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The Coupled Tanks system is a re-configurable process
control experiment that enables students to perform a
wide array of modeling and control-related laboratories.
GIVE STUDENTS CONTROL OF A REAL-WORLD APPLICATION
Liquid level control is common in
many industries, such as pulp and
paper mills, petro-chemical plants,
and water treatment facilities.
HOW IT WORKS
Designed in association with
Prof. Karl Åström and Prof. Karl
Henrik Johansson, the Coupled
Tanks system consists of a single
pump with two tanks. Each tank
is instrumented with a pressure
sensor to measure the water level.
The pump drives the water from
the bottom basin up to the top of the system. Depending on how the
outflow valves are configured, the water then flows to the top tank,
bottom tank, or both. The rate of flow can also be changed using out-
flow orifices with different diameters. The ability to direct water flow,
together with variable outflow orifices allows for several interesting
Single Input Single Output (SISO) configurations. Further, two or more
Coupled Tanks can be combined together for Multiple Input Multiple
Output (MIMO) experiments. Unique issues involving fluid dynamics,
pressure and time delays are
effectively conveyed with this system.
The Coupled Tanks can be configured
into three experiments of varying
difficulty, giving a variety of modeling
and control laboratory challenges.
COUPLED TANKS
COUPLED TANKS WORKSTATION COMPONENTS
Coupled Tanks plant
VoltPAQ-X1 linear voltage amplifier
QUARC real-time control software for MATLAB®
/Simulink®
Instructor and Student Workbooks, User Manual, and Quick Start
Guide (provided in digital format)
Sample of pre-built controllers and complete dynamic model
Coupled Tanks workstation
Figure1.
The courseware prompts students to
experiment with this Coupled Tanks
configuration to learn how to control
water level in Tank 2.
System specifications
on reverse page.
NI.COM	QUANSER.COMQUANSER.COM | +1-905-940-3575 | INFO@QUANSER.COM P. 1 OF 2
CURRICULUM TOPICS PROVIDED
• Derivation of dynamic model from first-principles
• Transfer function representation
• Linearization
• Level control
• PID
• Feed-forward
• Control parameter tuning
CURRICULUM TOPICS PROVIDED
SYSTEM
SPECIFICATIONS
Coupled Tanks
FEATURES
• Overall frame constructed from solid Plexiglas
• Two tanks and single pump design
• Pressure / level sensors on each tank
• Re-configurable water flow pump and tanks
• Drain tap allows water from top tank to pour directly
	 into basin
• Three sizes for outflow orifices supplied (small, medium, and large)
• Pressure sensors can be calibrated (using gain and offset knobs)
• Fully compatible with MATLAB®/Simulink® and LabVIEW™
• Easy-connect cable and connectors
• Fully documented system model and parameters provided
for MATLAB®/Simulink®, LabVIEW™ and Maple™
• Open architecture design, allows users to design their own
controller
About Quanser:
Quanser is the world leader in education and research for real-time control design and implementation. We specialize in outfitting engineering control laboratories to help
universities captivate the brightest minds, motivate them to success and produce graduates with industry-relevant skills. Universities worldwide implement Quanser’s
open architecture control solutions, industry-relevant curriculum and cutting-edge work stations to teach Introductory, Intermediate or Advanced controls to students in
Electrical, Mechanical, Mechatronics, Robotics, Aerospace, Civil, and various other engineering disciplines.
DEVICE SPECIFICATIONS
Device mass	 6.6 kg
Frame dimensions – H × W × L 	 30.5 cm × 30.5 cm × 91.5 cm
Pump flow constant	 3.3 cm3
/(V.s)
Pressure sensor sensitivity 	 6.1 cm/V
Pressure sensor range	 0 to 6.89 kPa
Tank height	 30 cm
Tank inside diameter 	 4.45 cm
Small outflow orifice diameter	 0.32 cm
Medium outflow orifice diameter	 0.48 cm
Large outflow orifice diameter	 0.56 cm
COMPLETE WORKSTATION COMPONENTS
Plant	 Coupled Tanks
Control design environment	 Quanser QUARC® add-on for MATLAB®/Simulink®
	 Quanser Rapid Control Prototyping (RCP) Toolkit® add-on for NI LabVIEW™
Documentation	 Quick Start Guide, User Manual, Instructor and Student Workbooks
Real-time targets	 Microsoft Windows® and NI CompactRIO
Data acquisition devices	 Quanser Q2-USB, Q8-USB, QPID/QPIDe or
	 NI CompactRIO with two Quanser Q1-cRIO modules
Amplifier	 Quanser VoltPAQ-X1 linear voltage amplifier
The linear state space model and a sample controller(s) are supplied
Tanks
1  2
Pressure
sensor used
to measure
the liquid
level
High-powered
pump drives
water from basin
Main water basin
Disturbance tap to
pour water directly
from Tank 1 into
the basin
Signal conditioning
board used to calibrate
pressure sensors
Quick-connect inlet
orifices allow to
configure water intake
V1.0
QUANSER.COM | +1-905-940-3575 | INFO@QUANSER.COM P. 2 OF 2
Products and/or services pictured and referred to herein and their accompanying specifications may be subject to change without notice. Products and/or services mentioned herein are trademarks
or registered trademarks of Quanser Inc. and/or its affiliates. MATLAB® and Simulink® are registered trademarks of the MathWorks, Inc. LabVIEW™ is a trademark of National Instruments. Maple™ is a
trademark of Maplesoft. Windows®
is a registered trademark of Microsoft Corp. ©2013 Quanser Inc. All rights reserved.

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Quanser coupled tanks_system_specificatons_generic

  • 1. The Coupled Tanks system is a re-configurable process control experiment that enables students to perform a wide array of modeling and control-related laboratories. GIVE STUDENTS CONTROL OF A REAL-WORLD APPLICATION Liquid level control is common in many industries, such as pulp and paper mills, petro-chemical plants, and water treatment facilities. HOW IT WORKS Designed in association with Prof. Karl Åström and Prof. Karl Henrik Johansson, the Coupled Tanks system consists of a single pump with two tanks. Each tank is instrumented with a pressure sensor to measure the water level. The pump drives the water from the bottom basin up to the top of the system. Depending on how the outflow valves are configured, the water then flows to the top tank, bottom tank, or both. The rate of flow can also be changed using out- flow orifices with different diameters. The ability to direct water flow, together with variable outflow orifices allows for several interesting Single Input Single Output (SISO) configurations. Further, two or more Coupled Tanks can be combined together for Multiple Input Multiple Output (MIMO) experiments. Unique issues involving fluid dynamics, pressure and time delays are effectively conveyed with this system. The Coupled Tanks can be configured into three experiments of varying difficulty, giving a variety of modeling and control laboratory challenges. COUPLED TANKS COUPLED TANKS WORKSTATION COMPONENTS Coupled Tanks plant VoltPAQ-X1 linear voltage amplifier QUARC real-time control software for MATLAB® /Simulink® Instructor and Student Workbooks, User Manual, and Quick Start Guide (provided in digital format) Sample of pre-built controllers and complete dynamic model Coupled Tanks workstation Figure1. The courseware prompts students to experiment with this Coupled Tanks configuration to learn how to control water level in Tank 2. System specifications on reverse page. NI.COM QUANSER.COMQUANSER.COM | +1-905-940-3575 | INFO@QUANSER.COM P. 1 OF 2
  • 2. CURRICULUM TOPICS PROVIDED • Derivation of dynamic model from first-principles • Transfer function representation • Linearization • Level control • PID • Feed-forward • Control parameter tuning CURRICULUM TOPICS PROVIDED SYSTEM SPECIFICATIONS Coupled Tanks FEATURES • Overall frame constructed from solid Plexiglas • Two tanks and single pump design • Pressure / level sensors on each tank • Re-configurable water flow pump and tanks • Drain tap allows water from top tank to pour directly into basin • Three sizes for outflow orifices supplied (small, medium, and large) • Pressure sensors can be calibrated (using gain and offset knobs) • Fully compatible with MATLAB®/Simulink® and LabVIEW™ • Easy-connect cable and connectors • Fully documented system model and parameters provided for MATLAB®/Simulink®, LabVIEW™ and Maple™ • Open architecture design, allows users to design their own controller About Quanser: Quanser is the world leader in education and research for real-time control design and implementation. We specialize in outfitting engineering control laboratories to help universities captivate the brightest minds, motivate them to success and produce graduates with industry-relevant skills. Universities worldwide implement Quanser’s open architecture control solutions, industry-relevant curriculum and cutting-edge work stations to teach Introductory, Intermediate or Advanced controls to students in Electrical, Mechanical, Mechatronics, Robotics, Aerospace, Civil, and various other engineering disciplines. DEVICE SPECIFICATIONS Device mass 6.6 kg Frame dimensions – H × W × L 30.5 cm × 30.5 cm × 91.5 cm Pump flow constant 3.3 cm3 /(V.s) Pressure sensor sensitivity 6.1 cm/V Pressure sensor range 0 to 6.89 kPa Tank height 30 cm Tank inside diameter 4.45 cm Small outflow orifice diameter 0.32 cm Medium outflow orifice diameter 0.48 cm Large outflow orifice diameter 0.56 cm COMPLETE WORKSTATION COMPONENTS Plant Coupled Tanks Control design environment Quanser QUARC® add-on for MATLAB®/Simulink® Quanser Rapid Control Prototyping (RCP) Toolkit® add-on for NI LabVIEW™ Documentation Quick Start Guide, User Manual, Instructor and Student Workbooks Real-time targets Microsoft Windows® and NI CompactRIO Data acquisition devices Quanser Q2-USB, Q8-USB, QPID/QPIDe or NI CompactRIO with two Quanser Q1-cRIO modules Amplifier Quanser VoltPAQ-X1 linear voltage amplifier The linear state space model and a sample controller(s) are supplied Tanks 1 2 Pressure sensor used to measure the liquid level High-powered pump drives water from basin Main water basin Disturbance tap to pour water directly from Tank 1 into the basin Signal conditioning board used to calibrate pressure sensors Quick-connect inlet orifices allow to configure water intake V1.0 QUANSER.COM | +1-905-940-3575 | INFO@QUANSER.COM P. 2 OF 2 Products and/or services pictured and referred to herein and their accompanying specifications may be subject to change without notice. Products and/or services mentioned herein are trademarks or registered trademarks of Quanser Inc. and/or its affiliates. MATLAB® and Simulink® are registered trademarks of the MathWorks, Inc. LabVIEW™ is a trademark of National Instruments. Maple™ is a trademark of Maplesoft. Windows® is a registered trademark of Microsoft Corp. ©2013 Quanser Inc. All rights reserved.