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NOVEL INDUSTRIALNOVEL INDUSTRIAL
APPLICATIONSAPPLICATIONS
USING SOLAR THERMALUSING SOLAR THERMALUSING SOLAR THERMALUSING SOLAR THERMAL
TECHNOLOGIESTECHNOLOGIES
PRESENTED BY:
MADHUSUDHAN RAO
ABOUT OORJA ENERGY
• Focus on providing Energy Efficient COOLING and
HEATING solutions:
Solar Steam Generation: For Cooking & Industrial
Process Heat
Energy Efficient Cooling (Radiant Cooling): 30-50%
savings on Air Conditioning Costs
Solar Cooling: Using Solar Hot Water/Steam for
Providing Cooling
Oorja is an approved Solar Thermal Systems
manufacturer by MNRE.
SOLAR FOR INDUSTRIALSOLAR FOR INDUSTRIAL
PROCESS HEAT
WORLD OIL PRODUCTION
Decline in oil production is already underway
SOLAR INTEGRATION WITH EXISTING
SYSTEMS
Solar Heating systems should be integrated with existing systems already in operation
with the primary aim of reducing the total cost of operation. Solar Heating may not
provide all heat required for the process due to lack of space or seasonal variation in
solar radiation.
TEMPERATURE
REQUIREMENTS
IN DIFFERENT
INDUSTRIES
SOLAR THERMALSOLAR THERMAL
APPLICATIONS IN USE
KNOWN APPLICATIONS
1.Boiler Feedwater Pre-heating
2.Dairy Processing
3.Community Cooking
4.Solar Cooling
BOILER FEEDWATER PREHEATING
Solar water heaters can be used for pre-heating boiler feed
water or makeup water to 70-85 deg C and can have an
ROI within 2 years.
SOLAR COOKING
Scheffler Dishes have been for more than a decade for large
scale community cooking.
DAIRY PROCESSING
Multiple processes in Dairy require heat – Pasteurization, Cream
Pasteurizer, Ghee Melting, Powder or Khova (Mava) production
SOLAR COOLING
Adsorption and Absorption chiller can be used with hot
water generated from solar field to produce chilled water to
operate HVAC equipment.
NOVEL SOLAR THERMALNOVEL SOLAR THERMAL
APPLICATIONS
NOVELAPPLICATIONS
1.Steel Mould Pre-Heating
2.Bitumen & Aggregates Heating2.Bitumen & Aggregates Heating
3.Industrial Effluent Drying
4.Hydrogen Production
STEEL MOULD PRE-HEATING
Moulds are heated using air to maintain them at
120-150 deg C when on conveyor and heat them
to 300 deg C before the molten steel is poured.
Molten Steel is poured in a mould
STEEL MOULD PRE-HEATING
Air is heated using electrical heater
banks placed in the air supply ducts.
Hot oil heating by Solar Concentrators can
be circulated in heat exchangers like this to
generate the same hot air
BITUMEN HEATING
Process involves heating Bitumen, Aggregates & Reclaimed Asphalt (if available).
BITUMEN HEATING
Diesel is used to heat bitumen before sending it to mixing tank.
The temperature required for mixing is 150 deg C-160 deg C.
BITUMEN HEATING
Source: State University
of Rio de Janeiro
Simulation results show a high solar fraction of 83.7% , saving
significant fossil fuel.
AGGREGATES HEATING
Rock aggregates are also
used in road laying and
typically involving burning of
diesel to heat them before
mixing with Bitumen. Air at a
super-heated 160°C or vaporsuper-heated 160°C or vapor
steam at up to 300°C is used
for heating.
Solar heating can be used
(with conventional backup) for
this purpose greatly reducing
the cost of road laying.
INDUSTRIAL EFFLUENT DRYING
Industrial effluent drying is required for two reasons:
a) High cost of transport to landfill
b) Restrictions on effluent discharge & Zero Liquid Discharge policies
Using Solar Green House is one way of doing effluent drying as shown
below:
INDUSTRIAL EFFLUENT DRYING
Industrial
effluent can
also be dried
using Multi
Effect
Evaporators
(MEE) where(MEE) where
steam is used
to recover water
from the
effluent.
Steam required
for MEE can be
produced using
Solar
Concentrators
HYDROGEN PRODUCTION
To usher into a Hydrogen economy, Hydrogen needs to be
produced at an optimal cost. Ultra high solar concentration can be
used for Hydrogen production using Metal-oxide reactions.
Source: PSA
THANK YOU!
Oorja Energy Eng’g Services Pvt. Ltd.
Plot No. 30, Lane No. 14, Phase – II, IDA, Cherlapally, Hyderabad – 500033.
Tel: 040-69995103 Email: marketing@oorja.in Website: www.oorja.in

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Novel applications intersolar2015_oorja

  • 1. NOVEL INDUSTRIALNOVEL INDUSTRIAL APPLICATIONSAPPLICATIONS USING SOLAR THERMALUSING SOLAR THERMALUSING SOLAR THERMALUSING SOLAR THERMAL TECHNOLOGIESTECHNOLOGIES PRESENTED BY: MADHUSUDHAN RAO
  • 2. ABOUT OORJA ENERGY • Focus on providing Energy Efficient COOLING and HEATING solutions: Solar Steam Generation: For Cooking & Industrial Process Heat Energy Efficient Cooling (Radiant Cooling): 30-50% savings on Air Conditioning Costs Solar Cooling: Using Solar Hot Water/Steam for Providing Cooling Oorja is an approved Solar Thermal Systems manufacturer by MNRE.
  • 3. SOLAR FOR INDUSTRIALSOLAR FOR INDUSTRIAL PROCESS HEAT
  • 4. WORLD OIL PRODUCTION Decline in oil production is already underway
  • 5. SOLAR INTEGRATION WITH EXISTING SYSTEMS Solar Heating systems should be integrated with existing systems already in operation with the primary aim of reducing the total cost of operation. Solar Heating may not provide all heat required for the process due to lack of space or seasonal variation in solar radiation.
  • 8. KNOWN APPLICATIONS 1.Boiler Feedwater Pre-heating 2.Dairy Processing 3.Community Cooking 4.Solar Cooling
  • 9. BOILER FEEDWATER PREHEATING Solar water heaters can be used for pre-heating boiler feed water or makeup water to 70-85 deg C and can have an ROI within 2 years.
  • 10. SOLAR COOKING Scheffler Dishes have been for more than a decade for large scale community cooking.
  • 11. DAIRY PROCESSING Multiple processes in Dairy require heat – Pasteurization, Cream Pasteurizer, Ghee Melting, Powder or Khova (Mava) production
  • 12. SOLAR COOLING Adsorption and Absorption chiller can be used with hot water generated from solar field to produce chilled water to operate HVAC equipment.
  • 13. NOVEL SOLAR THERMALNOVEL SOLAR THERMAL APPLICATIONS
  • 14. NOVELAPPLICATIONS 1.Steel Mould Pre-Heating 2.Bitumen & Aggregates Heating2.Bitumen & Aggregates Heating 3.Industrial Effluent Drying 4.Hydrogen Production
  • 15. STEEL MOULD PRE-HEATING Moulds are heated using air to maintain them at 120-150 deg C when on conveyor and heat them to 300 deg C before the molten steel is poured. Molten Steel is poured in a mould
  • 16. STEEL MOULD PRE-HEATING Air is heated using electrical heater banks placed in the air supply ducts. Hot oil heating by Solar Concentrators can be circulated in heat exchangers like this to generate the same hot air
  • 17. BITUMEN HEATING Process involves heating Bitumen, Aggregates & Reclaimed Asphalt (if available).
  • 18. BITUMEN HEATING Diesel is used to heat bitumen before sending it to mixing tank. The temperature required for mixing is 150 deg C-160 deg C.
  • 19. BITUMEN HEATING Source: State University of Rio de Janeiro Simulation results show a high solar fraction of 83.7% , saving significant fossil fuel.
  • 20. AGGREGATES HEATING Rock aggregates are also used in road laying and typically involving burning of diesel to heat them before mixing with Bitumen. Air at a super-heated 160°C or vaporsuper-heated 160°C or vapor steam at up to 300°C is used for heating. Solar heating can be used (with conventional backup) for this purpose greatly reducing the cost of road laying.
  • 21. INDUSTRIAL EFFLUENT DRYING Industrial effluent drying is required for two reasons: a) High cost of transport to landfill b) Restrictions on effluent discharge & Zero Liquid Discharge policies Using Solar Green House is one way of doing effluent drying as shown below:
  • 22. INDUSTRIAL EFFLUENT DRYING Industrial effluent can also be dried using Multi Effect Evaporators (MEE) where(MEE) where steam is used to recover water from the effluent. Steam required for MEE can be produced using Solar Concentrators
  • 23. HYDROGEN PRODUCTION To usher into a Hydrogen economy, Hydrogen needs to be produced at an optimal cost. Ultra high solar concentration can be used for Hydrogen production using Metal-oxide reactions. Source: PSA
  • 24. THANK YOU! Oorja Energy Eng’g Services Pvt. Ltd. Plot No. 30, Lane No. 14, Phase – II, IDA, Cherlapally, Hyderabad – 500033. Tel: 040-69995103 Email: marketing@oorja.in Website: www.oorja.in