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Arc & Gas Welding & 
Cutting Equipment
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OVER 50 YEARS OF SAFFIRE – THE SAFE REVOLUTION 
Murex Welding Products Saffire brand celebrated its 50th anniversary 
in 2006. Since the introduction of the first Saffire nozzle mix gas welding 
and cutting system, the brand has become synonymous with absolute 
safety in all aspects of oxy-fuel welding and cutting. 
1956 was the debut year of the Saffire nozzle mix gas welding and cutting 
system, which fundamentally rewrote the principles and working methods of 
gas mixing along the lines of safety. 
The idea of using a nozzle mixing, high-pressure system was quite well 
known at the time, but although its safety advantages were recognised, 
Saffire was the first to put it into practice. 
Consequently, Saffire was enormously successful from day one. A market 
leader from the start, Saffire has grown and changed with improvements 
since then, but the principle – Safety First – has always been the motivating 
force behind all developments. 
One of the immediate effects Saffire had was the simplifying of the oxy/fuel 
welding and cutting procedure, and by making the equipment virtually 
maintenance free, we had also ensured that mixing and handling two of the 
most reactive gases known was no longer a high-risk operation. 
In 1966 the new innovative blowpipe, Saffire 3, won a Design Centre Award. 
The original Saffire nozzle mix gas welding and cutting blowpipe has today 
evolved in the Saffire 5. In 2005 is was estimated that there could have been 
as many as half a million in use throughout the world. Versatility in use and 
on-going product developments have been instrumental to the success of 
the Saffire brand. Its application area is immense throughout all sectors of 
industry and it can be used for heating with acetylene and propane, flame 
cleaning, rivet cutting, circle cutting, gouging and sheet cutting. It is a 
system that provides a solution for so many jobs on a day-to-day basis in 
the workplace. 
From the original nozzle mix system, the Saffire gas product range has been 
dramatically developed to embrace flashback arrestors, regulators and other 
devices all synonymous with Safety First. Today flashback arrestors are 
fitted to all oxy-fuel welding/cutting systems and the use of this product is 
universally recognised as good procedure by Health & Safety Executives and 
factory inspectors. All Saffire products are now supplied under the quality 
management system of BS EN ISO 9001. 
Saffire was, and still is, a truly earth shaking revolution – and it remains the 
safest yet. As we’ve said since 1956, “Make it Saffire, Keep it Safe.” 
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Saffire 300 Series 2+ Multi-Stage Regulators 
The Multi-stage series employ the principles of 2-stage gas control 
to provide precise and accurate delivery pressures under all 
conditions. This ensures the regulators are able to cover a full range 
of service requirements from fusion welding through to high integrity 
laboratory applications. 
The Saffire 300 Series 2+ regulators are the flagship models of the Saffire 
range. These multi-stage regulators are fully 300 bar capable whilst retaining 
the sensitivity and accuracy necessary for precise control. 
The regulators are fully compliant and certified to BS EN ISO 2530. 
As with all Saffire products these are manufactured under the quality 
management systems of BS EN ISO 9001. 
• 1st stage reduces the inlet pressure allowing very accurate adjustment 
through the 2nd stage 
• Fully compliant and certified to BS EN ISO 2503 with quality 
management to ISO 9001 
• High strength brass body with operational data permanently engraved 
• High specification safety device to protect the user 
• Full 300 bar inlet capability 
• Solid bulkhead gauges 
• Stainless and Neoprene diaphragms 
• KelF micro valve in first stage 
• Broad seat A92 valve in second stage 
Laboratory Regulators 
The Saffire Laboratory range provides 
both top and side entry connections 
to accommodate different cylinder 
valves. All components are purpose 
designed for non-corrosive high 
pressure gas service.1st stage 
diaphragm is coated stainless steel 
for high integrity leak tightness 
needed for “light” gases. 
NEVOC Regulator 
The trend in Europe to increased 
cylinder filling pressures has led to 
the adoption of a separate cylinder 
valve connection for industrial 
applications above 250 bar. 
The connection is designated 
“NEVOC” – New European Valve 
Outlet Connection. In practice 
cylinders filled above 250 bar and 
up to and including 300 bar will be 
fitted with NEVOC valves. Cylinders 
filled up to and including 250 bar 
will continue to use the standard 
BS 341 connection. This change 
will have the added benefit of being 
adopted across Europe. 
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● P.A. KNOB 
Markings to show gas 
type and pressure. 
BCGA CP7 Mark 
Shows when the regulator needs 
replacement or refurbishment. 
● GAUGES 
Solid bulkhead construction 
and easy-read faces. 
● DIAPHRAGMS 
Stainless steel 1st stage 
for control of full cylinder 
pressure. Flexible neoprene 
2nd stage diaphragm for 
control and accuracy. 
● INLET FILTER 
Prevents foreign matter entering the 
regulator. Reduces the velocity of incoming 
gas and protects the mechanism. 
● BRASS BODY 
Forged compact body to sit 
within the cylinder diameter. 
● SAFETY VALVE 
High discharge unit – which resets 
when safe condition restored 
(high pressure regulators only). 
● BONNET 
New conical high strength 
bonnet to safely contain the 
increased cylinder pressures. 
● CONTROL VALVE 
For acetylene service 
giving greater precision 
and control. 
Footnote 
Connections are RH for Oxygen, Argon. 
LH for Acetylene, Propane. 
Max Inlet Pressure - Acetylene & Propane 25 bar (362lbf/In2) Oxygen 300 bar (4350lbf/In2) 
* It is recommended that flashback arrestors are fitted when using these regulators for oxy/fuel gas processes. 
INSPECTION 2010 
REPLACEMENT 
Maximum pressures are those achievable 
with flowrates as defined in BS EN ISO 2503 
Maximum flow is achievable at Max Outlet Pressure Max Flow Model 
expense of pressure. bar lbf/In2 Lit/Min Ft3/h (Gas-Bar) Part No 
Acetylene All welding, cutting & 
process applications 1.3 18.75 350 740 A-1.5 0701281211* 
Oxygen Precision welding & laboratory 
or process applications 4 60 880 1860 O-4 0701281209* 
Oxygen Heavy cutting & process 
applications 10 145 1093 2317 O-10 0701281210* 
Inert Purging & pressurising 
leak detection 4 60 895 1900 N-4 0701281217 
Inert Purging & pressurising 
leak detection 10 145 1108 2350 N-10 0701281218 
Inert “NEVOC” Inert gas applications 10 145 1108 2350 N-10 NEVOC 0701282018 
Hydrogen Laboratory & food 
processing applications 10 145 4133 8760 H-10 0701281212* 
Helium Laboratory & testing applications 10 145 2933 6220 He-10 0701281215 
CO2 Laboratory, farming & 
foundry applications 10 145 - - CO2-10 0701281216 
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Saffire 300 Series 1ec Single-Stage Regulators 
The single stage range of Saffire regulators continue the Saffire 
tradition of providing a comprehensive selection of robust and reliable 
units for the control of industrial fuel gases. 
The Saffire “Heart Valve” is at the heart of every regulator and provides full 
encapsulation of the working parts for maximum dependability. This component 
is custom designed for the specific gas service with both high tensile brass 
and stainless steel variants as appropriate. 
All the Saffire 300 Series 1ec regulators are fully compliant and certified to 
BS EN ISO 2503. 
• Solid forged brass body with all operational data permanently engraved 
• Fully compliant and certified to BS EN ISO 2503 
• Unique encapsulated valve design for maximum control 
• Easy read gauge faces calibrated in bar and psi 
• High strength bonnet to provide full 300 bar inlet capability 
• Solid bulkhead gauges with clear faces 
For very heavy duty applications in 
arduous conditions both gaugeless 
and indicator regulators are available. 
The indicator provides a reference 
to the contents of the cylinder but 
cannot be easily damaged like a 
gauge. Ideal for site work and 
scrap reclamation. 
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● P.A. KNOB 
Markings to show gas type 
and pressure. 
● BCGA CP7 MARK 
Shows when the regulator needs 
replacement or refurbishment. 
● GAUGES 
Solid bulkhead construction 
and easy-read faces. 
● DIAPHRAGMS 
At the heart of Series 1ec Regulators – 
a real breakthrough in design, being so 
simple in concept and yet so effective 
in service. The unbroken surface 
suspended between springs ensures 
the full area is available for use. 
● INLET FILTER 
Prevents foreign matter entering the 
regulator. Reduces the velocity of incoming 
gas and protects the mechanism. 
● AUDIBLE SAFETY VALVE 
High discharge unit which 
resets when safe conditions 
are restored. 
● FORGED BODY 
Solid construction to fully contain 
the 300 bar service pressure. 
● BONNET 
New conical high strength 
bonnet to safely contain the 
increased cylinder pressures. 
● HEART VALVE 
Unique encapsulated control 
valve for maximum dependability 
and accurate control. 
INSPECTION 2010 
REPLACEMENT 
Maximum pressures are those achievable 
with flowrates as defined in BS EN ISO 2503 
Maximum flow is achievable at expense Max Outlet Pressure Max Flow Model 
of pressure. bar psi Lit/Min Ft3/h (Gas-Bar) Part No 
Acetylene General welding, cutting & 
heating applications 1.3 18.75 313 650 A-1.5 0701282685* 
Oxygen General cutting & welding 4 60 820 1740 O-4 0701282681* 
Oxygen Cutting & heating 10 145 1170 2480 O-10 0701282682* 
Inert Purging & pressurising 
leak detection 10 145 500 1060 N-10 0701300011 
Acetylene Scrap cutting & heating, 
welding & cutting 1.3 18.75 313 650 A-1.5 Indicator 0701282686* 
Oxygen Scrap cutting & heating, 
welding & cutting 10 145 1170 2480 O-10 Indicator 0701282683* 
Propane Scrap cutting & heating, 
welding & cutting 4 60 267 560 P-4 Gaugeless 0701282687* 
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Footnote 
Connections are RH for Oxygen, Argon. 
LH for Acetylene, Propane. 
Max Inlet Pressure – Acetylene & Propane 25 bar (362lbf/In2) Oxygen 300 bar (4350lbf/In2) 
* It is recommended that flashback arrestors are fitted when using these regulators for oxy/fuel gas processes. 
Single Stage Gaugeless Regulators, Indicator and Propane Versions
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Shielding Gases 
The range provides for both MIG and TIG variants based on the 
BS EN 13918 : 2003. Both units are calibrated to ensure maximum gas 
efficiency for the gas shielded arc welding processes. 
• Purpose designed for process 
• Full 300 bar inlet capability 
• Metered outlet orifice coupled with a highly efficient flow gauge gives 
accuracy and therefore economy when MIG welding 
• Factory calibrated and quality managed through ISO 9001 system 
Arc-35L & Co2-35L 
These two gauge single-stage regulators will cope with the majority of 
MIG/MAG welding applications and are small enough to sit within the 
circumference of the cylinder. Fitted with a flow gauge instead of the 
vulnerable bobbin type flowmeter, they have proved themselves ideal in the 
very rugged situations this equipment often has to withstand. 
Ar-2TIG 
This single-stage regulator has been preset at 2 bar (30psi) to give a constant 
performance. It has been designed specifically for Argon-Tig welding and can 
be used by itself or with a bobbin type flowmeter. 
Argoshield Arc-40L 
Proved to be the most economic regulator for use with Argon and Argon 
mixtures. The two stage design eliminates the pulsating of gases which is so 
wasteful. It will overcome the problem in the most economic and efficient 
manner. Fitted with a flow gauge which is coloured to indicate recommended 
flow rates, this regulator will cope with heavy duty service where high flow 
(up to 40L/M-80ft3/hr) is required. The two stages and large diaphragm greatly 
reduce the possibility of freezing.
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Saffire MK4 Gas Economiser 
This device provides economy in the use of gas in welding operations up to 
nozzle size 25. During non-welding periods the blowpipe can be hung safely 
on the hooked lever which operates the gas shut-off valves in the economiser. 
Saffire CO2 Heater 
Specifically designed for use with Carbon Dioxide this unit allows flows of 
up to 40cfh without the risk of freezing or noticeable changes in the flow or 
pressure. They are available in 230V, 150 Watt versions. 
Flowmeter 
The vantage flowmeters are damage resistant tough poly carbonate with solid 
brass body and fittings. Two models are available, which are designed for use 
with the MIG or TIG process. 
• Calibrated flow at 0 – 15 or 40 litres/minute 
Model Description Part No. 
Saffire Economiser MK4 Gas economy device 0701282575 
Flowmeter Argon/CO2 14 L/m Dry bobbin type, 0-14 L/m 0701300021 
Flowmeter Argon/CO2 30 L/m Dry bobbin type, 0-30 L/m 0701300022 
CO2 Heater 230V 200W Cylinder mounted vaporiser for CO2 0701020010 
Shielding Gas Regulators 
Rated Flow 
Model Gas Lit/Min ft3/h Applications Part No. 
Arc-40L Argon and Argon Mixtures 40 80 MIG Welding with argon rich mixture 0701281229 
Arc-35L Argon and Argon Mixtures 35 70 MIG Welding 0701282684 
CO2-35L CO2 35 70 MAG Welding 0701282688 
Ar-2 TIG Argon Preset at 2 bar pressure TIG Welding with flowmeter 0701282689 
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Saffire Heavy Duty & Pipeline Regulators 
For extra high performance, this range of regulators is process designed and engineered to a high 
standard of excellence. Incorporating 230 bar safety with sophistication, the instrument can meet 
better service demands. 
High Flow S150-OL2 
A high flow-oxygen regulator designed for heavy duty machine cutting, 
lancing and scarfing. The two gauge regulator has a working pressure 
of up to 10 bar. 
• Super high flow 
• Maximum flow 8495l/m (18,000 ft3/h) 
• Pipeline applications 
• Inlet pressure 17bar/250 16/in2 
• Max inlet pressure 24 bar/350 16/in2 
High Pressure Single S-Type 
For very high pressure service these regulators permit active gas control of up 
to 2500 psi (170 bar). Safe and utterly reliable, the high pressure S Series have 
been uprated to allow full 230 bar capability. 
INLET PRESSURE 69 to 172 bar 
1000 to2500 lb/in2 
MAX INLET PRESSURE 230 bar/3335 lb/in2 
FLOW CHARACTERISTICS - M600 OG 
590 1180 1770 2360 2950 
1250 2500 3750 5000 6250 ft3/hr 
L/MIN 
FLOW (AIR) 
OUTLET PRESSURE 
lb/in2 
600 
400 
200 
bar 
41.5 
27.5 
14.0 
A-INLET 124 bar/1800 lb/in2 
B-INLET 14 bar/200 lb/in2 
MAX INLET PRESSURE 230 bar/3335 lbf/in2 
FLOW CHARACTERISTICS - OR 14 
0 427 944 1888 2360 2832 3303 3775 4248 
L/MIN 
1000 2000 3000 4000 5000 6000 7000 8000 9000 ft3/hr 
FLOW (AIR) 
OUTLET PRESSURE 
lb/in2 
200 
150 
100 
75 
50 
30 
bar 
14.0 
10.5 
7.0 
5.0 
3.5 
2.0 
1416 
A 
A 
A 
A 
A 
A 
B 
B 
B 
B 
B 
B 
INLET PRESSURE 17 bar/250 lb/in2 
MAX INLET PRESSURE 24 bar/350 lb/in2 
FLOW CHARACTERISTICS - S 150 OL2 
0 944 1888 2832 3775 4719 5663 6607 7551 8495 9438 
L/MIN 
2000 4000 6000 8000 10,000 12,000 14,000 16,000 18,000 20,000 ft3/hr 
FLOW (AIR) 
OUTLET PRESSURE 
lb/in2 
150 
100 
50 
25 
bar 
10.5 
7.0 
3.5 
1.7 
M600 GP Regulator 
This unique regulator is in widespread use throughout the industry. 
It has a proven performance in applications where stable high pressures 
and flows are required. Many of these are of a critical nature such as 
diving, cable pressurisation, power generation and a wide variety of 
laboratory applications in universities, nuclear and the chemical industry. 
Full 230 bar capability. 
• Working pressure of 0.40 bar/600psi 
• Flow rate of 3200l/m (6800ft3/h) 
• Inlet pressure 69 to 172 bar 
• Maz inlet pressure 230 bar/3335 lb/in2 
High Flow OR 14 
High flow-oxygen single stage with two gauges. For cylinder or pipeline. 
Working pressure 0 to 14 bar (0 to 200lbf/in2). 
• Heavy duty cutting 
• Thermic lancing 
• Steel scarfing 
• Maximum flow – cylinder 4000l/m (8500 ft3/h) 
• Maximum flow – pipeline 2595l/m (5500 ft3/h) 
• Supplied with adaptor
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Ordering Information 
Description Part No 
High Pressure Multi-Stage M600 
M600 GP Nitrogen/Oxygen/Air 0701300020 
(40 bar, accurate, high pressure service) 
High Pressure Single S-Type 
S400 GP Nitrogen/Oxygen/Air 0701300016 
(27 bar, High pressure applications 0 to 27 bar) 
S1500 GP Nitrogen/Oxygen/Air 0701300018 
(100 bar, High pressure applications 0 to 100 bar) 
S2500 GP Nitrogen/Oxygen/Air 0701300019 
(170 bar, High pressure applications 0 to 170 bar) 
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Ordering Information 
Description Part No 
High Flow OR14 
OR14 Oxygen 0700151840 
(14 bar,Thermic Lancing, Scarfing, Cutting) 
High-Flow S150-OL2 
S150 OL2 Oxygen 0700147726 
(10 bar, Profile Cutting) 
M600 GP Regulator 
High Pressure Single S-Type, 
High Pressure Refrigerant 
High Flow OR 14 High Flow S150-OL2
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Saffire Welding and Cutting Blowpipes 
Saffire 5 Saffire DH 3 
5 
Saffire 5 is probably the most robust and versatile 
gas welding, cutting and process blowpipe 
available. The well tried and tested Saffire offers 
refinement, precision engineering and a level of 
strength and operational safety essential to survive 
the rigours of today’s welding environment. 
• Full EN ISO 2503 compatible 
• Unique aluminium alloy gun drilled handle specially 
shaped for comfort and lightness with strength 
and reliability 
• Parallel torqued inlet fittings with filters for maximum 
safety and durability 
• Totally encapsulated trim valves for precise gas control 
• Heavy chrome finish for maximum wear resistance 
• Cutting attachment with a host of operational features 
As with all Saffire products, the Saffire 5, welding cutting 
and process blowpipe is manufactured under the 
demanding BS EN ISO 9001 quality Management System. 
DH 3 
The Saffire DH 3 is a tried and tested blowpipe 
designed for lightweight production welding and 
maintenance. It is a complete welding and cutting 
blowpipe of proven design. 
• Exceptionally comfortable in use 
• High integrity trim valves 
• Accepts standard lightweight and FN nozzles 
• Full EN ISO 5172 compatible 
Welding 
• Welds from 1mm to 8mm plate 
• Light and positive, ideal for high quality welding 
• Precision engineered mixer for precise gas control 
• All positional facility for nozzles through the serrated 
connection teeth 
• Accepts all lightweight swaged nozzles and DH tips with 
suitable neck 
Cutting 
• Cuts up to 50mm plate 
• Heating oxygen valve for optimum user control 
• Parallel tubes for increased visibility when in use 
• High tensile brass head for extended service life 
• Piston cutting oxygen valve provides smooth cutting action 
• Silver soldered joints throughout 
• Uses all standard AFN nozzles 
Process 
• Accepts multi-flame heating tip to give 500 litres per 
hour capacity 
• Cutting oxygen characteristic allows smooth bevels for 
plate edged preparation for welding 
® 
® ®
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WELDING AND CUTTING OPERATIONS 
HEATING OPERATIONS 
Ordering Information 
Description Part No 
Saffire 5 Equipment 
Shank – 3/8 in. BSP connections 0701256723 
Welding mixer – acetylene 0700143537 
Heavy duty mixer – acetylene 0700143525 
Mixer – propane 0700143758 
Cutting attachment 0701256941 
Small circle cutting attachment 0700143640 
Large circle cutting attachment 0700144928 
700mm bent neck – propane 0700157553 
200mm bent neck – acetylene 0700143884 
Cutting Nozzles – Acetylene 
A-SNM-Sheet 0700126533 
A-NM 1/32 in 3-6mm 0700143016 
A-NM 3/64 in 5-12mm 0700143017 
A-NM 1/16 in 10-75mm 0700143018 
A-NM 5/64 in 70-100mm 0700143019 
A-NM 3/32 in 90-150mm 0700143020 
ANME 1/32 in 3-6mm 0700016120 
ANME 3/64 in 5-12mm 0700016121 
ANME 1/16 in 10-75mm 0700016122 
ANME 5/64 in 70-100mm 0700016123 
ANME 3/32 in 90-150mm 0700016124 
PNM Cutting nozzles – Propane 
P-NM 1/32 in 3-6mm 0700143780 
P-NM 3/64 in 5-12mm 0700143781 
P-NM 1/16 in 10-75mm 0700143782 
Acetylene – Gouging 
AGNM 13 0700126809 
Acetylene heating nozzles 
A-HT size 25 0700126134 
A-HT size 50* 0700126135 
A-HT size 100* 0700126136 
Propane super heating nozzles 
Saffire 1H 0700157557 
Saffire 2H 0700157558 
Saffire 3H 0700157559 
Saffire 4H 0700157560 
Saffire 5H 0700157561 
* Requires use of H.D. Mixer 0700143525 
Saffire DH 3 
Shank 1/4in BSP Connections 0701281934 
Cutting Attachment 0701257523 
Mixer 0701256673 
Saffire DH 3 Accessories 
Heating Tip and Neck Assembly 0701256652 
® 
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5 Cutting Attachment 
Designed to cope with the rigours of the modern welding and 
fabrication environment, the robust Saffire 5 cutting attachment offers 
a host of features including a cutting oxygen valve which allows more 
control of the cutting oxygen flow for improved cut quality. 
The gas tubes between the body and head are in line, giving maximum 
visibility of the working area, also connections between the gas tubes and 
the head and body of the cutting attachment are brazed for increased 
strength. The head itself is equipped with internal threads for the head nut 
which greatly reduces the risk of thread damage, and finally the whole of the 
cutting attachment has a chrome finish to increase heat reflection and reduce 
spatter adhesion. 
In addition to welding between 1mm and 25mm and cutting to 200mm using 
acetylene, Saffire 5 with its increased flow capacity and using the appropriate 
attachments, can be used to perform a wide range of oxy fuel gas processes 
which include: 
• Heating with acetylene 
• Heating with propane 
• Flame cleaning 
• Rivet cutting 
• Gouging 
• Circle cutting
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Saffire Welding and Cutting Blowpipes 
The range of Saffire NM cutters continues the tradition of nozzle mix 
design with the quality and reliability synonymous with Saffire. A proven 
design incorporating the latest technical features necessary to meet 
the changing service requirements of the hand cutting market. 
• Nozzle mix principle for maximum safety 
• Backfire resistant design 
• Progressive “bleed” characteristics 
• Two length options 
• 90° and 75° cutting heads 
• Robust engineering 
All Saffire Cutters are equally suitable for Acetylene and Propane service simply by 
changing the nozzle. 
Saffire cutters have the benefit of a unique cutting oxygen flow valve which through 
the cutting lever acts indirectly to bring in the oxygen stream. This important feature 
gives a true “bleed” characteristic to create splash free starts and progressive 
piercing and the smoothest possible cutting conditions. 
Saffire NM Cutters are designed to BS EN 150 5172 “Handheld Blowpipes for 
Welding and Cutting” and manufactured under the quality management systems 
of BS EN ISO 9001. 
NM 250 
The NM 250 Model is principally intended for general workshop cutting up to 
250mm (10") capacity. The balance and trim combined with 500mm (18") length 
make it ideally suited for most industrial applications. 
NM 400 
This model has the benefit of a 75° head and 700m (27") length combined with a 
cutting capacity of 400mm (16"). The cutter is designed for heavy duty fabrication 
and scrap cutting applications where the combinations of head angle and extended 
length create both positive and comfortable working conditions for the operator. 
Ordering Information 
Description Part No 
Saffire NM 250 0701256484 
Saffire NM 400 0701256482 
Saffire NM250 and NM400 Accessories 
Small circle cutting attachment 0700143640 
Large circle cutting attachment 0700144928 
Saffire super heating adaptor 0701250458 
B.S. Note: Where applicable blowpipes and 
nozzles are designed and manufactured to 
comply with BS EN 150 5172. 
® 
® 
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WELDING NOZZLES 
Swaged and Lightweight Welding Nozzles 
Swaged and lightweight nozzles 
are manufactured from high 
grade swaged tellurium copper. 
The unique mandrel swaging 
provides smooth accurate gas 
passages which, in turn, control 
the precise flame shape. 
Size *Plate Thickness 
ft3/h l/h mm in(swg) Part No 
1 26 0.9 (20) 0700122207 
2 56 1.2 (18) 0700122208 
3 88 2.0 (14) 0700122209 
5 142 2.6 (12) 0700122210 
7 198 3.2 1/8 (10) 0700122211 
10 285 4.0 5/32 (8) 0700122212 
13 360 5.0 3/16 (6) 0700122213 
18 540 6.5 1/4 (3) 0700122214 
25 740 8.2 5/16 (0) 0700122215 
35 1000 10 3/8 (4/0) 0700122216 
Equipment to be used with Saffire 5. 
Saffire Lightweight Swaged Nozzles 
Size *Plate Thickness 
ft3/h l/h mm in(swg) Part No 
1 26 0.9 (20) 0700140200 
2 56 1.2 (18) 0700140201 
3 88 2.0 (14) 0700140202 
5 142 2.6 (12) 0700140203 
7 198 3.2 1/8 (10) 0700140204 
10 285 4.0 5/32 (8) 0700140205 
13 360 5.0 3/16 (6) 0700140206 
18 540 6.5 1/4 (3) 0700140207 
25 740 8.2 5/16 (0) 0700140208 
Equipment to be used with Saffire DH Torches. 
Model “O” Welding Tips 
Model “O” tips are precision drilled to 
ensure the accuracy of the micro flame. 
Size *Plate Thickness 
lead wt ft3/h l/h lbs/in2 Part No 
1 0.175 5 2 - 3 0700993260 
2 0.425 12 4 - 5 0700993261 
3 1.1 31 6 - 8 0700993262 
4 2.2 62 10 - 2 0700993263 
5 4.5 125 18 - 3 0700993264 
Equipment to be used with Model ‘O’ blowpipe. 
CUTTING NOZZLES 
Acetylene Nozzle Mix – ANM 
Saffire® ANM Series cutting nozzles are manufactured from 
Tellurium Copper and are of solid, one piece drawn construction. 
This technology provides the best conditions 
for a high velocity gas such as acetylene and 
enhances stability and cutting efficiency. 
The seats of ANM nozzles are diamond 
turned to guarantee “metal to metal” seal 
with the blowpipe head. This is essential to 
ensure no head seat leaks, thereby 
reducing backfire risks. 
Size *Plate Thickness 
mm in. mm in. Part No 
3 - 6 1/32 6 1/4 0700143016 
5 - 12 3/64 12 1/2 0700143017 
10 - 75 1/16 75 1 - 3 0700143018 
70 - 100 5/64 100 4 0700143019 
90 - 150 3/32 150 6 0700143020 
190 - 300 1/8 300 12 0700143022 
Equipment to be used with Saffire 5, Torches and NM Cutters. 
A-NME (ANM Extended) 
Size *Plate Thickness 
mm in. mm in. Part No 
3 - 6 1/32 6 1/4 0700016120 
5 - 12 3/64 12 1/2 0700016121 
10 - 75 1/16 75 1 - 3 0700016122 
70 - 100 5/64 100 4 0700016123 
90 - 150 3/32 150 6 0700016124 
190 - 300 1/8 300 12 0700016125 
Equipment to be used with Saffire 5, Torches and NM Cutters. 
A-SNM 
Size *Plate Thickness 
mm mm in (swg) Part No 
One size only 3 1/8 0700126533 
Equipment to be used with Saffire 5, Torches and NM Cutters. 
A-FN 
Size *Plate Thickness 
mm in. mm in. Part No 
3 - 6 1/32 3 - 6 1/8 
1/4 0700144735 
6 - 20 3/64 6 - 20 1/4 
3/4 0700144736 
20 - 25 1/16 20 - 50 3/4 2 0700144737 
Equipment to be used with Portapak & DH3. 
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Saffire Welding, Cutting and Process Nozzles
47 
PNM – Cutting Nozzles 
Saffire® PNM Series cutting nozzles are of two piece design made 
up of a brass inner nozzle with splines and a hollow drawn copper 
outer sheath. The reason that PNM’s differ from ANM is that different 
gas mixing criteria apply. Oxy-propane has a lower burning velocity 
than oxy-acetylene and this requires two things to develop good 
flame conditions. First, turbulence must be 
created between the inner and outer parts 
of the nozzle to obtain adequate mixing of 
the propane and oxygen. Secondly, the 
volume of mixed oxy-propane needs to be 
more than double that of oxy-acetylene for 
the same usable heat. This is achieved by 
having very large channels (the splines) to 
conduct the greater gas volumes. 
Propane Nozzle Mix – PNM 
Size *Plate Thickness 
mm in. mm in. Part No 
3 - 6 1/32 6 1/4 0700143780 
5 - 12 3/64 12 1/2 0700143781 
10 - 75 1/16 75 1- 3 0700143782 
70 - 100 5/64 100 4 0700143783 
90 - 150 3/32 150 6 0700143784 
190 - 300 1/8 300 12 0700143786 
Equipment to be used with Saffire 5, Torches and NM Cutters. 
P-NME (PNM Extended) 
Size *Plate Thickness 
mm in. mm in. Part No 
3 - 6 1/32 6 1/4 0700016130 
5 - 12 3/64 12 1/2 0700016131 
10 - 75 1/16 75 1 - 3 0700016132 
70 - 100 5/64 100 4 0700016133 
90 - 150 3/32 150 6 0700016134 
190 - 300 1/8 300 12 0700016135 
Equipment to be used with Saffire 5, Torches and NM Cutters. 
PROCESS NOZZLES 
Acetylene Gouging Nozzles 
AGNM nozzles employ the nozzle mix principle for gouging. 
In application the nozzle cuts a “U” shaped groove in the plate. 
The most common use is to “back gouge” butt welds to remove any 
defects prior to laying the final sealing run. 
They also find application in the removal of 
defective welds or flaws in steel plates. 
The use of oxy-acetylene allows for high 
speed cost effective production. There 
are 3 models in the range each providing 
a “U” groove of different dimensions. 
Gouging – A-GNM 
Size Depth (in) Groove width (in) Part No 
13 1/8 - 3/8 
1/4 - 5/16 0700126809 
19 1/4 - 7/16 
5/16 - 7/16 0700126810 
25 3/8 - 1/2 
3/8 - 1/2 0700126811 
Equipment to be used with Saffire 5, Torches and NM Cutters. 
Propane Superheating Nozzles 
The “H” Series are designed to provide a large flame giving a 
broad spread of heat over a large area. The nozzles are widely 
used for pre and post heating of 
weldments and for the shaping 
and forming of steel components. 
There are 5 models in the range 
provide a range of flame sizes. 
Size Btu/h Part No 
1H 72,000 - 163,000 0700157557 
2H 102,000 - 188,000 0700157558 
3H 183,000 - 361,000 0700157559 
4H 236,000 - 406,000 0700157560 
5H 281,000 - 618,000 0700157561 
Equipment to be used with Saffire 5, torches with heavy duty mixer 
Part No. 0700143758. NM250 with adaptor Part No. 0701250458. 
Note – up to 766,000 Btu/h can be obtained from 5H when used on NM250 
with adaptor. 
Acetylene Heating Nozzles 
AHT heating nozzles are designed to 
provide intense focussed heat. They are 
used for spot heating of small areas 
quickly. There are 3 sizes in the range 
designated by their consumption of gas. 
Size BTU/h Part No 
25 52,000 0700126134 
* 50 91,000 0700126135 
* 100 139,000 0700126136 
Equipment to be used with *Saffire 5, torches with heavy duty mixer 
Part No. 0700143525. 
Note – Plate thickness refers to mild steel. 
R 
Note – Where applicable, blowpipes and nozzles are designed and 
manufactured to comply with BS EN 150 5172.
48 
R 
Safety Devices 
Saffire 36ec Flashback Arrestors 
Flashback Arrestors are essential safety devices which provide the 
maximum protection for the operator and his equipment in the event 
of a flashback. 
A flashback can be caused by a variety of conditions such as sustained 
backfire, incorrect hose purging or simply the wrong gas pressure. Most are 
attributable to operator errors. 
When a flashback occurs the flame front and pressure wave retreat into the 
blowpipe and hose at a very high speed. This can cause detonation within the 
system. It is essential that the regulator and more particularly the cylinder are 
protected from the effect of a flashback. 
The well proven 36ec conforms to the requirements of BS EN 730-1. The unit 
offers comprehensive protection from the dangers of flashback and has the 
following important safety features: 
• Reset Button – this is protected 
within the body of the unit to 
protect against damage. Very 
important. The “pop-up” feature 
indicates when a flashback has 
occurred and the arrestor 
activated. Simply lift to reset 
• Sintered Metal Flame Arresting 
Element – very large diameter with 
extensive surface area – designed 
to arrest the flashback flame 
quickly. The element size is 
important to long service life and 
to allow high flow use 
• Non-return Valve – upstream of 
the flame arresting element 
ensures no gas can backfeed to 
ignite incoming gases 
• Thermal Cut-off Device – 
designed to completely isolate the 
system by cutting off all incoming 
gases in the event of a fire 
• Pressure Sensitive Cut-off Valve – 
in the event of a flashback the 
pressure wave will activate the 
valve to cut off the gas supply 
automatically
49 
Indicator button 
In normal operation a 
green safety band shows 
around the button. After a 
flashback the band does 
not show and the outer 
shroud must be lifted to 
reset the unit. 
Saffire XL5 Flashback Arrestors 
The Saffire® XL cylindrical flashback arrestors, are of advanced design giving 
a higher flow rate. Internally the XL is equipped with a large cylindrical flame 
arresting element, an automotive reset non-return valve and a heat sensitive 
automatic cut-off. 
• Automatic reset non-return valve 
• Heat sensitive cut-off valve 
• High flow flame arresting element 
• Inlet filter for internal mechanism 
• Conforms to BS EN 730-1 
Saffire Hose Check Valves 
A vital piece of equipment protecting against 
backfeed. The Murex hose check valve is a 
self-aligning non return valve which Is spring 
loaded and detects reverse gas flow; it 
automatically closes, therefore preventing the 
conditions which lead to flashback. Conforms 
to BS EN 730-2. 
In the event of a flashback 
the flame front strikes the 
retaining plate thereby 
displaying much of the 
flashback force. The flame 
front passes into the 
absorbtion chamber and is 
quenched as it enters the 
flame arresting element. 
The following pressure wave 
passes through the filter 
and activates the flow cut 
off valve by its pressure. 
This causes the reset button 
to move downwards. 
This equipment is thus 
rendered safe with the 
flashback flame extinguished 
and the incoming gas 
supply stopped. 
All Saffire® Safety Devices fully conform to BS EN 730-1 and BS EN 730-2. 
R 
Ordering Information 
Description Part No 
FBA Model 36ec Acet/ Propane 0701282274 
FBA Model 36ec Acet/ Oxygen 0701282274 
FBA XL Acet/ Propane 0701258986 
FBA XL Oxygen 0701258985 
BV 12 Hose Check Valve 
1/4" x 6.3mm LH 0701261904 
BV 12 Hose Check Valve 
1/4" x 6.3mm RH 0701261905 
BV 12 Hose Check Valve 
3/8" x 6.3mm LH 0701261906 
BV 12 Hose Check Valve 
3/8" x 6.3mm RH 0701261907 
BV 12 Hose Check Valve 
3/8" x 10mm LH 0701261910 
BV 12 Hose Check Valve 
3/8" x 10mm RH 0701261911 
Flashback arrestors should always be used 
in conjunction with hose check valves as 
these help to prevent the backflow which leads 
to flashback. 
Non-return valve 
Upstream of the flame 
arresting element, this unit 
ensures no gas can 
backfeed and ignite 
incoming gases. 
Sintered metal flame 
arresting element 
Extensive surface area 
designed to arrest a 
flashback flame quickly. 
The element surface area 
is important to ensure 
long service life and to 
permit high gas flow in 
normal operation. 
Pressure sensitive 
cut-off valve 
In the event of a 
flashback the pressure 
wave will activate the 
valve to cut off the gas 
supply automatically. 
Thermal cut off device 
Designed to cut off the 
gas in the event of 
extreme temperatures 
such as a hose fire. The 
unit is activated at 95ºC.
50 
Saffire Hose and Fittings 
Saffire welding hoses 
The Saffire Multiplex range of hoses meet the requirements of the European 
Standard BS EN 559. “Rubber hoses for welding, cutting and allied processes.” 
Saffire Multiplex Hose is a machine extruded hose having high strength and 
maximum Flexibility whilst maintaining its essential lightness. The range is 
designed for both standard and heavy duty cutting and welding applications. 
Ordering Information 
Description Part No 
Saffire Lite Fitted Hoses 
Oxygen – Blue 
6.3mm x 5M 1/4" RH 071262251P 
6.3mm x 5M 3/8" RH 071262254P 
6.3mm x 10M 3/8" RH 071262255P 
10mm x 5M 3/8" RH 071262103P 
10mm x 10M 3/8" RH 071262259P 
10mm x 20M 3/8" RH 071262260P 
Acetylene – Red 
6.3mm x 5M 1/4" LH 071262201P 
6.3mm x 5M 3/8" LH 071262204P 
6.3mm x 10M 3/8" LH 071262205P 
10mm x 5M 3/8" LH 071262102P 
10mm x 10M 3/8" LH 071262209P 
10mm x 20M 3/8" LH 071262210P 
Propane – Orange 
10mm x 10M 3/8" LH 071261175P 
10mm x 20M 3/8" LH 071261176P 
Saffire Hose Fittings 
Nut Couplings 
Nut Coupling 3/8" 
BSP LH Pack of 10 0700032034 
Nut Coupling 3/8" 
BSP RH Pack of 10 0700032035 
Nipples 
Nipple for 6.3mm Bore Hose 3/8" 
BSP Nut Pack of 5 0700151405 
Nipple for 8mm Bore Hose 3/8" 
BSP Nut Pack of 10 0700932030 
Nipple for 10mm Bore Hose 3/8" 
BSP Nut Pack of 5 0700151314 
Hose Couplers 
Hose Coupler Equal 3/8" 
BSP LH Pack of 10 0700033234 
Hose Coupler Equal 3/8" 
BSP RH Pack of 10 0700033235 
Hose Splicers 
Hose Splicer for 6.3mm Hose 
Pack of 10 0700016160 
Hose Splicer for 10mm Hose 
Pack of 10 0700016161 
‘O’ Clips 
O Clip for 6.3mm Hose 
Pack of 10 0700888910 
O Clip for 10mm Hose 
Pack of 10 0700888911 
R 
1 
2 
3 
4 
5 
4 
5 
2 
1 
3
51 
IMP Flame Cutting Machines 
R 
The IMP flame cutting machine represents the latest development in 
portable machine technology descending from a long line of tried and 
trusted predecessors. The IMP incorporates a great many user 
benefits not usually available on this class of machine and can operate 
on a variety of gas types such as acetylene, propane and natural gas. 
The machine lends itself to multiple blowpipe operation and has a capacity to 
cut 150mm plate as standard. Infinitely variable speed control and free running 
clutch extend its range of applications. The IMP is highly portable being light, 
well balanced and easy to carry and position. Whether on track or free 
standing, the inherent stability of design guarantees smooth, accurate cuts 
across the whole range of plate thicknesses. 
Ordering Information 
Description Part No 
IMP Portable Cutting Machine-Single Blowpipe 
Comprises:- 
Tractor with 10m input cable, Hose set 
(blowpipe to valve block) blowpipe, Blowpipe 
holder and 342mm blowpipe bar, Radius 
bar and balance weight for circle cutting 
75-1380mm diameter, Head nut spanner, 
Instruction manual 
IMP Machine Single B/pipe-NM 240V 0701254163 
IMP Machine SingleB/pipe-NM 110V 0401254164 
IMP Portable Cutting Machine-Double Blowpipe 
Comprises:- 
Tractor with 10m input cable, Double hose set 
(blowpipe to valve block), Two blowpipes, 
Two blowpipe holders, Two 525mm blowpipe 
bars, Radius bar and balance weight for circle 
Cutting 75-1740mm diameter, Headnut spanner, 
Instruction manual 
IMP Machine Double B/pipe-NM 240V 0701254169 
Options of 40V, 32V machines are available plus 
24V DC for site work. (Both Single Blowpipe 
and Double Blowpipe versions.) 
Optional Equipment 
Interlocking extruded aluminium 
guide track 2m long including 
spring clip 0701254178 
Track extension clips – Pack of 5 0701254179
52 
Saffire Welding, Cutting and Heating Outfits 
Saffire Outfits 
The range of Murex range of Saffire Welding and Cutting outfits offers the most comprehensive selection 
available. Purpose designed following an intensive programme of market research, each outfit is tailored 
to the needs of a particular market sector, ranging from heavy duty industrial down to micro welding. 
The Saffire outfits, which include use of both the Saffire DH3 and Saffire 5 blowpipes, meet the requirements 
of BS EN 1505172 and are manufactured under the quality management systems of BS EN ISO 9001. 
A range to suit all types of welding and cutting applications. 
Saffire 5 SupAcet UK 
The Saffire SupAcet is a heavy-duty gas cutting 
and welding outfit offering a comprehensive 
package at an exceptionally competitive price. 
The blowpipe employs the world-renowned 
Saffire “tip mix” principle for operational simplicity 
and economy. Ergonomically designed, the 
Saffire Shank and precision mixer ensures full 
operational safety by creating a modulated blend 
of gases at the tip for smooth burning. 
• Plate Cutting up to 75mm 
• Full welding facility up to 5mm 
Ordering Information 
Description Part No 
Saffire 5 SupAcet UK 0700016050 
Package Comprises: - 
Saffire Single Stage Oxygen Regulator 0-10 
Saffire Single Stage Acetylene Regulator A-1.5 
Saffire 5 Shank and Cutting Attachment 
Saffire 5 Welding Mixer 
Cutting Nozzle ANM 1/16" 
Welding Nozzles 5, 7, 13 
Saffire XL5 Flashback arrestors – Oxygen 
Saffire XL5 Flashback arrestor – Acetylene 
Factory fitted hose Assemblies – twin constructed 
Spark Lighter 
Cylinder Key 
Nozzle Cleaner Set 
Goggles 
Service Spares 
Operating Instructions 
Ordering Information 
Description Part No 
Saffire 5 Welding, Cutting and 
Heating Outfit 0701256727 
Package Comprises: - 
Saffire 5 shank and cutting attachment 
Saffire 5 Welding Mixer 
Swaged welding nozzles 2, 5, 7 10, 13, 25 
Cutting Nozzles ANM 3/64, 1/16 
Saffire Multi Flame heating tip assembly 
Spark Lighter 
Nozzle Cleaner Set 
Operating Instructions 
Carrying Case 
Ordering Information 
Description Part No 
Saffire DH3 Welding Outfit 0701282228 
Package Comprises: - 
Saffire DH3 Shank 
Saffire DH Mixer 
Lightweight swaged nozzles 2, 3, 5 
Carrying Case 
Operating Instructions 
Saffire 5 Welding, Cutting & Heating Outfit 
A highly versatile outfit for the general 
fabrication industry. Fully BS EN ISO 5172 
designed. As with all Saffire 5 combinations 
the outfit can be uprated to take all Saffire 
accessories and has the benefit of a multi-flame 
heating head as standard which much 
improves the outfit’s total capability. 
• Plate Cutting up to 75mm 
• Full welding facility up to 8mm 
• Heats consumes 500 L/hr 
Saffire DH3 Welding Outfit 
A general-purpose outfit for production and 
maintenance welding. The DH3 is purpose 
designed for lightweight welding and is 
exceptionally comfortable in use. 
• Full welding facility up to 26mm 
R
53 
Saffire Model ‘O’ Microset 
For use in a variety of fine welding applications 
including jewellery, electronics, dental and lead 
welding.The Model ‘O’ Microset is a finally 
balanced injector blowpipe ideally suited to fine 
welding and brazing applications.The injector 
capability makes the blowpipe equally suitable 
for use with acetylene or hydrogen fuel gas and 
thereby lends itself to use in the electronics, 
jewellery and medical engineering fields. 
• Welds 0 – 1.5mm 
Saffire Portapak 
Portapak gives the user a complete workshop 
on wheels; light in weight and safe, it can be 
easily transported in a car boot or a van for all 
those difficult to reach locations. Equally suited 
to the light industrial engineer, plumber or do-it-yourself 
enthusiast the Portapak has many 
unique operational and safety features. 
• Full welding facility up to 5mm 
• Steel plate cutting up to 20mm 
• Engineered trolley for functional 
stability with Flamepak 10 or 20 cylinders 
• Flashback Arrestors to BS EN 730-1 
specification 
• Carry or wheel anywhere, the 
Portapak weighs only 26kg 
• Compact trolley with fully retractable 
handle for simple storage 
R 
Ordering Information 
Description Part No 
Saffire Saffire Model 
‘O’ Microset 0701256500 
Package Comprises: - 
Saffire Model ‘O’ Blowpipe and Neck 
Saffire Model ‘O’ Tips 1, 2, 3, 4, 5 
Spanner 
Operating Instructions 
Carrying Case for blowpipe 
Ordering Information 
Description Part No 
Saffire Portapak (exc cylinders) 0701256509 
Package Comprises: - 
Saffire DH Shank, mixer and cutting attachment 
Saffire single stage oxygen regulator 0-10 
Saffire single stage acetylene regulator A-1.5 
Saffire AFN 3/64 cutting nozzles 
Saffire lightweight welding nozzles 2, 5, 10 
Saffire oxygen hose 5m x 6mm with HCV 
Saffire acetylene hose 5m x 6mm with HCV 
Saffire XL5 Flashback arrestors– Oxygen 
Saffire XL5 Flashback arrestor – Acetylene 
Saffire multiflame heating tip assembly 
Goggles 
Spark Lighter 
Nozzle Cleaner Set 
Spanner 
Cylinder Key 
Operating instructions 
Trolley with wheels 
Carrying case for blowpipe 
The contents of each outfit in the Saffire range has been carefully selected to meet the exact user requirements of its targeted market sector. 
However no two welding projects, environments or users are exactly the same. To cater for process flexibility Murex offer a comprehensive range 
of precision engineered accessories designed to enhance and increase the performance of all the outfits should the need arise.
54 
Certificate of Conformity and Origin 
In order to provide legal 
protection to our Distributors and 
End User Customers Murex 
Welding Products offer a full 
documentation service. 
Under the terms of the 
Consumer Protection Act 1987 
it is an offence to supply any 
consumer goods which fail to 
comply with general safety 
requirements. For Murex 
Distributors the provision of this 
documentation service confirms 
compliance with National 
Standards and manufacturing 
origins. For end users it provides 
peace of mind and confirmation 
that they are dealing with a long 
established, respected and 
reliable company. Murex Welding 
Products have been established 
for nearly 80 years with a 
reputation second to none. 
Supporting the above, Murex provide a full Technical Information Service and would be delighted to answer any customer 
questions. To contact them or to obtain your Certificate of Conformity please contact: 
Murex Technical Information Service 
Contact: Paul Woodford 
Telephone: 01992 659083 
Fax: 01992 788053 
Mobile: 07768 602096 
R
NOTES 
55
NOTES 
56
Your Local Distributor 
Contact Details 
Murex Welding Products are available from a Nationwide Distributor 
Network. For information about Murex Welding Products call us 
on 01992 710000, visit you local Murex Distributor or visit the Murex 
Welding Products website: www.murexwelding.co.uk 
Portfolio of Products 
Murex Welding Products offer a comprehensive range of: 
• Arc Welding and Cutting Equipment 
• Gas Welding and Cutting Equipment 
• Welding Consumables 
• Personal Protection Equipment and Welding Accessories 
Murex Welding Products 
Hanover House, Britannia Road, Waltham Cross, Hertfordshire EN8 7TF 
Telephone: +44 (0)1992 710000 Facsimile: +44 (0)1992 719191 
Email: info@murexwelding.co.uk www.murexwelding.co.uk 
In the interest of continuous improvement MUREX reserves the right to change the specifications 
or design of any of its products without prior notice

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Murex arc-and-gas-cutting-and-welding-equipment-machines-removed

  • 1. Arc & Gas Welding & Cutting Equipment
  • 2.
  • 3. 32
  • 4. 33 OVER 50 YEARS OF SAFFIRE – THE SAFE REVOLUTION Murex Welding Products Saffire brand celebrated its 50th anniversary in 2006. Since the introduction of the first Saffire nozzle mix gas welding and cutting system, the brand has become synonymous with absolute safety in all aspects of oxy-fuel welding and cutting. 1956 was the debut year of the Saffire nozzle mix gas welding and cutting system, which fundamentally rewrote the principles and working methods of gas mixing along the lines of safety. The idea of using a nozzle mixing, high-pressure system was quite well known at the time, but although its safety advantages were recognised, Saffire was the first to put it into practice. Consequently, Saffire was enormously successful from day one. A market leader from the start, Saffire has grown and changed with improvements since then, but the principle – Safety First – has always been the motivating force behind all developments. One of the immediate effects Saffire had was the simplifying of the oxy/fuel welding and cutting procedure, and by making the equipment virtually maintenance free, we had also ensured that mixing and handling two of the most reactive gases known was no longer a high-risk operation. In 1966 the new innovative blowpipe, Saffire 3, won a Design Centre Award. The original Saffire nozzle mix gas welding and cutting blowpipe has today evolved in the Saffire 5. In 2005 is was estimated that there could have been as many as half a million in use throughout the world. Versatility in use and on-going product developments have been instrumental to the success of the Saffire brand. Its application area is immense throughout all sectors of industry and it can be used for heating with acetylene and propane, flame cleaning, rivet cutting, circle cutting, gouging and sheet cutting. It is a system that provides a solution for so many jobs on a day-to-day basis in the workplace. From the original nozzle mix system, the Saffire gas product range has been dramatically developed to embrace flashback arrestors, regulators and other devices all synonymous with Safety First. Today flashback arrestors are fitted to all oxy-fuel welding/cutting systems and the use of this product is universally recognised as good procedure by Health & Safety Executives and factory inspectors. All Saffire products are now supplied under the quality management system of BS EN ISO 9001. Saffire was, and still is, a truly earth shaking revolution – and it remains the safest yet. As we’ve said since 1956, “Make it Saffire, Keep it Safe.” R
  • 5. 34 Saffire 300 Series 2+ Multi-Stage Regulators The Multi-stage series employ the principles of 2-stage gas control to provide precise and accurate delivery pressures under all conditions. This ensures the regulators are able to cover a full range of service requirements from fusion welding through to high integrity laboratory applications. The Saffire 300 Series 2+ regulators are the flagship models of the Saffire range. These multi-stage regulators are fully 300 bar capable whilst retaining the sensitivity and accuracy necessary for precise control. The regulators are fully compliant and certified to BS EN ISO 2530. As with all Saffire products these are manufactured under the quality management systems of BS EN ISO 9001. • 1st stage reduces the inlet pressure allowing very accurate adjustment through the 2nd stage • Fully compliant and certified to BS EN ISO 2503 with quality management to ISO 9001 • High strength brass body with operational data permanently engraved • High specification safety device to protect the user • Full 300 bar inlet capability • Solid bulkhead gauges • Stainless and Neoprene diaphragms • KelF micro valve in first stage • Broad seat A92 valve in second stage Laboratory Regulators The Saffire Laboratory range provides both top and side entry connections to accommodate different cylinder valves. All components are purpose designed for non-corrosive high pressure gas service.1st stage diaphragm is coated stainless steel for high integrity leak tightness needed for “light” gases. NEVOC Regulator The trend in Europe to increased cylinder filling pressures has led to the adoption of a separate cylinder valve connection for industrial applications above 250 bar. The connection is designated “NEVOC” – New European Valve Outlet Connection. In practice cylinders filled above 250 bar and up to and including 300 bar will be fitted with NEVOC valves. Cylinders filled up to and including 250 bar will continue to use the standard BS 341 connection. This change will have the added benefit of being adopted across Europe. R
  • 6. 35 ● P.A. KNOB Markings to show gas type and pressure. BCGA CP7 Mark Shows when the regulator needs replacement or refurbishment. ● GAUGES Solid bulkhead construction and easy-read faces. ● DIAPHRAGMS Stainless steel 1st stage for control of full cylinder pressure. Flexible neoprene 2nd stage diaphragm for control and accuracy. ● INLET FILTER Prevents foreign matter entering the regulator. Reduces the velocity of incoming gas and protects the mechanism. ● BRASS BODY Forged compact body to sit within the cylinder diameter. ● SAFETY VALVE High discharge unit – which resets when safe condition restored (high pressure regulators only). ● BONNET New conical high strength bonnet to safely contain the increased cylinder pressures. ● CONTROL VALVE For acetylene service giving greater precision and control. Footnote Connections are RH for Oxygen, Argon. LH for Acetylene, Propane. Max Inlet Pressure - Acetylene & Propane 25 bar (362lbf/In2) Oxygen 300 bar (4350lbf/In2) * It is recommended that flashback arrestors are fitted when using these regulators for oxy/fuel gas processes. INSPECTION 2010 REPLACEMENT Maximum pressures are those achievable with flowrates as defined in BS EN ISO 2503 Maximum flow is achievable at Max Outlet Pressure Max Flow Model expense of pressure. bar lbf/In2 Lit/Min Ft3/h (Gas-Bar) Part No Acetylene All welding, cutting & process applications 1.3 18.75 350 740 A-1.5 0701281211* Oxygen Precision welding & laboratory or process applications 4 60 880 1860 O-4 0701281209* Oxygen Heavy cutting & process applications 10 145 1093 2317 O-10 0701281210* Inert Purging & pressurising leak detection 4 60 895 1900 N-4 0701281217 Inert Purging & pressurising leak detection 10 145 1108 2350 N-10 0701281218 Inert “NEVOC” Inert gas applications 10 145 1108 2350 N-10 NEVOC 0701282018 Hydrogen Laboratory & food processing applications 10 145 4133 8760 H-10 0701281212* Helium Laboratory & testing applications 10 145 2933 6220 He-10 0701281215 CO2 Laboratory, farming & foundry applications 10 145 - - CO2-10 0701281216 R
  • 7. 36 Saffire 300 Series 1ec Single-Stage Regulators The single stage range of Saffire regulators continue the Saffire tradition of providing a comprehensive selection of robust and reliable units for the control of industrial fuel gases. The Saffire “Heart Valve” is at the heart of every regulator and provides full encapsulation of the working parts for maximum dependability. This component is custom designed for the specific gas service with both high tensile brass and stainless steel variants as appropriate. All the Saffire 300 Series 1ec regulators are fully compliant and certified to BS EN ISO 2503. • Solid forged brass body with all operational data permanently engraved • Fully compliant and certified to BS EN ISO 2503 • Unique encapsulated valve design for maximum control • Easy read gauge faces calibrated in bar and psi • High strength bonnet to provide full 300 bar inlet capability • Solid bulkhead gauges with clear faces For very heavy duty applications in arduous conditions both gaugeless and indicator regulators are available. The indicator provides a reference to the contents of the cylinder but cannot be easily damaged like a gauge. Ideal for site work and scrap reclamation. R
  • 8. 37 ● P.A. KNOB Markings to show gas type and pressure. ● BCGA CP7 MARK Shows when the regulator needs replacement or refurbishment. ● GAUGES Solid bulkhead construction and easy-read faces. ● DIAPHRAGMS At the heart of Series 1ec Regulators – a real breakthrough in design, being so simple in concept and yet so effective in service. The unbroken surface suspended between springs ensures the full area is available for use. ● INLET FILTER Prevents foreign matter entering the regulator. Reduces the velocity of incoming gas and protects the mechanism. ● AUDIBLE SAFETY VALVE High discharge unit which resets when safe conditions are restored. ● FORGED BODY Solid construction to fully contain the 300 bar service pressure. ● BONNET New conical high strength bonnet to safely contain the increased cylinder pressures. ● HEART VALVE Unique encapsulated control valve for maximum dependability and accurate control. INSPECTION 2010 REPLACEMENT Maximum pressures are those achievable with flowrates as defined in BS EN ISO 2503 Maximum flow is achievable at expense Max Outlet Pressure Max Flow Model of pressure. bar psi Lit/Min Ft3/h (Gas-Bar) Part No Acetylene General welding, cutting & heating applications 1.3 18.75 313 650 A-1.5 0701282685* Oxygen General cutting & welding 4 60 820 1740 O-4 0701282681* Oxygen Cutting & heating 10 145 1170 2480 O-10 0701282682* Inert Purging & pressurising leak detection 10 145 500 1060 N-10 0701300011 Acetylene Scrap cutting & heating, welding & cutting 1.3 18.75 313 650 A-1.5 Indicator 0701282686* Oxygen Scrap cutting & heating, welding & cutting 10 145 1170 2480 O-10 Indicator 0701282683* Propane Scrap cutting & heating, welding & cutting 4 60 267 560 P-4 Gaugeless 0701282687* R Footnote Connections are RH for Oxygen, Argon. LH for Acetylene, Propane. Max Inlet Pressure – Acetylene & Propane 25 bar (362lbf/In2) Oxygen 300 bar (4350lbf/In2) * It is recommended that flashback arrestors are fitted when using these regulators for oxy/fuel gas processes. Single Stage Gaugeless Regulators, Indicator and Propane Versions
  • 9. 38 R Shielding Gases The range provides for both MIG and TIG variants based on the BS EN 13918 : 2003. Both units are calibrated to ensure maximum gas efficiency for the gas shielded arc welding processes. • Purpose designed for process • Full 300 bar inlet capability • Metered outlet orifice coupled with a highly efficient flow gauge gives accuracy and therefore economy when MIG welding • Factory calibrated and quality managed through ISO 9001 system Arc-35L & Co2-35L These two gauge single-stage regulators will cope with the majority of MIG/MAG welding applications and are small enough to sit within the circumference of the cylinder. Fitted with a flow gauge instead of the vulnerable bobbin type flowmeter, they have proved themselves ideal in the very rugged situations this equipment often has to withstand. Ar-2TIG This single-stage regulator has been preset at 2 bar (30psi) to give a constant performance. It has been designed specifically for Argon-Tig welding and can be used by itself or with a bobbin type flowmeter. Argoshield Arc-40L Proved to be the most economic regulator for use with Argon and Argon mixtures. The two stage design eliminates the pulsating of gases which is so wasteful. It will overcome the problem in the most economic and efficient manner. Fitted with a flow gauge which is coloured to indicate recommended flow rates, this regulator will cope with heavy duty service where high flow (up to 40L/M-80ft3/hr) is required. The two stages and large diaphragm greatly reduce the possibility of freezing.
  • 10. 39 Saffire MK4 Gas Economiser This device provides economy in the use of gas in welding operations up to nozzle size 25. During non-welding periods the blowpipe can be hung safely on the hooked lever which operates the gas shut-off valves in the economiser. Saffire CO2 Heater Specifically designed for use with Carbon Dioxide this unit allows flows of up to 40cfh without the risk of freezing or noticeable changes in the flow or pressure. They are available in 230V, 150 Watt versions. Flowmeter The vantage flowmeters are damage resistant tough poly carbonate with solid brass body and fittings. Two models are available, which are designed for use with the MIG or TIG process. • Calibrated flow at 0 – 15 or 40 litres/minute Model Description Part No. Saffire Economiser MK4 Gas economy device 0701282575 Flowmeter Argon/CO2 14 L/m Dry bobbin type, 0-14 L/m 0701300021 Flowmeter Argon/CO2 30 L/m Dry bobbin type, 0-30 L/m 0701300022 CO2 Heater 230V 200W Cylinder mounted vaporiser for CO2 0701020010 Shielding Gas Regulators Rated Flow Model Gas Lit/Min ft3/h Applications Part No. Arc-40L Argon and Argon Mixtures 40 80 MIG Welding with argon rich mixture 0701281229 Arc-35L Argon and Argon Mixtures 35 70 MIG Welding 0701282684 CO2-35L CO2 35 70 MAG Welding 0701282688 Ar-2 TIG Argon Preset at 2 bar pressure TIG Welding with flowmeter 0701282689 R
  • 11. 40 R Saffire Heavy Duty & Pipeline Regulators For extra high performance, this range of regulators is process designed and engineered to a high standard of excellence. Incorporating 230 bar safety with sophistication, the instrument can meet better service demands. High Flow S150-OL2 A high flow-oxygen regulator designed for heavy duty machine cutting, lancing and scarfing. The two gauge regulator has a working pressure of up to 10 bar. • Super high flow • Maximum flow 8495l/m (18,000 ft3/h) • Pipeline applications • Inlet pressure 17bar/250 16/in2 • Max inlet pressure 24 bar/350 16/in2 High Pressure Single S-Type For very high pressure service these regulators permit active gas control of up to 2500 psi (170 bar). Safe and utterly reliable, the high pressure S Series have been uprated to allow full 230 bar capability. INLET PRESSURE 69 to 172 bar 1000 to2500 lb/in2 MAX INLET PRESSURE 230 bar/3335 lb/in2 FLOW CHARACTERISTICS - M600 OG 590 1180 1770 2360 2950 1250 2500 3750 5000 6250 ft3/hr L/MIN FLOW (AIR) OUTLET PRESSURE lb/in2 600 400 200 bar 41.5 27.5 14.0 A-INLET 124 bar/1800 lb/in2 B-INLET 14 bar/200 lb/in2 MAX INLET PRESSURE 230 bar/3335 lbf/in2 FLOW CHARACTERISTICS - OR 14 0 427 944 1888 2360 2832 3303 3775 4248 L/MIN 1000 2000 3000 4000 5000 6000 7000 8000 9000 ft3/hr FLOW (AIR) OUTLET PRESSURE lb/in2 200 150 100 75 50 30 bar 14.0 10.5 7.0 5.0 3.5 2.0 1416 A A A A A A B B B B B B INLET PRESSURE 17 bar/250 lb/in2 MAX INLET PRESSURE 24 bar/350 lb/in2 FLOW CHARACTERISTICS - S 150 OL2 0 944 1888 2832 3775 4719 5663 6607 7551 8495 9438 L/MIN 2000 4000 6000 8000 10,000 12,000 14,000 16,000 18,000 20,000 ft3/hr FLOW (AIR) OUTLET PRESSURE lb/in2 150 100 50 25 bar 10.5 7.0 3.5 1.7 M600 GP Regulator This unique regulator is in widespread use throughout the industry. It has a proven performance in applications where stable high pressures and flows are required. Many of these are of a critical nature such as diving, cable pressurisation, power generation and a wide variety of laboratory applications in universities, nuclear and the chemical industry. Full 230 bar capability. • Working pressure of 0.40 bar/600psi • Flow rate of 3200l/m (6800ft3/h) • Inlet pressure 69 to 172 bar • Maz inlet pressure 230 bar/3335 lb/in2 High Flow OR 14 High flow-oxygen single stage with two gauges. For cylinder or pipeline. Working pressure 0 to 14 bar (0 to 200lbf/in2). • Heavy duty cutting • Thermic lancing • Steel scarfing • Maximum flow – cylinder 4000l/m (8500 ft3/h) • Maximum flow – pipeline 2595l/m (5500 ft3/h) • Supplied with adaptor
  • 12. 41 Ordering Information Description Part No High Pressure Multi-Stage M600 M600 GP Nitrogen/Oxygen/Air 0701300020 (40 bar, accurate, high pressure service) High Pressure Single S-Type S400 GP Nitrogen/Oxygen/Air 0701300016 (27 bar, High pressure applications 0 to 27 bar) S1500 GP Nitrogen/Oxygen/Air 0701300018 (100 bar, High pressure applications 0 to 100 bar) S2500 GP Nitrogen/Oxygen/Air 0701300019 (170 bar, High pressure applications 0 to 170 bar) R Ordering Information Description Part No High Flow OR14 OR14 Oxygen 0700151840 (14 bar,Thermic Lancing, Scarfing, Cutting) High-Flow S150-OL2 S150 OL2 Oxygen 0700147726 (10 bar, Profile Cutting) M600 GP Regulator High Pressure Single S-Type, High Pressure Refrigerant High Flow OR 14 High Flow S150-OL2
  • 13. 42 R Saffire Welding and Cutting Blowpipes Saffire 5 Saffire DH 3 5 Saffire 5 is probably the most robust and versatile gas welding, cutting and process blowpipe available. The well tried and tested Saffire offers refinement, precision engineering and a level of strength and operational safety essential to survive the rigours of today’s welding environment. • Full EN ISO 2503 compatible • Unique aluminium alloy gun drilled handle specially shaped for comfort and lightness with strength and reliability • Parallel torqued inlet fittings with filters for maximum safety and durability • Totally encapsulated trim valves for precise gas control • Heavy chrome finish for maximum wear resistance • Cutting attachment with a host of operational features As with all Saffire products, the Saffire 5, welding cutting and process blowpipe is manufactured under the demanding BS EN ISO 9001 quality Management System. DH 3 The Saffire DH 3 is a tried and tested blowpipe designed for lightweight production welding and maintenance. It is a complete welding and cutting blowpipe of proven design. • Exceptionally comfortable in use • High integrity trim valves • Accepts standard lightweight and FN nozzles • Full EN ISO 5172 compatible Welding • Welds from 1mm to 8mm plate • Light and positive, ideal for high quality welding • Precision engineered mixer for precise gas control • All positional facility for nozzles through the serrated connection teeth • Accepts all lightweight swaged nozzles and DH tips with suitable neck Cutting • Cuts up to 50mm plate • Heating oxygen valve for optimum user control • Parallel tubes for increased visibility when in use • High tensile brass head for extended service life • Piston cutting oxygen valve provides smooth cutting action • Silver soldered joints throughout • Uses all standard AFN nozzles Process • Accepts multi-flame heating tip to give 500 litres per hour capacity • Cutting oxygen characteristic allows smooth bevels for plate edged preparation for welding ® ® ®
  • 14. 43 WELDING AND CUTTING OPERATIONS HEATING OPERATIONS Ordering Information Description Part No Saffire 5 Equipment Shank – 3/8 in. BSP connections 0701256723 Welding mixer – acetylene 0700143537 Heavy duty mixer – acetylene 0700143525 Mixer – propane 0700143758 Cutting attachment 0701256941 Small circle cutting attachment 0700143640 Large circle cutting attachment 0700144928 700mm bent neck – propane 0700157553 200mm bent neck – acetylene 0700143884 Cutting Nozzles – Acetylene A-SNM-Sheet 0700126533 A-NM 1/32 in 3-6mm 0700143016 A-NM 3/64 in 5-12mm 0700143017 A-NM 1/16 in 10-75mm 0700143018 A-NM 5/64 in 70-100mm 0700143019 A-NM 3/32 in 90-150mm 0700143020 ANME 1/32 in 3-6mm 0700016120 ANME 3/64 in 5-12mm 0700016121 ANME 1/16 in 10-75mm 0700016122 ANME 5/64 in 70-100mm 0700016123 ANME 3/32 in 90-150mm 0700016124 PNM Cutting nozzles – Propane P-NM 1/32 in 3-6mm 0700143780 P-NM 3/64 in 5-12mm 0700143781 P-NM 1/16 in 10-75mm 0700143782 Acetylene – Gouging AGNM 13 0700126809 Acetylene heating nozzles A-HT size 25 0700126134 A-HT size 50* 0700126135 A-HT size 100* 0700126136 Propane super heating nozzles Saffire 1H 0700157557 Saffire 2H 0700157558 Saffire 3H 0700157559 Saffire 4H 0700157560 Saffire 5H 0700157561 * Requires use of H.D. Mixer 0700143525 Saffire DH 3 Shank 1/4in BSP Connections 0701281934 Cutting Attachment 0701257523 Mixer 0701256673 Saffire DH 3 Accessories Heating Tip and Neck Assembly 0701256652 ® R 5 Cutting Attachment Designed to cope with the rigours of the modern welding and fabrication environment, the robust Saffire 5 cutting attachment offers a host of features including a cutting oxygen valve which allows more control of the cutting oxygen flow for improved cut quality. The gas tubes between the body and head are in line, giving maximum visibility of the working area, also connections between the gas tubes and the head and body of the cutting attachment are brazed for increased strength. The head itself is equipped with internal threads for the head nut which greatly reduces the risk of thread damage, and finally the whole of the cutting attachment has a chrome finish to increase heat reflection and reduce spatter adhesion. In addition to welding between 1mm and 25mm and cutting to 200mm using acetylene, Saffire 5 with its increased flow capacity and using the appropriate attachments, can be used to perform a wide range of oxy fuel gas processes which include: • Heating with acetylene • Heating with propane • Flame cleaning • Rivet cutting • Gouging • Circle cutting
  • 15. 44 Saffire Welding and Cutting Blowpipes The range of Saffire NM cutters continues the tradition of nozzle mix design with the quality and reliability synonymous with Saffire. A proven design incorporating the latest technical features necessary to meet the changing service requirements of the hand cutting market. • Nozzle mix principle for maximum safety • Backfire resistant design • Progressive “bleed” characteristics • Two length options • 90° and 75° cutting heads • Robust engineering All Saffire Cutters are equally suitable for Acetylene and Propane service simply by changing the nozzle. Saffire cutters have the benefit of a unique cutting oxygen flow valve which through the cutting lever acts indirectly to bring in the oxygen stream. This important feature gives a true “bleed” characteristic to create splash free starts and progressive piercing and the smoothest possible cutting conditions. Saffire NM Cutters are designed to BS EN 150 5172 “Handheld Blowpipes for Welding and Cutting” and manufactured under the quality management systems of BS EN ISO 9001. NM 250 The NM 250 Model is principally intended for general workshop cutting up to 250mm (10") capacity. The balance and trim combined with 500mm (18") length make it ideally suited for most industrial applications. NM 400 This model has the benefit of a 75° head and 700m (27") length combined with a cutting capacity of 400mm (16"). The cutter is designed for heavy duty fabrication and scrap cutting applications where the combinations of head angle and extended length create both positive and comfortable working conditions for the operator. Ordering Information Description Part No Saffire NM 250 0701256484 Saffire NM 400 0701256482 Saffire NM250 and NM400 Accessories Small circle cutting attachment 0700143640 Large circle cutting attachment 0700144928 Saffire super heating adaptor 0701250458 B.S. Note: Where applicable blowpipes and nozzles are designed and manufactured to comply with BS EN 150 5172. ® ® R
  • 16. 45 R
  • 17. R WELDING NOZZLES Swaged and Lightweight Welding Nozzles Swaged and lightweight nozzles are manufactured from high grade swaged tellurium copper. The unique mandrel swaging provides smooth accurate gas passages which, in turn, control the precise flame shape. Size *Plate Thickness ft3/h l/h mm in(swg) Part No 1 26 0.9 (20) 0700122207 2 56 1.2 (18) 0700122208 3 88 2.0 (14) 0700122209 5 142 2.6 (12) 0700122210 7 198 3.2 1/8 (10) 0700122211 10 285 4.0 5/32 (8) 0700122212 13 360 5.0 3/16 (6) 0700122213 18 540 6.5 1/4 (3) 0700122214 25 740 8.2 5/16 (0) 0700122215 35 1000 10 3/8 (4/0) 0700122216 Equipment to be used with Saffire 5. Saffire Lightweight Swaged Nozzles Size *Plate Thickness ft3/h l/h mm in(swg) Part No 1 26 0.9 (20) 0700140200 2 56 1.2 (18) 0700140201 3 88 2.0 (14) 0700140202 5 142 2.6 (12) 0700140203 7 198 3.2 1/8 (10) 0700140204 10 285 4.0 5/32 (8) 0700140205 13 360 5.0 3/16 (6) 0700140206 18 540 6.5 1/4 (3) 0700140207 25 740 8.2 5/16 (0) 0700140208 Equipment to be used with Saffire DH Torches. Model “O” Welding Tips Model “O” tips are precision drilled to ensure the accuracy of the micro flame. Size *Plate Thickness lead wt ft3/h l/h lbs/in2 Part No 1 0.175 5 2 - 3 0700993260 2 0.425 12 4 - 5 0700993261 3 1.1 31 6 - 8 0700993262 4 2.2 62 10 - 2 0700993263 5 4.5 125 18 - 3 0700993264 Equipment to be used with Model ‘O’ blowpipe. CUTTING NOZZLES Acetylene Nozzle Mix – ANM Saffire® ANM Series cutting nozzles are manufactured from Tellurium Copper and are of solid, one piece drawn construction. This technology provides the best conditions for a high velocity gas such as acetylene and enhances stability and cutting efficiency. The seats of ANM nozzles are diamond turned to guarantee “metal to metal” seal with the blowpipe head. This is essential to ensure no head seat leaks, thereby reducing backfire risks. Size *Plate Thickness mm in. mm in. Part No 3 - 6 1/32 6 1/4 0700143016 5 - 12 3/64 12 1/2 0700143017 10 - 75 1/16 75 1 - 3 0700143018 70 - 100 5/64 100 4 0700143019 90 - 150 3/32 150 6 0700143020 190 - 300 1/8 300 12 0700143022 Equipment to be used with Saffire 5, Torches and NM Cutters. A-NME (ANM Extended) Size *Plate Thickness mm in. mm in. Part No 3 - 6 1/32 6 1/4 0700016120 5 - 12 3/64 12 1/2 0700016121 10 - 75 1/16 75 1 - 3 0700016122 70 - 100 5/64 100 4 0700016123 90 - 150 3/32 150 6 0700016124 190 - 300 1/8 300 12 0700016125 Equipment to be used with Saffire 5, Torches and NM Cutters. A-SNM Size *Plate Thickness mm mm in (swg) Part No One size only 3 1/8 0700126533 Equipment to be used with Saffire 5, Torches and NM Cutters. A-FN Size *Plate Thickness mm in. mm in. Part No 3 - 6 1/32 3 - 6 1/8 1/4 0700144735 6 - 20 3/64 6 - 20 1/4 3/4 0700144736 20 - 25 1/16 20 - 50 3/4 2 0700144737 Equipment to be used with Portapak & DH3. 46 Saffire Welding, Cutting and Process Nozzles
  • 18. 47 PNM – Cutting Nozzles Saffire® PNM Series cutting nozzles are of two piece design made up of a brass inner nozzle with splines and a hollow drawn copper outer sheath. The reason that PNM’s differ from ANM is that different gas mixing criteria apply. Oxy-propane has a lower burning velocity than oxy-acetylene and this requires two things to develop good flame conditions. First, turbulence must be created between the inner and outer parts of the nozzle to obtain adequate mixing of the propane and oxygen. Secondly, the volume of mixed oxy-propane needs to be more than double that of oxy-acetylene for the same usable heat. This is achieved by having very large channels (the splines) to conduct the greater gas volumes. Propane Nozzle Mix – PNM Size *Plate Thickness mm in. mm in. Part No 3 - 6 1/32 6 1/4 0700143780 5 - 12 3/64 12 1/2 0700143781 10 - 75 1/16 75 1- 3 0700143782 70 - 100 5/64 100 4 0700143783 90 - 150 3/32 150 6 0700143784 190 - 300 1/8 300 12 0700143786 Equipment to be used with Saffire 5, Torches and NM Cutters. P-NME (PNM Extended) Size *Plate Thickness mm in. mm in. Part No 3 - 6 1/32 6 1/4 0700016130 5 - 12 3/64 12 1/2 0700016131 10 - 75 1/16 75 1 - 3 0700016132 70 - 100 5/64 100 4 0700016133 90 - 150 3/32 150 6 0700016134 190 - 300 1/8 300 12 0700016135 Equipment to be used with Saffire 5, Torches and NM Cutters. PROCESS NOZZLES Acetylene Gouging Nozzles AGNM nozzles employ the nozzle mix principle for gouging. In application the nozzle cuts a “U” shaped groove in the plate. The most common use is to “back gouge” butt welds to remove any defects prior to laying the final sealing run. They also find application in the removal of defective welds or flaws in steel plates. The use of oxy-acetylene allows for high speed cost effective production. There are 3 models in the range each providing a “U” groove of different dimensions. Gouging – A-GNM Size Depth (in) Groove width (in) Part No 13 1/8 - 3/8 1/4 - 5/16 0700126809 19 1/4 - 7/16 5/16 - 7/16 0700126810 25 3/8 - 1/2 3/8 - 1/2 0700126811 Equipment to be used with Saffire 5, Torches and NM Cutters. Propane Superheating Nozzles The “H” Series are designed to provide a large flame giving a broad spread of heat over a large area. The nozzles are widely used for pre and post heating of weldments and for the shaping and forming of steel components. There are 5 models in the range provide a range of flame sizes. Size Btu/h Part No 1H 72,000 - 163,000 0700157557 2H 102,000 - 188,000 0700157558 3H 183,000 - 361,000 0700157559 4H 236,000 - 406,000 0700157560 5H 281,000 - 618,000 0700157561 Equipment to be used with Saffire 5, torches with heavy duty mixer Part No. 0700143758. NM250 with adaptor Part No. 0701250458. Note – up to 766,000 Btu/h can be obtained from 5H when used on NM250 with adaptor. Acetylene Heating Nozzles AHT heating nozzles are designed to provide intense focussed heat. They are used for spot heating of small areas quickly. There are 3 sizes in the range designated by their consumption of gas. Size BTU/h Part No 25 52,000 0700126134 * 50 91,000 0700126135 * 100 139,000 0700126136 Equipment to be used with *Saffire 5, torches with heavy duty mixer Part No. 0700143525. Note – Plate thickness refers to mild steel. R Note – Where applicable, blowpipes and nozzles are designed and manufactured to comply with BS EN 150 5172.
  • 19. 48 R Safety Devices Saffire 36ec Flashback Arrestors Flashback Arrestors are essential safety devices which provide the maximum protection for the operator and his equipment in the event of a flashback. A flashback can be caused by a variety of conditions such as sustained backfire, incorrect hose purging or simply the wrong gas pressure. Most are attributable to operator errors. When a flashback occurs the flame front and pressure wave retreat into the blowpipe and hose at a very high speed. This can cause detonation within the system. It is essential that the regulator and more particularly the cylinder are protected from the effect of a flashback. The well proven 36ec conforms to the requirements of BS EN 730-1. The unit offers comprehensive protection from the dangers of flashback and has the following important safety features: • Reset Button – this is protected within the body of the unit to protect against damage. Very important. The “pop-up” feature indicates when a flashback has occurred and the arrestor activated. Simply lift to reset • Sintered Metal Flame Arresting Element – very large diameter with extensive surface area – designed to arrest the flashback flame quickly. The element size is important to long service life and to allow high flow use • Non-return Valve – upstream of the flame arresting element ensures no gas can backfeed to ignite incoming gases • Thermal Cut-off Device – designed to completely isolate the system by cutting off all incoming gases in the event of a fire • Pressure Sensitive Cut-off Valve – in the event of a flashback the pressure wave will activate the valve to cut off the gas supply automatically
  • 20. 49 Indicator button In normal operation a green safety band shows around the button. After a flashback the band does not show and the outer shroud must be lifted to reset the unit. Saffire XL5 Flashback Arrestors The Saffire® XL cylindrical flashback arrestors, are of advanced design giving a higher flow rate. Internally the XL is equipped with a large cylindrical flame arresting element, an automotive reset non-return valve and a heat sensitive automatic cut-off. • Automatic reset non-return valve • Heat sensitive cut-off valve • High flow flame arresting element • Inlet filter for internal mechanism • Conforms to BS EN 730-1 Saffire Hose Check Valves A vital piece of equipment protecting against backfeed. The Murex hose check valve is a self-aligning non return valve which Is spring loaded and detects reverse gas flow; it automatically closes, therefore preventing the conditions which lead to flashback. Conforms to BS EN 730-2. In the event of a flashback the flame front strikes the retaining plate thereby displaying much of the flashback force. The flame front passes into the absorbtion chamber and is quenched as it enters the flame arresting element. The following pressure wave passes through the filter and activates the flow cut off valve by its pressure. This causes the reset button to move downwards. This equipment is thus rendered safe with the flashback flame extinguished and the incoming gas supply stopped. All Saffire® Safety Devices fully conform to BS EN 730-1 and BS EN 730-2. R Ordering Information Description Part No FBA Model 36ec Acet/ Propane 0701282274 FBA Model 36ec Acet/ Oxygen 0701282274 FBA XL Acet/ Propane 0701258986 FBA XL Oxygen 0701258985 BV 12 Hose Check Valve 1/4" x 6.3mm LH 0701261904 BV 12 Hose Check Valve 1/4" x 6.3mm RH 0701261905 BV 12 Hose Check Valve 3/8" x 6.3mm LH 0701261906 BV 12 Hose Check Valve 3/8" x 6.3mm RH 0701261907 BV 12 Hose Check Valve 3/8" x 10mm LH 0701261910 BV 12 Hose Check Valve 3/8" x 10mm RH 0701261911 Flashback arrestors should always be used in conjunction with hose check valves as these help to prevent the backflow which leads to flashback. Non-return valve Upstream of the flame arresting element, this unit ensures no gas can backfeed and ignite incoming gases. Sintered metal flame arresting element Extensive surface area designed to arrest a flashback flame quickly. The element surface area is important to ensure long service life and to permit high gas flow in normal operation. Pressure sensitive cut-off valve In the event of a flashback the pressure wave will activate the valve to cut off the gas supply automatically. Thermal cut off device Designed to cut off the gas in the event of extreme temperatures such as a hose fire. The unit is activated at 95ºC.
  • 21. 50 Saffire Hose and Fittings Saffire welding hoses The Saffire Multiplex range of hoses meet the requirements of the European Standard BS EN 559. “Rubber hoses for welding, cutting and allied processes.” Saffire Multiplex Hose is a machine extruded hose having high strength and maximum Flexibility whilst maintaining its essential lightness. The range is designed for both standard and heavy duty cutting and welding applications. Ordering Information Description Part No Saffire Lite Fitted Hoses Oxygen – Blue 6.3mm x 5M 1/4" RH 071262251P 6.3mm x 5M 3/8" RH 071262254P 6.3mm x 10M 3/8" RH 071262255P 10mm x 5M 3/8" RH 071262103P 10mm x 10M 3/8" RH 071262259P 10mm x 20M 3/8" RH 071262260P Acetylene – Red 6.3mm x 5M 1/4" LH 071262201P 6.3mm x 5M 3/8" LH 071262204P 6.3mm x 10M 3/8" LH 071262205P 10mm x 5M 3/8" LH 071262102P 10mm x 10M 3/8" LH 071262209P 10mm x 20M 3/8" LH 071262210P Propane – Orange 10mm x 10M 3/8" LH 071261175P 10mm x 20M 3/8" LH 071261176P Saffire Hose Fittings Nut Couplings Nut Coupling 3/8" BSP LH Pack of 10 0700032034 Nut Coupling 3/8" BSP RH Pack of 10 0700032035 Nipples Nipple for 6.3mm Bore Hose 3/8" BSP Nut Pack of 5 0700151405 Nipple for 8mm Bore Hose 3/8" BSP Nut Pack of 10 0700932030 Nipple for 10mm Bore Hose 3/8" BSP Nut Pack of 5 0700151314 Hose Couplers Hose Coupler Equal 3/8" BSP LH Pack of 10 0700033234 Hose Coupler Equal 3/8" BSP RH Pack of 10 0700033235 Hose Splicers Hose Splicer for 6.3mm Hose Pack of 10 0700016160 Hose Splicer for 10mm Hose Pack of 10 0700016161 ‘O’ Clips O Clip for 6.3mm Hose Pack of 10 0700888910 O Clip for 10mm Hose Pack of 10 0700888911 R 1 2 3 4 5 4 5 2 1 3
  • 22. 51 IMP Flame Cutting Machines R The IMP flame cutting machine represents the latest development in portable machine technology descending from a long line of tried and trusted predecessors. The IMP incorporates a great many user benefits not usually available on this class of machine and can operate on a variety of gas types such as acetylene, propane and natural gas. The machine lends itself to multiple blowpipe operation and has a capacity to cut 150mm plate as standard. Infinitely variable speed control and free running clutch extend its range of applications. The IMP is highly portable being light, well balanced and easy to carry and position. Whether on track or free standing, the inherent stability of design guarantees smooth, accurate cuts across the whole range of plate thicknesses. Ordering Information Description Part No IMP Portable Cutting Machine-Single Blowpipe Comprises:- Tractor with 10m input cable, Hose set (blowpipe to valve block) blowpipe, Blowpipe holder and 342mm blowpipe bar, Radius bar and balance weight for circle cutting 75-1380mm diameter, Head nut spanner, Instruction manual IMP Machine Single B/pipe-NM 240V 0701254163 IMP Machine SingleB/pipe-NM 110V 0401254164 IMP Portable Cutting Machine-Double Blowpipe Comprises:- Tractor with 10m input cable, Double hose set (blowpipe to valve block), Two blowpipes, Two blowpipe holders, Two 525mm blowpipe bars, Radius bar and balance weight for circle Cutting 75-1740mm diameter, Headnut spanner, Instruction manual IMP Machine Double B/pipe-NM 240V 0701254169 Options of 40V, 32V machines are available plus 24V DC for site work. (Both Single Blowpipe and Double Blowpipe versions.) Optional Equipment Interlocking extruded aluminium guide track 2m long including spring clip 0701254178 Track extension clips – Pack of 5 0701254179
  • 23. 52 Saffire Welding, Cutting and Heating Outfits Saffire Outfits The range of Murex range of Saffire Welding and Cutting outfits offers the most comprehensive selection available. Purpose designed following an intensive programme of market research, each outfit is tailored to the needs of a particular market sector, ranging from heavy duty industrial down to micro welding. The Saffire outfits, which include use of both the Saffire DH3 and Saffire 5 blowpipes, meet the requirements of BS EN 1505172 and are manufactured under the quality management systems of BS EN ISO 9001. A range to suit all types of welding and cutting applications. Saffire 5 SupAcet UK The Saffire SupAcet is a heavy-duty gas cutting and welding outfit offering a comprehensive package at an exceptionally competitive price. The blowpipe employs the world-renowned Saffire “tip mix” principle for operational simplicity and economy. Ergonomically designed, the Saffire Shank and precision mixer ensures full operational safety by creating a modulated blend of gases at the tip for smooth burning. • Plate Cutting up to 75mm • Full welding facility up to 5mm Ordering Information Description Part No Saffire 5 SupAcet UK 0700016050 Package Comprises: - Saffire Single Stage Oxygen Regulator 0-10 Saffire Single Stage Acetylene Regulator A-1.5 Saffire 5 Shank and Cutting Attachment Saffire 5 Welding Mixer Cutting Nozzle ANM 1/16" Welding Nozzles 5, 7, 13 Saffire XL5 Flashback arrestors – Oxygen Saffire XL5 Flashback arrestor – Acetylene Factory fitted hose Assemblies – twin constructed Spark Lighter Cylinder Key Nozzle Cleaner Set Goggles Service Spares Operating Instructions Ordering Information Description Part No Saffire 5 Welding, Cutting and Heating Outfit 0701256727 Package Comprises: - Saffire 5 shank and cutting attachment Saffire 5 Welding Mixer Swaged welding nozzles 2, 5, 7 10, 13, 25 Cutting Nozzles ANM 3/64, 1/16 Saffire Multi Flame heating tip assembly Spark Lighter Nozzle Cleaner Set Operating Instructions Carrying Case Ordering Information Description Part No Saffire DH3 Welding Outfit 0701282228 Package Comprises: - Saffire DH3 Shank Saffire DH Mixer Lightweight swaged nozzles 2, 3, 5 Carrying Case Operating Instructions Saffire 5 Welding, Cutting & Heating Outfit A highly versatile outfit for the general fabrication industry. Fully BS EN ISO 5172 designed. As with all Saffire 5 combinations the outfit can be uprated to take all Saffire accessories and has the benefit of a multi-flame heating head as standard which much improves the outfit’s total capability. • Plate Cutting up to 75mm • Full welding facility up to 8mm • Heats consumes 500 L/hr Saffire DH3 Welding Outfit A general-purpose outfit for production and maintenance welding. The DH3 is purpose designed for lightweight welding and is exceptionally comfortable in use. • Full welding facility up to 26mm R
  • 24. 53 Saffire Model ‘O’ Microset For use in a variety of fine welding applications including jewellery, electronics, dental and lead welding.The Model ‘O’ Microset is a finally balanced injector blowpipe ideally suited to fine welding and brazing applications.The injector capability makes the blowpipe equally suitable for use with acetylene or hydrogen fuel gas and thereby lends itself to use in the electronics, jewellery and medical engineering fields. • Welds 0 – 1.5mm Saffire Portapak Portapak gives the user a complete workshop on wheels; light in weight and safe, it can be easily transported in a car boot or a van for all those difficult to reach locations. Equally suited to the light industrial engineer, plumber or do-it-yourself enthusiast the Portapak has many unique operational and safety features. • Full welding facility up to 5mm • Steel plate cutting up to 20mm • Engineered trolley for functional stability with Flamepak 10 or 20 cylinders • Flashback Arrestors to BS EN 730-1 specification • Carry or wheel anywhere, the Portapak weighs only 26kg • Compact trolley with fully retractable handle for simple storage R Ordering Information Description Part No Saffire Saffire Model ‘O’ Microset 0701256500 Package Comprises: - Saffire Model ‘O’ Blowpipe and Neck Saffire Model ‘O’ Tips 1, 2, 3, 4, 5 Spanner Operating Instructions Carrying Case for blowpipe Ordering Information Description Part No Saffire Portapak (exc cylinders) 0701256509 Package Comprises: - Saffire DH Shank, mixer and cutting attachment Saffire single stage oxygen regulator 0-10 Saffire single stage acetylene regulator A-1.5 Saffire AFN 3/64 cutting nozzles Saffire lightweight welding nozzles 2, 5, 10 Saffire oxygen hose 5m x 6mm with HCV Saffire acetylene hose 5m x 6mm with HCV Saffire XL5 Flashback arrestors– Oxygen Saffire XL5 Flashback arrestor – Acetylene Saffire multiflame heating tip assembly Goggles Spark Lighter Nozzle Cleaner Set Spanner Cylinder Key Operating instructions Trolley with wheels Carrying case for blowpipe The contents of each outfit in the Saffire range has been carefully selected to meet the exact user requirements of its targeted market sector. However no two welding projects, environments or users are exactly the same. To cater for process flexibility Murex offer a comprehensive range of precision engineered accessories designed to enhance and increase the performance of all the outfits should the need arise.
  • 25. 54 Certificate of Conformity and Origin In order to provide legal protection to our Distributors and End User Customers Murex Welding Products offer a full documentation service. Under the terms of the Consumer Protection Act 1987 it is an offence to supply any consumer goods which fail to comply with general safety requirements. For Murex Distributors the provision of this documentation service confirms compliance with National Standards and manufacturing origins. For end users it provides peace of mind and confirmation that they are dealing with a long established, respected and reliable company. Murex Welding Products have been established for nearly 80 years with a reputation second to none. Supporting the above, Murex provide a full Technical Information Service and would be delighted to answer any customer questions. To contact them or to obtain your Certificate of Conformity please contact: Murex Technical Information Service Contact: Paul Woodford Telephone: 01992 659083 Fax: 01992 788053 Mobile: 07768 602096 R
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  • 29. Your Local Distributor Contact Details Murex Welding Products are available from a Nationwide Distributor Network. For information about Murex Welding Products call us on 01992 710000, visit you local Murex Distributor or visit the Murex Welding Products website: www.murexwelding.co.uk Portfolio of Products Murex Welding Products offer a comprehensive range of: • Arc Welding and Cutting Equipment • Gas Welding and Cutting Equipment • Welding Consumables • Personal Protection Equipment and Welding Accessories Murex Welding Products Hanover House, Britannia Road, Waltham Cross, Hertfordshire EN8 7TF Telephone: +44 (0)1992 710000 Facsimile: +44 (0)1992 719191 Email: info@murexwelding.co.uk www.murexwelding.co.uk In the interest of continuous improvement MUREX reserves the right to change the specifications or design of any of its products without prior notice