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Prediction of Unsteady Sheet Cavitation
on Marine Current Turbines
With a Boundary Element Method
J. Baltazar∗, J.A.C. Falc˜ao de Campos
MARETEC, Department of Mechanical Engineering
Instituto Superior T´ecnico, Universidade de Lisboa, Portugal
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 1
Motivations
Considerable interest in the use of horizontal axis marine current
turbines for hydro-kinetic energy extraction.
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 2
Motivations
Considerable interest in the use of horizontal axis marine current
turbines for hydro-kinetic energy extraction.
The ability to predict the hydrodynamic performance is essential
for the design and analysis of such systems.
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 2
Motivations
Considerable interest in the use of horizontal axis marine current
turbines for hydro-kinetic energy extraction.
The ability to predict the hydrodynamic performance is essential
for the design and analysis of such systems.
BEM potential flow models may be used to predict pressure
distributions, forces and cavitation performance.
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 2
Objectives
Application of BEM code PROPAN (Baltazar & Falc˜ao de
Campos, 2011) to horizontal axis marine current turbines.
Extension of the method to include prediction of unsteady
sheet cavitation on the turbine blades.
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 3
Mathematical Formulation
Potential Flow Problem
Undisturbed onset velocity:
U∞ = U − Ω × x
Velocity field: V = U∞ + φ
Laplace equation: 2
φ = 0
Boundary conditions:
∂φ
∂n = −n · U∞ on SB
D
Dt [s3 − η (s1, s2)] = 0,
p = pvapour on SC
V + · n = V − · n, p+ = p− on SW
φ → 0 if |r| → ∞
Kutta condition: | φ| < ∞
Ue(x0,r0,θ0)
x0≡x
y
z
r0≡r
θ
Ω
y0
z0
θ0
SC
s1
s2
s3
q
h cavity thickness
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 4
Mathematical Formulation
Potential Flow Problem
Fredholm integral equation for Morino formulation:
2πφ (p, t) =
SB∪SC
G ∂φ
∂nq
− φ (q, t) ∂G
∂nq
dS −
SW
∆φ (q, t) ∂G
∂nq
dS
Green’s function: G(p, q) = −1/R(p, q)
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 5
Mathematical Formulation
Cavitation Model
KBC and DBC applied on the blade surface SC and wake surface
SW beneath the cavity.
SW
SC
V
S'W
S'C
n
n
η
ηs 3
SB
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 6
Mathematical Formulation
Cavitation Model
Kinematic Boundary Condition:
∂η
∂s1
[Vs1 − Vs2 cos θ] + ∂η
∂s2
[Vs2 − Vs1 cos θ] = Vs3 − ∂η
∂t
sin2
θ
Dynamic Boundary Condition:
φ = φ (s0) +
s1
s0
−U∞ · t1 ds1 +
s1
s0
(nD)2
σn + |U∞|2 − 2gy0 − 2∂φ
∂t
− V 2
u2
ds1
where σn = p∞−pvapour
1
2
ρn2D2
.
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 7
Numerical Method
Discretisation
Discretisation with hyperboloidal quadrilateral panels.
Constant strength of the dipole and source distributions
on each panel.
Numerical Kutta condition: rigid wake model with
iterative pressure Kutta condition.
Integral equation solved by the collocation method:



D11 · · · D1N
...
...
...
DN1 · · · DNN






φ1
...
φN



=



S11 · · · S1N
...
...
...
SN1 · · · SNN






σ1
...
σN



,
Dij and Sij , dipole and source influence coefficients, respectively.
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 8
Numerical Method
Conventional Procedure as implemented by Fine (1992) and Vaz (2005)









D11 · · · D1N
...
... Sij
...
...
DN1 · · · DNN












φ
(wet)
1
...
σ
(cav)
k
...
φ
(wet)
N



=









S11 · · · S1N
...
... Dij
...
...
SN1 · · · SNN












σ
(wet)
1
...
φ
(cav)
k
...
σ
(wet)
N



Known: φ(cav)
from DBC and σ(wet)
from KBC.
Unknowns: φ(wet)
and σ(cav)
.
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 9
Numerical Method
Detachment and Reattachment Conditions
Initial detachment and reattachment conditions are obtained
based on the fully wetted pressures.
Determination of the detachment point
(Mueller & Kinnas, 1999):
η < 0 ⇒ detachment point moves downstream.
pupstream < pvapor ⇒ detachment point moves upstream.
Determination of the reattachment point:
η < 0 ⇒ reattachment point moves upstream.
η > 0 ⇒ reattachment point moves downstream.
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 10
Test Case
Turbine rotor: Bahaj et al. (2007)
Three-bladed turbine with
NACA 63-8XX sections;
Standard geometry has a
pitch angle at blade root
equal to 15◦
, corresponding
to 0◦
pitch setting;
Design condition for 5◦
set
angle: TSR = ΩR
U
= 6;
Turbine tested by the
University of Southampton.
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 11
Experimental Results (Bahaj et al, 2007)
TSR = 7.2 and σn = 3.7
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 12
Numerical Method
Solution Method
Decomposition: {φ} = {φw } + {φc}
{σ} = {σw } + {σc}
with: w wetted solution
c cavity perturbation to the wetted solution
From [D] {φ} = [S] {σ},
we write [D] ¨¨¨
{φw } + {φc} = [S] ¨¨¨{σw } + {σc} .
Note that {σc} = 0 on the wetted part.
We introduce [S] {σc} = [D] {φc}
Nc ×Nc Nc ×1 Nc ×N N×1
where: Nc is the number of cavitating panels
N total number of panels
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 13
Numerical Method
Solution Method
1 {φc} known from DBC.
2 Estimation of {σc} (on the cavity):
[S] {σc} = [D] {φc}.
3 {σw } known from KBC.
4 Source distribution: {σ} = {σw } + {σc}.
5 Calculation of {φ} (in the whole domain):
[D] {φ} = [S] {σ}.
6 Estimation of cavity thickness and length from KBC.
Advantage: In step 5 [D] is not changed and
needs only to be inverted once!
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 14
Panel Arrangement
Discretisation: Blade 80×31, Wake 630×30, Hub 90×16
X
Y
Z
X
Y
Z
LE
TE
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 15
Steady Cavitating Flow
TSR = 7.0 and σn = 6.5
X
Y
Z
0.0013
0.0012
0.0010
0.0009
0.0007
0.0006
0.0004
0.0003
0.0001
0.0000
η/R
leading
edgetrailing
edge
Iteration
0 2 4 6 8 10 12 14 16 18
0.0
0.2
0.4
0.6
0.8
1.0
0.000
0.002
0.004
0.006
0.008
0.010
lc max
/R
Ac
/A0
η*
η*lc max
/R, AC
/A0
Relative differences are of 0.2% for the perturbation potential.
Relative computational time of 19% per iteration.
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 16
Unsteady Cavitating Flow
Velocity profile across the
marine current turbine based
on a 10 m radius turbine in a
d0 = 30 m deep sea and a
tidal velocity of u0 = 3.5 m/s;
Calculations at TSR = 4.28
and assuming the vapour
pressure to be 1230 Pa.
u/u0
d/d0
0.0 0.2 0.4 0.6 0.8 1.0
0.0
0.2
0.4
0.6
0.8
1.0
Tidal Velocity Profile
u(d)=u0(d/d0)
1/7
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 17
Unsteady Cavitating Flow
TSR = 4.28 and σn = 21.47 - Cavity extent and thickness
0.0004
0.0003
0.0002
0.0001
0.0000
0
=-32º
/R
0.0004
0.0003
0.0002
0.0001
0.0000
0
=-20º
/R
0.0004
0.0003
0.0002
0.0001
0.0000
0
=-8º
/R
0.0004
0.0003
0.0002
0.0001
0.0000
0
=0º
/R
0.0004
0.0003
0.0002
0.0001
0.0000
0
=8º
/R
0.0004
0.0003
0.0002
0.0001
0.0000
0
=20º
/R
0.0004
0.0003
0.0002
0.0001
0.0000
0
=32º
/R
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 18
Concluding Remarks
An iteratively coupled solution method implemented in a
low-order BEM is presented for unsteady potential flow
calculations on marine current turbines with sheet cavitation.
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 19
Concluding Remarks
An iteratively coupled solution method implemented in a
low-order BEM is presented for unsteady potential flow
calculations on marine current turbines with sheet cavitation.
The iteratively coupled solution method converged to the
solution of the usual complete coupled procedure.
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 19
Concluding Remarks
An iteratively coupled solution method implemented in a
low-order BEM is presented for unsteady potential flow
calculations on marine current turbines with sheet cavitation.
The iteratively coupled solution method converged to the
solution of the usual complete coupled procedure.
The maximum differences are in the cavity closure region,
which are related to the uncertainty in the cavity extents
due to panel discretisation error.
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 19
Concluding Remarks
An iteratively coupled solution method implemented in a
low-order BEM is presented for unsteady potential flow
calculations on marine current turbines with sheet cavitation.
The iteratively coupled solution method converged to the
solution of the usual complete coupled procedure.
The maximum differences are in the cavity closure region,
which are related to the uncertainty in the cavity extents
due to panel discretisation error.
A significant reduction in computational time is achieved
with the iterative coupled procedure, which makes the
method especially attractive to unsteady computations,
where the cavity has to be iterated for each time step.
M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 19

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Prediction of Unsteady Sheet Cavitation on Marine Current Turbines With a Boundary Element Method

  • 1. Prediction of Unsteady Sheet Cavitation on Marine Current Turbines With a Boundary Element Method J. Baltazar∗, J.A.C. Falc˜ao de Campos MARETEC, Department of Mechanical Engineering Instituto Superior T´ecnico, Universidade de Lisboa, Portugal M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 1
  • 2. Motivations Considerable interest in the use of horizontal axis marine current turbines for hydro-kinetic energy extraction. M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 2
  • 3. Motivations Considerable interest in the use of horizontal axis marine current turbines for hydro-kinetic energy extraction. The ability to predict the hydrodynamic performance is essential for the design and analysis of such systems. M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 2
  • 4. Motivations Considerable interest in the use of horizontal axis marine current turbines for hydro-kinetic energy extraction. The ability to predict the hydrodynamic performance is essential for the design and analysis of such systems. BEM potential flow models may be used to predict pressure distributions, forces and cavitation performance. M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 2
  • 5. Objectives Application of BEM code PROPAN (Baltazar & Falc˜ao de Campos, 2011) to horizontal axis marine current turbines. Extension of the method to include prediction of unsteady sheet cavitation on the turbine blades. M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 3
  • 6. Mathematical Formulation Potential Flow Problem Undisturbed onset velocity: U∞ = U − Ω × x Velocity field: V = U∞ + φ Laplace equation: 2 φ = 0 Boundary conditions: ∂φ ∂n = −n · U∞ on SB D Dt [s3 − η (s1, s2)] = 0, p = pvapour on SC V + · n = V − · n, p+ = p− on SW φ → 0 if |r| → ∞ Kutta condition: | φ| < ∞ Ue(x0,r0,θ0) x0≡x y z r0≡r θ Ω y0 z0 θ0 SC s1 s2 s3 q h cavity thickness M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 4
  • 7. Mathematical Formulation Potential Flow Problem Fredholm integral equation for Morino formulation: 2πφ (p, t) = SB∪SC G ∂φ ∂nq − φ (q, t) ∂G ∂nq dS − SW ∆φ (q, t) ∂G ∂nq dS Green’s function: G(p, q) = −1/R(p, q) M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 5
  • 8. Mathematical Formulation Cavitation Model KBC and DBC applied on the blade surface SC and wake surface SW beneath the cavity. SW SC V S'W S'C n n η ηs 3 SB M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 6
  • 9. Mathematical Formulation Cavitation Model Kinematic Boundary Condition: ∂η ∂s1 [Vs1 − Vs2 cos θ] + ∂η ∂s2 [Vs2 − Vs1 cos θ] = Vs3 − ∂η ∂t sin2 θ Dynamic Boundary Condition: φ = φ (s0) + s1 s0 −U∞ · t1 ds1 + s1 s0 (nD)2 σn + |U∞|2 − 2gy0 − 2∂φ ∂t − V 2 u2 ds1 where σn = p∞−pvapour 1 2 ρn2D2 . M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 7
  • 10. Numerical Method Discretisation Discretisation with hyperboloidal quadrilateral panels. Constant strength of the dipole and source distributions on each panel. Numerical Kutta condition: rigid wake model with iterative pressure Kutta condition. Integral equation solved by the collocation method:    D11 · · · D1N ... ... ... DN1 · · · DNN       φ1 ... φN    =    S11 · · · S1N ... ... ... SN1 · · · SNN       σ1 ... σN    , Dij and Sij , dipole and source influence coefficients, respectively. M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 8
  • 11. Numerical Method Conventional Procedure as implemented by Fine (1992) and Vaz (2005)          D11 · · · D1N ... ... Sij ... ... DN1 · · · DNN             φ (wet) 1 ... σ (cav) k ... φ (wet) N    =          S11 · · · S1N ... ... Dij ... ... SN1 · · · SNN             σ (wet) 1 ... φ (cav) k ... σ (wet) N    Known: φ(cav) from DBC and σ(wet) from KBC. Unknowns: φ(wet) and σ(cav) . M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 9
  • 12. Numerical Method Detachment and Reattachment Conditions Initial detachment and reattachment conditions are obtained based on the fully wetted pressures. Determination of the detachment point (Mueller & Kinnas, 1999): η < 0 ⇒ detachment point moves downstream. pupstream < pvapor ⇒ detachment point moves upstream. Determination of the reattachment point: η < 0 ⇒ reattachment point moves upstream. η > 0 ⇒ reattachment point moves downstream. M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 10
  • 13. Test Case Turbine rotor: Bahaj et al. (2007) Three-bladed turbine with NACA 63-8XX sections; Standard geometry has a pitch angle at blade root equal to 15◦ , corresponding to 0◦ pitch setting; Design condition for 5◦ set angle: TSR = ΩR U = 6; Turbine tested by the University of Southampton. M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 11
  • 14. Experimental Results (Bahaj et al, 2007) TSR = 7.2 and σn = 3.7 M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 12
  • 15. Numerical Method Solution Method Decomposition: {φ} = {φw } + {φc} {σ} = {σw } + {σc} with: w wetted solution c cavity perturbation to the wetted solution From [D] {φ} = [S] {σ}, we write [D] ¨¨¨ {φw } + {φc} = [S] ¨¨¨{σw } + {σc} . Note that {σc} = 0 on the wetted part. We introduce [S] {σc} = [D] {φc} Nc ×Nc Nc ×1 Nc ×N N×1 where: Nc is the number of cavitating panels N total number of panels M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 13
  • 16. Numerical Method Solution Method 1 {φc} known from DBC. 2 Estimation of {σc} (on the cavity): [S] {σc} = [D] {φc}. 3 {σw } known from KBC. 4 Source distribution: {σ} = {σw } + {σc}. 5 Calculation of {φ} (in the whole domain): [D] {φ} = [S] {σ}. 6 Estimation of cavity thickness and length from KBC. Advantage: In step 5 [D] is not changed and needs only to be inverted once! M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 14
  • 17. Panel Arrangement Discretisation: Blade 80×31, Wake 630×30, Hub 90×16 X Y Z X Y Z LE TE M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 15
  • 18. Steady Cavitating Flow TSR = 7.0 and σn = 6.5 X Y Z 0.0013 0.0012 0.0010 0.0009 0.0007 0.0006 0.0004 0.0003 0.0001 0.0000 η/R leading edgetrailing edge Iteration 0 2 4 6 8 10 12 14 16 18 0.0 0.2 0.4 0.6 0.8 1.0 0.000 0.002 0.004 0.006 0.008 0.010 lc max /R Ac /A0 η* η*lc max /R, AC /A0 Relative differences are of 0.2% for the perturbation potential. Relative computational time of 19% per iteration. M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 16
  • 19. Unsteady Cavitating Flow Velocity profile across the marine current turbine based on a 10 m radius turbine in a d0 = 30 m deep sea and a tidal velocity of u0 = 3.5 m/s; Calculations at TSR = 4.28 and assuming the vapour pressure to be 1230 Pa. u/u0 d/d0 0.0 0.2 0.4 0.6 0.8 1.0 0.0 0.2 0.4 0.6 0.8 1.0 Tidal Velocity Profile u(d)=u0(d/d0) 1/7 M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 17
  • 20. Unsteady Cavitating Flow TSR = 4.28 and σn = 21.47 - Cavity extent and thickness 0.0004 0.0003 0.0002 0.0001 0.0000 0 =-32º /R 0.0004 0.0003 0.0002 0.0001 0.0000 0 =-20º /R 0.0004 0.0003 0.0002 0.0001 0.0000 0 =-8º /R 0.0004 0.0003 0.0002 0.0001 0.0000 0 =0º /R 0.0004 0.0003 0.0002 0.0001 0.0000 0 =8º /R 0.0004 0.0003 0.0002 0.0001 0.0000 0 =20º /R 0.0004 0.0003 0.0002 0.0001 0.0000 0 =32º /R M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 18
  • 21. Concluding Remarks An iteratively coupled solution method implemented in a low-order BEM is presented for unsteady potential flow calculations on marine current turbines with sheet cavitation. M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 19
  • 22. Concluding Remarks An iteratively coupled solution method implemented in a low-order BEM is presented for unsteady potential flow calculations on marine current turbines with sheet cavitation. The iteratively coupled solution method converged to the solution of the usual complete coupled procedure. M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 19
  • 23. Concluding Remarks An iteratively coupled solution method implemented in a low-order BEM is presented for unsteady potential flow calculations on marine current turbines with sheet cavitation. The iteratively coupled solution method converged to the solution of the usual complete coupled procedure. The maximum differences are in the cavity closure region, which are related to the uncertainty in the cavity extents due to panel discretisation error. M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 19
  • 24. Concluding Remarks An iteratively coupled solution method implemented in a low-order BEM is presented for unsteady potential flow calculations on marine current turbines with sheet cavitation. The iteratively coupled solution method converged to the solution of the usual complete coupled procedure. The maximum differences are in the cavity closure region, which are related to the uncertainty in the cavity extents due to panel discretisation error. A significant reduction in computational time is achieved with the iterative coupled procedure, which makes the method especially attractive to unsteady computations, where the cavity has to be iterated for each time step. M2D’2015 Ponta Delgada, Azores, Portugal 26-30 July 19