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Portfolio 
My name is Fábio Cruz Figueiredo, married to a marketing professional, and with a daughter of eleven 
years old, I was born on December 14th 1970, graduated in mechanical engineering at Faculdade de 
Engenharia Industrial - FEI – São Paulo (now University Center FEI) in June 1995 and I have dual 
nationality: Brazilian and Portuguese. 
Throughout my twenty three years of work experience in companies like GM, Ford, Pac Group, IVM, 
Renault, Embraer. I specialize in plastic and metal components, for automotive, aeronautical, naval, project 
developments, services, business, people management, products and design engineering development 
manager in the following areas: creation, design, concept, benchmarking, requirements and technical 
standards, validation, testing and prototyping, cost estimates (production, tooling and product), packaging, 
materials, logistics, timing, and manufacturing quality tools. 
International Experience: Experience in managing and coordinating groups, business, development, design, 
engineering, lean manufacturing in Germany, China, Australia, USA & India. 
Ford by PAC Group: 
•Development & Launch the 1st. FORD Worldwide Vehicle B515 - New 
Ecosport. After developed the doors for the B515 with the Body Closures 
Engineering Team at Ford South America Operations, join the 
International Launch Team. Responsible for engineering support and 
leading the local builds for Hood, Fender, Doors & Swingate at VP, TT, 
PP, MP1, MP2 & OKTB phases at Pilot Plant - NMPDC – Dearborn, MI – 
EUA, Camaçari, BA – FSAO – Brazil, CFMA - Chongqing – China and 
Chennai – India. And support Thailand & European (Russia) Builds. • The Brazilian Team at India Launch 
•Reverse engineering Cab – Cargo truck. After more then 15 years old in 
production and without tools changes, they would like to compare the 
original project (Mylar and Paper draws) x the present production and the 
deviations report for the next facelifts. We scan the Cab and reconstruction 
in CAD the original design, and show the deviations. Today, all new 
design changes for Cargo truck use the electronic math data - CAD 
and reduce the cost and timing for development of a new parts and 
designs (face lifts and engineering improvements. 
• Restricted substances. A major program 
to eliminate all restricted substances and 
fasteners for all South America Ford 
plants. I worked at the Taubaté site, that is 
responsible for production of 1.0L to 1.6L 
engines and gear boxes. On completion, 
we were recommended to all Ford 
suppliers for the implementation process 
and normalization of all parts, creating 
new business opportunities.
• Re-engineering of bumper, radiator grille and the step to access the cab for 
Cargo truck. To improve manufacturing timing of these parts, they needed 
change the production process. The new process for manufacturing the parts 
needed to guarantee the same design and support the same loads as the old 
ones. With data provided by the proving ground (frequency and Accelerations), 
we created a prototype shaker to simulate the road truck life cycle to validate 
the parts. With these changes, they increase the daily part and truck production. 
This process reduce the timing to produce the parts and weight, improve the 
quality & cost savings. 
GM: 
•Development of the trunk for the “Blue Car” vehicle 
(Opel Antara = Chevrolet Captiva). Designing the 
package for the mechanism, gas struts, weather 
strip, blackout lines, brake light, hinges, lock, wiring, 
rear window heater, trim, gap and flush for body & 
liftgate, rear bumper and lights 
•Development and preparation of audit report for General 
Motors Corp. from GM Europe (Opel, Vauxhall and Saab) 
engineering facilities activities (design, power train, vehicle 
and manufacturing engineering). I audit Rüsselsheim – 
Germany. The proposal for this study are improve the 
facilities and giving a destination for the area are not using, 
cost reduction and generate a new business opportunities. 
Mold Master: 
•Created a 2nd Row removable console, with 
cup holders and storage for GM American full 
size vehicles. The idea was create a console 
that you can take with you outside of the 
vehicle. Design the packaging mechanism for 
securing it to the car floor, fixing strategy, using 
the carry over part for the 1st Row (cup holder, 
hinge, button, design harmony), ergonomics 
and design. 
Suspension Components Australia: 
•Created a torsion bar bending machine – 3 
machines for Australia and 2 machines for China 
site. These were an offshore operation, I was 
managering the projects inside the client facilities 
in Australia whilst my team designed the machines 
in Brazil. We design 5 machines in 4 months – 3 
vertical and 2 horizontal.
Lear: 
•Created a module headliner console, with 
DVD and storage compartments (glasses, 
lighter, pen/pencil, tissue, gate remote control, 
CD/DVD storage, cards, Post-its) for GM 
American full size vehicles. Design of the 
packaging mechanism to open/close the DVD 
screen and storages doors, fixing strategy, 
using the new led technology for headliner 
lights, ergonomics and design. 
For working and managing a Design Automotive House and Product and Design Engineering I have 
experience of General Motors, Ford and their Suppliers in these areas: 
•Power Train: Air Intake, Air Filter Box, Air Intake Manifold, Exhaust Manifold, Fuel Line, Fuel Flute, Fuel 
Injector, Alternator, Condenser, Engine Mount, Transmission Mount, Cooling System, Transmission, Clutch. 
•Interior Trim: A,B,C & D Pillar, Headliner Console, Door Trim, Instrument Panel, Seats, Acoustics & 
Thermal Insulator, Console, Luggage Compartment, Carpet & Floor Trim, Package Shelf 
•Exterior Trim: Bumper, Weather-strip, Handle, Mirror, Glasses, Grille, Head, Tail, Brake & Reflector 
Lights, Molding, Cover & Band, Rocker Panel 
•Body: Floor, Panel, Reinforcement & Bracket, Cross Member, Luggage Compartment Lid, Doors, Trunk, 
Roof, Rood. 
Companies: 
•FORD FSAO – Brazil, USA, India, CFMA - China 
•GM Brazil, Opel & GM USA. 
•The Pac Group - Brazil, China, EUA, Germany and Australia 
•IVM Engineering – Brazil and Germany 
•Ecodesign 
•Renault 
•Embraer 
•Aruã-Dersa 
•AgipLiquigas 
•IPEI-FEI 
Objective: Lead a working winner group, anticipating 
trends within an ecologically viable and effective, 
focusing on a good company that will give me 
professional, personal growth and quality of life. 
Mission: Contribute to the creation and maintenance of 
a new culture of ideas, concepts, methods and 
processes that will help the human grow and 
professional, seeking the success of the customer in a 
sustainable world. 
F4B10 F16U31R3D0 
Fábio Cruz Figueiredo 
Rua Princesa Isabel, nº 347 – 
apto. 93 - Brooklin Paulista 
São Paulo – SP. 
04601-001 – Brazil 
Phone: [55] 11 – 5093-5815 
Mobile: [55] 11 – 9851-52110 
& 71 – 8754-1599 
fabiocfigueiredo@hotmail.com

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Portfolio - FF - ingl-2014

  • 1. Portfolio My name is Fábio Cruz Figueiredo, married to a marketing professional, and with a daughter of eleven years old, I was born on December 14th 1970, graduated in mechanical engineering at Faculdade de Engenharia Industrial - FEI – São Paulo (now University Center FEI) in June 1995 and I have dual nationality: Brazilian and Portuguese. Throughout my twenty three years of work experience in companies like GM, Ford, Pac Group, IVM, Renault, Embraer. I specialize in plastic and metal components, for automotive, aeronautical, naval, project developments, services, business, people management, products and design engineering development manager in the following areas: creation, design, concept, benchmarking, requirements and technical standards, validation, testing and prototyping, cost estimates (production, tooling and product), packaging, materials, logistics, timing, and manufacturing quality tools. International Experience: Experience in managing and coordinating groups, business, development, design, engineering, lean manufacturing in Germany, China, Australia, USA & India. Ford by PAC Group: •Development & Launch the 1st. FORD Worldwide Vehicle B515 - New Ecosport. After developed the doors for the B515 with the Body Closures Engineering Team at Ford South America Operations, join the International Launch Team. Responsible for engineering support and leading the local builds for Hood, Fender, Doors & Swingate at VP, TT, PP, MP1, MP2 & OKTB phases at Pilot Plant - NMPDC – Dearborn, MI – EUA, Camaçari, BA – FSAO – Brazil, CFMA - Chongqing – China and Chennai – India. And support Thailand & European (Russia) Builds. • The Brazilian Team at India Launch •Reverse engineering Cab – Cargo truck. After more then 15 years old in production and without tools changes, they would like to compare the original project (Mylar and Paper draws) x the present production and the deviations report for the next facelifts. We scan the Cab and reconstruction in CAD the original design, and show the deviations. Today, all new design changes for Cargo truck use the electronic math data - CAD and reduce the cost and timing for development of a new parts and designs (face lifts and engineering improvements. • Restricted substances. A major program to eliminate all restricted substances and fasteners for all South America Ford plants. I worked at the Taubaté site, that is responsible for production of 1.0L to 1.6L engines and gear boxes. On completion, we were recommended to all Ford suppliers for the implementation process and normalization of all parts, creating new business opportunities.
  • 2. • Re-engineering of bumper, radiator grille and the step to access the cab for Cargo truck. To improve manufacturing timing of these parts, they needed change the production process. The new process for manufacturing the parts needed to guarantee the same design and support the same loads as the old ones. With data provided by the proving ground (frequency and Accelerations), we created a prototype shaker to simulate the road truck life cycle to validate the parts. With these changes, they increase the daily part and truck production. This process reduce the timing to produce the parts and weight, improve the quality & cost savings. GM: •Development of the trunk for the “Blue Car” vehicle (Opel Antara = Chevrolet Captiva). Designing the package for the mechanism, gas struts, weather strip, blackout lines, brake light, hinges, lock, wiring, rear window heater, trim, gap and flush for body & liftgate, rear bumper and lights •Development and preparation of audit report for General Motors Corp. from GM Europe (Opel, Vauxhall and Saab) engineering facilities activities (design, power train, vehicle and manufacturing engineering). I audit Rüsselsheim – Germany. The proposal for this study are improve the facilities and giving a destination for the area are not using, cost reduction and generate a new business opportunities. Mold Master: •Created a 2nd Row removable console, with cup holders and storage for GM American full size vehicles. The idea was create a console that you can take with you outside of the vehicle. Design the packaging mechanism for securing it to the car floor, fixing strategy, using the carry over part for the 1st Row (cup holder, hinge, button, design harmony), ergonomics and design. Suspension Components Australia: •Created a torsion bar bending machine – 3 machines for Australia and 2 machines for China site. These were an offshore operation, I was managering the projects inside the client facilities in Australia whilst my team designed the machines in Brazil. We design 5 machines in 4 months – 3 vertical and 2 horizontal.
  • 3. Lear: •Created a module headliner console, with DVD and storage compartments (glasses, lighter, pen/pencil, tissue, gate remote control, CD/DVD storage, cards, Post-its) for GM American full size vehicles. Design of the packaging mechanism to open/close the DVD screen and storages doors, fixing strategy, using the new led technology for headliner lights, ergonomics and design. For working and managing a Design Automotive House and Product and Design Engineering I have experience of General Motors, Ford and their Suppliers in these areas: •Power Train: Air Intake, Air Filter Box, Air Intake Manifold, Exhaust Manifold, Fuel Line, Fuel Flute, Fuel Injector, Alternator, Condenser, Engine Mount, Transmission Mount, Cooling System, Transmission, Clutch. •Interior Trim: A,B,C & D Pillar, Headliner Console, Door Trim, Instrument Panel, Seats, Acoustics & Thermal Insulator, Console, Luggage Compartment, Carpet & Floor Trim, Package Shelf •Exterior Trim: Bumper, Weather-strip, Handle, Mirror, Glasses, Grille, Head, Tail, Brake & Reflector Lights, Molding, Cover & Band, Rocker Panel •Body: Floor, Panel, Reinforcement & Bracket, Cross Member, Luggage Compartment Lid, Doors, Trunk, Roof, Rood. Companies: •FORD FSAO – Brazil, USA, India, CFMA - China •GM Brazil, Opel & GM USA. •The Pac Group - Brazil, China, EUA, Germany and Australia •IVM Engineering – Brazil and Germany •Ecodesign •Renault •Embraer •Aruã-Dersa •AgipLiquigas •IPEI-FEI Objective: Lead a working winner group, anticipating trends within an ecologically viable and effective, focusing on a good company that will give me professional, personal growth and quality of life. Mission: Contribute to the creation and maintenance of a new culture of ideas, concepts, methods and processes that will help the human grow and professional, seeking the success of the customer in a sustainable world. F4B10 F16U31R3D0 Fábio Cruz Figueiredo Rua Princesa Isabel, nº 347 – apto. 93 - Brooklin Paulista São Paulo – SP. 04601-001 – Brazil Phone: [55] 11 – 5093-5815 Mobile: [55] 11 – 9851-52110 & 71 – 8754-1599 fabiocfigueiredo@hotmail.com