitude Demodulation:
The demodulation process looks for repetitive patterns created by impact events
that lie embedded within a time waveform. The process works by extracting the low
amplitude, high frequency impact signals and then tracing an 'envelope' around these
signals identifying them as repetitions of the same fault. The resulting spectrum, with the
low frequency data removed, will now clearly show frequency impact signals and
harmonics. Demodulation is also useful as an early warning device as it shows bearing
tones before they are visible in a normal spectrum. [3]
As we
can see in the picture above, the bearing has developed a crack in the outer race and as
each ball passes the defect an impact is created. If we were to look at this frequency range
on the FFT, shown above right, we would see a mixture of signals called a “haystack”
which tells us little about the problem in the bearing. When we pass the same “haystack”
frequency through the amplitude demodulation process a clearly defined signal is
produced in the BPFO range. This data can be trended and used to schedule bearing
replacement.
10
11. Portable Vibration Analyzers
4.5 The Accelerometer:
When the accelerometer is moved in the up and
down direction, the force required to move the seismic
mass is born by the active element. According to
Newton's second law, this force is proportional to the
acceleration of the mass. The force on the crystal
produces the output signal, which is therefore
proportional to the acceleration of the transducer.
Accelerometers are inherently extremely linear in an amplitude sense, meaning they have
a very large dynamic range. Accelerometers are the most commonly used probe in
vibrations analysis as its frequency rage is very wide, it is very stable over long periods
of time and will maintain good calibration if not abused. Excessive heat and dropping
accelerometers from height, even a few feet to a solid surface, can result in damage.
5. Principals of Operation:
5.1 Test Conditions:
The vibration signature of a machine is strongly dependent on the operating
parameters as well as its physical condition. These operating parameters include such
things as running speed, load, pump discharge pressure, and compressor delivery
pressure.
The machine must be in its normal operating condition when vibration data is
collected. If this is not the case, the vibration signature will not match the vibration
signatures previously recorded, and trending vibration levels over time becomes
impossible. Running speeds of induction motors depend on the load, and should not vary
from one collection time to the next by more than a few percent. This means that load
conditions must be as nearly as possible the same.
11
12. Portable Vibration Analyzers
The vibration level contributed by extraneous sources, such as nearby machines,
must also be the same for each data collection time. Do not collect data with adjacent
machines turned off if the previous spectra were recorded with them running. This is
especially true with strong background vibration levels, as in the engine room of a ship.
Propulsion diesels must be operating at the same speed for each data collection session.
[1]
5.2 Warm Up:
All machines should be tested in a fully warmed-up condition. Machine
temperature will affect alignment and operating clearances due to thermal expansion. A
cold machine will have a different vibration signature than a warmed-up machine,
sometimes extremely different. [1]
12
13. Portable Vibration Analyzers
5.3 Machinery Testing schedule:
For a successful monitoring program, machinery measurements must be carried
out on a scheduled periodic basis. Most equipment should be tested monthly, with certain
less important machines on a 3-month schedule. Weekly testing is common for critical
machines. In any case, it is important to tailor measurement schedules to suit the
machines and their condition. As experience is gained, it will be easy to revise the testing
schedule accordingly.
5.4 Trending of vibration data:
Trending is the storage of vibration signatures recorded at specific time intervals
and plotting the changes in vibration levels at the forcing frequencies vs. time. An
upward trend in level indicates a developing problem.
The simplest way to utilize the concept of vibration trending is to establish a
representative vibration spectrum of a normally operating machine as a reference, and
compare this reference to spectra measured at later times on the same machine.
The operating conditions of the machine when measuring the new vibration data
must match as closely as possible the conditions under which the reference spectrum was
recorded. Otherwise, the spectra will not be comparable and gross errors can be made.
The vibration data must be recorded in exactly the same way that the reference
data were measured. The transducer must be mounted in exactly the same location, and
its calibration must be accurate. If possible, the same transducer should be used for all
successive measurements on the machine.
When taking vibration data with an FFT analyzer, or data collector, it is important
to average several instantaneous spectra together to reduce random variations and the
effects of extraneous noise in the measured signal. The number of spectral averages
recorded to produce the spectra must be sufficient to produce a uniform and steady
13
14. Portable Vibration Analyzers
signature. Usually from six to ten averages will do this, but on some machines with a
relatively high random noise content in their vibration signature, longer averaging times
may be needed. A rule of thumb is to record a spectrum with several averages and then
immediately record another one with twice as many averages. If the spectra are
significantly different, the number of averages should be doubled again and another
spectrum recorded. If the latter two spectra are similar, then the previous number of
averages is adequate for this machine. [1]
14
16. Portable Vibration Analyzers
Manufacturer: DLI Engineering
Model/Link
DLI Watchman® DCX™ XRT
http://www.dliengineering.com/downloads/DCXprod.p
df
Features:
• Windows XP tablet PC Operating system
• Performs machine condition analysis, bearing fault
detection, Vibration analysis with out the need to
export data to an external PC.
• FFTs up to 25,600 line resolution
• 40 gigabyte shock mounted hard drive
• Color display
• IP 65 sealing rating
• Database for diagnostic history, trends, setup
Cost:
• $37,945 for kit with Expert ALERT software and
training/support package
Manufacturer: DLI Engineering
Model/Link
DCA-31 B
http://www.dliengineering.com/downloads/Dca31B.pdf
Features:
• Small size, ¼ VGA color screen
• Spectrum, waveform, envelope demodulation
• Time synchronous averaging
• Intel® XScale™ PXA255 processor at 400 MHz
• FFTs up to 12,800 line resolution
• 64 MB of RAM with 50 MB flash memory
• IP 65 Sealing rating
Cost:
• $24,145 for kit with Standard ALERT software and
training/support package
Manufacturer:
DLI Engineering
Model/Link
DCA-50
http://www.dliengineering.com/downloads/dca-50-
cutsheet.pdf
Features:
• Barcode or Route Driven Data Collection
• Large Color Screen and Touchpad
• Spectrum, waveform, overall (RMS), envelope,
demodulation, tachometer speed, 1X amplitude and
phase (with tachometer)
• 256MB RAM with 1GB+ Data memory
• FFTs up to 25,600 line resolution
16
DLI Watchman
DCA-50
DLI Watchman DCX
DLI Watchman
DCA-31 B
18. Portable Vibration Analyzers
Manufacturer
:
C
3
, C-Cubed Limited
Model/Link
Pocket VibrA Pro
http://www.pocketvibra.com/PV_Pro_07_A4_Low_Res.pdf
Features:
• Small size, based on a hand held PDA
• 3200 line resolution
• Diagnoses and displays out-of-balance, misalignment, looseness
and bearing faults
• Exports to word and excel
• 64 MB Ram, 128 or 256 MB Memory
• Drop tested to MIL-STD-810F, 26 drops from 1.22 m, 6 additional
drops at –20º, 6 additional drops at 60 º
• IP 67 sealing rating, Sealed against accidental immersion (1m for 30
min)
Cost:
• $7505.00 Base unit (see price sheet)
Manufacturer
:
SKF
Model/Link CMXA 70-M-K-SL http://www.skf.com/files/520877.pdf
Features:
• Small size, ¼ VGA color screen
• Spectrum, waveform, envelope demodulation
• Time synchronous averaging
• Intel® XScale™ PXA255 processor at 400 MHz
• FFTs up to 12,800 line resolution
• 64 MB of RAM with 50 MB flash memory
IP 65 Sealing rating
Cost:
$30,618.00 For kit with accessories, 2 accelerometers, and training
package.
Manufacturer
:
Commtest
Model/Link
VB 5
New, product no link yet.
Features:
• Includes Ascent level 1 software
• Based on the successful VB7 platform in a more affordable package
• 1 GB memory
• 6400 line FFT resolution
• 1 channel operation
• Envelope demodulation
• Left or right hand interface
18
21. Portable Vibration Analyzers
Manufacturer
:
Commtest
Model/Link
VB 7
http://www.commtest.com/content/products/vbSeries/vb7.aspx
Features:
• Includes Ascent level 2 software
• 1 GB memory
• 6400 line FFT resolution
• Support for acceleration, displacement, Velocity and current sensors
• 2 channel operation
• Envelope demodulation
• Left or right hand interface
• Balancing feature
Cost:
• $19,999.00 with software, carrying case and
Manufacturer
:
Schenk Balancing and Diagnostic Systems
Model/Link
VIBROTEST 60
http://www.reliabilitydirect.com/vibrationmeterproducts/pdf/RDI_VB100
0V.pdf
Features:
• FFT-spectrum resolution with 12,800 lines
• 1 Hz – 20 kHz usable frequency range
• Compact flash card for expandable memory
• Optional balancing software
• PC software available
• Averaging function for noise and beat influence reduction
Cost:
• $12,27.00 for kit with basic software
• $22,471.00 for kit with XMS software (see attached price list)
Manufacturer
:
Vibrations Consultants Inc.
Model/Link
MAX The Machine Expert
http://www.vibcons.com/
Features:
• 4 channel data collection
• Based on a Table PC, 1.4 GHz processor
• Able to analyze signals on site without transferring to a PC
• 256 MB RAM, 40GB shock mounted hard drive
• IP 52 sealing rating, Shock resistant
• Vibration correction - balancing and alignment
• Large database support
• $17,585 (base unit, see attached price sheet)
21
23. Portable Vibration Analyzers
Manufacturer
:
SKF
Model/Link
MicroVibe-P http://www.monarchserver.com/SKF%20MicroVibe
%20P.pdf
Features:
• Vibration analyzer attachment that works with most PDA’s compact
flash card.
• Displays overall vibration, time-waveform and FFT spectra for
detailed analysis.
• Upload overall scalar data to PC for trending.
• Kit includes MicroVibe-P Module, accelerometer and cable, batteries,
magnetic base, stinger probe, earphones and carrying case (does
not include PDA).
• PDA must use Windows mobile OS to be compatible
Cost: • $2850.00 For kit with out PDA (PDA average cost: $300-500)
Manufacturer
:
Datastick systems
Model/Link
VSA-1225
http://www.datastick.com/pdfs/VSA1214-5CDL.pdf
Features:
• Uses and powers standard ICP-type piezoelectric accelerometers.
• Attaches to Palm TX handheld computer, provides better screen
resolution then the 1225.
• Includes Datastick Spectrum handheld software and Datastick
Reporting System PC software for analysis and trending.
• Provides vibration waveforms and FFTs, as well as overall vibration
with color-coded ISO (or custom) alert levels.
• Extremely low noise floor.
• Uses removable SD cards for memory storage, up to 2GB of data
storage.
Cost: • $6,997.00
23
MicroVibe-P
VSA-1225
24. Portable Vibration Analyzers
Manufacturer
:
Datastick systems
Model/Link
VSA-1225
http://www.datastick.com/pdfs/VSA-1225-Med.pdf
Features:
• Uses and powers standard ICP-type piezoelectric accelerometers.
• Attaches to HP iPAQ hx2400-series and iPAQ hx2700-series
handheld computers.
• Includes Datastick Spectrum handheld software and Datastick
Reporting System PC software for analysis and trending.
• Provides vibration waveforms and FFTs, as well as overall vibration
with color-coded ISO (or custom) alert levels.
• Extremely low noise floor.
• iPAQ hx2495 handheld stores up to 3000 individual signal captures,
and SD memory cards provide up to 2GB of additional storage.
Cost: • $7,297.00
24
VSA-1215
26. Portable Vibration Analyzers
Model/Link
Ballmac 211 vibration meter
http://www.balmacinc.com/pdfs/Mod211.pdf
Features:
• Simple operation
• Comes with stereo headphones/ electronic stethoscope.
• Displacement, velocity, and acceleration reading.
• Mils (pk-pk), In/sec (pk), g's (pk) 120 to 150,000 RPM
Cost:
• $1595.00
Manufacturer
:
SKF
Model/Link
SKF Vibration Pen CMVP 50
http://www.reliabilitydirectstore.com/CMVP-50-Vibration-Pen-Plus-
Metric-p/skf-cmvp%2050-en.htm
Features:
• Small size
• Measurement range of 0.7 to 55.0 mm/s (RMS)
• Measures overall vibration 10Hz to 1,000 Hz
• Displacement, velocity, and acceleration reading.
• Auto power off
Cost: • $1,158.28
Manufacturer
:
Technikon
Model/Link
Technekon STD-510 Vibration Data collector
http://www.reliabilitydirectstore.com/Technekon-STD-510-Vibration-
Data-Collector-p/tkn-std-510.htm
Features:
• Single channel data collection
• 8 MB storage
• Built in FFT analysis
• Able to transfer data to a PC for analysis
• 3200 line resolution FFT
• Measures acceleration, velocity, displacement
Cost:
• $3,770.00 with carrying case
26
Technekon STD-510
SKF Vibration Pen CMVP 50
Balmac 211
27. Portable Vibration Analyzers
6. Conclusion/Recommendations:
The products offered by DLI Engineering excel in terms of product features,
software, support and training. The DLI Watchman DCX offers the most features and
options of all the analyzers reviewed. It is based on a tablet PC and has the ability to
trend, analyze and store all of the collected data, this eliminates the need to transfer data
to another computer for analysis. Coupled with the company’s Expert Alert software this
would be a powerful tool for condition monitoring and DLI has, according to their
website, placed a number of these units in marine applications including the US Coast
Guard and the US Navy. It is also the most expensive analyzer reviewed, but the price
includes 6 days of onsite training and familiarization.
A less expensive but equally capable alternative to the DCX is The Machine
Expert analyzer offered by Vibrations Consultants Inc. Like the DCX, The Machine
Expert is based on a tablet PC with a 40 GB hard drive and offers the same capability to
perform on site analysis of Vibration data. Although about half the price of the DCX it
does not have software that is in the same league, as quoted form their website: “Our
Diagnostic Toolbox Software is a standalone, hardware independent package that can
assist you in diagnostics, frequency calculations and training”. Also, the quoted price did
not include training for the unit.
Moving into the large hand held units there were a number of good contenders. The
DCA 50 from DLI Engineering offers a good compromise from the performance of the
bigger tablet PC based analyzers. It offers one of the best IP ratings for water resistance
and impact protection (IP 67), FFT resolution up to 25,600 lines, and expandable memory
storage. The price includes the companies Advanced Alert software and a 6 day
training/support packaged.
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28. Portable Vibration Analyzers
The VB7 from Commtest is another good handheld Analyzer. It can be operated
with either the left or right hand, has 1GB of memory, and comes with excellent support
software. The software supplied with the unit, Ascent 2007, won the Plant Engineering
award for best product of the year.
The Vibrotest 60 from Schenk Balancing and Diagnostic System is a well rounded
analyzer. It offers a wide range of monitoring features and can be loaded up with
different modules depending on the type of monitoring to be done. The use of PC-cards
allows the operator to store data in a removable medium. This analyzer also comes with
very good software support.
The smaller FFT analyzers and PDA based FFT analyzers can perform much of the
same tasks of the larger purpose built analyzers and are much less expensive. Both the
SKF MicroVibe-P and the data Stick Systems VSA 1225 and VSA1215 are separate
attachments for PDA’s. This gives them the benefit of low cost and good performance, as
the computing power and memory of newer PDA’s actually exceeds that of the other
larger analyzers. The software included with the Micro Vib-P appears to be very
minimalist; it allows data to be transferred to a desktop PC but offers little in the way of
data management and trending support. The software supplied with the VSA 1225 is
based on Excel and allows stored data to be easily transferred to a PC for further analysis
and trending.
The SKF CMXA 70-M-K-SL and the DLI DCA-31 B appear to be based same
platform, with the same key layout and processor. They both have good features such as
a VGA color screen, 400MHz processor, a good list of features, and removable memory
cards (SD cards) which are easy to find and can now store up to 4GB of data. Coupled to
their small size and good environmental rating (IP 65) they would be a good choice for a
hand held analyzer. The SKF CMXA 70-M-K-SL was listed for more then the DLI DCA-
31 B but the SKF model included more accessories and 2 sets of accelerometers, cables
and magnetic bases. Both come with good analysis software, which can transfer data to
another PC and supports route based data collection and trending.
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29. Portable Vibration Analyzers
Included in the review section were several overall vibration meters, while these are
not suitable for detailed analysis they were included since they are an economical means
of detecting problems in simple rotating machines. They cost a fraction of the dedicated
FFT analyzers and are very simple to operate, requiring very little training. It was
suggested by a sales rep that used to do condition monitoring in large plants and factories
to use an overall vibration meter to take regular measurements of rotation machinery and
when a problem was detected a more advanced FFT analyzer would be used to diagnose
the machine. This allows less experienced personnel to take data from more equipment
and stretches the number of machines that can be monitored effectively with one of the
more expensive FFT analyzers.
The selection and purchase of an FFT analyzer should not be based on the
performance of the analyzers alone. Almost all of the higher end analyzers have similar
features and capabilities but what sets them apart significantly lies in the accompanying
software and service/support from the company. Also the cost of training should not be
discounted from the price of a portable analyzer. Most of the companies which supplied
price quotes for this report recommended on site training to familiarize users to their
product and often included a price for training in the supplied quote.
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