Presentation of the innovative Mutag BioChip(TM) high-performance biofilm carrier which provides superior bio-degradation rates in biological wastewater treatment thanks to its extremely large surface area of more than 3,000 m2/m3. This particular biofilm carrier designed for most efficient biological treatment of industrial wastewater, municipal sewage and water in aquaculture systems can be used for advanced COD/BOD removal, nitrification and denitrification at highest capacity.

1. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™

2. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
High-performance biofilm
carrier media

3. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
>3,000 m²/m³
Protected active surface area:

4. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
>3,000 m²/m³
extremely high biological
treatment performance
Protected active surface area:

5. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
>3,000 m²/m³
 scientifically certified…
Protected active surface area:

6. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
>3,000 m²/m³
… and proven in practice
in more than 130 large-
scale WWTP‘s
world-wide!
Protected active surface area:

7. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
• Material: plastics (PE virgin + additives)

8. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
• Material: plastics (PE virgin + additives)
• Diameter (average): 22.0 mm

9. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
• Material: plastics (PE virgin + additives)
• Diameter (average): 22.0 mm
• Thickness (average): 1.0 mm

10. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
• Material: plastics (PE virgin + additives)
• Diameter (average): 22.0 mm
• Thickness (average): 1.0 mm
• Density (average): 0.95 kg/l (w/o biofilm)

11. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
• Material: plastics (PE virgin + additives)
• Diameter (average): 22.0 mm
• Thickness (average): 1.0 mm
• Density (average): 0.95 kg/l (w/o biofilm)
• Shape: round, paraboloid

12. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
• Material: plastics (PE virgin + additives)
• Diameter (average): 22.0 mm
• Thickness (average): 1.0 mm
• Density (average): 0.95 kg/l (w/o biofilm)
• Shape: round, paraboloid
• Color: white

13. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
• Material: plastics (PE virgin + additives)
• Diameter (average): 22.0 mm
• Thickness (average): 1.0 mm
• Density (average): 0.95 kg/l (w/o biofilm)
• Shape: round, paraboloid
• Color: white
• Surface: detailed pore system

14. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
Detailed pore system
providing >3,000 m²/m³ as
habitat for microorganisms.

15. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
COD removal performance:
 up to 200 kg/m³ per day

16. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
Nitrification performance:
(NH4-N removal)
 up to 4 - 5 kg/m³ per day

17. Umwelttechnologie AG
Mutag BioChip™
Applications:
Biological treatment of:
• industrial wastewater
• municipal sewage

18. Umwelttechnologie AG
Mutag BioChip™
• Nitrification
• Denitrification
• COD/BOD removal
Applications:
...at highest efficiency!

19. Umwelttechnologie AG
Mutag BioChip™
• IFAS process
• Anammox process
• MBBR process
Applications:

20. Umwelttechnologie AG
Mutag BioChip™
Applications:
(industrial)
• pulp and paper industry
• chemical, petro and oil industry
• coke production
• food and beverage industry
• aquaculture
… and many more!

21. Umwelttechnologie AG
Mutag BioChip™
Benefits:
Extremely high treatment
efficiency due to very large
surface area (>3,000 m²/m³)

22. Umwelttechnologie AG
Mutag BioChip™
Highly compact MBBR, IFAS or
Anammox systems on smallest
possible footprint
Benefits:

23. Umwelttechnologie AG
Mutag BioChip™
Robust and reliably-running
treatment systems due to
excellent process stability
Benefits:

24. Umwelttechnologie AG
Mutag BioChip™
Easy to operate, easy to control.
Benefits:

25. Umwelttechnologie AG
Mutag BioChip™
Efficient and easy upgrading of
existing wastewater treatment
plants just by adding Mutag
BioChip™ carriers.
Benefits:

26. Umwelttechnologie AG
Mutag BioChip™
Low maintenance requirements
Benefits:

27. Umwelttechnologie AG
Mutag BioChip™
Flexible system designs
Benefits:

28. Umwelttechnologie AG
Mutag BioChip™
Very long lifetime
(maximally reduced abrasion
due to low kinetic energy)
Benefits:

29. Umwelttechnologie AG
Mutag BioChip™
Excellent motion characteristics
due to paraboloid shape.
Benefits:
flat disc carrier
paraboloid Mutag BioChip™

30. Umwelttechnologie AG
Mutag BioChip™
Benefits:
flat disc carrier
paraboloid Mutag BioChip™
In Mutag MBBR Technology™, the paraboloid
Mutag BioChip™ carriers are easily
transported & moved in all directions by the
force of process air and water turbulences …

31. Umwelttechnologie AG
Mutag BioChip™
Benefits:
…in other words, the Mutag BioChip™
moves smoothly, like a sail in the wind.

32. Umwelttechnologie AG
Mutag BioChip™
Benefits:
These Mutag BioChip™ carriers, taken out of
an MBBR tank which has been operated for
years, show neither any signs of clogging, nor
sludge deposits nor abrasion.
Self-cleaning by shear forces

33. Umwelttechnologie AG
Mutag BioChip™
Benefits:
Due to the contact of the carriers to each
other during the movement in water, the outer
carrier surface is permanently cleaned.
Self-cleaning by shear forces

34. Umwelttechnologie AG
Mutag BioChip™
Optimal thin biofilms on very
large surface area = best
possible treatment results
Benefits:

35. Umwelttechnologie AG
Mutag BioChip™
Benefits: Optimal thin biofilms

36. Umwelttechnologie AG
Mutag BioChip™
0.5mm
1.0mm
Oxygen Substrate
OxygenSubstrate
Depth of
diffusion
Mutag BioChip cross section
Benefits: Optimal thin biofilms

37. Umwelttechnologie AG
Mutag BioChip™
Benefits: Optimal thin biofilms
0.5mm
1.0mm
Oxygen Substrate
OxygenSubstrate
Depth of
diffusion
Limit
Mutag BioChip cross section

38. Umwelttechnologie AG
Mutag BioChip™
Raw material: virgin PE
(no recycling material)
Benefits:
No plasticizers,
no biologically
inhibitory
substances.

39. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
vs. competitors
Comparison of surface area in m²/m³

40. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
vs. competitors
 Significantly less Mutag BioChip™
carrier media volume is required …
60%
max.
Conventional carrier Mutag BioChip™
… at similar treatment capacity.
12%
=

41. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
vs. competitors
 Significantly less Mutag BioChip™
carrier media volume is required…
60%
max.
Conventional carrier Mutag BioChip™
… at similar treatment capacity.
12%
=
Reserve
capacity
48%

42. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
vs. competitors
60%
max.
Conventional carrier Mutag BioChip™
 Less carrier volume allows for
significantly smaller reaction tanks…

43. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
vs. competitors
60%
max.
Conventional carrier Mutag BioChip™
36% 75%
… at similar treatment capacity.
= =
 Less carrier volume allows for
significantly smaller reaction tanks…

44. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™
vs. competitors
 Less carrier volume at similar carrier
surface area means lower
shipping & transportation costs.
Mutag
BioChip™
1
Carrier P
1
Carrier K1
1
Carrier P
2
Carrier K1
2
Carrier P
3
Carrier K1
3
Carrier K1
4
Carrier K1
5

45. Umwelttechnologie AG
Mutag BioChip™
Competence in Design
of
MBBR, IFAS & Anammox
process technology
>3,000 m²/m³ !
using

46. Umwelttechnologie AG
Mutag BioChip™
We supply:
High-performance
biofilm carrier media
Mutag BioChip™: >3,000 m²/m³

47. Umwelttechnologie AG
Mutag BioChip™
Delivery world-wide !
Mutag BioChip™: >3,000 m²/m³

48. Umwelttechnologie AG
Mutag BioChip™
Design calculations
We supply also:
for MBBR, IFAS &
Anammox systems

49. Umwelttechnologie AG
Mutag BioChip™
Further services:
Excellent
customer support &
after-sales service

50. Umwelttechnologie AG
Mutag BioChip™
Further services:
Our re-seller support
for marketing

51. Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations
Our re-seller support
for marketing

52. Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations
• Sample packs
Our re-seller support
for marketing

53. Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations
• Sample packs
• Technical articles
Our re-seller support
for marketing

54. Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations
• Sample packs
• Technical articles
• Flyers & brochures
Our re-seller support
for marketing

55. Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations
• Sample packs
• Technical articles
• Flyers & brochures
• References
Our re-seller support
for marketing

56. Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations
• Sample packs
• Technical articles
• Flyers & brochures
• References
• Photographs
Our re-seller support
for marketing

57. Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations
• Sample packs
• Technical articles
• Flyers & brochures
• References
• Photographs
• Video clips
Our re-seller support
for marketing

58. Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations
• Sample packs
• Technical articles
• Flyers & brochures
• References
• Photographs
• Video clips
• Technical support
Our re-seller support
for marketing

59. Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations
• Sample packs
• Technical articles
• Flyers & brochures
• References
• Photographs
• Video clips
• Technical support
• Design calculations
Our re-seller support
for marketing

60. Umwelttechnologie AG
Mutag BioChip™
Further services:
• Presentations
• Sample packs
• Technical articles
• Flyers & brochures
• References
• Photographs
• Video clips
• Technical support
• Design calculations
• Press releases
Our re-seller support
for marketing

61. Umwelttechnologie AG
Mutag BioChip™
Further services:
Our re-seller support
for marketing
• Presentations
• Sample packs
• Technical articles
• Flyers & brochures
• References
• Photographs
• Video clips
• Technical support
• Design calculations
• Press releases
… and much more!

62. Umwelttechnologie AG
Mutag BioChip™
Our skills:
Profound know-how in
process technology

63. Umwelttechnologie AG
Mutag BioChip™
Our skills:
Profound know-how in
process technology
• More than 15 years of experience in the
application of different types of biofilm
carrier media

64. Umwelttechnologie AG
Mutag BioChip™
Our skills:
Profound know-how in
process technology
• More than 15 years of experience in the
application of different types of biofilm
carrier media
• Result: development of the proprietary
Mutag BioChip™ high-performance
carrier

65. Umwelttechnologie AG
Mutag BioChip™
Our skills:
Profound know-how in
WWTP design

66. Umwelttechnologie AG
Mutag BioChip™
Our skills:
Profound know-how in
WWTP design
• Supply of basic and detail engineering on
request

67. Umwelttechnologie AG
Mutag BioChip™
Our skills:
• 3-D engineering
Profound know-how in
WWTP design

68. Umwelttechnologie AG
Mutag BioChip™
Mutag BioChip™…
…the best carrier available.

69. Umwelttechnologie AG
Mutag BioChip™
Thank you very much
for your attention.