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Sustainable Manufacturing & Automation Summit
Sustainable Manufacturing & Automation Summit
Presented by Derek Lane
Automation Manager - WAGO Ltd
(Deputy Chairman - PI UK)
AMTC - Coventry - 25th February 2016
PROFINET for IoT, IIoT and Industry 4.0
Sustainable Manufacturing & Automation Summit
“Things” refer to any physical object with
an IP address can connect/send/receive
data via a network.
Internet of Things
Kevin Ashton (British) defined “Internet of Things “ in 1999 at Auto-ID Labs
while working on RFID’s (1989 WWW by Sir Tim Berners-Lee - CERN)
Sustainable Manufacturing & Automation Summit
Internet of Things
Sustainable Manufacturing & Automation Summit
Internet Protocol (IP) Address – IPv4 to IPv6
IPv4 (4 bytes)
1 Byte = 8 bits
Range 0 - 255 = 256
Devices on single network
232 = 4,294,967,296
IPv6 (8 words)
1 Word = 16 bits
Range 0 - 65535 = 65,536
Devices on single network
2128 = 3.4e+38 (rounded up)
MAC address (Unique)
6 x bytes (2 x 3)
(16,777,216) (16,777,216)
Sustainable Manufacturing & Automation Summit
New business models in the Internet age:
From taxi to
ride-sharing
From record store
to streaming
From
bookstore
to e-book
From
Yellow Pages
to marketplace /
GOOGLE
Sustainable Manufacturing & Automation Summit
Industry 4.0
….moving into a fourth Industrial Revolution
Sustainable Manufacturing & Automation Summit
IND4.0
A report by the UK Government Chief
Scientific Adviser Dec 2014.
Prof Sir Mark Walport:-
“We are on the brink of a new industrial
revolution.
I want the UK to lead it” !!!!!
Chancellor Merkel
David Cameron
Sustainable Manufacturing & Automation Summit
Fieldbus Organizations
Technology
PROFINET
PROFIBUS
EtherNet/IP
DeviceNet
Foundation
Fieldbus
Modbus TCP
Modbus
Consortium PI ODVA
FieldComm
Group
Modbus IDA
Founded 1989 1995 1994 2002
Membership 1,487 381 369 90
Regional
Organizations
27 4 4 0
Competence Centers 54 0 0 0
Test Labs 10 3 1 1
Training Centers 28 0 8 0
Fieldbus nodes 50,900,000 4,200,000 ~2,000,000 4,200,000
Ethernet nodes 10,100,000 9,500,000 ~100,000 3,675,000
Primary Backers
Siemens,
Phoenix Contact,
GE
Rockwell Emerson Schneider
source:organizationwebsites,HMSresearch
Sustainable Manufacturing & Automation Summit
Road to Industrial Ethernet
PROFIBUS PA
PROFIBUS DP
…What’s next?!
Sustainable Manufacturing & Automation Summit
Industrial Internet of Things
IIoT
Industrie 4.0
Internet
of
Things
IoT IIoT
Revolution Evolution
Things Data
Ad hoc
connectivity
Structured
connectivity
Important –but
not critical
Mission critical
• Analytics
• Security
• Data integrity
• Response times
User serviced User + OEM +
Vendor serviced
New
• Devices
• Standards
Existing
• Devices
• Standards
Proprietary
Solutions
Defined Standards
Industrie 4.0
Sustainable Manufacturing & Automation Summit
PROFINET of Things
IoT IIoT
Revolution Evolution
Things Data
Ad hoc
connectivity
Structured
connectivity
Important –but
not critical
Mission critical
• Analytics
• Security
• Data integrity
• Response times
User serviced User + OEM +
Vendor serviced
New
• Devices
• Standards
Existing
• Devices
• Standards
Proprietary
Solutions
Defined Standards
Data Access
Performance
Profiles
Proxies
Uptime
Diagnostics
Fault Tolerance
Security
Openness
Open Standard
Multi-vendor
Sustainable Manufacturing & Automation Summit
PROFINET of Things
ERP
Enterprise
Resource
Planning
Manufacturing
Execution
System
Plant
Asset
Management
MES
Interface defined in IEC62264
Production
Quality
Inventory
MaintenanceMaintenance
Interface defined by
PROFINET
PAM
Controller & Field Devices
PROFINET Devices
Controllers
Allen-Bradley
HMI
Storage & Analysis
OPC UA
PROFINET Proxies
PROFINET
OPC UA & 97 other protocols
PROFINETofThings ERP
MES
OPC UA FDI
Sustainable Manufacturing & Automation Summit
It’s all about the Data
…and what you do with it!
IIoT
PROFINETofThings
Sustainable Manufacturing & Automation Summit
Data vs. Information
SecondsSub – Second
Timescale
Controller
Security
Visualization
Analytics
IT
1 1 1 0
0 1 1 0
0 1 1 1
0 1 0 1
0 1 0 0
17.80
0.064
4.529
Data
Information
I / O
Sustainable Manufacturing & Automation Summit
Orders of magnitude – Big Data
Orders of magnitude:-
1000 kB kilobyte
10002 MB megabyte
10003 GB gigabyte
10004 TB terabyte
10005 PB petabyte
exabyte
1 EB = 10006bytes = 1018bytes = 1000000000000000000 bytes
Equal to:- 1000 petabytes
Equal to:- 1 million terabytes
Equal to:- 1 billion gigabytes.
After that:-
10007 ZB zettabyte
10008 YB yottabyte
Sustainable Manufacturing & Automation Summit
PROFINET of Things
IoT IIoT
Revolution Evolution
Things Data
Ad hoc
connectivity
Structured
connectivity
Important –but
not critical
Mission critical
• Analytics
• Security
• Data integrity
• Response times
User serviced User + OEM +
Vendor serviced
New
• Devices
• Standards
Existing
• Devices
• Standards
Proprietary
Solutions
Defined Standards
Data Access
Performance
Profiles
Proxies
Uptime
Diagnostics
Fault Tolerance
Security
Openness
Open Standard
Multi-vendor
Sustainable Manufacturing & Automation Summit
Data Access – Performance
Use TCP/IP where it makes sense
Non time critical data
Skip TCP/IP where it doesn’t
Cyclic I/O can be taken for granted
Coexistence (ISO/OSI model)
Factory
Automation
Motion Control
Application
Standard
Communication
TCP/IP
<1ms1-10ms100ms+
Real-Time IRT
Sustainable Manufacturing & Automation Summit
Data Access – Application Profiles
Motor Starter:
LVSG Profile
Identifying:
Ident Profile
Checking:
Weighing Profile
Filling:
Intelligent Pumps
Charging level:
PA devices
Filling:
Dosing Profile
Detecting Position:
Encoder Profile
Measuring
Temperature:
RIO for PA
Pressure:
PA devices
Protecting:
PROFIsafe
Packaging:
PROFIdrive
Palletizing:
Robots & NC Profile
Controlling:
Host Profile
Saving Energy:
PROFIenergy
Structuring data in
consistent object format
Sustainable Manufacturing & Automation Summit
Data Access – Proxies
Machine Machine MachineMachine
Proxy
Factory
Legacy fieldbus
network (PROFIBUS)
Industrial Ethernet
network (PROFINET)
Data from Ethernet
and legacy networks
Sustainable Manufacturing & Automation Summit
PROFINET of Things
IoT IIoT
Revolution Evolution
Things Data
Ad hoc
connectivity
Structured
connectivity
Important –but
not critical
Mission critical
• Analytics
• Security
• Data integrity
• Response times
User serviced User + OEM +
Vendor serviced
New
• Devices
• Standards
Existing
• Devices
• Standards
Proprietary
Solutions
Defined Standards
Data Access
Performance
Profiles
Proxies
Uptime
Diagnostics
Fault Tolerance
Security
Openness
Open Standard
Multi-vendor
Sustainable Manufacturing & Automation Summit
Plausible Deniability is not a Security Strategy
21
Your facility could be targeted
Your facility might be a victim,
even if not targeted
The most targeted industry is
Manufacturing!
Basics:-
Firewall & VPN (Virtual Private Network)
System “hardening”
Sustainable Manufacturing & Automation Summit
PROFINET of Things
IoT IIoT
Revolution Evolution
Things Data
Ad hoc
connectivity
Structured
connectivity
Important –but
not critical
Mission critical
• Analytics
• Security
• Data integrity
• Response times
User serviced User + OEM +
Vendor serviced
New
• Devices
• Standards
Existing
• Devices
• Standards
Proprietary
Solutions
Defined Standards
Data Access
Performance
Profiles
Proxies
Uptime
Diagnostics
Fault Tolerance
Security
Openness
Open Standard
Multi-vendor
Sustainable Manufacturing & Automation Summit
Openness – Open Standard
Where open open standards exist…
Innovation is driven
Broad selection of products and vendors
Longer lifetime than proprietary solutions
Sustainable Manufacturing & Automation Summit
PROFINET of Things Summary
IIoT is the next big concept for industry
PROFINET of Things is foundational to
IIoT…
…which is foundational to IoT…
…and Industrie 4.0
PROFINET of Things is about
Data Access
Uptime
Openness
You have been or will be asked
about IIoT
You now know PROFINET already plays a role
…and there’s more in store
Sustainable Manufacturing & Automation Summit
Future Requirements
New applications demand
higher bandwidth
• PROFINET is just Ethernet
so it’s scalable
IP-based communication
more in the field level
• Multiple protocols in parallel
with deterministic, cyclic I/O
• OPC UA as a standard on
higher levels
But Industrial
Communication should not
become more complex!
Energy -
management
Cloud
Condition
Monitoring
Sustainable Manufacturing & Automation Summit
Data Access + Openness
InformationCloud
Domain specific data transfer (IO, Safety, …)
Internet Communication
Data
Internet
Communication
Sustainable Manufacturing & Automation Summit
Thank You for your Attention !
AMTC – Coventry 25th February 2016
Thank You to:- PI North America – Michael Bowne & MMU – Xiu Xi & SIEMENS for most of this slide content

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Profinet for IIoT and Industry 4 - Derek Lane

  • 1. Sustainable Manufacturing & Automation Summit Sustainable Manufacturing & Automation Summit Presented by Derek Lane Automation Manager - WAGO Ltd (Deputy Chairman - PI UK) AMTC - Coventry - 25th February 2016 PROFINET for IoT, IIoT and Industry 4.0
  • 2. Sustainable Manufacturing & Automation Summit “Things” refer to any physical object with an IP address can connect/send/receive data via a network. Internet of Things Kevin Ashton (British) defined “Internet of Things “ in 1999 at Auto-ID Labs while working on RFID’s (1989 WWW by Sir Tim Berners-Lee - CERN)
  • 3. Sustainable Manufacturing & Automation Summit Internet of Things
  • 4. Sustainable Manufacturing & Automation Summit Internet Protocol (IP) Address – IPv4 to IPv6 IPv4 (4 bytes) 1 Byte = 8 bits Range 0 - 255 = 256 Devices on single network 232 = 4,294,967,296 IPv6 (8 words) 1 Word = 16 bits Range 0 - 65535 = 65,536 Devices on single network 2128 = 3.4e+38 (rounded up) MAC address (Unique) 6 x bytes (2 x 3) (16,777,216) (16,777,216)
  • 5. Sustainable Manufacturing & Automation Summit New business models in the Internet age: From taxi to ride-sharing From record store to streaming From bookstore to e-book From Yellow Pages to marketplace / GOOGLE
  • 6. Sustainable Manufacturing & Automation Summit Industry 4.0 ….moving into a fourth Industrial Revolution
  • 7. Sustainable Manufacturing & Automation Summit IND4.0 A report by the UK Government Chief Scientific Adviser Dec 2014. Prof Sir Mark Walport:- “We are on the brink of a new industrial revolution. I want the UK to lead it” !!!!! Chancellor Merkel David Cameron
  • 8. Sustainable Manufacturing & Automation Summit Fieldbus Organizations Technology PROFINET PROFIBUS EtherNet/IP DeviceNet Foundation Fieldbus Modbus TCP Modbus Consortium PI ODVA FieldComm Group Modbus IDA Founded 1989 1995 1994 2002 Membership 1,487 381 369 90 Regional Organizations 27 4 4 0 Competence Centers 54 0 0 0 Test Labs 10 3 1 1 Training Centers 28 0 8 0 Fieldbus nodes 50,900,000 4,200,000 ~2,000,000 4,200,000 Ethernet nodes 10,100,000 9,500,000 ~100,000 3,675,000 Primary Backers Siemens, Phoenix Contact, GE Rockwell Emerson Schneider source:organizationwebsites,HMSresearch
  • 9. Sustainable Manufacturing & Automation Summit Road to Industrial Ethernet PROFIBUS PA PROFIBUS DP …What’s next?!
  • 10. Sustainable Manufacturing & Automation Summit Industrial Internet of Things IIoT Industrie 4.0 Internet of Things IoT IIoT Revolution Evolution Things Data Ad hoc connectivity Structured connectivity Important –but not critical Mission critical • Analytics • Security • Data integrity • Response times User serviced User + OEM + Vendor serviced New • Devices • Standards Existing • Devices • Standards Proprietary Solutions Defined Standards Industrie 4.0
  • 11. Sustainable Manufacturing & Automation Summit PROFINET of Things IoT IIoT Revolution Evolution Things Data Ad hoc connectivity Structured connectivity Important –but not critical Mission critical • Analytics • Security • Data integrity • Response times User serviced User + OEM + Vendor serviced New • Devices • Standards Existing • Devices • Standards Proprietary Solutions Defined Standards Data Access Performance Profiles Proxies Uptime Diagnostics Fault Tolerance Security Openness Open Standard Multi-vendor
  • 12. Sustainable Manufacturing & Automation Summit PROFINET of Things ERP Enterprise Resource Planning Manufacturing Execution System Plant Asset Management MES Interface defined in IEC62264 Production Quality Inventory MaintenanceMaintenance Interface defined by PROFINET PAM Controller & Field Devices PROFINET Devices Controllers Allen-Bradley HMI Storage & Analysis OPC UA PROFINET Proxies PROFINET OPC UA & 97 other protocols PROFINETofThings ERP MES OPC UA FDI
  • 13. Sustainable Manufacturing & Automation Summit It’s all about the Data …and what you do with it! IIoT PROFINETofThings
  • 14. Sustainable Manufacturing & Automation Summit Data vs. Information SecondsSub – Second Timescale Controller Security Visualization Analytics IT 1 1 1 0 0 1 1 0 0 1 1 1 0 1 0 1 0 1 0 0 17.80 0.064 4.529 Data Information I / O
  • 15. Sustainable Manufacturing & Automation Summit Orders of magnitude – Big Data Orders of magnitude:- 1000 kB kilobyte 10002 MB megabyte 10003 GB gigabyte 10004 TB terabyte 10005 PB petabyte exabyte 1 EB = 10006bytes = 1018bytes = 1000000000000000000 bytes Equal to:- 1000 petabytes Equal to:- 1 million terabytes Equal to:- 1 billion gigabytes. After that:- 10007 ZB zettabyte 10008 YB yottabyte
  • 16. Sustainable Manufacturing & Automation Summit PROFINET of Things IoT IIoT Revolution Evolution Things Data Ad hoc connectivity Structured connectivity Important –but not critical Mission critical • Analytics • Security • Data integrity • Response times User serviced User + OEM + Vendor serviced New • Devices • Standards Existing • Devices • Standards Proprietary Solutions Defined Standards Data Access Performance Profiles Proxies Uptime Diagnostics Fault Tolerance Security Openness Open Standard Multi-vendor
  • 17. Sustainable Manufacturing & Automation Summit Data Access – Performance Use TCP/IP where it makes sense Non time critical data Skip TCP/IP where it doesn’t Cyclic I/O can be taken for granted Coexistence (ISO/OSI model) Factory Automation Motion Control Application Standard Communication TCP/IP <1ms1-10ms100ms+ Real-Time IRT
  • 18. Sustainable Manufacturing & Automation Summit Data Access – Application Profiles Motor Starter: LVSG Profile Identifying: Ident Profile Checking: Weighing Profile Filling: Intelligent Pumps Charging level: PA devices Filling: Dosing Profile Detecting Position: Encoder Profile Measuring Temperature: RIO for PA Pressure: PA devices Protecting: PROFIsafe Packaging: PROFIdrive Palletizing: Robots & NC Profile Controlling: Host Profile Saving Energy: PROFIenergy Structuring data in consistent object format
  • 19. Sustainable Manufacturing & Automation Summit Data Access – Proxies Machine Machine MachineMachine Proxy Factory Legacy fieldbus network (PROFIBUS) Industrial Ethernet network (PROFINET) Data from Ethernet and legacy networks
  • 20. Sustainable Manufacturing & Automation Summit PROFINET of Things IoT IIoT Revolution Evolution Things Data Ad hoc connectivity Structured connectivity Important –but not critical Mission critical • Analytics • Security • Data integrity • Response times User serviced User + OEM + Vendor serviced New • Devices • Standards Existing • Devices • Standards Proprietary Solutions Defined Standards Data Access Performance Profiles Proxies Uptime Diagnostics Fault Tolerance Security Openness Open Standard Multi-vendor
  • 21. Sustainable Manufacturing & Automation Summit Plausible Deniability is not a Security Strategy 21 Your facility could be targeted Your facility might be a victim, even if not targeted The most targeted industry is Manufacturing! Basics:- Firewall & VPN (Virtual Private Network) System “hardening”
  • 22. Sustainable Manufacturing & Automation Summit PROFINET of Things IoT IIoT Revolution Evolution Things Data Ad hoc connectivity Structured connectivity Important –but not critical Mission critical • Analytics • Security • Data integrity • Response times User serviced User + OEM + Vendor serviced New • Devices • Standards Existing • Devices • Standards Proprietary Solutions Defined Standards Data Access Performance Profiles Proxies Uptime Diagnostics Fault Tolerance Security Openness Open Standard Multi-vendor
  • 23. Sustainable Manufacturing & Automation Summit Openness – Open Standard Where open open standards exist… Innovation is driven Broad selection of products and vendors Longer lifetime than proprietary solutions
  • 24. Sustainable Manufacturing & Automation Summit PROFINET of Things Summary IIoT is the next big concept for industry PROFINET of Things is foundational to IIoT… …which is foundational to IoT… …and Industrie 4.0 PROFINET of Things is about Data Access Uptime Openness You have been or will be asked about IIoT You now know PROFINET already plays a role …and there’s more in store
  • 25. Sustainable Manufacturing & Automation Summit Future Requirements New applications demand higher bandwidth • PROFINET is just Ethernet so it’s scalable IP-based communication more in the field level • Multiple protocols in parallel with deterministic, cyclic I/O • OPC UA as a standard on higher levels But Industrial Communication should not become more complex! Energy - management Cloud Condition Monitoring
  • 26. Sustainable Manufacturing & Automation Summit Data Access + Openness InformationCloud Domain specific data transfer (IO, Safety, …) Internet Communication Data Internet Communication
  • 27. Sustainable Manufacturing & Automation Summit Thank You for your Attention ! AMTC – Coventry 25th February 2016 Thank You to:- PI North America – Michael Bowne & MMU – Xiu Xi & SIEMENS for most of this slide content