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Steven Goh
San Jose State University
Joe Lau
San Jose State University
Eric Near
San Jose State University
Spartan Superway – Power Module
The problem with transportation today
https://www.weforum.org/agenda/2019/06/
chart-of-the-day-the-cities-with-the-worst-congestion/
Eric Near
Putting more cars on the road promote ineffective land use
Eric Near
SPARTAN (Solar Powered Automated Transit Ascended Network) Superway
Eric Near
This year our team will create a power storage device that will
effectively transfer power to the bogie.
researchgate.net/figure/Solar-generation-data-red-line-cloudy
-blue-line-sunny_fig2_324585472
Joe Lau
Unlike conventional trains, the length of the conductor rail will
be minimized to reduce cost of construction
Joe Lau
Supercapacitors will provide power for acceleration, while Lithium-
ion batteries will help maintain the cruising speed
Joe Lau
Design Goals
Description Quantity
Mass of the system < 100 kg
Maximum Velocity of Bogie 1 m/s
Desired Acceleration 2.45 m/s2
Total Track Length 10 m
Factor of Safety > 10
Power Module Dimensions 47 cm x 35 cm x 25 cm
Supercapacitor Charging time < 120 seconds
Joe Lau
The power calculation account for real-world conditions such as
wind effect, rolling resistance, and friction forces
Newton 2nd Law Effect of
Acceleration
Effect of
Windspeed
Rolling
Resistance
Steven Goh
The power needed to move the system is estimated to be
around 110 W
0
0.02
0.04
0.06
0.08
0.1
0.12
0 2 4 6 8 10
Power(kW)
Time [s]
Power Curve
Steven Goh
The supercapacitor bank can store up to 11 kJ of energy, it will
power the bogie during acceleration
𝐸 =
1
2
𝐶𝑉2350
Farads
17.5Farads 36V
Cell Rated
Capacitance
16 Series Cell
Capacitance
Supply
Voltage
Steven Goh
Using the charger we have; we are confident that the supercapacitors will be
fully charged in less than 2 minutes
35.95531014
0
5
10
15
20
25
30
35
40
0 20 40 60 80 100 120 140
Voltage[V],Current[A]
Time [s]
Supercapacitor Charging Profile
Voltage Current Series3
𝐼 =
𝑉0
𝑅𝑡𝑜𝑡𝑎𝑙
𝑒−
𝑡
𝑅𝐶
𝑉 = 𝑉0(1 − 𝑒−
𝑡
𝑅𝐶)
Steven Goh
A battery management System (BMS) will be used to monitor the state
of charge and balance charging rate between each cell
Eric Near
https://www.orionbms.com/screenshots/
Printed Circuit Board (PCB) will be used to reduce the overall wiring of
the system
Eric Near
Lithium-Ion Battery pack will be created to maintain cruising
speed
10
meter
3000
Watt
7.99Wh
Demo Track
Length
Demo Motor Battery Capacity
Needed
Joe Lau
We will create a 3s-2p battery pack that have a capacity
of 55 Wh
3.7
Volts
11.1
Volts
2500mAh
Individual
Output Voltage
3 Series
Output Voltage
Individual Battery
Capacity
Joe Lau
SPDT (Single Pull Double Throw) relay will be used to switch
between each system
Steven Goh
Steven Goh
Supercapacitors
Lithium Ion batteries
Battery Management System (BMS)
Printed Circuit Board (PCB)
Relays
Current Sensors
Terminal Blocks
Fuse
Arduino
Joe Lau
Bill-of-Materials
Joe Lau
Date Purchased Description Quantity Price/ Item Price
14-Oct-19 Ampeak 2/10/25A Smart Battery Charger 1 $74.28 $74.28
17-Nov-19 Nickel Strips (3 meter) 1 $7.64 $7.64
17-Nov-19 Bestol 200pcs 18650 Battery Cell Holder Safety Spacer 1 $21.84 $21.84
Samsung SDI 18650-25R Li-on Battery 6 $2.89 $2.89
Terminal Blocks 1 $3.47 $3.47
Fuse 50/100A 1 $2.04 $2.04
12 V Automotive grade Relay (OMRON #G8JN-1C7) 1 $4.48 $4.48
npn Transistor 1
Diode 1
Molex - 428160212 1
Current Sensor (CJMCU - 219 INA 219) 1
Molex - 428180212 1
Arduino 1
Li-On battery Smart Charger 1 $58.99 $58.99
Total Expenses $175.63
FEA analysis was performed to see how our design reacted to
the loads
Steven Goh
Steven Goh
Gantt Chart
Sept October
Tasks 25 2 9 16 23 30
Research on Discharge of
Supercaps
Design of housing for components
FEA Analysis
PCB Design
Alternate Capacitor Charging
Thermal Analysis/Cooling System
Prototyping
Final Presentation/Report
Ordering Parts
Steven Goh
Eric Near
Joe Lau
All
Eric Near
November
Tasks 6 13 20 27
Research on Discharge of Supercapacitors
Design of housing for components
FEA Analysis
PCB Design
Alternate Capacitor Charging
Thermal Analysis/Cooling System
Prototyping
Final Presentation/Report
Ordering Parts
Steven Goh
Eric Near
Joe Lau
All
Eric Near
December
Tasks 4 11 18
Research on Discharge of Supercaps
Design of housing for components
FEA Analysis
PCB Design
Alternate Capacitor Charging
Thermal Analysis/Cooling System
Prototyping
Final Presentation/Report
Ordering Parts
Steven Goh
Eric Near
Joe Lau
All
Eric Near
Wayside and power team contributed create a bogie together
Joe Lau
We will be attaching our power module
to the bogie provided by UCSC
Joe Lau
We are experiencing issues obtaining the custom track from
UCSC
Joe Lau
Demonstrate power output to stationary load
Joe Lauhttps://gameroomsolutions.com/shop/chrome-illuminated-led-arcade-push-button/
https://www.alibaba.com/product-detail/2-Phase-42-linear-Stepper-motor_60403024357.html
Thank You!
Questions?

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Presentation3 power module

  • 1. Steven Goh San Jose State University Joe Lau San Jose State University Eric Near San Jose State University Spartan Superway – Power Module
  • 2. The problem with transportation today https://www.weforum.org/agenda/2019/06/ chart-of-the-day-the-cities-with-the-worst-congestion/ Eric Near
  • 3. Putting more cars on the road promote ineffective land use Eric Near
  • 4. SPARTAN (Solar Powered Automated Transit Ascended Network) Superway Eric Near
  • 5. This year our team will create a power storage device that will effectively transfer power to the bogie. researchgate.net/figure/Solar-generation-data-red-line-cloudy -blue-line-sunny_fig2_324585472 Joe Lau
  • 6. Unlike conventional trains, the length of the conductor rail will be minimized to reduce cost of construction Joe Lau
  • 7. Supercapacitors will provide power for acceleration, while Lithium- ion batteries will help maintain the cruising speed Joe Lau
  • 8. Design Goals Description Quantity Mass of the system < 100 kg Maximum Velocity of Bogie 1 m/s Desired Acceleration 2.45 m/s2 Total Track Length 10 m Factor of Safety > 10 Power Module Dimensions 47 cm x 35 cm x 25 cm Supercapacitor Charging time < 120 seconds Joe Lau
  • 9. The power calculation account for real-world conditions such as wind effect, rolling resistance, and friction forces Newton 2nd Law Effect of Acceleration Effect of Windspeed Rolling Resistance Steven Goh
  • 10. The power needed to move the system is estimated to be around 110 W 0 0.02 0.04 0.06 0.08 0.1 0.12 0 2 4 6 8 10 Power(kW) Time [s] Power Curve Steven Goh
  • 11. The supercapacitor bank can store up to 11 kJ of energy, it will power the bogie during acceleration 𝐸 = 1 2 𝐶𝑉2350 Farads 17.5Farads 36V Cell Rated Capacitance 16 Series Cell Capacitance Supply Voltage Steven Goh
  • 12. Using the charger we have; we are confident that the supercapacitors will be fully charged in less than 2 minutes 35.95531014 0 5 10 15 20 25 30 35 40 0 20 40 60 80 100 120 140 Voltage[V],Current[A] Time [s] Supercapacitor Charging Profile Voltage Current Series3 𝐼 = 𝑉0 𝑅𝑡𝑜𝑡𝑎𝑙 𝑒− 𝑡 𝑅𝐶 𝑉 = 𝑉0(1 − 𝑒− 𝑡 𝑅𝐶) Steven Goh
  • 13. A battery management System (BMS) will be used to monitor the state of charge and balance charging rate between each cell Eric Near
  • 15. Printed Circuit Board (PCB) will be used to reduce the overall wiring of the system Eric Near
  • 16. Lithium-Ion Battery pack will be created to maintain cruising speed 10 meter 3000 Watt 7.99Wh Demo Track Length Demo Motor Battery Capacity Needed Joe Lau
  • 17. We will create a 3s-2p battery pack that have a capacity of 55 Wh 3.7 Volts 11.1 Volts 2500mAh Individual Output Voltage 3 Series Output Voltage Individual Battery Capacity Joe Lau
  • 18. SPDT (Single Pull Double Throw) relay will be used to switch between each system Steven Goh
  • 20. Supercapacitors Lithium Ion batteries Battery Management System (BMS) Printed Circuit Board (PCB) Relays Current Sensors Terminal Blocks Fuse Arduino Joe Lau
  • 21. Bill-of-Materials Joe Lau Date Purchased Description Quantity Price/ Item Price 14-Oct-19 Ampeak 2/10/25A Smart Battery Charger 1 $74.28 $74.28 17-Nov-19 Nickel Strips (3 meter) 1 $7.64 $7.64 17-Nov-19 Bestol 200pcs 18650 Battery Cell Holder Safety Spacer 1 $21.84 $21.84 Samsung SDI 18650-25R Li-on Battery 6 $2.89 $2.89 Terminal Blocks 1 $3.47 $3.47 Fuse 50/100A 1 $2.04 $2.04 12 V Automotive grade Relay (OMRON #G8JN-1C7) 1 $4.48 $4.48 npn Transistor 1 Diode 1 Molex - 428160212 1 Current Sensor (CJMCU - 219 INA 219) 1 Molex - 428180212 1 Arduino 1 Li-On battery Smart Charger 1 $58.99 $58.99 Total Expenses $175.63
  • 22. FEA analysis was performed to see how our design reacted to the loads Steven Goh
  • 24. Gantt Chart Sept October Tasks 25 2 9 16 23 30 Research on Discharge of Supercaps Design of housing for components FEA Analysis PCB Design Alternate Capacitor Charging Thermal Analysis/Cooling System Prototyping Final Presentation/Report Ordering Parts Steven Goh Eric Near Joe Lau All Eric Near
  • 25. November Tasks 6 13 20 27 Research on Discharge of Supercapacitors Design of housing for components FEA Analysis PCB Design Alternate Capacitor Charging Thermal Analysis/Cooling System Prototyping Final Presentation/Report Ordering Parts Steven Goh Eric Near Joe Lau All Eric Near
  • 26. December Tasks 4 11 18 Research on Discharge of Supercaps Design of housing for components FEA Analysis PCB Design Alternate Capacitor Charging Thermal Analysis/Cooling System Prototyping Final Presentation/Report Ordering Parts Steven Goh Eric Near Joe Lau All Eric Near
  • 27. Wayside and power team contributed create a bogie together Joe Lau
  • 28. We will be attaching our power module to the bogie provided by UCSC Joe Lau
  • 29. We are experiencing issues obtaining the custom track from UCSC Joe Lau
  • 30. Demonstrate power output to stationary load Joe Lauhttps://gameroomsolutions.com/shop/chrome-illuminated-led-arcade-push-button/ https://www.alibaba.com/product-detail/2-Phase-42-linear-Stepper-motor_60403024357.html