Preparing for and Handling an
FDA Inspection at Your Facility

Dawn Tavalsky
Sanofi Pasteur, Inc.
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Objectives




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FDA’s Authority to Inspect




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FDA’s Authority to Inspect




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Inspection Process for Clinicals




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GMP Inspection Process



     Types of GMP Inspection




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Types of GMP Inspection


             Objective of the inspection

!    Routine inspection
!     Concise inspection
!      Follow-up inspection
!       Special inspection
!        Quality systems review


                         8
Types of GMP Inspection

                       Routine Inspection
!     Full inspection of all components of GMP
!     Newly established manufacturer
!     Renewal of a license
!     Changes:
        new product or product lines
        modifications to manufacturing methods
        key personnel, premises or equipment
!     History of non-compliance with GMP
!     Not inspected in the last 3-5 years


                               9
Types of GMP Inspection

                 Concise Inspection
!  Consistent record of compliance with GMP
!  Focus on limited number of GMP requirements
    selected as indicators
!  Identify significant changes
!  Indicate attitude towards GMP
!  Non-compliance
    should trigger comprehensive inspection



                       10
Types of GMP Inspection

                 Follow-up Inspection

!  Reassessment or re-inspection
!  Monitor result of corrective actions
!  6 weeks to 6 months after initial inspection
    nature of defects
    work undertaken
!  Specific GMP requirements
    not observed
       – not adequately implemented
                         11
Types of GMP Inspection

                        Special Inspection

!   Spot check focusing on
       one product, a group of related products
       specific operations, e.g. mixing, labelling
!     Complaints or recalls
!     Adverse drug reactions
!     Marketing approval or export certificate
!     Information or investigation
       specific information
       advice on regulatory requirements


                               12
Types of GMP Inspection


                 Quality Systems Review
!     Assess the quality assurance (QA) system
!     Description of the QA system (e.g. manual)
!     Policy and standards to be observed
!     Management structure
       implementation
!   Procedures
       quality standards set for products
       correctly defined manufacturing processes
       records kept
       QC and QA functions are performed


                            13
Types of GMP Inspection

                   Frequency of Inspections
!     Depends on type of inspection
!     Inspectorate resources (e.g. workload, number of inspectors)
!     New facilities - before licensed
!     All companies - regular schedule
       ideally annual
!   Large companies
       several visits over a period, e.g. 5 years
       validity of manufacturing license or GMP certificate



                              14
Types of GMP Inspection

                    Duration of Inspections

!     Depends on type of inspection
!     Inspectorate resources (e.g. workload, number of inspectors)
!     Size of the company
!     Purpose of the visit
!     Days to weeks
!     Number of inspectors
       including specialist support



                             15
Types of GMP Inspection


     Announced and unannounced inspections
!   Depends on type of inspection
!   Announced
     comprehensive inspection
!   Unannounced
     routine inspection (depending on country policy)
     concise inspection
     follow-up inspection
     special inspection



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Centers and Offices


!   Office of the Commissioner Organization
!   Center for Biologics Evaluation and Research Organization
!   Center for Devices and Radiological Health Organization.
!   Center for Drug Evaluation and Research Organization
!   Center for Food Safety and Applied Nutrition Organization.
!   Center for Tobacco Products Organization
!   Center for Veterinary Medicine Organization
!   National Center for Toxicological Research Organization
!   Office of Regulatory Affairs Organization.




                                18
Office of Regulatory Affairs (ORA)
        http://www.fda.gov/ora/




                                        Headquarters:
                                       Rockville, MD


                                  Regional Office:
                                  Philadelphia, PA


                                     District Office:
                                        Detroit, MI




              19
FDA Field Investigators


     !  Conduct inspections to enforce the
       Food, Drug and Cosmetic Act

     !  Train themselves in “evidence
       collection”
         !  “If it’s not documented, it didn’t happen.”




                     20
FDA Inspection Process

     FDA Office                         Site Location



   1.  Select Site                    4. Arrive (482)

   2.  Contact Site                   5. Review Records

   3.  Schedule Site                  6. Interview Staff




9. Write Report (EIR)                   7. Present Findings

10. Classify Inspection                 8. Depart (483)

                            21
Overview of FDA Enforcement Actions




                 22
FDA Forms




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Selection Criteria




                     27
Preparing for the Audit




                  28
!  While there are several types of audits with several
  different types of focus’:
     !    Annual Flu Vaccine
     !    Bi-annual audit
     !    Pre Approval Inspection (PAI)
     !    For Cause Audit
     !    Etc

!  We will now discuss preparing for a PAI inspection –
  however many of the points apply to any type of FDA
  audit.


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INSPECTION DOs

ü DO PLAN FOR INSPECTION
ü DO PROVIDE REVELANT DOCUMENTATION
ü DO ANSWER QUESTIONS TO SPECIFIC ACTIVITY
ü DO ESCORT THE INSPECTOR
ü DO TAKE NOTES
ü DO COPY DOCUMENTS REMOVED
ü DO STAMP THE REMOVE DOCUMENTS
ü DO COOPERATE WITH THE FDA
ü BE POLITE BUT FIRM WITH YOUR RIGHTS




                          43
REFUSE FDA ACCESS

Ø  FINANCIAL DATA
Ø  SALES VALUES
Ø  PRICING
Ø  PERSONNEL DATA
Ø  MANAGEMENT REVIEWS
Ø  INTERNAL AUDITS
Ø  SUPPLIER AUDITS




                    44
INSPECTION DON’Ts

ü DON’T OVER SPEAK OR SAY IT’S IMPOSSIBLE
ü DON’T ALLOW RECORDINGS
ü DON’T SIGN AFFIDAVITS
ü DON’T ALLOW ACCESS TO FILES
ü DON’T GUESS AT AN ANSWER
ü DON’T ANSWER “WHAT IF ?”
ü DON’T ENGAGE IN ARGUMENT




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Preparing and handling an inspection

  • 1.
    Preparing for andHandling an FDA Inspection at Your Facility Dawn Tavalsky Sanofi Pasteur, Inc.
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
    GMP Inspection Process Types of GMP Inspection 7
  • 8.
    Types of GMPInspection Objective of the inspection !  Routine inspection !  Concise inspection !  Follow-up inspection !  Special inspection !  Quality systems review 8
  • 9.
    Types of GMPInspection Routine Inspection !   Full inspection of all components of GMP !   Newly established manufacturer !   Renewal of a license !   Changes:  new product or product lines  modifications to manufacturing methods  key personnel, premises or equipment !   History of non-compliance with GMP !   Not inspected in the last 3-5 years 9
  • 10.
    Types of GMPInspection Concise Inspection !  Consistent record of compliance with GMP !  Focus on limited number of GMP requirements  selected as indicators !  Identify significant changes !  Indicate attitude towards GMP !  Non-compliance  should trigger comprehensive inspection 10
  • 11.
    Types of GMPInspection Follow-up Inspection !  Reassessment or re-inspection !  Monitor result of corrective actions !  6 weeks to 6 months after initial inspection  nature of defects  work undertaken !  Specific GMP requirements  not observed – not adequately implemented 11
  • 12.
    Types of GMPInspection Special Inspection !   Spot check focusing on  one product, a group of related products  specific operations, e.g. mixing, labelling !   Complaints or recalls !   Adverse drug reactions !   Marketing approval or export certificate !   Information or investigation  specific information  advice on regulatory requirements 12
  • 13.
    Types of GMPInspection Quality Systems Review !   Assess the quality assurance (QA) system !   Description of the QA system (e.g. manual) !   Policy and standards to be observed !   Management structure  implementation !   Procedures  quality standards set for products  correctly defined manufacturing processes  records kept  QC and QA functions are performed 13
  • 14.
    Types of GMPInspection Frequency of Inspections !   Depends on type of inspection !   Inspectorate resources (e.g. workload, number of inspectors) !   New facilities - before licensed !   All companies - regular schedule  ideally annual !   Large companies  several visits over a period, e.g. 5 years  validity of manufacturing license or GMP certificate 14
  • 15.
    Types of GMPInspection Duration of Inspections !   Depends on type of inspection !   Inspectorate resources (e.g. workload, number of inspectors) !   Size of the company !   Purpose of the visit !   Days to weeks !   Number of inspectors  including specialist support 15
  • 16.
    Types of GMPInspection Announced and unannounced inspections !   Depends on type of inspection !   Announced  comprehensive inspection !   Unannounced  routine inspection (depending on country policy)  concise inspection  follow-up inspection  special inspection 16
  • 17.
  • 18.
    Centers and Offices ! Office of the Commissioner Organization ! Center for Biologics Evaluation and Research Organization ! Center for Devices and Radiological Health Organization. ! Center for Drug Evaluation and Research Organization ! Center for Food Safety and Applied Nutrition Organization. ! Center for Tobacco Products Organization ! Center for Veterinary Medicine Organization ! National Center for Toxicological Research Organization ! Office of Regulatory Affairs Organization. 18
  • 19.
    Office of RegulatoryAffairs (ORA) http://www.fda.gov/ora/ Headquarters: Rockville, MD Regional Office: Philadelphia, PA District Office: Detroit, MI 19
  • 20.
    FDA Field Investigators !  Conduct inspections to enforce the Food, Drug and Cosmetic Act !  Train themselves in “evidence collection” !  “If it’s not documented, it didn’t happen.” 20
  • 21.
    FDA Inspection Process FDA Office Site Location 1.  Select Site 4. Arrive (482) 2.  Contact Site 5. Review Records 3.  Schedule Site 6. Interview Staff 9. Write Report (EIR) 7. Present Findings 10. Classify Inspection 8. Depart (483) 21
  • 22.
    Overview of FDAEnforcement Actions 22
  • 23.
  • 24.
  • 25.
  • 26.
  • 27.
  • 28.
  • 29.
    !  While thereare several types of audits with several different types of focus’: !  Annual Flu Vaccine !  Bi-annual audit !  Pre Approval Inspection (PAI) !  For Cause Audit !  Etc !  We will now discuss preparing for a PAI inspection – however many of the points apply to any type of FDA audit. 29
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    INSPECTION DOs ü DO PLANFOR INSPECTION ü DO PROVIDE REVELANT DOCUMENTATION ü DO ANSWER QUESTIONS TO SPECIFIC ACTIVITY ü DO ESCORT THE INSPECTOR ü DO TAKE NOTES ü DO COPY DOCUMENTS REMOVED ü DO STAMP THE REMOVE DOCUMENTS ü DO COOPERATE WITH THE FDA ü BE POLITE BUT FIRM WITH YOUR RIGHTS 43
  • 44.
    REFUSE FDA ACCESS Ø FINANCIAL DATA Ø  SALES VALUES Ø  PRICING Ø  PERSONNEL DATA Ø  MANAGEMENT REVIEWS Ø  INTERNAL AUDITS Ø  SUPPLIER AUDITS 44
  • 45.
    INSPECTION DON’Ts ü DON’T OVERSPEAK OR SAY IT’S IMPOSSIBLE ü DON’T ALLOW RECORDINGS ü DON’T SIGN AFFIDAVITS ü DON’T ALLOW ACCESS TO FILES ü DON’T GUESS AT AN ANSWER ü DON’T ANSWER “WHAT IF ?” ü DON’T ENGAGE IN ARGUMENT 45
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