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Mainak Ghosal  Ph.D Research
Scholar
&
Prof.Arun Kr. Chakraborty
Deptt. of Civil
Engineering,IIEST,Shibpur,India.
(Formerly
Bengal Engineering & Science University)
Bird's Eye View
Why nanotechnology in
building and
construction?
Technical barriers
OPPORTUNITIES
EXPERIMENTAL
RESULTS
With Emerging
Nanomaterials in
IIESTS Lab
ADVANCED MATERIALS
 Electronic Materials
 Bio Materials
 Nano Materials - the 21st Century Challenge
Nano Material Needs
in Building and
Construction
 Deterioration of
the nations
infrastructure:
 Cost in
INFRASTRUCTURE[along with
FAILURES] is estimated to
exceed $1.5 trillion .
 Recent Building Collapses-
Housing is plagued with
POOR MATERIAL QUALITY that
have led to
premature failures.
 Nanotechnology
The Construction Industry was
the only industry to identify
Nanotechnology as a promising
emerging technology in the UK
Delphi Survey in the early
1990s
However, Construction has
lagged behind other
industrial sectors, such as
automotive, chemicals,
 Strong industry interest
 Lack of measurement
science capability

US,Germany,Japan,Korea,Swi
tzerland -Nanotechnology
 Measurement science
research should facilitate
Indian industry to innovate
& respond to global
conditions & new
Properties of
Nanomaterials
Size DECREASES 
Mechanical Properties & Durability INCREASES
Nanostructured
Materials
Materials
at the
Nanoscale
brings
different
laws of
Nanomaterials Biological (rice husk)
& Industrial Wastes
n-TiO2
CO2
WHY NANO ?
 Improves the materials’ bulk properties
 To obtain thinner final elements(more Floor Space) ,quicker setting
time & less shrinkage
 Doubles the Service Life
 Allows for Crack-Bridging
 Lowered levels of environmental contamination.
, *Ghosal M, Chakraborty,‘‘Influence of Nano-Additions on Geopolymer & Concrete’, International Journal of Engineering & Scientific Research,
Volume 3, Issue 7, pp.80-91,July 2015
HOW
NANO-TECHNOLOGY
AFFECTS/EFFECTS CEMENT
CONCRETE BEHAVIOUR
???
1.FRESH PROPERTIES
2.HARDENED PROPERTIES
Normal Cement
Concrete
Nano- Cement
Concrete
WORKABILITY
‘Nanomaterials & Nanotechnology for High Performance Cement Composites’, Konstantin Sobolev, Ismael Flores, Roman Hermosillo, Leticia M. Torres-Martínez , Proceedings of ACI Session on “Nanotechnology of Concrete: Recent Developments and
Future Perspectives”November 7, 2006, Denver, USA,PP 91-118.
NORMAL CEMENT CONCRETE NANO CEMENT CONCRETE
Nanomaterials & Nanotechnology for High Performance Cement Composites’, Konstantin Sobolev, Ismael Flores, Roman Hermosillo, Leticia M. Torres-Martínez , Proceedings of ACI Session on “Nanotechnology of Concrete: Recent Developments and
Future Perspectives”November 7, 2006, Denver, USA,PP 91-118.
HOW
NANO-TECHNOLOGY
AFFECTS/EFFECTS CEMENT
CONCRETE BEHAVIOUR
???
1.FRESH PROPERTIES
2.HARDENED PROPERTIES
NORMAL CEMENT CONCRETE
BEHAVIOUR
NANO CEMENT CONCRETE
BEHAVIOUR
‘Improvement of Concrete Durability by Nanomaterials’A Nasution, I Imran, M Abdullah - Procedia Engineering, 2015 –
Elsevier,Vol 125,PP 608-612
NORMAL CEMENT CONCRETE
BEHAVIOUR
NANO CEMENT CONCRETE
BEHAVIOUR
Yen Lei Voo & Stephen J. Foster (2010) Characteristics of ultra-high performance ‘ductile’ concrete and its impact on sustainable construction, The IES Journal Part A: Civil & Structural
Engineering, 3:3, 168-187, DOI: 10.1080/19373260.2010.492588
Nanomaterials in
Civil Engineering
“Jubilee Church” in Rome
Further Applications of
Nanomaterials in
Civil Engineering
Conventional
Glass
Self-Cleaning
Glass
Nano-Coatings on Brick
SMOG EATING PAINT
How Nano MaterialsWork ???
- CNTs exist in Entangled Mass
like form -- like COTTON FIBRES
- Dispersion Agent(Poly Carboxylate
Ether(PCE)  ACTIVATE Nucleation
Nano-
Silica/
CNTs
 Nano Silica -- first nano-
product that replaced micro-
silica
 Carbon Nano Tubes – “Top ten
advances in materials science”
over the last 50 years, Materials Today,
2008(l/d=13,20,00,000)
*Ghosal M, Chakraborty,‘A Comparative Study of Nano Embedments on Different Types of Cements,’ International Journal of Advances in Engineering & Technology, Volume 8,
Issue 2, pp.92-103,April 2015
Nano Materials
:General
Properties
CNTs Description
Diameter 20-40nm
Length 25-45nm
Purity 80-85%(a/c Raman
Spectrometer & SEM
analysis)
Amorphous
Carbon
5-8%
Residue(Calc
ination in
Air)
5-6% by Wt.
Average
interlayer
distance
0.34nm
Specific
surface
area
90-220 m2/g
Bulk density 0.07-0.32gm/cc
*Ghosal M, Chakraborty, ‘A Study On Applicability Aspects Of Nano
Materials In Cement-Construction’, International Journal of
Research in Engineering and Technology, 2016, DOI:
10.15623/ijret.2016.0532027, pp 179-187
Nano-
Silic
a
Sampl
e
%
Soli
d
(Lit
)
%
Solid
(Lab)
Sp.
Gravit
y
(Lit)
Sp.
Gravit
y
(Lab)
XLP 14-16% 21.40% 1.08-1.11 1.12
XTX 30-32% 40.74% 1.20-1.22 1.16
XFXLa 40-43% 41.94% 1.30-1.32 1.24
TEST:
Compressive Strength/
Durability
&
Volume Stability
:a case for Durable
Structures ?
SO4
-2
SO4
-2
SO4
-2
SO4
-2
Cl-
Cl-
Cl-
Cl-
Cl- Cl-
Structures affected by
Chloride (due to Cl-) attack
in coastal areas
Structures affected by
Sulfate (due to SO4
-2) attack
in inland (urban) areas
VOLUME CHANGE
is one of the most detrimental
properties of cement concrete
which affects
MECHANICAL STRENGTH
&
DURABILITY
SHRINKAGE/Vol. Change
Effects
1.LENGTH REDUCTION
2.OPENNING -UP OF JOINTS
3.FAULTY LOAD TRANSFER AT JOINTS
4.INDUCES CRACKING
EXPANSION TEST OF CEMENT
[AUTO CLAVE-SOUNDNESS TEST]
Soundness Test - Specimen of
hardened cement paste is boiled
for a fixed time[100° C] so
that any tendency to expand is
speeded up and can be detected
. Soundness means the ability to
resist VOLUME EXPANSION
Materials
Cement-
OPC
Water
Drinking/Tap
water
Chemical
Admixture
Superpasticizer
( Poly
Carboxylate
Ether)
&
*n-SILICA &
CNT
Fine /Coarse
Aggregate
Natural
River
Sand/20
&10mm
TEST-PROCEDURES
Compressi
ve
Strength
of
Composite
Cement
Mortar
at 7,
28,90,1
80 & 365
days in
TESTING
M/C as
per IS:
4031
(I)
Mechan
ical
Testing
&
Compati
bility
of
nS/CNT
in OPC
*Ghosal M, Chakraborty, ‘Short Term V/s Long Term Optimizations of Nano-Additions on Ordinary Portland Cement’, European Journal of Advances in
Engineering & Technology, Volume 3, Issue 7, pp.71-77, 2016
% Nano
additions in
OPC
7 Days
Strength
(% incr.)
28 Days
Strength
(% incr.)
90 Days
Strength
(% incr.)
180 Days
Strength
(% incr.)
365 Days
Strength
(% incr.)
0% nS
21.08 MPa
(-- )
31.89MPa
(-- )
31.20MPa
(-- )
30.01MPa
(-- )
30.01 MPa
(---)
0.5% nS
23.85MPa
(1 3.14% )
35.1MPa
(11 .35% )
41.30MPa
(32. 37% )
27.47MPa
(-9.24% )
26.76 MPa
(-4.29%)
0.75% nS
27.73MPa
(31.54%)
42.27MPa
(32.55%)
49.85MPa
(59.78%)
32.52MPa
(8.36%)
31.5 MPa
(4.96 %)
1.0% nS
25.07MPa
(18.93%)
37.36MPa
(17.15%)
42.98MPa
(37.76%)
33.68MPa
(12.23%)
32.41 MPa
(8.0%)
1.25% nS
23.17MPa
(9.91%)
30.85MPa
(-3.26%)
39.45MPa
(26.44%)
35.24MPa
(17.43%)
31.3 MPa
(4.29%)
1.50% nS 23.81MPa
(12.95%)
37.79MPa
(18.50%)
33.42MPa
(7.12%)
31.23MPa
(4.07%)
29.12 MPa
(-2.96%)
% Nano
additions
in OPC
7 Days
Compressi
ve
Strength
(%
incr.)
28 Days
Compressive
Strength
(% incr.)
90 Days
Compressive
Strength
(% incr.)
180 Days
Compressive
Strength
(% incr.)
365 Days
Compressive
Strength
(% incr.)
0% CNT 21.08MP
a
(--)
31.89MPa
(--)
31.20MPa
(--)
30.01MPa
(--)
30.01MPa
(--)
0.02%CNT 17.69MP
a
(-
16.08%)
43.75MPa
(37.19%)
35.59MPa
(14.07%)
30.89MPa
(0%)
28.53MPa
(-4.93%)
0.05%CNT
27.19MP
a
(28.98%)
34.88MPa
(9.37%)
31.85MPa
(2.08%)
38.55MPa
(3%)
41.69MPa
(38.92%)
0.1%CNT 21.69MPa
(2.89%)
24.83MPa
(-22.14%)
31.50MPa
(0.96%)
30.16MPa
(0%)
50.78MPa
(69.21%)
CONCRETE
TEST-
RESULTS
As per IS:516
*Ghosal M, Chakraborty ,’Estimation of the Mechanical Response of Nano Materials in Cement Concrete – A Study’, International Journal of Scientific Engineering & Science,
Volume 1, Issue 6,pp.42-46,2017
Durability Tests
Type of Concrete Exposure Conditions Strength
at 28 days
Strength
at 90 days
(% incr.)
Strength
at 180 days
(% incr.)
Control Concrete
In Air 40.12 49.71 48. 34
In MgCl2 -- 48.51 57.63
In MgSO4 -- 47.04 47. 96
M-40 Concrete
( CNT))
In Air 54.58
(36.04%)
72.37
(45.58%) 73.67
(52.40%)
In MgCl2 -- 67.78
(39.72%) A79.73
(38.35%)
In MgSO4 -- 65.07
(38.33%)
68.54
(42.91%)
M-40 Concrete
( nS))
In Air 49.77
(24.05%)
38.28
(-22.99%)
56.44
(16.76%)
In MgCl2 -- 34.19
(-29.52%)
33.43
(-41.99%)
In MgSO4 -- 33.29
(-29.23%)
33.99
(-29.13%)
VOLUME STABILITY
TEST RESULTSAs per
IS:4031
Volume Stability
RESULTS
Type of Cements Original Length of
Sample(mm)
Average Expansion(%)
after Autoclaving
% Change
1.OPC 282 0.049% --
2.OPC+ 0.75%
nS
282 0.03% -38.77%
3.OPC+0.02%C
NT
282 0.0074% -84.90%
OPTIMIZATION OF NANO-MATERIALS in
OPC
27.73
42.27
31.5
17.69
43.75
28.53
0
5
10
15
20
25
30
35
40
45
50
7 day Strength 28 day Strength 365 day Strength
nS(opt.)
CNT(opt.)
Control Sample
COMPRESSIVE STRENGTH
0
10
20
30
40
50
60
Compressive Strength
49.77
54.58
40.12
nS
CNT
Control
Concrete
VOLUME STABILITY
0.00%
0.01%
0.01%
0.02%
0.02%
0.03%
0.03%
0.04%
0.04%
0.05%
0.05%
Avg. Expansion
0.03%
0.01%
0.05%
nS
CNT
Control
Specimen
Challenges in Construction
 Techniques for dispersing nanomaterials .
 Chemical and mechanical measurements at the nanoscale.
 Prediction of nanocomposites’ properties and service life over
a wide range of length scales.
 Unknown health and environmental effects – virgin, released
material.
v Further research on micro structural studies like
XRD,SEM,AFM,TEM,STM are necessary for
characterization of nano materials in concrete.
Optimization & performance of nanomaterials in cement concrete

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Optimization & performance of nanomaterials in cement concrete

  • 1. Mainak Ghosal  Ph.D Research Scholar & Prof.Arun Kr. Chakraborty Deptt. of Civil Engineering,IIEST,Shibpur,India. (Formerly Bengal Engineering & Science University)
  • 2. Bird's Eye View Why nanotechnology in building and construction? Technical barriers OPPORTUNITIES EXPERIMENTAL RESULTS With Emerging Nanomaterials in IIESTS Lab
  • 3. ADVANCED MATERIALS  Electronic Materials  Bio Materials  Nano Materials - the 21st Century Challenge
  • 4. Nano Material Needs in Building and Construction  Deterioration of the nations infrastructure:  Cost in INFRASTRUCTURE[along with FAILURES] is estimated to exceed $1.5 trillion .  Recent Building Collapses- Housing is plagued with POOR MATERIAL QUALITY that have led to premature failures.  Nanotechnology
  • 5. The Construction Industry was the only industry to identify Nanotechnology as a promising emerging technology in the UK Delphi Survey in the early 1990s However, Construction has lagged behind other industrial sectors, such as automotive, chemicals,
  • 6.  Strong industry interest  Lack of measurement science capability  US,Germany,Japan,Korea,Swi tzerland -Nanotechnology  Measurement science research should facilitate Indian industry to innovate & respond to global conditions & new
  • 7. Properties of Nanomaterials Size DECREASES  Mechanical Properties & Durability INCREASES
  • 9. Nanomaterials Biological (rice husk) & Industrial Wastes n-TiO2 CO2
  • 10. WHY NANO ?  Improves the materials’ bulk properties  To obtain thinner final elements(more Floor Space) ,quicker setting time & less shrinkage  Doubles the Service Life  Allows for Crack-Bridging  Lowered levels of environmental contamination. , *Ghosal M, Chakraborty,‘‘Influence of Nano-Additions on Geopolymer & Concrete’, International Journal of Engineering & Scientific Research, Volume 3, Issue 7, pp.80-91,July 2015
  • 12. Normal Cement Concrete Nano- Cement Concrete WORKABILITY ‘Nanomaterials & Nanotechnology for High Performance Cement Composites’, Konstantin Sobolev, Ismael Flores, Roman Hermosillo, Leticia M. Torres-Martínez , Proceedings of ACI Session on “Nanotechnology of Concrete: Recent Developments and Future Perspectives”November 7, 2006, Denver, USA,PP 91-118.
  • 13. NORMAL CEMENT CONCRETE NANO CEMENT CONCRETE Nanomaterials & Nanotechnology for High Performance Cement Composites’, Konstantin Sobolev, Ismael Flores, Roman Hermosillo, Leticia M. Torres-Martínez , Proceedings of ACI Session on “Nanotechnology of Concrete: Recent Developments and Future Perspectives”November 7, 2006, Denver, USA,PP 91-118.
  • 15. NORMAL CEMENT CONCRETE BEHAVIOUR NANO CEMENT CONCRETE BEHAVIOUR ‘Improvement of Concrete Durability by Nanomaterials’A Nasution, I Imran, M Abdullah - Procedia Engineering, 2015 – Elsevier,Vol 125,PP 608-612
  • 16. NORMAL CEMENT CONCRETE BEHAVIOUR NANO CEMENT CONCRETE BEHAVIOUR Yen Lei Voo & Stephen J. Foster (2010) Characteristics of ultra-high performance ‘ductile’ concrete and its impact on sustainable construction, The IES Journal Part A: Civil & Structural Engineering, 3:3, 168-187, DOI: 10.1080/19373260.2010.492588
  • 18.
  • 19. Further Applications of Nanomaterials in Civil Engineering Conventional Glass Self-Cleaning Glass Nano-Coatings on Brick SMOG EATING PAINT
  • 20. How Nano MaterialsWork ??? - CNTs exist in Entangled Mass like form -- like COTTON FIBRES - Dispersion Agent(Poly Carboxylate Ether(PCE)  ACTIVATE Nucleation
  • 21. Nano- Silica/ CNTs  Nano Silica -- first nano- product that replaced micro- silica  Carbon Nano Tubes – “Top ten advances in materials science” over the last 50 years, Materials Today, 2008(l/d=13,20,00,000) *Ghosal M, Chakraborty,‘A Comparative Study of Nano Embedments on Different Types of Cements,’ International Journal of Advances in Engineering & Technology, Volume 8, Issue 2, pp.92-103,April 2015
  • 22. Nano Materials :General Properties CNTs Description Diameter 20-40nm Length 25-45nm Purity 80-85%(a/c Raman Spectrometer & SEM analysis) Amorphous Carbon 5-8% Residue(Calc ination in Air) 5-6% by Wt. Average interlayer distance 0.34nm Specific surface area 90-220 m2/g Bulk density 0.07-0.32gm/cc *Ghosal M, Chakraborty, ‘A Study On Applicability Aspects Of Nano Materials In Cement-Construction’, International Journal of Research in Engineering and Technology, 2016, DOI: 10.15623/ijret.2016.0532027, pp 179-187 Nano- Silic a Sampl e % Soli d (Lit ) % Solid (Lab) Sp. Gravit y (Lit) Sp. Gravit y (Lab) XLP 14-16% 21.40% 1.08-1.11 1.12 XTX 30-32% 40.74% 1.20-1.22 1.16 XFXLa 40-43% 41.94% 1.30-1.32 1.24
  • 24. :a case for Durable Structures ? SO4 -2 SO4 -2 SO4 -2 SO4 -2 Cl- Cl- Cl- Cl- Cl- Cl-
  • 25. Structures affected by Chloride (due to Cl-) attack in coastal areas
  • 26. Structures affected by Sulfate (due to SO4 -2) attack in inland (urban) areas
  • 27. VOLUME CHANGE is one of the most detrimental properties of cement concrete which affects MECHANICAL STRENGTH & DURABILITY
  • 28. SHRINKAGE/Vol. Change Effects 1.LENGTH REDUCTION 2.OPENNING -UP OF JOINTS 3.FAULTY LOAD TRANSFER AT JOINTS 4.INDUCES CRACKING
  • 29. EXPANSION TEST OF CEMENT [AUTO CLAVE-SOUNDNESS TEST] Soundness Test - Specimen of hardened cement paste is boiled for a fixed time[100° C] so that any tendency to expand is speeded up and can be detected . Soundness means the ability to resist VOLUME EXPANSION
  • 31.
  • 33. Compressi ve Strength of Composite Cement Mortar at 7, 28,90,1 80 & 365 days in TESTING M/C as per IS: 4031 (I) Mechan ical Testing & Compati bility of nS/CNT in OPC
  • 34.
  • 35. *Ghosal M, Chakraborty, ‘Short Term V/s Long Term Optimizations of Nano-Additions on Ordinary Portland Cement’, European Journal of Advances in Engineering & Technology, Volume 3, Issue 7, pp.71-77, 2016
  • 36. % Nano additions in OPC 7 Days Strength (% incr.) 28 Days Strength (% incr.) 90 Days Strength (% incr.) 180 Days Strength (% incr.) 365 Days Strength (% incr.) 0% nS 21.08 MPa (-- ) 31.89MPa (-- ) 31.20MPa (-- ) 30.01MPa (-- ) 30.01 MPa (---) 0.5% nS 23.85MPa (1 3.14% ) 35.1MPa (11 .35% ) 41.30MPa (32. 37% ) 27.47MPa (-9.24% ) 26.76 MPa (-4.29%) 0.75% nS 27.73MPa (31.54%) 42.27MPa (32.55%) 49.85MPa (59.78%) 32.52MPa (8.36%) 31.5 MPa (4.96 %) 1.0% nS 25.07MPa (18.93%) 37.36MPa (17.15%) 42.98MPa (37.76%) 33.68MPa (12.23%) 32.41 MPa (8.0%) 1.25% nS 23.17MPa (9.91%) 30.85MPa (-3.26%) 39.45MPa (26.44%) 35.24MPa (17.43%) 31.3 MPa (4.29%) 1.50% nS 23.81MPa (12.95%) 37.79MPa (18.50%) 33.42MPa (7.12%) 31.23MPa (4.07%) 29.12 MPa (-2.96%)
  • 37. % Nano additions in OPC 7 Days Compressi ve Strength (% incr.) 28 Days Compressive Strength (% incr.) 90 Days Compressive Strength (% incr.) 180 Days Compressive Strength (% incr.) 365 Days Compressive Strength (% incr.) 0% CNT 21.08MP a (--) 31.89MPa (--) 31.20MPa (--) 30.01MPa (--) 30.01MPa (--) 0.02%CNT 17.69MP a (- 16.08%) 43.75MPa (37.19%) 35.59MPa (14.07%) 30.89MPa (0%) 28.53MPa (-4.93%) 0.05%CNT 27.19MP a (28.98%) 34.88MPa (9.37%) 31.85MPa (2.08%) 38.55MPa (3%) 41.69MPa (38.92%) 0.1%CNT 21.69MPa (2.89%) 24.83MPa (-22.14%) 31.50MPa (0.96%) 30.16MPa (0%) 50.78MPa (69.21%)
  • 38. CONCRETE TEST- RESULTS As per IS:516 *Ghosal M, Chakraborty ,’Estimation of the Mechanical Response of Nano Materials in Cement Concrete – A Study’, International Journal of Scientific Engineering & Science, Volume 1, Issue 6,pp.42-46,2017
  • 39. Durability Tests Type of Concrete Exposure Conditions Strength at 28 days Strength at 90 days (% incr.) Strength at 180 days (% incr.) Control Concrete In Air 40.12 49.71 48. 34 In MgCl2 -- 48.51 57.63 In MgSO4 -- 47.04 47. 96 M-40 Concrete ( CNT)) In Air 54.58 (36.04%) 72.37 (45.58%) 73.67 (52.40%) In MgCl2 -- 67.78 (39.72%) A79.73 (38.35%) In MgSO4 -- 65.07 (38.33%) 68.54 (42.91%) M-40 Concrete ( nS)) In Air 49.77 (24.05%) 38.28 (-22.99%) 56.44 (16.76%) In MgCl2 -- 34.19 (-29.52%) 33.43 (-41.99%) In MgSO4 -- 33.29 (-29.23%) 33.99 (-29.13%)
  • 41. Volume Stability RESULTS Type of Cements Original Length of Sample(mm) Average Expansion(%) after Autoclaving % Change 1.OPC 282 0.049% -- 2.OPC+ 0.75% nS 282 0.03% -38.77% 3.OPC+0.02%C NT 282 0.0074% -84.90%
  • 42.
  • 43. OPTIMIZATION OF NANO-MATERIALS in OPC 27.73 42.27 31.5 17.69 43.75 28.53 0 5 10 15 20 25 30 35 40 45 50 7 day Strength 28 day Strength 365 day Strength nS(opt.) CNT(opt.) Control Sample
  • 46. Challenges in Construction  Techniques for dispersing nanomaterials .  Chemical and mechanical measurements at the nanoscale.  Prediction of nanocomposites’ properties and service life over a wide range of length scales.  Unknown health and environmental effects – virgin, released material.
  • 47.
  • 48. v Further research on micro structural studies like XRD,SEM,AFM,TEM,STM are necessary for characterization of nano materials in concrete.