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- Mainak Ghosal* & Prof.Arun Kumar Chakraborty
*PhD. Research Scholar ,IIEST,Shibpur
MECHANICAL & MICROSTRUCTURAL
CHARACTERIZATION ON CEMENT MORTAR
WITH NANO-MATERIAL ADDITIONS
Hydration Process of Cement
Cement Hydration v/s Time
Typical Microstructure of Cement Paste
• Feature 1
• Feature 2
• Feature 3
• Feature 1
• Feature 2
• Feature 3
Sand
Looking for Origin of Hydration in Cement
(Nanomaterials)
Nanomaterials Used – (1) Nano Silica
Item Description
Active Nano Content 35-40%
Particle Size 5-40 nm
pH (20°C) 9-10
Specific Gravity 1.08-1.32
Nanomaterials Used – (2) Carbon Nanotubes
Item Description
Diameter 20-40nm
Length 25-45nm
Purity 80-85%(a/c Raman Spectrometer & SEM analysis)
Amorphous Carbon 5-8%
Residue( Calcination in Air) 5-6% by Wt.
Average interlayer distance 0.34nm
Specific surface area 90-220 m2/g
Bulk density 0.07-0.32gm/cc
Real density 1-8 gm/cc
Volume Resistivity 0.1-0.15 ohm.cm(measured at pressure in powder)
Nanomaterials Used -(3)Nano Titanium Dioxide
Item Description
Rutile content % 98
pH 7
Average particle size (TEM) 30-40 nm
Treatment Nil
Moisture % 1.75-2
Bulk Density 0.31gm/cc
Water Solubility In-soluble
Sample Preparation for XRD Analysis
• 1.Nano Silica –
• 2. Nano Titanium Dioxide –
• 3. Carbon Nanotubes –
Modern X-ray Diffractometer
XRD image of Nanomaterials used
RECORDING
2θ
2θ
Sample Preparation for Mechanical Testing
Nano-
materials
added here
How Nano MaterialsWork ???
- CNTs exist in Entangled Mass like
form -- like COTTON FIBRES
- Dispersion Agent(Poly Carboxylate
Ether(PCE)  ACTIVATE Nucleation
OR
OR
Mechanical Testing of Cement Composites Samples
% Nano
additions in
Cement
7 Days
Strength
(% incr.)
28 Days
Strength
(% incr.)
90 Days
Strength
(% incr.)
180 Days
Strength
(% incr.)
365 Days
Strength
(% incr.)
0% nS
21.08 MPa
(--)
31.89MPa
(--)
31.20MPa
(--)
30.01MPa
(--)
30.01MPa
(---)
0.5% nS
23.85MPa
(13.14% )
35.1MPa
(11 .35% )
41.30MPa
(32. 37% )
27.47MPa
(-9.24% )
26.76MPa
(-4.29%)
0.75% nS
27.73MPa
(31.54%)
42.27MPa
(32.55%)
49.85MPa
(59.78%)
32.52MPa
(8.36%)
31.5MPa
(4.96%)
1.0% nS
25.07MPa
(18.93%)
37.36MPa
(17.15%)
42.98MPa
(37.76%)
33.68MPa
(12.23%)
32.41MPa
(8.0%)
1.25% nS
23.17MPa
(9.91%)
30.85MPa
(-3.26%)
39.45MPa
(26.44%)
35.24MPa
(17.43%)
31.3MPa
(4.29%)
1.50% nS 23.81MPa
(12.95%)
37.79MPa
(18.50%)
33.42MPa
(7.12%)
31.23MPa
(4.07%)
29.12 MPa
(-2.96%)
% Nano additions
in Cement
7 Days
Compressive
Strength
(% incr.)
28 Days
Compressive
Strength
(% incr.)
90 Days
Compressive
Strength
(% incr.)
180 Days
Compressive
Strength
(% incr.)
365 Days
Compressive
Strength
(% incr.)
0% CNT/TiO2
21.08MPa
(--)
31.89MPa
(--)
31.20MPa
(--)
30.01MPa
(--)
30.01MPa
(--)
0.02%CNT 17.69MPa
(-16.08%)
43.75MPa
(37.19%)
35.59MPa
(14.07%)
30.89MPa
(0%)
28.53MPa
(-4.93%)
0.05%CNT
27.19MPa
(28.98%)
34.88MPa
(9.37%)
31.85MPa
(2.08%)
38.55MPa
(3%)
41.69MPa
(38.92%)
0.1%CNT 21.69MPa
(2.89%)
24.83MPa
(-22.14%)
31.50MPa
(0.96%)
30.16MPa
(0%)
50.78MPa
(69.21%)
1% TiO2
25.24MPa
(19.70%)
36.71MPa
(12.60%)
35.92MPa
(15.10%)
33.42MPa
(11.40%)
41.16MPa
(37.20%)
2.5% TiO2
20.34MPa
(-3.50%)
34.97MPa
(9.60%)
37.80MPa
(21.20%)
40.96MPa
(36.50%)
28.16MPa
(-3.20%)
OPTIMIZATION OF NANO-MATERIALS
27.73
42.27
31.5
17.69
43.75
28.53
25.24
36.71
41.16
21.08
31.89
30.01
0
5
10
15
20
25
30
35
40
45
50
7 day Strength 28 day Strength 365 day Strength
nS(opt.)
CNT(opt.)
n-TiO2(opt.)
Ordinary Cement
Mortar(opt.)
Sample Preparation for Scanning Electron Microscopy
Scanning Electron Microscope used
SEM Image of Ordinary Cement Composites @ 28 days
SEM Image of NanoSilica added Cement Composites @ 28 days
SEM Image of Nanotubes added Cement Composites @ 28 days
OPTIMIZATIONS for Nano Materials in Cement
Mortar -nS, CNT & TiO2 are 0.75%,0.02% & 1% w.r.to
Cement weight.
 From SEM images it is observed that, Nano-particles improved the
structure of the cement mortar matrix. 0.75% nS and 0.02% CNT
system has shown a dense, compact and uniform microstructure
indicating the uniform distribution of the Nano particles along with
good bonding between cement and sand particles. Also with nS there
is an increased concentration of HYDRATION products which is directly
responsible for its strength gain along with the PORE FILLING EFFECTS.
However, CNT particles could not be shown due to lack of TEM image
results.
Further research on micro structural studies like
XRD,SEM,AFM,TEM,STM are necessary for
characterization of nano materials in concrete.
MECHANICAL & MICROSTRUCTURAL CHARACTERIZATION ON CEMENT MORTAR WITH NANO-SILICA ADDITIONS

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MECHANICAL & MICROSTRUCTURAL CHARACTERIZATION ON CEMENT MORTAR WITH NANO-SILICA ADDITIONS

  • 1. - Mainak Ghosal* & Prof.Arun Kumar Chakraborty *PhD. Research Scholar ,IIEST,Shibpur MECHANICAL & MICROSTRUCTURAL CHARACTERIZATION ON CEMENT MORTAR WITH NANO-MATERIAL ADDITIONS
  • 4. Typical Microstructure of Cement Paste • Feature 1 • Feature 2 • Feature 3 • Feature 1 • Feature 2 • Feature 3 Sand
  • 5. Looking for Origin of Hydration in Cement (Nanomaterials)
  • 6. Nanomaterials Used – (1) Nano Silica Item Description Active Nano Content 35-40% Particle Size 5-40 nm pH (20°C) 9-10 Specific Gravity 1.08-1.32
  • 7. Nanomaterials Used – (2) Carbon Nanotubes Item Description Diameter 20-40nm Length 25-45nm Purity 80-85%(a/c Raman Spectrometer & SEM analysis) Amorphous Carbon 5-8% Residue( Calcination in Air) 5-6% by Wt. Average interlayer distance 0.34nm Specific surface area 90-220 m2/g Bulk density 0.07-0.32gm/cc Real density 1-8 gm/cc Volume Resistivity 0.1-0.15 ohm.cm(measured at pressure in powder)
  • 8. Nanomaterials Used -(3)Nano Titanium Dioxide Item Description Rutile content % 98 pH 7 Average particle size (TEM) 30-40 nm Treatment Nil Moisture % 1.75-2 Bulk Density 0.31gm/cc Water Solubility In-soluble
  • 9. Sample Preparation for XRD Analysis • 1.Nano Silica – • 2. Nano Titanium Dioxide – • 3. Carbon Nanotubes –
  • 11. XRD image of Nanomaterials used RECORDING 2θ 2θ
  • 12. Sample Preparation for Mechanical Testing Nano- materials added here
  • 13. How Nano MaterialsWork ??? - CNTs exist in Entangled Mass like form -- like COTTON FIBRES - Dispersion Agent(Poly Carboxylate Ether(PCE)  ACTIVATE Nucleation OR OR
  • 14. Mechanical Testing of Cement Composites Samples
  • 15.
  • 16. % Nano additions in Cement 7 Days Strength (% incr.) 28 Days Strength (% incr.) 90 Days Strength (% incr.) 180 Days Strength (% incr.) 365 Days Strength (% incr.) 0% nS 21.08 MPa (--) 31.89MPa (--) 31.20MPa (--) 30.01MPa (--) 30.01MPa (---) 0.5% nS 23.85MPa (13.14% ) 35.1MPa (11 .35% ) 41.30MPa (32. 37% ) 27.47MPa (-9.24% ) 26.76MPa (-4.29%) 0.75% nS 27.73MPa (31.54%) 42.27MPa (32.55%) 49.85MPa (59.78%) 32.52MPa (8.36%) 31.5MPa (4.96%) 1.0% nS 25.07MPa (18.93%) 37.36MPa (17.15%) 42.98MPa (37.76%) 33.68MPa (12.23%) 32.41MPa (8.0%) 1.25% nS 23.17MPa (9.91%) 30.85MPa (-3.26%) 39.45MPa (26.44%) 35.24MPa (17.43%) 31.3MPa (4.29%) 1.50% nS 23.81MPa (12.95%) 37.79MPa (18.50%) 33.42MPa (7.12%) 31.23MPa (4.07%) 29.12 MPa (-2.96%)
  • 17. % Nano additions in Cement 7 Days Compressive Strength (% incr.) 28 Days Compressive Strength (% incr.) 90 Days Compressive Strength (% incr.) 180 Days Compressive Strength (% incr.) 365 Days Compressive Strength (% incr.) 0% CNT/TiO2 21.08MPa (--) 31.89MPa (--) 31.20MPa (--) 30.01MPa (--) 30.01MPa (--) 0.02%CNT 17.69MPa (-16.08%) 43.75MPa (37.19%) 35.59MPa (14.07%) 30.89MPa (0%) 28.53MPa (-4.93%) 0.05%CNT 27.19MPa (28.98%) 34.88MPa (9.37%) 31.85MPa (2.08%) 38.55MPa (3%) 41.69MPa (38.92%) 0.1%CNT 21.69MPa (2.89%) 24.83MPa (-22.14%) 31.50MPa (0.96%) 30.16MPa (0%) 50.78MPa (69.21%) 1% TiO2 25.24MPa (19.70%) 36.71MPa (12.60%) 35.92MPa (15.10%) 33.42MPa (11.40%) 41.16MPa (37.20%) 2.5% TiO2 20.34MPa (-3.50%) 34.97MPa (9.60%) 37.80MPa (21.20%) 40.96MPa (36.50%) 28.16MPa (-3.20%)
  • 18. OPTIMIZATION OF NANO-MATERIALS 27.73 42.27 31.5 17.69 43.75 28.53 25.24 36.71 41.16 21.08 31.89 30.01 0 5 10 15 20 25 30 35 40 45 50 7 day Strength 28 day Strength 365 day Strength nS(opt.) CNT(opt.) n-TiO2(opt.) Ordinary Cement Mortar(opt.)
  • 19. Sample Preparation for Scanning Electron Microscopy
  • 21.
  • 22. SEM Image of Ordinary Cement Composites @ 28 days
  • 23. SEM Image of NanoSilica added Cement Composites @ 28 days
  • 24. SEM Image of Nanotubes added Cement Composites @ 28 days
  • 25. OPTIMIZATIONS for Nano Materials in Cement Mortar -nS, CNT & TiO2 are 0.75%,0.02% & 1% w.r.to Cement weight.
  • 26.  From SEM images it is observed that, Nano-particles improved the structure of the cement mortar matrix. 0.75% nS and 0.02% CNT system has shown a dense, compact and uniform microstructure indicating the uniform distribution of the Nano particles along with good bonding between cement and sand particles. Also with nS there is an increased concentration of HYDRATION products which is directly responsible for its strength gain along with the PORE FILLING EFFECTS. However, CNT particles could not be shown due to lack of TEM image results.
  • 27. Further research on micro structural studies like XRD,SEM,AFM,TEM,STM are necessary for characterization of nano materials in concrete.