Ready Mixed Concrete
(RMC)
.
1
BIRLA
VISHVAKARMA
MAHAVIDHYALAYA
Prepared By:
Abhishek.S.Shah
ENROLLMENT NO: 130080714018
FIRST SEMESTER
CIVIL ENGINEERING DEPARTMENT
B.V.M ENGINEERING COLLEGE
Guide By:
PROF. JAYESHKUMAR R. PITRODA
ASSISTANT PROFESSOR & RESEARCH SCHOLAR
CIVIL ENGINEERING DEPARTMENT
B.V.M ENGINEERING COLLEGE
V.V.NAGAR
M.E. [ CONSTRUCTION ENGINEERING
& MANAGEMENT ]
CONSTRUCTION TECHNIQUES (711402) GUJARAT
TECHNOLOGICAL
UNIVERSITY
.
3
4
Animated Photo of Process of RMC
5
.
6
7
.
.
9
Batching Mixing Testing Transporting
Placing Compacting Curing
.
10
MERITS OF R.M.C.
1. Better quality concrete is produced.
2. Elimination of storage space for basic materials at site.
3. Elimination of Hiring plant and machinery
4. Wastage of basic materials is avoided.
5. Labour associated with production of concrete is eliminated.
6. Time required is greatly reduced
7. Noise and dust pollution at site is reduced.
8 .No wastage at site
9. Environment friendly
11
DEMERITS OF R.M.C.
1. Need huge initial investment.
2. Not affordable for small projects (small quantity of concrete)
3. Needs effective transportation system from R.M.C to site.
4. Traffic jam or failure of vehicle creates problem if proper dose
of admixture is not given.
5. Labours should be ready on site to cast the concrete in
position to vibrate it and compact it.
6. Concrete's limited time span between mixing and going-off
means that ready-mix should be placed within 90 minutes of
batching at the plant. 45
SCOPE OF READY MIX CONCRETE
1. Major concerting projects like dams, roads, bridges,
tunnels, canals etc.
2. For concreting in congested areas where storage of
materials is not possible.
3. Sites where intensity of traffic makes problems.
4. When supervisor and labour staff is less.
5. To reduce the time required for construction etc.
6. Huge industrial and residential projects.
46
No
Ready Mix Concrete Site Mix Concrete
1 Consistent Quality- concrete is made in high tech batching plants in
a computerized environment.
Quality is inconsistent–because concrete is hand mixed.
2 Construction in double quick time. Manual mixing is time consuming. Projects take longer time to finish.
3 Raw materials are chosen after strict quality checks Quality of raw materials is manually checked. Or not checked at all.
4 Large quantities of concrete can be ordered. This allows you to
upgrade yourself and handle projects of any size.
Takes more time. Repeated mixing needs to be done for large
quantities as the mixer will be too small to handle the requirement.
5 No wastage of raw materials at your site. Everything is pre-mixed at
our plants, based on your needs.
High wastage of raw materials due to manual mixing.
6 No hassle of managing labour on site. We supply ready-to-use
concrete. Our well-equipped technical crew will handle the pouring
and patching of concrete at the site.
Involves the use of labourers for mixing the concrete on site.
Management of labour means more time, efforts and money.
7 Safe work practices – no disruption in your schedule. Highly unsafe. Unskilled and untrained labourers may work
carelessly resulting in dangerous working conditions.
8 You don’t have to stock materials and watch over them. There’s no
worry about pilferage.
Risk of pilferage of raw materials is high.
14
No Year Cement
demand in
Million Tons
Total concrete
requirement in
million m3
Concrete
requirement for
Major projects in
million m3
Concrete
requirement in
rural areas in
million m3
Concrete
requirement within
domain of RMC in
million m3
1 2006-07 145 282 55 96 131
2 2007-08 158 308 60 104 144
3 2008-09 172 335 66 113 156
4 2009-10 187 364 72 123 169
5 2010-11 204 397 78 134 185
6 2011-12 223 435 85 146 204
7 2012-13 243 474 93 159 222
8 2013-14 262 511 100 171 240
9 2014-15 283 522 108 184 260
160
100
200
300
400
500
600
700
2002 2005 2007 2012 2017 2022
Growth of RMC Plant in INDIA
515
354
222
147
47
650
Conclusion:
 Ready Mix Concrete is a modern technique of production of concrete in massive
quantities away from the actual site of placing.
 It is very useful where demand of concrete is very high and construction sites are in
congested areas, where mixing on site is not possible due to lake of storage place.
 RMC is ready to use material. It is widely adopted throughout the world.
 It gives higher strength to the structure and it also provides higher Durability to the
structure.
 It reduces noise pollution as well as air pollution.
 The Supervisory and labour costs associated with the production of RMC is less, and
the quality of concrete is high.
 It is suitable for huge industrial and residential projects where time plays a vital role.
 So ultimately it provides economy in the construction and better finish to the structure.
 Hence now a days the advantages of RMC are realized by engineers and contractors in
the construction industry.
Acknowledgment
18
The Authors thankfully acknowledge to
 Dr. C. L. Patel, Chairman, Charutar Vidya Mandal,
 Er.V.M.Patel, Hon.Jt. Secretary, Charutar Vidya Mandal,
 Mr. Yatinbhai Desai, Jay Maharaj construction,
 Dr. F. S. Umrigar, Principal, B.V.M. Engineering College,
 Dr. L. B. Zala, Head and Professor, Civil Engineering Department,
 Dr. A. K. Verma, Head and Professor, Structural Engineering Department, B.V.M.
Engineering College, Vallabh Vidyanagar, Gujarat, India
for their motivations and infrastructural support to carry out this research.
Refrence
 “Concrete Batch Plant Modeling Guide”. Iowa Department of Natural Resources.
Retrieved 3 October 2012.
 "Introduction of Concrete Mixing Plant". CONCRETE-MIXINGPLANT.COM.
 IS 4926:2003, “The Indian Standard Specification”
 www.janeoocn.com
 www.wekepedia.com
 www.google.com
 http://www.cashconcrete.com/about-us/
 R. S. Aggrawal , “Concrete Technology” Published by S. Chand
 http://www.rmcc.com/concrete-education-ready-mix-concrete.html
 http://www.boralcolorado.com/bcm-about-us
 http://www.grecoreadymix.com/ready/applications.html
19
20
Thank
You

Ready Mix Concrete

  • 1.
    Ready Mixed Concrete (RMC) . 1 BIRLA VISHVAKARMA MAHAVIDHYALAYA PreparedBy: Abhishek.S.Shah ENROLLMENT NO: 130080714018 FIRST SEMESTER CIVIL ENGINEERING DEPARTMENT B.V.M ENGINEERING COLLEGE Guide By: PROF. JAYESHKUMAR R. PITRODA ASSISTANT PROFESSOR & RESEARCH SCHOLAR CIVIL ENGINEERING DEPARTMENT B.V.M ENGINEERING COLLEGE V.V.NAGAR M.E. [ CONSTRUCTION ENGINEERING & MANAGEMENT ] CONSTRUCTION TECHNIQUES (711402) GUJARAT TECHNOLOGICAL UNIVERSITY
  • 2.
  • 3.
  • 4.
    4 Animated Photo ofProcess of RMC
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
    . 9 Batching Mixing TestingTransporting Placing Compacting Curing
  • 10.
  • 11.
    MERITS OF R.M.C. 1.Better quality concrete is produced. 2. Elimination of storage space for basic materials at site. 3. Elimination of Hiring plant and machinery 4. Wastage of basic materials is avoided. 5. Labour associated with production of concrete is eliminated. 6. Time required is greatly reduced 7. Noise and dust pollution at site is reduced. 8 .No wastage at site 9. Environment friendly 11
  • 12.
    DEMERITS OF R.M.C. 1.Need huge initial investment. 2. Not affordable for small projects (small quantity of concrete) 3. Needs effective transportation system from R.M.C to site. 4. Traffic jam or failure of vehicle creates problem if proper dose of admixture is not given. 5. Labours should be ready on site to cast the concrete in position to vibrate it and compact it. 6. Concrete's limited time span between mixing and going-off means that ready-mix should be placed within 90 minutes of batching at the plant. 45
  • 13.
    SCOPE OF READYMIX CONCRETE 1. Major concerting projects like dams, roads, bridges, tunnels, canals etc. 2. For concreting in congested areas where storage of materials is not possible. 3. Sites where intensity of traffic makes problems. 4. When supervisor and labour staff is less. 5. To reduce the time required for construction etc. 6. Huge industrial and residential projects. 46
  • 14.
    No Ready Mix ConcreteSite Mix Concrete 1 Consistent Quality- concrete is made in high tech batching plants in a computerized environment. Quality is inconsistent–because concrete is hand mixed. 2 Construction in double quick time. Manual mixing is time consuming. Projects take longer time to finish. 3 Raw materials are chosen after strict quality checks Quality of raw materials is manually checked. Or not checked at all. 4 Large quantities of concrete can be ordered. This allows you to upgrade yourself and handle projects of any size. Takes more time. Repeated mixing needs to be done for large quantities as the mixer will be too small to handle the requirement. 5 No wastage of raw materials at your site. Everything is pre-mixed at our plants, based on your needs. High wastage of raw materials due to manual mixing. 6 No hassle of managing labour on site. We supply ready-to-use concrete. Our well-equipped technical crew will handle the pouring and patching of concrete at the site. Involves the use of labourers for mixing the concrete on site. Management of labour means more time, efforts and money. 7 Safe work practices – no disruption in your schedule. Highly unsafe. Unskilled and untrained labourers may work carelessly resulting in dangerous working conditions. 8 You don’t have to stock materials and watch over them. There’s no worry about pilferage. Risk of pilferage of raw materials is high. 14
  • 15.
    No Year Cement demandin Million Tons Total concrete requirement in million m3 Concrete requirement for Major projects in million m3 Concrete requirement in rural areas in million m3 Concrete requirement within domain of RMC in million m3 1 2006-07 145 282 55 96 131 2 2007-08 158 308 60 104 144 3 2008-09 172 335 66 113 156 4 2009-10 187 364 72 123 169 5 2010-11 204 397 78 134 185 6 2011-12 223 435 85 146 204 7 2012-13 243 474 93 159 222 8 2013-14 262 511 100 171 240 9 2014-15 283 522 108 184 260
  • 16.
    160 100 200 300 400 500 600 700 2002 2005 20072012 2017 2022 Growth of RMC Plant in INDIA 515 354 222 147 47 650
  • 17.
    Conclusion:  Ready MixConcrete is a modern technique of production of concrete in massive quantities away from the actual site of placing.  It is very useful where demand of concrete is very high and construction sites are in congested areas, where mixing on site is not possible due to lake of storage place.  RMC is ready to use material. It is widely adopted throughout the world.  It gives higher strength to the structure and it also provides higher Durability to the structure.  It reduces noise pollution as well as air pollution.  The Supervisory and labour costs associated with the production of RMC is less, and the quality of concrete is high.  It is suitable for huge industrial and residential projects where time plays a vital role.  So ultimately it provides economy in the construction and better finish to the structure.  Hence now a days the advantages of RMC are realized by engineers and contractors in the construction industry.
  • 18.
    Acknowledgment 18 The Authors thankfullyacknowledge to  Dr. C. L. Patel, Chairman, Charutar Vidya Mandal,  Er.V.M.Patel, Hon.Jt. Secretary, Charutar Vidya Mandal,  Mr. Yatinbhai Desai, Jay Maharaj construction,  Dr. F. S. Umrigar, Principal, B.V.M. Engineering College,  Dr. L. B. Zala, Head and Professor, Civil Engineering Department,  Dr. A. K. Verma, Head and Professor, Structural Engineering Department, B.V.M. Engineering College, Vallabh Vidyanagar, Gujarat, India for their motivations and infrastructural support to carry out this research.
  • 19.
    Refrence  “Concrete BatchPlant Modeling Guide”. Iowa Department of Natural Resources. Retrieved 3 October 2012.  "Introduction of Concrete Mixing Plant". CONCRETE-MIXINGPLANT.COM.  IS 4926:2003, “The Indian Standard Specification”  www.janeoocn.com  www.wekepedia.com  www.google.com  http://www.cashconcrete.com/about-us/  R. S. Aggrawal , “Concrete Technology” Published by S. Chand  http://www.rmcc.com/concrete-education-ready-mix-concrete.html  http://www.boralcolorado.com/bcm-about-us  http://www.grecoreadymix.com/ready/applications.html 19
  • 20.