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Fixed Gas & Flame Detection
Because every life has a purpose...
MSA is one of the few suppliers of permanent gas measurement
technology that develops and manufactures a complete range of products
and integrates them into system solutions.
Whether stand-alone or integrated into existing control and monitoring
systems, MSA offers made-to-measure solutions.
Product Range Overview
Tel: +44 (0)191 490 1547
Fax: +44 (0)191 477 5371
Email: northernsales@thorneandderrick.co.uk
Website: www.heattracing.co.uk
www.thorneanderrick.co.uk
Permanent Gas Detection Systems
Monitoring of gases and
vapours in plants and large
areas is necessary in all
branches of industry. Directives
and regulations covering the
protection of plant and
personnel require suitable gas
detection equipment.
When personnel monitoring is not available or
suitable, permanently installed detection
systems (detectors and controllers) are used
for continuous monitoring. These permanent
detectors are strategically positioned to
optimise detection coverage and can initiate
a variety of safety related actions in the event
of a gas alarm.
Examples of appropriate actions are the
activation of audible/visual alarms or
ventilation/ extraction systems and shutting
down of plant equipment.
According to the ATEX manufacturer directive
94/9/EC and the user directive 1999/92/EC
any gas detection system if used as a safety
related device to reduce the risk of explosion
has to be performance approved.The EC type
test certificate for the product must then
show compliance to EN 60079-29-1 or
EN 50104. For more details on standards and
regulations please see page 6.
MSA provides a complete range of products
with full ATEX approval that can be used as
safety related devices. For complete ATEX
compliance choose MSA.
3
www.MSAsafety.com
Complete System Solutions
More than 115 years of experience and
capability in comprehensive safety solutions
have made MSA a modern and forward-
looking company for the protection of people,
facilities and the environment.
With around 5,500 staff worldwide, and our
own research and development centres in
Pittsburgh (USA), Berlin (Germany) and
Suzhou (China), MSA has become one of the
leading suppliers of the most modern safety
technologies.
Today MSA is already the biggest name for
personal protective equipment and gas
measurement technology, offering the largest
range of products worldwide.
MSA is one of the few suppliers of permanent
gas measurement technology that develops
and manufactures a complete range of
products and integrates them into system
solutions.
This is the only possible way to develop
optimum systems that can meet all
customer requirements at an excellent
performance-price ratio – an unbeatable
case for safety and flexibility. Whether
stand-alone or integrated into existing
control and monitoring systems, MSA
offers made-to-measure solutions.
Solid state sensors are based on the electronic conductivity effects when gases are
adsorbed onto a semiconductor surface. In fact, this is a thin metal-oxide film deposited
on a silicon slice. The process of production is similar to the one used for fabricating
semiconductors; hence the name metal oxide semiconductor (MOS) for which they are
commonly known. Adsorption of the gas on the oxide surface, followed by catalytic
oxidation, results in a change of electrical resistance of the oxide material. The surface of
the sensor is heated to a constant temperature to speed up the rate of reaction and to
reduce the effects of ambient temperature changes. Resistance changes are converted
into an electrical signal proportional to the concentration of the gas.
Many gases absorb infrared light at certain wavelengths. The absorption spectrum is
distinctive for each gas in question. Infrared Open Path and the Point Technology from
MSA use electronically-modulated IR radiation sources at two different wavelengths. One
wavelength is typical for the gas to be measured, while there is no infrared absorption by
atmospheric gases for the other wavelength.
The signals from both detectors are electronically amplified and fed into a microprocessor
that conditions the signals and produces an output signal proportional to the gas
concentration.
Electrochemical sensors are typically used to detect toxic gases in the ppm range.
Electrodes separated by electrolytes are enclosed in a small plastic housing and are
connected to an external electronic circuit. Gas diffuses into the sensor through a
permeable membrane and a small current is generated by an electrochemical reaction.
Since the rate of gas entry into the sensor is controlled by diffusion of the gas through
the permeable membrane, the current is proportional to the gas concentration.
The measurement principle behind this technology is based on catalytic combustion of
the measured gas or vapours in air up to the Lower Explosive Limit (LEL) of the gas. The
sensor consists of a pair of matched elements (PELEMENTS), a detector and compensator.
The detector comprises a coil of platinum wire inside a small bead of catalytic material.
The compensator is similar but does not contain a catalyst and therefore does not respond
to gas. Combustible gases are oxidised only on the detector element, where the heat
generated increases its resistance, producing a signal proportional to the concentration
of combustible gas. The compensator helps to compensate for changes in ambient
temperature, pressure and humidity which affect both elements equally.
Electrochemical
MOS – Metal Oxide Semiconductor
Catalytic Combustion
Infrared Absorption
Sensor Technologies
www.MSAsafety.com
5
The ultrasonic acoustic gas leak detection technology detects leaks from pressurized gas
systems by sensing the airborne ultrasound produced by the escaping gas. This means
that the ultrasonic gas leak detectors detect gas leaks at the speed of sound in a detection
radius up to 20 meters.
Unlike conventional gas detection methods (point or open path gas detection) the
ultrasonic gas leak detectors do not have to wait for the gas to accumulate into a
potentially dangerous gas cloud and come into physical contact with the detectors.They
instantaneously raise an alarm if a leak is detected.
The ultrasonic acoustic gas leak detector picks up the leak without being affected by
conditions such as changing wind directions, gas dilution, and the direction of the gas
leak – conditions relevant for most outdoor gas installations.
Most flame detectors identify flames by so-called optical methods like ultraviolet (UV)
and infrared (IR) spectroscopy. Flames are generally fueled by hydrocarbons, which, when
supplied with oxygen and an ignition source, produce heat, carbon dioxide and other
products of combustion. The reaction is characterized by the emission of visible, UV and
IR radiation. Flame detectors are designed to detect the absorption of light at specific
wavelengths, allowing them to discriminate between real flames and false alarms.
MSA uses flame detectors based on UV/IR or multi-spectrum IR technology. Both
technologies are based on line-of-sight detection of the radiation emitted in the UV, visible
and IR spectral bands by flames.
Photo-acoustic sensor technology was developed by MSA for the detection of toxic or
combustible gases at very low concentrations. A gas sample is introduced into the
measurement chamber and the sample is exposed to a specific wavelength of pulsed
infrared light. If the sample contains the gas in question, it will absorb an amount of
infrared light proportional to the concentration of gas present.
The gas molecules heat and cool as they absorb the pulsed infrared energy. The pressure
changes resulting from the heating and cooling of the molecules are measured by a
sensitive microphone located inside the photo-acoustic infrared monitor.
Flame Detection
Ultrasonic
Photo-acoustics
CE MARKING
Placing CE mark declares that product conforms to all applicable directives adopted by the EEA (European
Economic Area). Unlike ATEX approval, the manufacturers are responsible for ensuring their product’s
conformance to these directives which were developed using IEC and Cenelec standards.
ATEX
ATmosphere EXplosible is French for potentially explosive atmospheres. According to ATEX manufacturer
directive 94/9/EC (ATEX 95) and user directive 1999/92/EC (ATEX 137) the electrical safety of all electronic
gas detectors and personal monitors used in potentially explosive atmospheres must be tested and marked
“ATEX” (EN 60079-0 et seq.).
If the gas detection system (detectors and controller) or personal monitor for flammable gases and vapours
is used as a safety device “with a measuring function for explosion protection” it must be performance
approved by a notified body in addition to the“ATEX”marking.
Performance Approval
According to the ATEX manufacturer directive 94/9/EC and the ATEX user directive 1999/92/EC any gas
detection system (detectors and controller) and any personal monitor for flammable gases, if used as safety
device to reduce the risk of explosion, has to be performance approved. Performance approval is also required
if the oxygen content of the air during inertisation or the concentration of toxic gas needs to be measured.
The EC type test certificate must then show compliance at least to EN 60079-29-1, EN 50104, EN 45544 and
EN 50271.
Flame detectors are not subject to this performance approval. However, approval in accordance with
EN 54-10 can be carried out for these.
SIL – Safety Integrity Level
According to directives 94/9/EC and 1999/92/EC (ATEX) only certification of electrical safety and possibly
performance approval are required for gas detection devices. The production of an explosion protection
plan for individual existing operating conditions may require measures that go beyond the ATEX requirements
to be taken for stationary gas detection devices.The purpose of this additional safety evaluation is to minimise
the risk in all applications where erroneous behaviour will result in danger to the safety of persons, the
environment and property. Four values are defined as Safety Integrity Levels (SIL). The higher the integrity
level, the greater the reliability of a functional circuit. Gas detection devices can only achieve levels SIL1 to
SIL3.
Products used in safety systems must show a considerably degree of hardware and software reliability so
that non-detectable errors can only occur with extremely low probability. The benchmark for this
safety-related evaluation of systems is the IEC/EN 61508 standard, which is also used for risk assessment in
international process control engineering. This certification, which concerns system safety, defines the
requirements of the availability of the safety function and the failure probability of the system that is under
examination, as is required in process control engineering.
As an application-independent basic standard EN 61508 only describes the general requirements for
components and complete systems with safety functions.Therefore it’s inadequate for gas detection devices
which also have to fulfil other safety criteria. For this reason EN 50271 and EN 50402 for gas detection devices
also apply in this case.
CE, ATEX, Performance Approval, SIL
Performance
Approval
SILSafety Integrity Level
Explosionprotectionisextremelyimportantwhendealingwithflammablegasesandvapours.Thedevicesandassemblies
that are to be used in this area therefore constitute a risk minimisation measure. As electrical equipment, industrial gas
detection devices must fulfil at least the applicable requirements for operating in potentially explosive areas. Within the
European Union, this is regulated by using the relevant harmonised European Directives (94/9/EC and 1999/92/EC).
Correspondence with other globally accepted standards must also be ensured during the construction of the electrical
equipment.
www.MSAsafety.com
Selection Guide
47K
PrimaXI
PrimaXP
PrimaXIR
ULTIMAMOS-5
ULTIMAMOS-5E
ULTIMAXL
ULTIMAXT
ULTIMAXE
ULTIMAXIR
ULTIMAOPIR-5
CHILLGARDRT
CHEMGARD
CHILLGARDM100
Detection Principle
Catalytic combustion sensor ◾ ◾ ◾ ◾ ◾
Electrochemical sensor ◾ ◾ ◾ ◾ ◾
Semiconductor sensor ◾ ◾
Infrared sensor ◾ ◾ ◾ ◾ ◾ ◾ ◾
Flammable Gases
0–100% LEL ◾ ◾ ◾ ◾ ◾ ◾ ◾ 0–1
m
0–100% Vol ◾
0–5% LEL·m ◾
O₂
Oxygen ( O₂) ◾ ◾ ◾ ◾ ◾
Toxic Gases
Ammonia (NH₃) ◾ ◾ ◾ ◾
Seenextpage
Seenextpage
Seenextpage
Arsine (AsH₃) ◾ ◾ ◾ ◾
Bromine (Br₂) ◾ ◾
Carbon Monoxide (CO) ◾ ◾ ◾ ◾ ◾
Carbon Dioxide (CO₂) ◾
Chlorine (Cl₂) ◾ ◾ ◾ ◾
Chlorine Dioxide (ClO₂) ◾ ◾
Diborane (B₂H₆) ◾ ◾ ◾
Ethylene Oxide (ETOX) ◾ ◾ ◾
Fluorine (F₂) ◾ ◾
Germane (GeH₄) ◾ ◾
Hydrogen (H₂) ◾ ◾ ◾ ◾ ◾
Hydrogen Cyanide (HCN) ◾ ◾ ◾
Hydrogen Sulphide (H₂S) ◾ ◾ ◾ ◾ ◾ ◾ ◾
Hydrogen Chloride (HCl) ◾ ◾ ◾ ◾
Nitrogen Oxide (NO) ◾ ◾ ◾ ◾ ◾
Nitrogen Dioxide (NO₂) ◾ ◾ ◾ ◾ ◾
Phosphine (PH₃) ◾ ◾ ◾ ◾
Silane (SiH₃) ◾ ◾ ◾ ◾
Sulphur Dioxide (SO₂) ◾ ◾ ◾ ◾ ◾
Features
Built-in display ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾
mV output (passive detector) ◾
4–20 mA output ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾
Relays ◾ ◾ ◾ ◾ ◾ ◾ ◾
HART ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾
Modbus ◾ ◾ ◾
Hazardous area (ATEX) ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾
www.MSAsafety.com
Measuring Range 0–1000 ppm:
ACETALDEHYDE, ACRYLONITRILE, AMMONIA, ACROLEIN, 1,3 BUTADIENE, CHLOROFORM, CYCLOPENTANE, 1,2 DICHLOROETHANE, DIETHYL
ETHER, DIFLUOROMETHANE, DIMETHYLAMINE, ETHYL ACETATE, ETHYLENE, HEXAFLUOROPROPYLENE, HEXAFLUORO 1,3, BUTADIENE,
ISOHEXANE, METHANOL, METHYL FLUORIDE, METHYL IODIDE, MIBK, METHYL METHACRYLATE, METHYLENE CHLORIDE, METHYLENE
FLUORIDE, METHYL N-PROPYL KETONE, MONOMETHYLAMINE, NITROGEN TRIFLUORIDE, NITROUS OXIDE, OCTAFLUORO- BUTANE,
OCTAFLUOROPROPENE, PENTANE, PERCHLOROETHYLENE, PMVE, PROPANAL, N-PROPANOL, PROPYLENE OXIDE, TETRACHLOR- METHANE,
TETRAHYDROFURAN, TETRAFLUOROETHYLENE, 1,1,1 TRICHLOROETHANE, 1,1,2 TRICHLORO-ETHANE, TRICHLOROETHYLENE, TRIETHYLAMINE,
VINYL ACETATE, VINYL CHLORIDE, 0-XYLENE, M-XYLENE, P-XYLENE, XYLENES
CHILLGARD RT & CHILLGARD M-100 Application Table
The above-mentioned configurations for CHEMGARD, CHILLGARD RT and CHILLGARD M-100 are approved according to CE mark standards.
8
Other Measuring Ranges 10 ppm 100 ppm 1000 ppm 1% vol. 10% vol. 100% vol. 100% LEL
ACETONE ◾ ◾ ◾ ◾ ◾
ACETONITRILE ◾
BENZENE ◾
BUTANE ◾ ◾ ◾
1-BUTYL ACETATE ◾ ◾ ◾
CARBON DIOXIDE ◾ ◾ ◾ ◾
CARBON MONOXIDE ◾ ◾ ◾ ◾
DIMETHYL ETHER ◾
ETHANE ◾ ◾
ETHANOL ◾ ◾
ETHANOLAMINE ◾
ETHYLENE OXIDE ◾ ◾ ◾
HEPTANE ◾ ◾ ◾
HEXANE ◾ ◾ ◾ ◾
HEXENE ◾
ISOBUTANE ◾ ◾ ◾
ISOPENTANE ◾ ◾ ◾
ISOPROPANOL ◾ ◾ ◾
JP-8 (as Hexane) ◾ ◾
MEK ◾ ◾
METHYL CHLORIDE ◾ ◾
METHYL FORMATE ◾ ◾ ◾ ◾ ◾
2-PROPANOL ◾ ◾ ◾ ◾
PROPANE ◾ ◾ ◾
SULPHUR HEXAFLUORIDE ◾ ◾
TOLUENE ◾ ◾
VINYL FLUORIDE ◾ ◾ ◾
Measuring Range
0–1000 ppm
CHILLGARD RT CHILLGARD M-100
Ammonia ◾
R11 ◾ ◾
R12 ◾
R13 ◾
R22 ◾ ◾
R113 ◾
R114 ◾
R123 ◾ ◾
R124 ◾
R125 ◾
R1234yf ◾
Measuring Range
0–1000 ppm
CHILLGARD RT CHILLGARD M-100
R134A ◾ ◾
R152a ◾
R402A ◾
R404A ◾ ◾
R407c ◾ ◾
R410a ◾
R500 ◾
R502 ◾
R507 ◾
R508B ◾
CHEMGARD Application Table
www.MSAsafety.com
Worldwide Approvals
9
IECEx
The IECEx Scheme is an international certification scheme covering equipment that meet the requirements of international
standards; most notably IEC 60079.
CSA INTERNATIONAL
CSA International is an organization that provides performance testing in agreement with national and international standards.
CSA tests products to meet standards directed by the American National Standards Institute (ANSI), Underwriters Laboratories
(UL), and Canadian Standards Association (CSA).
UNDERWRITERS LABORATORIES (UL)
Underwriters Laboratories (UL) is both a Standard Developing Organization and Nationally Recognised Testing Laboratory
(NRTL) that develops standards and performs testing to ensure products are safe for use in hazardous environments in USA.
FACTORY MUTUAL (FM)
The Factory Mutual Approvals Division determines the safety and reliability of equipment, materials, or services utilized in
hazardous locations in USA. FM certifies to NEC (National Electrical Code) standards for hazardous locations.
CCCF
Mandatory certification system for fire protection products including flame detectors and explosive gas detectors for China.
The certification system is operated by the China Certification Center for Fire Products Ministry of Public Security (CCCF).
GOST
Mandatory GOST-R conformity establishes the compliance of a product, imported into the Russian Federation, to the national
standards. GOST-R certificate is gradually replaced by GOST-TR certificate which reflects new standards for equipment used
in explosive hazardous area (TP TC 012/2011), low voltage equipment (TP TC 004/2011) and electromagnetic compatibility
(TP TC 020/2011).
INMETRO
National Institute of Metrology, Quality andTechnology certifies among the others the products for hazardous area in Brazil.
PrimaX I
The PrimaX I gas transmitter detects a wide range of toxic gases and oxygen using an
electrochemical sensor technology.
Innovative enclosure design, ease of use, fast installation and being suitable for both indoor and
outdoor installations make the PrimaX I transmitter your choice for versatile gas detection. The
large display with clear plain text provides information at a glance. Calibration is easily performed
using the built-in keypad or via HART digital protocol. The plug-in replacement sensors and an
integral backplate enable fast and easy installation.
PrimaX I comes as general purpose or intrinsically safe design in a robust anti-static, reinforced
nylon housing with standard 4–20 mA output and optional HART capability. SIL 2 compliance
is approved by TUV.
For more information, please see leaflet 07-710.2.
ATEX II 1G Ex ia IIC T4 Ga, II 2D Ex ia IIIC T130 °C Db IP54, SIL 2
HART registered
IECEx, UL, GOST-R, INMETRO
PrimaX P
The PrimaX P gas transmitter is suited to a wide range of indoor and outdoor applications for
the detection of combustible gases (catalytic combustion sensor), toxic gases or oxygen
(electrochemical sensors).
The PrimaX P features an innovative custom designed enclosure with integral 4-way keypad for
ease of use.The large LCD with clear plain text provides information at a glance and the additional
LEDs give a clear status indication. The plug-in replacement sensors and an integral backplate
enable fast and easy installation.
PrimaX P comes as flameproof design in a coated aluminium enclosure with standard 4–20 mA
output and optional HART and relays capability. SIL 2 compliance is approved by TUV.
For more information, please see leaflet 07-710.2.
ATEX II 2G Ex d ia [ia] IIC T4 Ga, II 2D Ex tb ia [ia] IIIC T130 °C Db IP67
including performance approval, SIL 2, HART registered
IECEx, UL, CSA, CCCF, GOST-R, INMETRO
47K Series
Cost effective passive catalytic sensors to detect potentially hazardous concentrations of
flammable gas and vapour in air up to 100% LEL.
Available as Standard (ST), Poison Resistant (PRP), High Temperature (HT) versions with a
complete range of accessories and junction boxes to meet virtually all industrial applications.
Series 47K sensors used in combination with MSA Controllers fully meet the requirements of
ATEX Directive 94/9/EC, including performance approval, and being SIL 2 capable they can be
used as part of a safety related system.
For more information, please see leaflet 07-240.2.
ATEX II 2G Ex d IIC T3/T4/T6, II 2D Ex tD A21 IP6X T85°C/T135°C/T200°C
including performance approval, SIL 2
GOST-R
47K Series
PrimaX I
PrimaX P
Detectors
www.MSAsafety.com
11
PrimaX IR
The PrimaX IR offers hydrocarbon detection in LEL range using infrared absorption
technology through the patent-pending PrimaX IR dual source design. A redundant
IR source provides reliability and uninterrupted monitoring should a source failure
occur. The 316 stainless steel, IP67-rated, rugged housing protects the PrimaX IR
from environmental extremes.
Standard 4–20 mA output with HART capability offers user-friendly set-up,
calibration diagnostics, and maintenance. A unique environmental guard with
patent-pending clamshell design provides convenient installation in tight locations.
For more information, please see leaflet 07-715.2.
ATEX II 2G Ex d IIC T4 Gb, II 2D Ex tb IIIC T130°C Db IP67, SIL 2
IECEx, CCCF, GOST-R, INMETRO
ULTIMA® MOS-5 and ULTIMA® MOS-5E
ULTIMA MOS-5 and MOS-5E detect ppm levels of hydrogen sulphide (H₂S),
providing status indication and alarm outputs.Their performance is based on their
metal oxide semiconductor sensor with unique technical parameters. High tolerance
for a broad range of temperatures, humidity levels, as well as short-term high H₂S
concentrations and very low cross sensitivity to common gases make these
detectors ideal for installation in harsh environments.
The ULTIMA MOS-5 provides analogue 4–20 mA and 3 relay outputs in a stainless
steel housing.The ULTIMA MOS-5E incorporates analogue 4–20 mA and three open
collector outputs in an aluminum housing. HART and Modbus communication
enable complete status and control capability in the control room.
For more information, please see leaflets 07-481.2 and 07-482.2.
ATEX II 2GD EEx d IIB+H2 T5, SIL 2 and SIL 3, IP66
HART registered (ULTIMA MOS-5)
FM, CSA, GOST-R
ATEX II 2G EEx d e m IIC T4, SIL 3, IP66/67 (ULTIMA MOS-5E)
GOST-R
ULTIMA MOS-5
PrimaX IR
ULTIMA MOS-5E
ULTIMA® X Series
The ULTIMA XE and XIR provide continuous monitoring of combustible and toxic gases
and oxygen deficiency using catalytic, electrochemical and infrared sensor technologies.
They are suitable for almost all applications in virtually any type of industry.
A large easy to read LCD shows the gas reading and gas type as well as clear text status
messages. The ULTIMA X series is powered from 24 VDC with a 4–20 mA output signal
and optional on board status LED’s and/or output relays. Smart sensor technology allows
sensor disconnect and replacement under power in hazardous locations.
ULTIMA XE gas monitors are also available with HART field communications protocol.
The ULTIMA XA comes in a rugged plastic general purpose enclosure. It is available with
4–20 mA analogue output or with optional HART protocol.
For more information, please see leaflets 07-703.2 and 07-705.2.
ATEX II 2G EEx d IIC T4, including performance approval
SIL 2 (ULTIMA XE)
ATEX II 2G EEx d IIC T5/T6, including performance approval
SIL 2 (ULTIMA XIR)
IECEx, FM, UL, CSA, CCCF, GOST-R, INMETRO
ULTIMA® XL/XT Series
The cost-effective fixed installation gas monitors ULTIMA XL and XT with HART field
communications protocol use well proven catalytic, electrochemical and infrared
technologies for detection of combustible and toxic gases and for oxygen deficiency.
The interchangeable smart sensors can be changed under power without declassifying
a hazardous area.
With the non-display ULTIMA XL/XT gas monitors the user has multiple calibration
options: the handheld HART communicator, a controller or laptop which communicates
via a dedicated HART Software and local internal LEDs and push-buttons.
ULTIMA XL is explosion-proof with a stainless steel enclosure, while ULTIMA XT uses a
general purpose, water and corrosion resistant polycarbonate housing.
For more information, please see leaflet 07-704.2.
ATEX II 2 (2) G Ex d (ib) IIC T6, II 3 (2) G Ex nA (ib) IIC T6, IP66 (ULTIMA XL)
IECEx, FM, GOST-R, INMETRO
ULTIMA XL with IR sensor
ULTIMA XL
ULTIMA XE with HART
ULTIMA XIR
ULTIMA XA
ULTIMA XT
ULTIMA XE
Detectors
www.MSAsafety.com
13
FlameGard 5 Series
Designed with advanced ultraviolet (UV) and infrared (IR) sensing technology, the
FlameGard 5 Series represents the state-of-the-art in secure flame monitoring.
The FlameGard 5 MSIR, a multi-spectral infrared detector designed to detect hydrocarbon fires,
features breakthrough Neural Network Technology (NNT) for reliable discrimination between
actual flames and nuisance false alarm sources within a distance of up to 70 m.
FlameGard 5 UV/IR is designed to detect hydrocarbon fires within 15 m, FlameGard 5
UV/IR-H2 is optimized to detect hydrogen based flames, and FlameGard 5 UV/IR-E with stainless
steel housing and Ex e wiring compartment enables high level of resistance in harsh
environments. The FlameGard 5 Series flame detectors provide standard 4–20 mA output with
optional relays or HART and Modbus digital communication. Suitable for a wide range of
applications in the production, transport and processing.
For more information, please see leaflets 07-471.2, 07-472.2, 07-473.2 and 07-475.2.
ATEX II 2G Ex d IIC T5 Gb, II 2D Ex tb IIIC T100 °C Db, SIL 3
HART registered (MSIR, UV/IR)
IECEx, FM, CSA, GOST-R
ATEX II 2G Ex d e IIC T4/T5 Gb, II 2D Ex tb IIIC T135 °C /100 °C Db, IP6X (UV/IR-E)
GOST-R
ULTIMA® OPIR-5
The ULTIMA OPIR-5 open path hydrocarbon gas transmitter provides continuous monitoring of
methane and propane gas concentrations based on advanced infrared sensor technology
features. The dual detection range enables sensitivity to both small (ppm•m) and large (LEL•m)
gas leaks.
The ULTIMA OPIR-5 includes continuous self-check monitoring for fail to safe operation.
Automatic gain control compensates for dirty optics, rain, and fog.The result is precision accuracy
with exceptional reliability in harsh environments and improved false alarm rejection with an
optical path length of up to 150 m. Standard analogue output 4–20 mA with HART capability,
relays and RS485 Modbus allow to connect ULTIMA OPIR-5 to standard industrial controllers.
For more information, please see leaflet 07-483.2.
ATEX II 2G D Ex d IIB+H2 T4 Gb, II 2D Ex tb IIIC T135 °C Db IP66/67
SIL 3, HART registered
IECEx, FM, CSA, GOST-R
FlameGard 5 MSIR
FlameGard 5 UV/IR-E
FlameGard 5 UV/IR
UltraSonic IS-5 and UltraSonic EX-5
The UltraSonic IS-5 and EX-5 are non-concentration based gas detectors used to detect leaks
from high-pressure systems with a maximum coverage radius of 20 meters.They respond to the
airborne ultrasound generated from gas releases in open ventilated areas, where traditional
methods of detection may be difficult.
The intrinsically safe UltraSonic IS-5 is suited for installations restricted to low power (< 1 W).
The explosion-proof UltraSonic EX-5 features the Senssonic™ patented self-test for full failsafe
operation and a three digit LED display showing actual ultrasonic level value (in dB) and alarm
indication. Standard 4–20 mA output with HART capability and output relays can control
additional action in case of alarm or fault condition.
For more information, please see leaflets 07-491.2 and 07-492.2.
ATEX II 2G EEx ia IIC T4, SIL 1 and SIL 2 (UltraSonic IS-5)
IECEx, GOST-R
ATEX II 2G EEx d e ib IIB+H2 T6, SIL 2 and SIL 3 (UltraSonic EX-5)
IECEx, FM, CSA, GOST-R
UltraSonic IS-5
ULTIMA OPIR-5
UltraSonic EX-5
9010/9020 LCD
9010/9020 LCD
The control system 9010/9020 LCD provides maximum flexibility, simple operation, high
reliability and superb performance at considerably reduced costs. In combination with the
large range of MSA gas sensors, the 9010/9020 LCD excels in a variety of industrial applications
there could be a presence of dangerous gas concentrations.
The 9010 LCD control module processes signals from one gas sensor while the 9020 LCD
processes signals from two independent gas sensors.
For more information, please see leaflet 07-516.2.
ATEX II (1)G (2)G
FM, CCCF, GOST-R
GasGard XL
The GasGard XL is a multi-channel wall mount controller for monitoring toxic, oxygen and
flammable gases in industrial plants. It can be easily configured to accept up to eight remote
gas sensors, depending on the number of individual plug-in input cards installed. The large,
easy-to-read, multi-language LCD graphic display allocates real time information on target
gas levels and events, allowing full system diagnosis, supported by individual LEDs per
channel, relays and internal buzzer.
For more information, please see leaflet 07-515.2.
ATEX II (1)G (2)G, SIL 2
CSA, CCCF, GOST-R
SUPREMATouch
SUPREMATouch is a gas and fire warning system for large area measuring and monitoring in
industries and small or medium size plants. It can be used with a wide range of detectors
including flammable and toxic gas, oxygen, smoke, fire and heat and manual call points.
The SUPREMATouch includes a large colour touchscreen display for easier and user-friendly
operation, enhanced processing power and addressable fire and detector capability. Latest
hardware and software technology permits simple planning, installation, configuration,
integration and operation.
The compact, modular design of the SUPREMATouch allows it to be economically tailored for
each application and be extended and adapted any time to meet changing sensor and alarm
requirements.
Designed around standard industrial 19”racks, SUPREMATouch provides signal processing for
up to 256 inputs and 512 outputs and the ability to distribute the system over up to 8 racks
using satellites to minimise installation cost.
For more information, please see leaflet 07-500.2.
ATEX II (1)G (2)G, SIL 3
CSA, CCCF, GOST-R
GasGard XL
SUPREMATouch
Controllers
www.MSAsafety.com
15
CHILLGARD RT
CHEMGARD
CHILLGARD RT
The CHILLGARD RT is a single or multipoint gas warning system suitable for all industrial refrigeration
systems or chillers be it production or research operations, food cold storage or meat packing
operations. It allows precise monitoring of the smallest refrigerant concentrations and detection of
leak locations.
The instrument works for months with very little deviation from the zero point. Due to its excellent
detector stability, unlike other products, the zero point adjustment can be reduced to once a year.
The CHILLGARD RT generates the signals required to initiate audible and visible alarms.
For more information, please see leaflet 07-523.2.
CHILLGARD M-100
The CHILLGARD M-100 refrigerant sensor is designed to detect the presence of the most common
halogenated refrigerants in cold storage facilities, mechanical equipment rooms and other refrigerant
applications.
This compact sensor can be mounted almost anywhere to detect potential leaks of halogenated
refrigerants. Easy installation ensures fast and practical integration into existing automated systems.
For more information, please see leaflet 07-526.2.
CHEMGARD
The CHEMGARD gas monitor can monitor more than 60 gases in the TLV range, such as
hydrocarbons, solvents, alcohols, alkanes and toxics.
The photoacoustic infrared sensing technology provides precise, low cost and high performance
monitoring. It is extremely stable and highly selective to the gas of interest and can operate for
months with virtually no zero drift.
An optional multi point sequencer can be included in the CHEMGARD to allow either 4 or
8 points to be sampled. The monitor provides 3 freely adjustable alarm levels and relay outputs for
each alarm level.
For more information, please see leaflet 07-524.2.
CHILLGARD M-100
Monitors

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


Passive Gas Detectors
Detectors with mV output via MPI module in
3 or 5 wire connection
Gas Transmitters, Open-Path, Flame
and Ultrasonic Detectors
Detectors with standardised 4–20 mA
output via MCI module
Non Adressable Fire Detectors
Up to 20 detectors on one line via MFI input
module
Manual Alarm Call Points
Using MSI input module
Remote Alarm Acknowledgement and Reset
Separate digital inputs reserved for remote alarm acknowledgement
and reset and cabinet key lock switch function
Solid State Relays
16 (8) separate relays per MRO-SSR module with very fast switching
action of low current signals (designed to control PLC digital)
Exchangeable Relays
16 (8) exchangeable relays per MRO module for switching
horns, beacons and actuators
Analogue Outputs
8 separate analogue outputs 4–20 mA per MAO module
(max. 256)
Control System
The graphic below shows a typical Fire and Gas System with various types of inputs and outputs. Each system is tailored
to your specific project requirements to provide a safe and cost-effective solution. The performance approved systems
assure compliance with the latest EN norms, including EN 60079-29-1, EN 50104, EN 61508, EN 50402, EN 50271
and EN 50270.
Fire and Gas Detection System
www.MSAsafety.com
17
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
Made-to-Measure Safety
The SUPREMATouch provides a flexible control system
that can be customised to the user’s desired safety
requirements.The modular system allows I/O (Input/
Output) connections to be rail or back plane mounted
and be configured as desired and adapted to meet
each specific monitoring task without programming
skills using the multilingual touch screen.
The SUPREMATouch is capable of controlling all system
functions, including inhibiting I/O, alarm activation,
analogue output signals, handling I/O faults,
manage a voting allocation of status signals and
switched outputs, control of annunciation panels and
devices such as fans and dampers.
The SUPREMATouch certified safety related architecture
complies with EN 61508, EN 50402 and EN 50271
requirements and provides a safety function for single
or redundant system configuration.
The SUPREMATouch digital bus technology ensures
reliable communication between racks and provides
the flexibility of being able to have up to 8 racks per
system located at distances up to 5000 m apart. This
ensures system wiring is minimized and overall
system costs are as low as possible.
The SUPREMATouch system can be linked with
addressable fire panels via Ethernet, creating a true
fire and gas detection system.
The SUPREMATouch system also interfaces to other
systems (DCS, SCADA) using a digital communication
(Modbus, Profibus). Web access or automatic
transmission of E-Mails on selected events can be
also provided.
SUPREMA Satellites
Truly distributed system using satellites connected via dual CAN Bus
with redundant communication. Every satellite can connect analogue
input/output modules, relay modules as well as digital
communication gateway
Direct Printer Output
To print events according to preset schedule
Addressable Fire Detectors
Connection to Advanced Electronics MX4000 fire
panels via MBC20-AdvEl module provides
information about up to 64 addressable fire
detectors and/or manual alarm call points
SUPREMA Manager
Windows based software for easy SUPREMA
configuration, parametrisation and calibration
SUPREMA Calibration Software
Allows automatic or one -man calibration,
saving maintenance time and costs
RS 232
RS 232/USB
RS 232/USB
Modbus RTU,
Modbus TCP/IP
Ethernet TCP/IP
CAN Bus
Connection to DCS or SCADA Visualisation
Provides information about SUPREMA status, measured
data and state of digital outputs to any standard DCS or
HIM/SCDA software
Profibus DP
www.MSAsafety.com
MSA Service
Professional, Reliable & Responsive
Alongside the extensive range of top quality products, MSA also provides a high level
of customised service.
MSA’s comprehensive and versatile range of services ensures that your equipment
and systems will always be reliable, economical and ready for use. MSA is always at
your service to provide you with the support you need, when you need it.
Project Planning & Development•
Installation & Commissioning•
System Modification•
Maintenance•
Repair & Service•
Training•
Your direct contact
Tel: +44 (0)191 490 1547
Fax: +44 (0)191 477 5371
Email: northernsales@thorneandderrick.co.uk
Website: www.heattracing.co.uk
www.thorneanderrick.co.uk

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MSA Safety Fixed Gas Detectors & Flame Detectors - Brochure

  • 1. Fixed Gas & Flame Detection Because every life has a purpose... MSA is one of the few suppliers of permanent gas measurement technology that develops and manufactures a complete range of products and integrates them into system solutions. Whether stand-alone or integrated into existing control and monitoring systems, MSA offers made-to-measure solutions. Product Range Overview Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: northernsales@thorneandderrick.co.uk Website: www.heattracing.co.uk www.thorneanderrick.co.uk
  • 2. Permanent Gas Detection Systems Monitoring of gases and vapours in plants and large areas is necessary in all branches of industry. Directives and regulations covering the protection of plant and personnel require suitable gas detection equipment. When personnel monitoring is not available or suitable, permanently installed detection systems (detectors and controllers) are used for continuous monitoring. These permanent detectors are strategically positioned to optimise detection coverage and can initiate a variety of safety related actions in the event of a gas alarm. Examples of appropriate actions are the activation of audible/visual alarms or ventilation/ extraction systems and shutting down of plant equipment. According to the ATEX manufacturer directive 94/9/EC and the user directive 1999/92/EC any gas detection system if used as a safety related device to reduce the risk of explosion has to be performance approved.The EC type test certificate for the product must then show compliance to EN 60079-29-1 or EN 50104. For more details on standards and regulations please see page 6. MSA provides a complete range of products with full ATEX approval that can be used as safety related devices. For complete ATEX compliance choose MSA.
  • 3. 3 www.MSAsafety.com Complete System Solutions More than 115 years of experience and capability in comprehensive safety solutions have made MSA a modern and forward- looking company for the protection of people, facilities and the environment. With around 5,500 staff worldwide, and our own research and development centres in Pittsburgh (USA), Berlin (Germany) and Suzhou (China), MSA has become one of the leading suppliers of the most modern safety technologies. Today MSA is already the biggest name for personal protective equipment and gas measurement technology, offering the largest range of products worldwide. MSA is one of the few suppliers of permanent gas measurement technology that develops and manufactures a complete range of products and integrates them into system solutions. This is the only possible way to develop optimum systems that can meet all customer requirements at an excellent performance-price ratio – an unbeatable case for safety and flexibility. Whether stand-alone or integrated into existing control and monitoring systems, MSA offers made-to-measure solutions.
  • 4. Solid state sensors are based on the electronic conductivity effects when gases are adsorbed onto a semiconductor surface. In fact, this is a thin metal-oxide film deposited on a silicon slice. The process of production is similar to the one used for fabricating semiconductors; hence the name metal oxide semiconductor (MOS) for which they are commonly known. Adsorption of the gas on the oxide surface, followed by catalytic oxidation, results in a change of electrical resistance of the oxide material. The surface of the sensor is heated to a constant temperature to speed up the rate of reaction and to reduce the effects of ambient temperature changes. Resistance changes are converted into an electrical signal proportional to the concentration of the gas. Many gases absorb infrared light at certain wavelengths. The absorption spectrum is distinctive for each gas in question. Infrared Open Path and the Point Technology from MSA use electronically-modulated IR radiation sources at two different wavelengths. One wavelength is typical for the gas to be measured, while there is no infrared absorption by atmospheric gases for the other wavelength. The signals from both detectors are electronically amplified and fed into a microprocessor that conditions the signals and produces an output signal proportional to the gas concentration. Electrochemical sensors are typically used to detect toxic gases in the ppm range. Electrodes separated by electrolytes are enclosed in a small plastic housing and are connected to an external electronic circuit. Gas diffuses into the sensor through a permeable membrane and a small current is generated by an electrochemical reaction. Since the rate of gas entry into the sensor is controlled by diffusion of the gas through the permeable membrane, the current is proportional to the gas concentration. The measurement principle behind this technology is based on catalytic combustion of the measured gas or vapours in air up to the Lower Explosive Limit (LEL) of the gas. The sensor consists of a pair of matched elements (PELEMENTS), a detector and compensator. The detector comprises a coil of platinum wire inside a small bead of catalytic material. The compensator is similar but does not contain a catalyst and therefore does not respond to gas. Combustible gases are oxidised only on the detector element, where the heat generated increases its resistance, producing a signal proportional to the concentration of combustible gas. The compensator helps to compensate for changes in ambient temperature, pressure and humidity which affect both elements equally. Electrochemical MOS – Metal Oxide Semiconductor Catalytic Combustion Infrared Absorption Sensor Technologies
  • 5. www.MSAsafety.com 5 The ultrasonic acoustic gas leak detection technology detects leaks from pressurized gas systems by sensing the airborne ultrasound produced by the escaping gas. This means that the ultrasonic gas leak detectors detect gas leaks at the speed of sound in a detection radius up to 20 meters. Unlike conventional gas detection methods (point or open path gas detection) the ultrasonic gas leak detectors do not have to wait for the gas to accumulate into a potentially dangerous gas cloud and come into physical contact with the detectors.They instantaneously raise an alarm if a leak is detected. The ultrasonic acoustic gas leak detector picks up the leak without being affected by conditions such as changing wind directions, gas dilution, and the direction of the gas leak – conditions relevant for most outdoor gas installations. Most flame detectors identify flames by so-called optical methods like ultraviolet (UV) and infrared (IR) spectroscopy. Flames are generally fueled by hydrocarbons, which, when supplied with oxygen and an ignition source, produce heat, carbon dioxide and other products of combustion. The reaction is characterized by the emission of visible, UV and IR radiation. Flame detectors are designed to detect the absorption of light at specific wavelengths, allowing them to discriminate between real flames and false alarms. MSA uses flame detectors based on UV/IR or multi-spectrum IR technology. Both technologies are based on line-of-sight detection of the radiation emitted in the UV, visible and IR spectral bands by flames. Photo-acoustic sensor technology was developed by MSA for the detection of toxic or combustible gases at very low concentrations. A gas sample is introduced into the measurement chamber and the sample is exposed to a specific wavelength of pulsed infrared light. If the sample contains the gas in question, it will absorb an amount of infrared light proportional to the concentration of gas present. The gas molecules heat and cool as they absorb the pulsed infrared energy. The pressure changes resulting from the heating and cooling of the molecules are measured by a sensitive microphone located inside the photo-acoustic infrared monitor. Flame Detection Ultrasonic Photo-acoustics
  • 6. CE MARKING Placing CE mark declares that product conforms to all applicable directives adopted by the EEA (European Economic Area). Unlike ATEX approval, the manufacturers are responsible for ensuring their product’s conformance to these directives which were developed using IEC and Cenelec standards. ATEX ATmosphere EXplosible is French for potentially explosive atmospheres. According to ATEX manufacturer directive 94/9/EC (ATEX 95) and user directive 1999/92/EC (ATEX 137) the electrical safety of all electronic gas detectors and personal monitors used in potentially explosive atmospheres must be tested and marked “ATEX” (EN 60079-0 et seq.). If the gas detection system (detectors and controller) or personal monitor for flammable gases and vapours is used as a safety device “with a measuring function for explosion protection” it must be performance approved by a notified body in addition to the“ATEX”marking. Performance Approval According to the ATEX manufacturer directive 94/9/EC and the ATEX user directive 1999/92/EC any gas detection system (detectors and controller) and any personal monitor for flammable gases, if used as safety device to reduce the risk of explosion, has to be performance approved. Performance approval is also required if the oxygen content of the air during inertisation or the concentration of toxic gas needs to be measured. The EC type test certificate must then show compliance at least to EN 60079-29-1, EN 50104, EN 45544 and EN 50271. Flame detectors are not subject to this performance approval. However, approval in accordance with EN 54-10 can be carried out for these. SIL – Safety Integrity Level According to directives 94/9/EC and 1999/92/EC (ATEX) only certification of electrical safety and possibly performance approval are required for gas detection devices. The production of an explosion protection plan for individual existing operating conditions may require measures that go beyond the ATEX requirements to be taken for stationary gas detection devices.The purpose of this additional safety evaluation is to minimise the risk in all applications where erroneous behaviour will result in danger to the safety of persons, the environment and property. Four values are defined as Safety Integrity Levels (SIL). The higher the integrity level, the greater the reliability of a functional circuit. Gas detection devices can only achieve levels SIL1 to SIL3. Products used in safety systems must show a considerably degree of hardware and software reliability so that non-detectable errors can only occur with extremely low probability. The benchmark for this safety-related evaluation of systems is the IEC/EN 61508 standard, which is also used for risk assessment in international process control engineering. This certification, which concerns system safety, defines the requirements of the availability of the safety function and the failure probability of the system that is under examination, as is required in process control engineering. As an application-independent basic standard EN 61508 only describes the general requirements for components and complete systems with safety functions.Therefore it’s inadequate for gas detection devices which also have to fulfil other safety criteria. For this reason EN 50271 and EN 50402 for gas detection devices also apply in this case. CE, ATEX, Performance Approval, SIL Performance Approval SILSafety Integrity Level Explosionprotectionisextremelyimportantwhendealingwithflammablegasesandvapours.Thedevicesandassemblies that are to be used in this area therefore constitute a risk minimisation measure. As electrical equipment, industrial gas detection devices must fulfil at least the applicable requirements for operating in potentially explosive areas. Within the European Union, this is regulated by using the relevant harmonised European Directives (94/9/EC and 1999/92/EC). Correspondence with other globally accepted standards must also be ensured during the construction of the electrical equipment.
  • 7. www.MSAsafety.com Selection Guide 47K PrimaXI PrimaXP PrimaXIR ULTIMAMOS-5 ULTIMAMOS-5E ULTIMAXL ULTIMAXT ULTIMAXE ULTIMAXIR ULTIMAOPIR-5 CHILLGARDRT CHEMGARD CHILLGARDM100 Detection Principle Catalytic combustion sensor ◾ ◾ ◾ ◾ ◾ Electrochemical sensor ◾ ◾ ◾ ◾ ◾ Semiconductor sensor ◾ ◾ Infrared sensor ◾ ◾ ◾ ◾ ◾ ◾ ◾ Flammable Gases 0–100% LEL ◾ ◾ ◾ ◾ ◾ ◾ ◾ 0–1 m 0–100% Vol ◾ 0–5% LEL·m ◾ O₂ Oxygen ( O₂) ◾ ◾ ◾ ◾ ◾ Toxic Gases Ammonia (NH₃) ◾ ◾ ◾ ◾ Seenextpage Seenextpage Seenextpage Arsine (AsH₃) ◾ ◾ ◾ ◾ Bromine (Br₂) ◾ ◾ Carbon Monoxide (CO) ◾ ◾ ◾ ◾ ◾ Carbon Dioxide (CO₂) ◾ Chlorine (Cl₂) ◾ ◾ ◾ ◾ Chlorine Dioxide (ClO₂) ◾ ◾ Diborane (B₂H₆) ◾ ◾ ◾ Ethylene Oxide (ETOX) ◾ ◾ ◾ Fluorine (F₂) ◾ ◾ Germane (GeH₄) ◾ ◾ Hydrogen (H₂) ◾ ◾ ◾ ◾ ◾ Hydrogen Cyanide (HCN) ◾ ◾ ◾ Hydrogen Sulphide (H₂S) ◾ ◾ ◾ ◾ ◾ ◾ ◾ Hydrogen Chloride (HCl) ◾ ◾ ◾ ◾ Nitrogen Oxide (NO) ◾ ◾ ◾ ◾ ◾ Nitrogen Dioxide (NO₂) ◾ ◾ ◾ ◾ ◾ Phosphine (PH₃) ◾ ◾ ◾ ◾ Silane (SiH₃) ◾ ◾ ◾ ◾ Sulphur Dioxide (SO₂) ◾ ◾ ◾ ◾ ◾ Features Built-in display ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ mV output (passive detector) ◾ 4–20 mA output ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ Relays ◾ ◾ ◾ ◾ ◾ ◾ ◾ HART ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ Modbus ◾ ◾ ◾ Hazardous area (ATEX) ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾ ◾
  • 8. www.MSAsafety.com Measuring Range 0–1000 ppm: ACETALDEHYDE, ACRYLONITRILE, AMMONIA, ACROLEIN, 1,3 BUTADIENE, CHLOROFORM, CYCLOPENTANE, 1,2 DICHLOROETHANE, DIETHYL ETHER, DIFLUOROMETHANE, DIMETHYLAMINE, ETHYL ACETATE, ETHYLENE, HEXAFLUOROPROPYLENE, HEXAFLUORO 1,3, BUTADIENE, ISOHEXANE, METHANOL, METHYL FLUORIDE, METHYL IODIDE, MIBK, METHYL METHACRYLATE, METHYLENE CHLORIDE, METHYLENE FLUORIDE, METHYL N-PROPYL KETONE, MONOMETHYLAMINE, NITROGEN TRIFLUORIDE, NITROUS OXIDE, OCTAFLUORO- BUTANE, OCTAFLUOROPROPENE, PENTANE, PERCHLOROETHYLENE, PMVE, PROPANAL, N-PROPANOL, PROPYLENE OXIDE, TETRACHLOR- METHANE, TETRAHYDROFURAN, TETRAFLUOROETHYLENE, 1,1,1 TRICHLOROETHANE, 1,1,2 TRICHLORO-ETHANE, TRICHLOROETHYLENE, TRIETHYLAMINE, VINYL ACETATE, VINYL CHLORIDE, 0-XYLENE, M-XYLENE, P-XYLENE, XYLENES CHILLGARD RT & CHILLGARD M-100 Application Table The above-mentioned configurations for CHEMGARD, CHILLGARD RT and CHILLGARD M-100 are approved according to CE mark standards. 8 Other Measuring Ranges 10 ppm 100 ppm 1000 ppm 1% vol. 10% vol. 100% vol. 100% LEL ACETONE ◾ ◾ ◾ ◾ ◾ ACETONITRILE ◾ BENZENE ◾ BUTANE ◾ ◾ ◾ 1-BUTYL ACETATE ◾ ◾ ◾ CARBON DIOXIDE ◾ ◾ ◾ ◾ CARBON MONOXIDE ◾ ◾ ◾ ◾ DIMETHYL ETHER ◾ ETHANE ◾ ◾ ETHANOL ◾ ◾ ETHANOLAMINE ◾ ETHYLENE OXIDE ◾ ◾ ◾ HEPTANE ◾ ◾ ◾ HEXANE ◾ ◾ ◾ ◾ HEXENE ◾ ISOBUTANE ◾ ◾ ◾ ISOPENTANE ◾ ◾ ◾ ISOPROPANOL ◾ ◾ ◾ JP-8 (as Hexane) ◾ ◾ MEK ◾ ◾ METHYL CHLORIDE ◾ ◾ METHYL FORMATE ◾ ◾ ◾ ◾ ◾ 2-PROPANOL ◾ ◾ ◾ ◾ PROPANE ◾ ◾ ◾ SULPHUR HEXAFLUORIDE ◾ ◾ TOLUENE ◾ ◾ VINYL FLUORIDE ◾ ◾ ◾ Measuring Range 0–1000 ppm CHILLGARD RT CHILLGARD M-100 Ammonia ◾ R11 ◾ ◾ R12 ◾ R13 ◾ R22 ◾ ◾ R113 ◾ R114 ◾ R123 ◾ ◾ R124 ◾ R125 ◾ R1234yf ◾ Measuring Range 0–1000 ppm CHILLGARD RT CHILLGARD M-100 R134A ◾ ◾ R152a ◾ R402A ◾ R404A ◾ ◾ R407c ◾ ◾ R410a ◾ R500 ◾ R502 ◾ R507 ◾ R508B ◾ CHEMGARD Application Table
  • 9. www.MSAsafety.com Worldwide Approvals 9 IECEx The IECEx Scheme is an international certification scheme covering equipment that meet the requirements of international standards; most notably IEC 60079. CSA INTERNATIONAL CSA International is an organization that provides performance testing in agreement with national and international standards. CSA tests products to meet standards directed by the American National Standards Institute (ANSI), Underwriters Laboratories (UL), and Canadian Standards Association (CSA). UNDERWRITERS LABORATORIES (UL) Underwriters Laboratories (UL) is both a Standard Developing Organization and Nationally Recognised Testing Laboratory (NRTL) that develops standards and performs testing to ensure products are safe for use in hazardous environments in USA. FACTORY MUTUAL (FM) The Factory Mutual Approvals Division determines the safety and reliability of equipment, materials, or services utilized in hazardous locations in USA. FM certifies to NEC (National Electrical Code) standards for hazardous locations. CCCF Mandatory certification system for fire protection products including flame detectors and explosive gas detectors for China. The certification system is operated by the China Certification Center for Fire Products Ministry of Public Security (CCCF). GOST Mandatory GOST-R conformity establishes the compliance of a product, imported into the Russian Federation, to the national standards. GOST-R certificate is gradually replaced by GOST-TR certificate which reflects new standards for equipment used in explosive hazardous area (TP TC 012/2011), low voltage equipment (TP TC 004/2011) and electromagnetic compatibility (TP TC 020/2011). INMETRO National Institute of Metrology, Quality andTechnology certifies among the others the products for hazardous area in Brazil.
  • 10. PrimaX I The PrimaX I gas transmitter detects a wide range of toxic gases and oxygen using an electrochemical sensor technology. Innovative enclosure design, ease of use, fast installation and being suitable for both indoor and outdoor installations make the PrimaX I transmitter your choice for versatile gas detection. The large display with clear plain text provides information at a glance. Calibration is easily performed using the built-in keypad or via HART digital protocol. The plug-in replacement sensors and an integral backplate enable fast and easy installation. PrimaX I comes as general purpose or intrinsically safe design in a robust anti-static, reinforced nylon housing with standard 4–20 mA output and optional HART capability. SIL 2 compliance is approved by TUV. For more information, please see leaflet 07-710.2. ATEX II 1G Ex ia IIC T4 Ga, II 2D Ex ia IIIC T130 °C Db IP54, SIL 2 HART registered IECEx, UL, GOST-R, INMETRO PrimaX P The PrimaX P gas transmitter is suited to a wide range of indoor and outdoor applications for the detection of combustible gases (catalytic combustion sensor), toxic gases or oxygen (electrochemical sensors). The PrimaX P features an innovative custom designed enclosure with integral 4-way keypad for ease of use.The large LCD with clear plain text provides information at a glance and the additional LEDs give a clear status indication. The plug-in replacement sensors and an integral backplate enable fast and easy installation. PrimaX P comes as flameproof design in a coated aluminium enclosure with standard 4–20 mA output and optional HART and relays capability. SIL 2 compliance is approved by TUV. For more information, please see leaflet 07-710.2. ATEX II 2G Ex d ia [ia] IIC T4 Ga, II 2D Ex tb ia [ia] IIIC T130 °C Db IP67 including performance approval, SIL 2, HART registered IECEx, UL, CSA, CCCF, GOST-R, INMETRO 47K Series Cost effective passive catalytic sensors to detect potentially hazardous concentrations of flammable gas and vapour in air up to 100% LEL. Available as Standard (ST), Poison Resistant (PRP), High Temperature (HT) versions with a complete range of accessories and junction boxes to meet virtually all industrial applications. Series 47K sensors used in combination with MSA Controllers fully meet the requirements of ATEX Directive 94/9/EC, including performance approval, and being SIL 2 capable they can be used as part of a safety related system. For more information, please see leaflet 07-240.2. ATEX II 2G Ex d IIC T3/T4/T6, II 2D Ex tD A21 IP6X T85°C/T135°C/T200°C including performance approval, SIL 2 GOST-R 47K Series PrimaX I PrimaX P Detectors
  • 11. www.MSAsafety.com 11 PrimaX IR The PrimaX IR offers hydrocarbon detection in LEL range using infrared absorption technology through the patent-pending PrimaX IR dual source design. A redundant IR source provides reliability and uninterrupted monitoring should a source failure occur. The 316 stainless steel, IP67-rated, rugged housing protects the PrimaX IR from environmental extremes. Standard 4–20 mA output with HART capability offers user-friendly set-up, calibration diagnostics, and maintenance. A unique environmental guard with patent-pending clamshell design provides convenient installation in tight locations. For more information, please see leaflet 07-715.2. ATEX II 2G Ex d IIC T4 Gb, II 2D Ex tb IIIC T130°C Db IP67, SIL 2 IECEx, CCCF, GOST-R, INMETRO ULTIMA® MOS-5 and ULTIMA® MOS-5E ULTIMA MOS-5 and MOS-5E detect ppm levels of hydrogen sulphide (H₂S), providing status indication and alarm outputs.Their performance is based on their metal oxide semiconductor sensor with unique technical parameters. High tolerance for a broad range of temperatures, humidity levels, as well as short-term high H₂S concentrations and very low cross sensitivity to common gases make these detectors ideal for installation in harsh environments. The ULTIMA MOS-5 provides analogue 4–20 mA and 3 relay outputs in a stainless steel housing.The ULTIMA MOS-5E incorporates analogue 4–20 mA and three open collector outputs in an aluminum housing. HART and Modbus communication enable complete status and control capability in the control room. For more information, please see leaflets 07-481.2 and 07-482.2. ATEX II 2GD EEx d IIB+H2 T5, SIL 2 and SIL 3, IP66 HART registered (ULTIMA MOS-5) FM, CSA, GOST-R ATEX II 2G EEx d e m IIC T4, SIL 3, IP66/67 (ULTIMA MOS-5E) GOST-R ULTIMA MOS-5 PrimaX IR ULTIMA MOS-5E
  • 12. ULTIMA® X Series The ULTIMA XE and XIR provide continuous monitoring of combustible and toxic gases and oxygen deficiency using catalytic, electrochemical and infrared sensor technologies. They are suitable for almost all applications in virtually any type of industry. A large easy to read LCD shows the gas reading and gas type as well as clear text status messages. The ULTIMA X series is powered from 24 VDC with a 4–20 mA output signal and optional on board status LED’s and/or output relays. Smart sensor technology allows sensor disconnect and replacement under power in hazardous locations. ULTIMA XE gas monitors are also available with HART field communications protocol. The ULTIMA XA comes in a rugged plastic general purpose enclosure. It is available with 4–20 mA analogue output or with optional HART protocol. For more information, please see leaflets 07-703.2 and 07-705.2. ATEX II 2G EEx d IIC T4, including performance approval SIL 2 (ULTIMA XE) ATEX II 2G EEx d IIC T5/T6, including performance approval SIL 2 (ULTIMA XIR) IECEx, FM, UL, CSA, CCCF, GOST-R, INMETRO ULTIMA® XL/XT Series The cost-effective fixed installation gas monitors ULTIMA XL and XT with HART field communications protocol use well proven catalytic, electrochemical and infrared technologies for detection of combustible and toxic gases and for oxygen deficiency. The interchangeable smart sensors can be changed under power without declassifying a hazardous area. With the non-display ULTIMA XL/XT gas monitors the user has multiple calibration options: the handheld HART communicator, a controller or laptop which communicates via a dedicated HART Software and local internal LEDs and push-buttons. ULTIMA XL is explosion-proof with a stainless steel enclosure, while ULTIMA XT uses a general purpose, water and corrosion resistant polycarbonate housing. For more information, please see leaflet 07-704.2. ATEX II 2 (2) G Ex d (ib) IIC T6, II 3 (2) G Ex nA (ib) IIC T6, IP66 (ULTIMA XL) IECEx, FM, GOST-R, INMETRO ULTIMA XL with IR sensor ULTIMA XL ULTIMA XE with HART ULTIMA XIR ULTIMA XA ULTIMA XT ULTIMA XE Detectors
  • 13. www.MSAsafety.com 13 FlameGard 5 Series Designed with advanced ultraviolet (UV) and infrared (IR) sensing technology, the FlameGard 5 Series represents the state-of-the-art in secure flame monitoring. The FlameGard 5 MSIR, a multi-spectral infrared detector designed to detect hydrocarbon fires, features breakthrough Neural Network Technology (NNT) for reliable discrimination between actual flames and nuisance false alarm sources within a distance of up to 70 m. FlameGard 5 UV/IR is designed to detect hydrocarbon fires within 15 m, FlameGard 5 UV/IR-H2 is optimized to detect hydrogen based flames, and FlameGard 5 UV/IR-E with stainless steel housing and Ex e wiring compartment enables high level of resistance in harsh environments. The FlameGard 5 Series flame detectors provide standard 4–20 mA output with optional relays or HART and Modbus digital communication. Suitable for a wide range of applications in the production, transport and processing. For more information, please see leaflets 07-471.2, 07-472.2, 07-473.2 and 07-475.2. ATEX II 2G Ex d IIC T5 Gb, II 2D Ex tb IIIC T100 °C Db, SIL 3 HART registered (MSIR, UV/IR) IECEx, FM, CSA, GOST-R ATEX II 2G Ex d e IIC T4/T5 Gb, II 2D Ex tb IIIC T135 °C /100 °C Db, IP6X (UV/IR-E) GOST-R ULTIMA® OPIR-5 The ULTIMA OPIR-5 open path hydrocarbon gas transmitter provides continuous monitoring of methane and propane gas concentrations based on advanced infrared sensor technology features. The dual detection range enables sensitivity to both small (ppm•m) and large (LEL•m) gas leaks. The ULTIMA OPIR-5 includes continuous self-check monitoring for fail to safe operation. Automatic gain control compensates for dirty optics, rain, and fog.The result is precision accuracy with exceptional reliability in harsh environments and improved false alarm rejection with an optical path length of up to 150 m. Standard analogue output 4–20 mA with HART capability, relays and RS485 Modbus allow to connect ULTIMA OPIR-5 to standard industrial controllers. For more information, please see leaflet 07-483.2. ATEX II 2G D Ex d IIB+H2 T4 Gb, II 2D Ex tb IIIC T135 °C Db IP66/67 SIL 3, HART registered IECEx, FM, CSA, GOST-R FlameGard 5 MSIR FlameGard 5 UV/IR-E FlameGard 5 UV/IR UltraSonic IS-5 and UltraSonic EX-5 The UltraSonic IS-5 and EX-5 are non-concentration based gas detectors used to detect leaks from high-pressure systems with a maximum coverage radius of 20 meters.They respond to the airborne ultrasound generated from gas releases in open ventilated areas, where traditional methods of detection may be difficult. The intrinsically safe UltraSonic IS-5 is suited for installations restricted to low power (< 1 W). The explosion-proof UltraSonic EX-5 features the Senssonic™ patented self-test for full failsafe operation and a three digit LED display showing actual ultrasonic level value (in dB) and alarm indication. Standard 4–20 mA output with HART capability and output relays can control additional action in case of alarm or fault condition. For more information, please see leaflets 07-491.2 and 07-492.2. ATEX II 2G EEx ia IIC T4, SIL 1 and SIL 2 (UltraSonic IS-5) IECEx, GOST-R ATEX II 2G EEx d e ib IIB+H2 T6, SIL 2 and SIL 3 (UltraSonic EX-5) IECEx, FM, CSA, GOST-R UltraSonic IS-5 ULTIMA OPIR-5 UltraSonic EX-5
  • 14. 9010/9020 LCD 9010/9020 LCD The control system 9010/9020 LCD provides maximum flexibility, simple operation, high reliability and superb performance at considerably reduced costs. In combination with the large range of MSA gas sensors, the 9010/9020 LCD excels in a variety of industrial applications there could be a presence of dangerous gas concentrations. The 9010 LCD control module processes signals from one gas sensor while the 9020 LCD processes signals from two independent gas sensors. For more information, please see leaflet 07-516.2. ATEX II (1)G (2)G FM, CCCF, GOST-R GasGard XL The GasGard XL is a multi-channel wall mount controller for monitoring toxic, oxygen and flammable gases in industrial plants. It can be easily configured to accept up to eight remote gas sensors, depending on the number of individual plug-in input cards installed. The large, easy-to-read, multi-language LCD graphic display allocates real time information on target gas levels and events, allowing full system diagnosis, supported by individual LEDs per channel, relays and internal buzzer. For more information, please see leaflet 07-515.2. ATEX II (1)G (2)G, SIL 2 CSA, CCCF, GOST-R SUPREMATouch SUPREMATouch is a gas and fire warning system for large area measuring and monitoring in industries and small or medium size plants. It can be used with a wide range of detectors including flammable and toxic gas, oxygen, smoke, fire and heat and manual call points. The SUPREMATouch includes a large colour touchscreen display for easier and user-friendly operation, enhanced processing power and addressable fire and detector capability. Latest hardware and software technology permits simple planning, installation, configuration, integration and operation. The compact, modular design of the SUPREMATouch allows it to be economically tailored for each application and be extended and adapted any time to meet changing sensor and alarm requirements. Designed around standard industrial 19”racks, SUPREMATouch provides signal processing for up to 256 inputs and 512 outputs and the ability to distribute the system over up to 8 racks using satellites to minimise installation cost. For more information, please see leaflet 07-500.2. ATEX II (1)G (2)G, SIL 3 CSA, CCCF, GOST-R GasGard XL SUPREMATouch Controllers
  • 15. www.MSAsafety.com 15 CHILLGARD RT CHEMGARD CHILLGARD RT The CHILLGARD RT is a single or multipoint gas warning system suitable for all industrial refrigeration systems or chillers be it production or research operations, food cold storage or meat packing operations. It allows precise monitoring of the smallest refrigerant concentrations and detection of leak locations. The instrument works for months with very little deviation from the zero point. Due to its excellent detector stability, unlike other products, the zero point adjustment can be reduced to once a year. The CHILLGARD RT generates the signals required to initiate audible and visible alarms. For more information, please see leaflet 07-523.2. CHILLGARD M-100 The CHILLGARD M-100 refrigerant sensor is designed to detect the presence of the most common halogenated refrigerants in cold storage facilities, mechanical equipment rooms and other refrigerant applications. This compact sensor can be mounted almost anywhere to detect potential leaks of halogenated refrigerants. Easy installation ensures fast and practical integration into existing automated systems. For more information, please see leaflet 07-526.2. CHEMGARD The CHEMGARD gas monitor can monitor more than 60 gases in the TLV range, such as hydrocarbons, solvents, alcohols, alkanes and toxics. The photoacoustic infrared sensing technology provides precise, low cost and high performance monitoring. It is extremely stable and highly selective to the gas of interest and can operate for months with virtually no zero drift. An optional multi point sequencer can be included in the CHEMGARD to allow either 4 or 8 points to be sampled. The monitor provides 3 freely adjustable alarm levels and relay outputs for each alarm level. For more information, please see leaflet 07-524.2. CHILLGARD M-100 Monitors
  • 16.             Passive Gas Detectors Detectors with mV output via MPI module in 3 or 5 wire connection Gas Transmitters, Open-Path, Flame and Ultrasonic Detectors Detectors with standardised 4–20 mA output via MCI module Non Adressable Fire Detectors Up to 20 detectors on one line via MFI input module Manual Alarm Call Points Using MSI input module Remote Alarm Acknowledgement and Reset Separate digital inputs reserved for remote alarm acknowledgement and reset and cabinet key lock switch function Solid State Relays 16 (8) separate relays per MRO-SSR module with very fast switching action of low current signals (designed to control PLC digital) Exchangeable Relays 16 (8) exchangeable relays per MRO module for switching horns, beacons and actuators Analogue Outputs 8 separate analogue outputs 4–20 mA per MAO module (max. 256) Control System The graphic below shows a typical Fire and Gas System with various types of inputs and outputs. Each system is tailored to your specific project requirements to provide a safe and cost-effective solution. The performance approved systems assure compliance with the latest EN norms, including EN 60079-29-1, EN 50104, EN 61508, EN 50402, EN 50271 and EN 50270. Fire and Gas Detection System
  • 17. www.MSAsafety.com 17                      Made-to-Measure Safety The SUPREMATouch provides a flexible control system that can be customised to the user’s desired safety requirements.The modular system allows I/O (Input/ Output) connections to be rail or back plane mounted and be configured as desired and adapted to meet each specific monitoring task without programming skills using the multilingual touch screen. The SUPREMATouch is capable of controlling all system functions, including inhibiting I/O, alarm activation, analogue output signals, handling I/O faults, manage a voting allocation of status signals and switched outputs, control of annunciation panels and devices such as fans and dampers. The SUPREMATouch certified safety related architecture complies with EN 61508, EN 50402 and EN 50271 requirements and provides a safety function for single or redundant system configuration. The SUPREMATouch digital bus technology ensures reliable communication between racks and provides the flexibility of being able to have up to 8 racks per system located at distances up to 5000 m apart. This ensures system wiring is minimized and overall system costs are as low as possible. The SUPREMATouch system can be linked with addressable fire panels via Ethernet, creating a true fire and gas detection system. The SUPREMATouch system also interfaces to other systems (DCS, SCADA) using a digital communication (Modbus, Profibus). Web access or automatic transmission of E-Mails on selected events can be also provided. SUPREMA Satellites Truly distributed system using satellites connected via dual CAN Bus with redundant communication. Every satellite can connect analogue input/output modules, relay modules as well as digital communication gateway Direct Printer Output To print events according to preset schedule Addressable Fire Detectors Connection to Advanced Electronics MX4000 fire panels via MBC20-AdvEl module provides information about up to 64 addressable fire detectors and/or manual alarm call points SUPREMA Manager Windows based software for easy SUPREMA configuration, parametrisation and calibration SUPREMA Calibration Software Allows automatic or one -man calibration, saving maintenance time and costs RS 232 RS 232/USB RS 232/USB Modbus RTU, Modbus TCP/IP Ethernet TCP/IP CAN Bus Connection to DCS or SCADA Visualisation Provides information about SUPREMA status, measured data and state of digital outputs to any standard DCS or HIM/SCDA software Profibus DP
  • 18. www.MSAsafety.com MSA Service Professional, Reliable & Responsive Alongside the extensive range of top quality products, MSA also provides a high level of customised service. MSA’s comprehensive and versatile range of services ensures that your equipment and systems will always be reliable, economical and ready for use. MSA is always at your service to provide you with the support you need, when you need it. Project Planning & Development• Installation & Commissioning• System Modification• Maintenance• Repair & Service• Training• Your direct contact Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: northernsales@thorneandderrick.co.uk Website: www.heattracing.co.uk www.thorneanderrick.co.uk