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ONILE CONTINEOUS EMISSION MONITORING
SYSTEM
A Presentation by
JHARKHAND STATE POLLUTION CONTROL BOARD
On
25TH June, 2019
WHY CEMS
• As per the 1st Revised Guideline for CEMS,
August 2018, CEMS is to Installed at –
1. All the 17 categories of highly polluting industries
along with Bio Medical Waste Incinerators and
Hazardous Waste Incinerators.
2. Installation of online PM10 Analyzer for major air
polluting industries including Railway Sidings,
Coal/ Iron ore/ Bauxite mines/ Hard Coke units
has been made mandatory.
http://jspcb.nic.in/upload/5bd05a060aaefUpdated%20list%20of%2017%20Cat.%20of%20highly%20polluting%20Ind.%20and%20calibrati
on%20.pdf
PARAMETER SPECIFIC EMISSION
STANDARD: ONLINE
Industries/Facilities Emission Parameters
Aluminum PM, CO, Total Floride,
Cement Plant PM, SO2, HCl , HF, TOC & NOx
Integrated Iron & Steel Plants PM, SO2, NOx & CO
Oil Refinery PM, SO2, CO & H2S
Petrochemical PM, SO2, NOx & CO
Power Plant PM, SO2, NOx, & Hg
Zinc PM & SO2
Copper PM & SO2
Biomedical Waste Incinerator PM, SO2, HCl, CO & CO2
Common Hazardous Waste Incinerator PM, HCl, SO2, NOx, HF, TOC & CO
Sugar, Cotton Textile, Composite Woolen Mills, Synthetic Rubber,
Pulp & Paper, Distilleries, Leather Industries, Calcium Carbide,
Carbon Black, Natural Rubber, Asbestos, Caustic Soda, Small
Boilers , Aluminium Plants,Tanneries, Inorganic Chemicals & other
such industries using boilers
PM, SO2 & NOx
Distillery PM
ChlorAlkli Cl2 &HCl
Fertilizer PM & Fluoride
Refer : http://jsac.jharkhand.gov.in/pollution/
PARAMETER SPECIFIC
EMISSION STANDARD: ONLINE
Industries/Facilities Name & Loaction Emission Parameters
Bio-Medical Waste
Incinerators
1. M/s Bio Genetic
Laboratory Pvt. Ltd.
Hesla, Ramgarh.
2. M/s Medicare
Environmental
Management Pvt. Ltd.
Lohardaga Industrial
Area, Lohardaga,
Jharkhand.
PM, NOx, HCl, CO & CO2
Hazardous Waste
Inceinerators
1. M/s Adityapur Waste
Management Pvt. Ltd.
Dugni, Saraikela,
Kharsawan.
PM, HCl, SO2, Nox, HF, TOC & CO
Refer : http://cpcb.nic.in/ocems1/
REASONS FOR DATA
UNAVAILABILITY
Data
Unavailable at
Technological
problems
Behavioural
Issues
Organizational
Problems
Site
CEMS Software
malfunction
Disconnecting
CEMS softwares
Improperly
structured
maintenance
contract
IT Vendor Software
Malfunction
Switching off PC Lack of skilled
personal
Hardware Issues
Server
Malfunctioning of
Server
Data retrieval
problems
CAUSES FOR DATA
UNAVAILABILITY
• Selection of Technology
• Correct installation of CEMS (Isokinetic
sampling points)
• Quality Assurance and control
• Calibration Requirement
• Data Handling System
ACTION TAKEN BY JSPCB
• Minimum 85% shall be transmitted to JSPCB
otherwise JSPCB may issue Show Cause
notice, requiring immediate feedback on
corrective action.
• Environmental Compensation shall be
implied on the industries by JSPCB if they
fail to take stringent actions for the
compliance of faulty data/irregularity of data
within period of 1 month.
SELECTION OF AN
ANALYSER
• Based on temperature and moisture content in
the stack.
• Dew point of sample gas and corrosive gases.
• Dust content in stack
• Range and maintenance of analyzer
CALIBRATION OF CEMS
• The continuous Particulate Matter
monitoring system (PM-CEMS) shall be
calibrated at different operational loads
against isokinetic sampling method at the
time of installation.
• Calibration shall be done once in 06 months
by empaneled laboratories by CPCB using
standard reference methods and at a
frequency specified.
Refer: http://cpcb.nic.in/ocems1/
CALIBRATION OF CEMS
• For Gaseous Parameters:- The instruments/
analyzers shall be calibrated with respect to
their functioning, drift, linearity detection limit,
output, operating temperature and other
relevant parameters before installation
• The industries shall ensure tamper-proof
operation of CEMS devices
Refer: http://cpcb.nic.in/ocems1/
WAYS TO DEAL WITH
EXCESSES EMISSIONS
• Average emission for initial 30 minutes shall
not be considered during the plant start-up or
batch process.
• Values recorded during calibration/
preventive maintenance shall not be
considered for Exceedance.
• Incase of Exceedance value, SPCB may issue
Show Cause notice, requiring immediate
feedback on corrective action.
WAYS TO DEAL WITH
EXCESSES EMISSIONS
• If, the emission quality continuously exceeds
the prescribed norms by 10% of standard and
for duration of 1 hour then
1. Industry shall immediately inform the SPCB
about the control measures initiated by them.
2. Incase of failure, closer of its operation.
CEMS DATA FOR REGULATORY
ACTIONS
Data performance
: How much data
received at server
Performance: How
much and for how
long the value
exceeded
Generation of
Performance
Report & Identify
the defaulters
Action Framework:
Action taken as
per Guidelines
ACTION FRAMEWORK BY JSPCB
Action
Period of
observation
(No. of Weeks =
X)
Criteria Based
on Data
Performance
JPSCB will send - Show Cause
letter to the client
1 Week Industry is one of 5
with lowest positive
data availability and
mean data
availability is< 85%
OR
Industry has zero
data availability for
at-least X weeks in
the past 4 weeks
JSPCB will send another Show
Cause letter to client and meets
the client & CEMS vendor
2 Week
JSPCB will send the Show Cause
letter for the third time and
conduct a site visit and verify the
stack sample
2 Week
JSPCB Officials may issue
Closure and Environmental
Compensation shall be imposed.
4 Week
How could CEMS be made effective?
DATA GENERATION
Industry sends
well-calibrated data,
with high uptime
DATA ANALYSIS
Data quality checked
Summarized to ROs in
an actionable manner
- High instantaneous
emissions
- Clear weekly
summaries
DATA APPLICATION
ROs take measures on industries
as per protocol using CEMS
Data.
Thank you
Mail:ranchijspcb@gmail.com Ph. No. - 0651-2400850/ 1/ 2
CONTACT PERSON DETAILS
1. NAME:- MR. B. K. GUPTA
CONTACT:- 9955989422
Email:ranchijspcb@gmail.com
PH. NO. - 0651-2400850/ 1/ 2
2. NAME : JYOTSANA
DESIGNATION: CE
CONTACT NO.:9123268119
Email I.D: ranchijspcb@gmail.com

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ONLINE CONTINUOUS EFFLUENT MONITORING SYSTEM - CENTRAL POLLUTION CONTROL BOARD

  • 1. 1 ONILE CONTINEOUS EMISSION MONITORING SYSTEM A Presentation by JHARKHAND STATE POLLUTION CONTROL BOARD On 25TH June, 2019
  • 2. WHY CEMS • As per the 1st Revised Guideline for CEMS, August 2018, CEMS is to Installed at – 1. All the 17 categories of highly polluting industries along with Bio Medical Waste Incinerators and Hazardous Waste Incinerators. 2. Installation of online PM10 Analyzer for major air polluting industries including Railway Sidings, Coal/ Iron ore/ Bauxite mines/ Hard Coke units has been made mandatory. http://jspcb.nic.in/upload/5bd05a060aaefUpdated%20list%20of%2017%20Cat.%20of%20highly%20polluting%20Ind.%20and%20calibrati on%20.pdf
  • 3. PARAMETER SPECIFIC EMISSION STANDARD: ONLINE Industries/Facilities Emission Parameters Aluminum PM, CO, Total Floride, Cement Plant PM, SO2, HCl , HF, TOC & NOx Integrated Iron & Steel Plants PM, SO2, NOx & CO Oil Refinery PM, SO2, CO & H2S Petrochemical PM, SO2, NOx & CO Power Plant PM, SO2, NOx, & Hg Zinc PM & SO2 Copper PM & SO2 Biomedical Waste Incinerator PM, SO2, HCl, CO & CO2 Common Hazardous Waste Incinerator PM, HCl, SO2, NOx, HF, TOC & CO Sugar, Cotton Textile, Composite Woolen Mills, Synthetic Rubber, Pulp & Paper, Distilleries, Leather Industries, Calcium Carbide, Carbon Black, Natural Rubber, Asbestos, Caustic Soda, Small Boilers , Aluminium Plants,Tanneries, Inorganic Chemicals & other such industries using boilers PM, SO2 & NOx Distillery PM ChlorAlkli Cl2 &HCl Fertilizer PM & Fluoride Refer : http://jsac.jharkhand.gov.in/pollution/
  • 4. PARAMETER SPECIFIC EMISSION STANDARD: ONLINE Industries/Facilities Name & Loaction Emission Parameters Bio-Medical Waste Incinerators 1. M/s Bio Genetic Laboratory Pvt. Ltd. Hesla, Ramgarh. 2. M/s Medicare Environmental Management Pvt. Ltd. Lohardaga Industrial Area, Lohardaga, Jharkhand. PM, NOx, HCl, CO & CO2 Hazardous Waste Inceinerators 1. M/s Adityapur Waste Management Pvt. Ltd. Dugni, Saraikela, Kharsawan. PM, HCl, SO2, Nox, HF, TOC & CO Refer : http://cpcb.nic.in/ocems1/
  • 5. REASONS FOR DATA UNAVAILABILITY Data Unavailable at Technological problems Behavioural Issues Organizational Problems Site CEMS Software malfunction Disconnecting CEMS softwares Improperly structured maintenance contract IT Vendor Software Malfunction Switching off PC Lack of skilled personal Hardware Issues Server Malfunctioning of Server Data retrieval problems
  • 6. CAUSES FOR DATA UNAVAILABILITY • Selection of Technology • Correct installation of CEMS (Isokinetic sampling points) • Quality Assurance and control • Calibration Requirement • Data Handling System
  • 7. ACTION TAKEN BY JSPCB • Minimum 85% shall be transmitted to JSPCB otherwise JSPCB may issue Show Cause notice, requiring immediate feedback on corrective action. • Environmental Compensation shall be implied on the industries by JSPCB if they fail to take stringent actions for the compliance of faulty data/irregularity of data within period of 1 month.
  • 8. SELECTION OF AN ANALYSER • Based on temperature and moisture content in the stack. • Dew point of sample gas and corrosive gases. • Dust content in stack • Range and maintenance of analyzer
  • 9. CALIBRATION OF CEMS • The continuous Particulate Matter monitoring system (PM-CEMS) shall be calibrated at different operational loads against isokinetic sampling method at the time of installation. • Calibration shall be done once in 06 months by empaneled laboratories by CPCB using standard reference methods and at a frequency specified. Refer: http://cpcb.nic.in/ocems1/
  • 10. CALIBRATION OF CEMS • For Gaseous Parameters:- The instruments/ analyzers shall be calibrated with respect to their functioning, drift, linearity detection limit, output, operating temperature and other relevant parameters before installation • The industries shall ensure tamper-proof operation of CEMS devices Refer: http://cpcb.nic.in/ocems1/
  • 11. WAYS TO DEAL WITH EXCESSES EMISSIONS • Average emission for initial 30 minutes shall not be considered during the plant start-up or batch process. • Values recorded during calibration/ preventive maintenance shall not be considered for Exceedance. • Incase of Exceedance value, SPCB may issue Show Cause notice, requiring immediate feedback on corrective action.
  • 12. WAYS TO DEAL WITH EXCESSES EMISSIONS • If, the emission quality continuously exceeds the prescribed norms by 10% of standard and for duration of 1 hour then 1. Industry shall immediately inform the SPCB about the control measures initiated by them. 2. Incase of failure, closer of its operation.
  • 13. CEMS DATA FOR REGULATORY ACTIONS Data performance : How much data received at server Performance: How much and for how long the value exceeded Generation of Performance Report & Identify the defaulters Action Framework: Action taken as per Guidelines
  • 14. ACTION FRAMEWORK BY JSPCB Action Period of observation (No. of Weeks = X) Criteria Based on Data Performance JPSCB will send - Show Cause letter to the client 1 Week Industry is one of 5 with lowest positive data availability and mean data availability is< 85% OR Industry has zero data availability for at-least X weeks in the past 4 weeks JSPCB will send another Show Cause letter to client and meets the client & CEMS vendor 2 Week JSPCB will send the Show Cause letter for the third time and conduct a site visit and verify the stack sample 2 Week JSPCB Officials may issue Closure and Environmental Compensation shall be imposed. 4 Week
  • 15. How could CEMS be made effective? DATA GENERATION Industry sends well-calibrated data, with high uptime DATA ANALYSIS Data quality checked Summarized to ROs in an actionable manner - High instantaneous emissions - Clear weekly summaries DATA APPLICATION ROs take measures on industries as per protocol using CEMS Data.
  • 16. Thank you Mail:ranchijspcb@gmail.com Ph. No. - 0651-2400850/ 1/ 2
  • 17. CONTACT PERSON DETAILS 1. NAME:- MR. B. K. GUPTA CONTACT:- 9955989422 Email:ranchijspcb@gmail.com PH. NO. - 0651-2400850/ 1/ 2 2. NAME : JYOTSANA DESIGNATION: CE CONTACT NO.:9123268119 Email I.D: ranchijspcb@gmail.com