This paper presents an overview of the recent developments at IST and MARIN in applying computational methods for the hydrodynamic analysis of ducted propellers. The developments focus on the propeller performance prediction in open water conditions using Boundary Element Methods and Reynolds-averaged Navier-Stokes solvers. The paper starts with an estimation of the numerical errors involved in both methods. Then, the different viscous mechanisms involved in the ducted propeller flow are discussed and numerical procedures for the potential flow solution proposed. Finally, the numerical predictions are compared with experimental measurements.
Recent Developments in Computational Methods for the Analysis of Ducted Propellers in Open Water
1. Recent Developments in Computational Methods for
the Analysis of Ducted Propellers in Open Water
J. Baltazar1
, J.A.C. Falcão de Campos1
, J. Bosschers2
, D. Rijpkema2
1Instituto Superior Técnico, Universidade de Lisboa, Portugal
2Maritime Research Institute Netherlands, Wageningen, the Netherlands
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2. Outline
Motivation
Computational Methods
Estimation of Numerical Errors
Ducted Propeller Flow Modelling with BEM
Comparison Between BEM and RANS
Open-Water Prediction
Conclusions
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3. Motivation
Ducted propellers have been widely used for marine applications
(tugs, trawlers, etc.)
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4. Motivation
Ducted propellers have been widely used for marine applications
(tugs, trawlers, etc.)
The complex interaction which occurs between propeller and
duct makes the hydrodynamic design a complicated task!
32nd SNH Hamburg, Germany August 5-10, 2018 3
5. Motivation
Ducted propellers have been widely used for marine applications
(tugs, trawlers, etc.)
The complex interaction which occurs between propeller and
duct makes the hydrodynamic design a complicated task!
Selection of the computational simulation tool:
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6. Motivation
Ducted propellers have been widely used for marine applications
(tugs, trawlers, etc.)
The complex interaction which occurs between propeller and
duct makes the hydrodynamic design a complicated task!
Selection of the computational simulation tool:
Simplified tool that predicts the main features of the flow field.
32nd SNH Hamburg, Germany August 5-10, 2018 3
7. Motivation
Ducted propellers have been widely used for marine applications
(tugs, trawlers, etc.)
The complex interaction which occurs between propeller and
duct makes the hydrodynamic design a complicated task!
Selection of the computational simulation tool:
Simplified tool that predicts the main features of the flow field.
Complex tool that provides detailed information in viscous
dominated areas (gap region, tip vortex).
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8. Motivation
Presently, there is interest in the development of an accurate
and cost-effective numerical tool for design studies:
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9. Motivation
Presently, there is interest in the development of an accurate
and cost-effective numerical tool for design studies:
BEM (Boundary Element Method)
Simplicity
Computational efficiency
Direct relation to simpler design tools
(lifting line and lifting surface)
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10. Motivation
Presently, there is interest in the development of an accurate
and cost-effective numerical tool for design studies:
BEM (Boundary Element Method)
Simplicity
Computational efficiency
Direct relation to simpler design tools
(lifting line and lifting surface)
RANS
Increase of computational resources
Provide more detailed information of the flow field
32nd SNH Hamburg, Germany August 5-10, 2018 4
11. Motivation
Presently, there is interest in the development of an accurate
and cost-effective numerical tool for design studies:
BEM (Boundary Element Method)
Simplicity
Computational efficiency
Direct relation to simpler design tools
(lifting line and lifting surface)
RANS
Increase of computational resources
Provide more detailed information of the flow field
RANS-BEM coupling
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12. Computational Methods
BEM Codes PROPAN (IST) and PROCAL (MARIN/CRS)
Low-order potential-based panel method
Fredholm integral equation solved by the collocation method
Structured surface grids
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13. Computational Methods
BEM Codes PROPAN (IST) and PROCAL (MARIN/CRS)
Low-order potential-based panel method
Fredholm integral equation solved by the collocation method
Structured surface grids
RANS Code ReFRESCO
Viscous flow CFD code (development led by MARIN)
Solves the incompressible RANS equations, complemented
with turbulence models
Finite volume discretisation
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14. Test Case
Propeller Ka4-70 with P/D = 1 inside duct 19A
Duct 19A
Straight Part
Cylindrical
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18. Error Estimation
Numerical errors involved on a numerical flow method:
Round-off error: due to the finite precision of computers.
Considered to be low.
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19. Error Estimation
Numerical errors involved on a numerical flow method:
Round-off error: due to the finite precision of computers.
Considered to be low.
Iterative error: related to the non-linearity of the transport
equations, integral equation, etc. Monitored from the residuals.
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20. Error Estimation
Numerical errors involved on a numerical flow method:
Round-off error: due to the finite precision of computers.
Considered to be low.
Iterative error: related to the non-linearity of the transport
equations, integral equation, etc. Monitored from the residuals.
Discretisation error: discrete representation (space and time)
of a (partial) differential equation, integral equation, etc.
Monitored from grid refinement studies.
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21. Numerical Errors Involved in BEM Calculations
Contributions to the iterative error:
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22. Numerical Errors Involved in BEM Calculations
Contributions to the iterative error:
Kutta Condition: equal pressure at the trailing edge solved
iteratively by the Newton-Raphson method.
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23. Numerical Errors Involved in BEM Calculations
Contributions to the iterative error:
Kutta Condition: equal pressure at the trailing edge solved
iteratively by the Newton-Raphson method.
Gap Flow Model: a closed (sealed) gap is assumed.
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24. Numerical Errors Involved in BEM Calculations
Contributions to the iterative error:
Kutta Condition: equal pressure at the trailing edge solved
iteratively by the Newton-Raphson method.
Gap Flow Model: a closed (sealed) gap is assumed.
Wake Alignment Scheme: iterative alignment of the blade
wake pitch with local flow.
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29. Numerical Errors Involved in RANS Calculations
Contributions to the iterative error:
Related to the non-linearity of the transport equations
(RANS + Turbulence Model).
Monitored from the residuals:
L∞(φ) = max |res(φi )|,
L2(φ) =
s
Ncells
P
i=1
res2(φi )
Ncells
where φ represents a local flow quantity.
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33. Verification Procedure (Eça and Hoekstra, 2014)
The goal of verification is to estimate the uncertainty of a given
numerical prediction Unum:
φi − Unum ≤ φexact ≤ φi + Unum
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34. Verification Procedure (Eça and Hoekstra, 2014)
The goal of verification is to estimate the uncertainty of a given
numerical prediction Unum:
φi − Unum ≤ φexact ≤ φi + Unum
Numerical Uncertainty:
Unum = Fs||
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35. Verification Procedure (Eça and Hoekstra, 2014)
The goal of verification is to estimate the uncertainty of a given
numerical prediction Unum:
φi − Unum ≤ φexact ≤ φi + Unum
Numerical Uncertainty:
Unum = Fs||
Estimation of the discretisation error :
= φi − φ0 = αhp
i
Unknowns: φ0, α and p.
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36. Numerical Uncertainty Estimation
BEM calculations
hi
/h1
0 1 2 3 4 5
0.24
0.30
0.36
0.42
J=0.2 : α1
h+α2
h
2
, Unum
= 4.63 %
J=0.5 : αh2
, Unum
= 1.26 %
K
T
P
Propeller Thrust
hi
/h1
0 1 2 3 4 5
0.03
0.06
0.09
0.12
0.15
0.18
J=0.2 : α1
h+α2
h
2
, Unum
= 3.20 %
J=0.5 : αh
2
, Unum
= 1.53 %
K
T
D
Duct Thrust
hi
/h1
0 1 2 3 4 5
0.35
0.40
0.45
0.50
0.55
0.60
J=0.2 : α1
h+α2
h2
, Unum
= 4.46 %
J=0.5 : αh2
, Unum
= 1.39 %
10K
Q
Propeller Torque
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37. Numerical Uncertainty Estimation
RANS calculations
hi
/h1
0 1 2 3 4
0.18
0.20
0.22
0.24
0.26
J=0.2 : αh
1.54
, Unum
= 1.18 %
J=0.5 : αh1.45
, Unum
= 1.36 %
K
T
P
Propeller Thrust
hi
/h1
0 1 2 3 4
0.03
0.06
0.09
0.12
0.15
0.18
J=0.2 : αh2
, Unum
= 0.55 %
J=0.5 : α1
h+α2
h2
, Unum
=12.42 %
K
T
D
Duct Thrust
hi
/h1
0 1 2 3 4
0.34
0.36
0.38
0.40
0.42
0.44
0.46
J=0.2 : αh1.62
, Unum
= 1.00 %
J=0.5 : αh
1.60
, Unum
= 1.13 %
10K
Q
Propeller Torque
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42. Ducted Propeller
Flow around duct trailing edge (Bosschers et al., 2015)
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43. Modelling of Ducted Propeller Flow with BEM
“If we place the vorticity at the correct location, we will be
able to reproduce the real (viscous) flow within the limitations
of the potential flow theory”
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44. Modelling of Ducted Propeller Flow with BEM
“If we place the vorticity at the correct location, we will be
able to reproduce the real (viscous) flow within the limitations
of the potential flow theory”
BEM:
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45. Modelling of Ducted Propeller Flow with BEM
“If we place the vorticity at the correct location, we will be
able to reproduce the real (viscous) flow within the limitations
of the potential flow theory”
BEM:
Closed gap model (sealed)
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46. Modelling of Ducted Propeller Flow with BEM
“If we place the vorticity at the correct location, we will be
able to reproduce the real (viscous) flow within the limitations
of the potential flow theory”
BEM:
Closed gap model (sealed)
Wake alignment model
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47. Modelling of Ducted Propeller Flow with BEM
“If we place the vorticity at the correct location, we will be
able to reproduce the real (viscous) flow within the limitations
of the potential flow theory”
BEM:
Closed gap model (sealed)
Wake alignment model
Correction due to duct boundary layer
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48. Modelling of Ducted Propeller Flow with BEM
“If we place the vorticity at the correct location, we will be
able to reproduce the real (viscous) flow within the limitations
of the potential flow theory”
BEM:
Closed gap model (sealed)
Wake alignment model
Correction due to duct boundary layer
New Kutta condition for thick duct t.e.
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49. Modelling of Ducted Propeller Flow with BEM
Flow around duct trailing edge
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50. Modelling of Ducted Propeller Flow with BEM
Flow around duct trailing edge
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51. Modelling of Ducted Propeller Flow with BEM
Flow around duct trailing edge
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52. Modelling of Ducted Propeller Flow with BEM
Flow around duct trailing edge
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60. Modelling of Ducted Propeller Flow with BEM
Wake modelling. J = 0.2
X
Y
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61. Modelling of Ducted Propeller Flow with BEM
Wake modelling. J = 0.2
X
Y
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62. Modelling of Ducted Propeller Flow with BEM
Wake modelling. J = 0.2
X
Y
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63. Modelling of Ducted Propeller Flow with BEM
Wake modelling. J = 0.2
X
Y
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64. Modelling of Ducted Propeller Flow with BEM
Influence of wake model
J = 0.2
Wake ∆KTP
∆KTD
∆KQ
Rigid Wake 0.3827 0.1601 0.5539
δ/R = 0% 0.3239 0.1718 0.4809
δ/R = 1% 0.3051 0.1741 0.4566
δ/R = 2% 0.2966 0.1768 0.4454
δ/R = 3% 0.2922 0.1778 0.4397
δ/R = 4% 0.2908 0.1778 0.4379
P/D = 0.85 0.2698 0.1676 0.4021
Prediction of the ducted propeller loading is critically dependent on the
blade wake pitch, especially at the tip!
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65. Comparison Between BEM and RANS
Numerical options
BEM:
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66. Comparison Between BEM and RANS
Numerical options
BEM:
Duct Kutta condition: pressure-equality at 98% of duct length.
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67. Comparison Between BEM and RANS
Numerical options
BEM:
Duct Kutta condition: pressure-equality at 98% of duct length.
Closed gap model.
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68. Comparison Between BEM and RANS
Numerical options
BEM:
Duct Kutta condition: pressure-equality at 98% of duct length.
Closed gap model.
Wake alignment model (δ/R = 4%).
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69. Comparison Between BEM and RANS
Numerical options
BEM:
Duct Kutta condition: pressure-equality at 98% of duct length.
Closed gap model.
Wake alignment model (δ/R = 4%).
Reduced gap pitch: P/D = 0.85.
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70. Comparison Between BEM and RANS
Numerical options
BEM:
Duct Kutta condition: pressure-equality at 98% of duct length.
Closed gap model.
Wake alignment model (δ/R = 4%).
Reduced gap pitch: P/D = 0.85.
ReFRESCO:
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71. Comparison Between BEM and RANS
Numerical options
BEM:
Duct Kutta condition: pressure-equality at 98% of duct length.
Closed gap model.
Wake alignment model (δ/R = 4%).
Reduced gap pitch: P/D = 0.85.
ReFRESCO:
Turbulence model: k − ω SST 2-equation model
by Menter et al. (2003).
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72. Comparison Between BEM and RANS
Numerical options
BEM:
Duct Kutta condition: pressure-equality at 98% of duct length.
Closed gap model.
Wake alignment model (δ/R = 4%).
Reduced gap pitch: P/D = 0.85.
ReFRESCO:
Turbulence model: k − ω SST 2-equation model
by Menter et al. (2003).
Discretisation of the convective flux:
QUICK for momentum and Upwind for turbulence.
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73. Comparison Between BEM and RANS
Numerical options
BEM:
Duct Kutta condition: pressure-equality at 98% of duct length.
Closed gap model.
Wake alignment model (δ/R = 4%).
Reduced gap pitch: P/D = 0.85.
ReFRESCO:
Turbulence model: k − ω SST 2-equation model
by Menter et al. (2003).
Discretisation of the convective flux:
QUICK for momentum and Upwind for turbulence.
Cylindrical domain: size 5D.
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74. Comparison Between BEM and RANS
Numerical options
BEM:
Duct Kutta condition: pressure-equality at 98% of duct length.
Closed gap model.
Wake alignment model (δ/R = 4%).
Reduced gap pitch: P/D = 0.85.
ReFRESCO:
Turbulence model: k − ω SST 2-equation model
by Menter et al. (2003).
Discretisation of the convective flux:
QUICK for momentum and Upwind for turbulence.
Cylindrical domain: size 5D.
No wall functions are used (y+ ∼ 1).
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75. Comparison Between BEM and RANS
Vorticity field. J = 0.2
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76. Comparison Between BEM and RANS
Comparison with aligned wake (WAM with δ/R = 0%). J = 0.2
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77. Comparison Between BEM and RANS
Comparison with aligned wake (WAM with δ/R = 4%). J = 0.2
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78. Comparison Between BEM and RANS
Comparison with aligned wake using δ/R = 4% and P/D = 0.85. J = 0.2
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79. Comparison Between BEM and RANS
Blade pressure distribution. J = 0.2
s/c
C
p
0.0 0.2 0.4 0.6 0.8 1.0
-1.0
-0.5
0.0
0.5
ReFRESCO
r/R=0.95
s/c
0.00 0.01 0.02 0.03 0.04 0.05
-2.0
-1.5
-1.0
-0.5
0.0
0.5
1.0
C
p
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80. Comparison Between BEM and RANS
Blade pressure distribution. J = 0.2
s/c
C
p
0.0 0.2 0.4 0.6 0.8 1.0
-1.0
-0.5
0.0
0.5
ReFRESCO
WAM (δ/R=0%)
r/R=0.95
s/c
0.00 0.01 0.02 0.03 0.04 0.05
-2.0
-1.5
-1.0
-0.5
0.0
0.5
1.0
C
p
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81. Comparison Between BEM and RANS
Blade pressure distribution. J = 0.2
s/c
C
p
0.0 0.2 0.4 0.6 0.8 1.0
-1.0
-0.5
0.0
0.5
ReFRESCO
WAM (δ/R=0%)
WAM with δ/R=4%
r/R=0.95
s/c
0.00 0.01 0.02 0.03 0.04 0.05
-2.0
-1.5
-1.0
-0.5
0.0
0.5
1.0
C
p
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82. Comparison Between BEM and RANS
Blade pressure distribution. J = 0.2
s/c
C
p
0.0 0.2 0.4 0.6 0.8 1.0
-1.0
-0.5
0.0
0.5
ReFRESCO
WAM (δ/R=0%)
WAM with δ/R=4%
WAM with δ/R=4% and P/D=0.85
r/R=0.95
s/c
0.00 0.01 0.02 0.03 0.04 0.05
-2.0
-1.5
-1.0
-0.5
0.0
0.5
1.0
C
p
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83. Comparison Between BEM and RANS
Duct pressure distribution. J = 0.2
s/c
C
p
0.0 0.2 0.4 0.6 0.8 1.0
-0.2
-0.1
0.0
0.1
ReFRESCO
θ=0 deg.
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84. Comparison Between BEM and RANS
Duct pressure distribution. J = 0.2
s/c
C
p
0.0 0.2 0.4 0.6 0.8 1.0
-0.2
-0.1
0.0
0.1
ReFRESCO
WAM (δ/R=0%)
θ=0 deg.
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85. Comparison Between BEM and RANS
Duct pressure distribution. J = 0.2
s/c
C
p
0.0 0.2 0.4 0.6 0.8 1.0
-0.2
-0.1
0.0
0.1
ReFRESCO
WAM (δ/R=0%)
WAM with δ/R=4%
θ=0 deg.
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86. Comparison Between BEM and RANS
Duct pressure distribution. J = 0.2
s/c
C
p
0.0 0.2 0.4 0.6 0.8 1.0
-0.2
-0.1
0.0
0.1
ReFRESCO
WAM (δ/R=0%)
WAM with δ/R=4%
WAM with δ/R=4% and P/D=0.85
θ=0 deg.
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94. Conclusions
Prediction of Ducted Propeller Performance with BEM:
Ducted propeller loading is critically dependent on the duct
Kutta condition and blade wake pitch, especially at the tip!
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95. Conclusions
Prediction of Ducted Propeller Performance with BEM:
Ducted propeller loading is critically dependent on the duct
Kutta condition and blade wake pitch, especially at the tip!
Comparison with RANS computations:
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96. Conclusions
Prediction of Ducted Propeller Performance with BEM:
Ducted propeller loading is critically dependent on the duct
Kutta condition and blade wake pitch, especially at the tip!
Comparison with RANS computations:
An influence of the duct boundary-layer on the convection of
the blade vorticity has been identified.
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97. Conclusions
Prediction of Ducted Propeller Performance with BEM:
Ducted propeller loading is critically dependent on the duct
Kutta condition and blade wake pitch, especially at the tip!
Comparison with RANS computations:
An influence of the duct boundary-layer on the convection of
the blade vorticity has been identified.
Reasonable to good agreement between RANS and BEM for
pressure distributions and wake geometries.
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98. Conclusions
Prediction of Ducted Propeller Performance with BEM:
Ducted propeller loading is critically dependent on the duct
Kutta condition and blade wake pitch, especially at the tip!
Comparison with RANS computations:
An influence of the duct boundary-layer on the convection of
the blade vorticity has been identified.
Reasonable to good agreement between RANS and BEM for
pressure distributions and wake geometries.
Alternative with RANS-BEM coupling:
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99. Conclusions
Prediction of Ducted Propeller Performance with BEM:
Ducted propeller loading is critically dependent on the duct
Kutta condition and blade wake pitch, especially at the tip!
Comparison with RANS computations:
An influence of the duct boundary-layer on the convection of
the blade vorticity has been identified.
Reasonable to good agreement between RANS and BEM for
pressure distributions and wake geometries.
Alternative with RANS-BEM coupling:
Viscous effects on duct captured by RANS, and propeller
loading predicted by BEM.
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100. Conclusions
Prediction of Ducted Propeller Performance with BEM:
Ducted propeller loading is critically dependent on the duct
Kutta condition and blade wake pitch, especially at the tip!
Comparison with RANS computations:
An influence of the duct boundary-layer on the convection of
the blade vorticity has been identified.
Reasonable to good agreement between RANS and BEM for
pressure distributions and wake geometries.
Alternative with RANS-BEM coupling:
Viscous effects on duct captured by RANS, and propeller
loading predicted by BEM.
In general, good agreement for the pressure distribution
with full BEM and RANS.
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103. Conclusions
Open-Water Prediction:
BEM:
differences around 1.5% for KTD
, 3% for KTP
and 6% for KQ.
At J = 0: over-prediction around 12% for KTP
and 7% for KQ.
RANS:
under-prediction around 2% for KTD
, 4% for KTP
and 3% for KQ.
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104. Conclusions
Open-Water Prediction:
BEM:
differences around 1.5% for KTD
, 3% for KTP
and 6% for KQ.
At J = 0: over-prediction around 12% for KTP
and 7% for KQ.
RANS:
under-prediction around 2% for KTD
, 4% for KTP
and 3% for KQ.
RANS-BEM coupling:
over-prediction around 4% for KTD
, 2% for KTP
and 1% for KQ.
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105. Discusser: A. Sánchez-Caja
Q1 - You mention that transpiration velocities are used on the BEM
duct surface to match the loading predicted by the RANS solver.
Could you be more specific about the way you implement such
velocities?
For the BEM calculations, the duct geometry is modified such that it has a sharp trailing-edge,
to avoid the dependence on the location of the Kutta condition. Therefore, the duct loading in
the BEM is adjusted by applying surface transpiration velocities on the duct surface to match
the loading predicted by the RANS solver. These transpiration velocities can be interpreted as a
boundary-layer displacement thickness effect, contributing to a change in the thickness and
camber distributions of the duct. To simplify the procedure, the variation of the boundary-layer
displacement thickness with distance to the leading edge is prescribed and is applied on the inner
surface of the duct only. The value at the duct trailing edge is then left as the only unknown
and it is iteratively adjusted until the prescribed mean radial loading on the duct is obtained.
32nd SNH Hamburg, Germany August 5-10, 2018 65
106. Discusser: A. Sánchez-Caja
Q2 - From Table 7, the location of the duct Kutta condition seems to
have a strong effect on the propeller and duct forces. You are using
Kutta points at the same percentages of the duct length on both
sides of the duct. Due to the duct loading, the location of the
pressure-equality point should be expected to be different from the
suction to the pressure side. Have you considered using different
percentages instead of transpiration velocities for accommodating the
duct thrust obtained with the BEM analysis to that of the RANS?
32nd SNH Hamburg, Germany August 5-10, 2018 66
107. Discusser: A. Sánchez-Caja
Q3 - Table 8: a reduction of the KT , KQ with the increase of
boundary layer thickness is apparent except for J = 0.5 and
δ/R = 4%. Is there any explanation for it? Similarly in Table 9 a
reduction of KT with reduction of P/D is observed except for
J = 0.2 and P/D = 0.85.
32nd SNH Hamburg, Germany August 5-10, 2018 67