This is our first post in the series explaining the concepts surrounding MRP system.
MRP is a term that can be understood in many ways. We’ll try to shed some light on the history and relevance of the term and the characteristics of the MRP systems.
(Funnily, the answer to “What is MRP?” depends on the age of the respondent. Read on, and you’ll understand why.)
http://manufacturing-software-blog.mrpeasy.com/blog/2017/09/25/mrp/
Material requirements planning (MRP) is a production planning, scheduling, and inventory control system used to manage manufacturing processes. Most MRP systems are software-based, but it is possible to conduct MRP by hand as well. ... Plan manufacturing activities, delivery schedules and purchasing activities.
Production planning, routing, scheduling, Activating, MonitoringDarshan Shah
First Plan Your Work and then Work on Your Plan.
1. Planning is deciding in advance what to do, how to do it, when to do it and who is to do it.
Planning bridges the gap from where we are, to where we want to go. It makes it possible for things to occur which would not otherwise happen.
2. Routing may be defined as the selection of path which each part of the product will follow, which being transformed from raw material to finished products.
Routing determines the most advantageous path to be followed from department to department and machine to machine till raw material gets its final shape.
3. Scheduling determines the program for the operations. Scheduling may be defined as ‘the fixation of time and date for each operation’ as well as it determines the sequence of operations to be followed.
4. Activating is concerned with the starting the processes. Activating is ‘release of orders and instruction for the starting of production for any item in acceptance with the route sheet and schedule charts’.
5. Monitoring is related to report daily the progress of work in each shop in a prescribed proforma and to investigate the causes of deviations from the planned performance.
MRP, MRP2 and ERP system in supply chainSaad Munami
Material Requirement Planning (MRP),
Manufacturing Resource Planning (MRP 2),
Enterprise resource planning (ERP)
Systems in SCM
Definations with explaination
ERP is an acronym for Enterprise Resource Planning, but even its full name doesn't shed much light on what ERP is or what it does. For that, you need to take a step back and think about all of the various processes that are essential to running a business, including inventory and order management, accounting, human resources, customer relationship management (CRM), and beyond. At its most basic level, ERP software integrates these various functions into one complete system to streamline processes and information across the entire organization.
The central feature of all ERP systems is a shared database that supports multiple functions used by different business units. In practice, this means that employees in different divisions—for example, accounting and sales—can rely on the same information for their specific needs.
Material requirements planning (MRP) is a production planning, scheduling, and inventory control system used to manage manufacturing processes. Most MRP systems are software-based, but it is possible to conduct MRP by hand as well. ... Plan manufacturing activities, delivery schedules and purchasing activities.
Production planning, routing, scheduling, Activating, MonitoringDarshan Shah
First Plan Your Work and then Work on Your Plan.
1. Planning is deciding in advance what to do, how to do it, when to do it and who is to do it.
Planning bridges the gap from where we are, to where we want to go. It makes it possible for things to occur which would not otherwise happen.
2. Routing may be defined as the selection of path which each part of the product will follow, which being transformed from raw material to finished products.
Routing determines the most advantageous path to be followed from department to department and machine to machine till raw material gets its final shape.
3. Scheduling determines the program for the operations. Scheduling may be defined as ‘the fixation of time and date for each operation’ as well as it determines the sequence of operations to be followed.
4. Activating is concerned with the starting the processes. Activating is ‘release of orders and instruction for the starting of production for any item in acceptance with the route sheet and schedule charts’.
5. Monitoring is related to report daily the progress of work in each shop in a prescribed proforma and to investigate the causes of deviations from the planned performance.
MRP, MRP2 and ERP system in supply chainSaad Munami
Material Requirement Planning (MRP),
Manufacturing Resource Planning (MRP 2),
Enterprise resource planning (ERP)
Systems in SCM
Definations with explaination
ERP is an acronym for Enterprise Resource Planning, but even its full name doesn't shed much light on what ERP is or what it does. For that, you need to take a step back and think about all of the various processes that are essential to running a business, including inventory and order management, accounting, human resources, customer relationship management (CRM), and beyond. At its most basic level, ERP software integrates these various functions into one complete system to streamline processes and information across the entire organization.
The central feature of all ERP systems is a shared database that supports multiple functions used by different business units. In practice, this means that employees in different divisions—for example, accounting and sales—can rely on the same information for their specific needs.
The Master Production Schedule (MPS) is a plan for the production of individual final items. The MPS breaks down the production plan to show, in each period, the quantity to produce of each final article.
#masterproduction #mps #mrp #erp #manufacturing #manufacturingsoftware #erpsoftware #mrpeasy
Principles of Plant layout
Types of Plant layout
Process layout
Product layout
Cellular Manufacturing layout
fixed Position layout
Hybrid Layout
and their Advantages & disadvantages
Mrp vs. erp which solution is right for you?MRPeasy
MRP vs. ERP: Which Solution is Right for You? Each software solution is distinctive, and it does matter which one you choose. Here are some things to consider.
The Master Production Schedule (MPS) is a plan for the production of individual final items. The MPS breaks down the production plan to show, in each period, the quantity to produce of each final article.
#masterproduction #mps #mrp #erp #manufacturing #manufacturingsoftware #erpsoftware #mrpeasy
Principles of Plant layout
Types of Plant layout
Process layout
Product layout
Cellular Manufacturing layout
fixed Position layout
Hybrid Layout
and their Advantages & disadvantages
Mrp vs. erp which solution is right for you?MRPeasy
MRP vs. ERP: Which Solution is Right for You? Each software solution is distinctive, and it does matter which one you choose. Here are some things to consider.
Material requirements planning and manufacturing resource planning differenceMRPeasy
The MRP is a planning system that allows you to manage the production resources of an organization. Here is an overview of Material Requirements Planning (MRP I) and Manufacturing Resource Planning (MRP II) differences.
#mrp #mrpsoftware #mrpeasy #erpsystem #materialrequirements #manufacturingresourceplanning #manufacturing #manufacturingsoftware #erp
MBALN-670 Operations Management Title of the topic 6 .docxARIV4
MBALN-670 Operations Management
Title of the topic 6
Resource Planning and Scheduling
Topic’s learning objectives
1. Identify and critique the strategic frameworks of operations and quality
management within a global business environment.
2. Comprehensive knowledge of the main concept and methods related to
designing and managing operations and supply chains.
3. Systematic application of a range of fundamental operational improvement
concepts.
4. Critically evaluate the role of operations within different business models /
functions..
Introduction
Learning Material
Start by flicking through the presentations, this will provide you with a quick overview
of the topics. Pay particular attention to Resource Planning.
You will find these in the folder “presentations”.
There are various ways in defining an Enterprise resource Planning System. This is
how it has been defined by American Inventory and Production Control System
(APICS) dictionary:
“Enterprise Resource Planning: An accounting oriented information system for
identifying and planning the enterprise-wide resources to make ship and
account for customer orders.”
Again in Internet encyclopedia, it has defined as: “An enterprise planning system is
an integrated computer based application used to manage internal and external
resources, including tangible assets, financial resources, material and human
resources”.
Basically, an ERP combines several traditional management functions into a logical
integrated system and facilitate flow of information across these functions. It is
designed to model and automate basic processes across the organization over a
centralized database and eliminates the need of disparate systems maintained by
various units of the organization.
Figure below shows how information is integrated in a typical organization using a
ERP system.
ERP system is thus a mirror image of the major business processes of an
organization.
Need for Enterprise Resource Planning - Why ERP?
Separate systems were being maintained during 1960/70 for traditional business
functions like Sales & Marketing, Finance, Human Resources, Manufacturing, and
Supply Chain Management. These systems were often incongruent, hosted in
different databases and required batch updates. It was difficult to manage business
processes across business functions e.g. procurement to pay and sales to cash
functions. ERP system grew to replace the islands of information by integrating these
traditional business functions.
The successful implementation of an ERP system will have many advantages,
as indicated below:
Business integration and Improved Data Accuracy: ERP system is
composed of various modules/ sub modules where a module represents a
particular business component. If data is entered in one module such as
receiving, it automatically updates other related modules such as accounts
payable and inventory. This ...
I, BIPIN BHARDWAJ, Hereby declare that this MUP report is the record of authentic work carried out and has not been submitted to any other University or Institute for the award of any degree / diploma etc.
Enterprise Resource Planning (ERP) is made to automate any task. With ERP, it is easy to manage every department under one single database.
This consumes not much time and is easy and fast way to do work with.
Qr codes vs. barcodes in inventory trackingMRPeasy
When looking for ways to track your inventory, you will undoubtedly arrive at the dilemma of whether you should use barcodes or QR codes. Even though the basic concept behind the two options is the same, there are notable differences between the two.
Forward scheduling vs. backward scheduling in production planningMRPeasy
Forward scheduling and backward scheduling are key concepts in production planning. What are the differences between the two approaches and which one should you choose for your manufacturing business?
Cellular manufacturing is a method of process improvement and as such, it is an important part of the lean philosophy. It consists of reorganizing your shop floor in a way that would accommodate the greatest efficiency.
Warehouse organization how to set up a smooth running warehouseMRPeasy
Good warehouse organization is key to keeping your inventory processes running smoothly. Here is how to implement warehouse organization best practices.
#manufacturing #warehouse #warehouseorganization #inventory #inventorymanagement #inventoryprocess #inventorysystem #inventorysoftware #mrpsystem #mrpsoftware #manufacturingsystem #manufacturingsoftware #mrpeasy
Case study A Wrate Engineering gets organized with MRPeasyMRPeasy
Looking for a user-friendly and affordable manufacturing ERP system, the precision engineers of A Wrate Engineering managed to implement MRPeasy without any external help.
How to achieve traceability in manufacturing?MRPeasy
Traceability essentially means having insight into the chain of events that is your business. But how to achieve it and what are the mechanisms that support it?
Read more from our blog.
#traceability #traceabilitysoftware #manufacturing #manufacturingsoftware #mrpsystem #mrpsoftwre #mrpeasy
Case study how exacta technologies improved productivity with mr peasyMRPeasy
While moving facilities and trying to orient in the pandemic, UK hi-tech server manufacturer Exacta Technologies found resources to implement a new ERP system, all on their own.
https://manufacturing-software-blog.mrpeasy.com/case.../
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U.S. Manufacturing Rebound Carries Over to 2021; Accelerating the Adoption of Advanced Manufacturing Technologies to Strengthen Our Public Health Infrastructure; Manufacturers Outperform Other Sectors, Expecting Growth in 2021; Industrial Internet Consortium and The Smart Manufacturing Institute Announce Strategic Partnership.
Read more from our blog
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How to calculate the cost of goods manufactured (COGM)?MRPeasy
Calculating the Cost of Goods Manufactured is a good way to get an overview of production costs and how they relate to the bottom line of your business. It allows management to identify cash drains, to adjust prices, and to track the development of the business.
Read more from here.
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U.S. Manufacturing Is Heating Up; U.S. Factory Activity Approaches 2-1/2-Year High; COVID-19 Hitting Supply Chains; UK Manufacturing: The Impact of a Third National Lockdown; 5G and Manufacturing: The Missing Link to Drive Industry 4.0?
Read more from here
#usmanufacturing #ukmanufacturing #manufacturing #manufacturingnews #manufacturingsoftware #materialrequirementsplanning #mrpsoftware #mrpsystem #mrp #erp #mrpeasy #manufacturingsystem
Manufacturers Increasing Investments in Digital Technology;
UK Economy: Manufacturing Sector Strengthens In December;
Rebound in Eurozone Business Activity Overshadowed by Fresh Lockdowns;
German Factories Prop Up Economy With Forecast-Beating Growth
Read more from our blog.
#manufacturing #usmanufacturing #ukmanufacturing #germanmanufacturing #eumanufacturing #mrpsoftware #mrpsystem #manufacturingsoftware #mrpeasy
New Report Identifies Cities with Most Manufacturing Jobs; A Call to Action: Help Specify a New IoT Communication Protocol; UK Manufacturers Enjoying Boost From Sales Direct to Customers; Australia’s Advanced Manufacturing is Creating Careers.
Read more from here.
#usmanufacturing #ukmanufacturing #manufacturingnews #manufacturingjobs #salesdirect #australianmanufacturing #mrpeasy #mrpsystem #mrpsoftware
What is cycle time in the manufacturing processMRPeasy
Cycle time is often confused with throughput time and takt time, but it is nevertheless a separate manufacturing performance indicator used to measure the duration of specific production processes and to get vital insight into your production efficiency.
Read more from here.
#throughputtime #cycletime #keyperformanceindicators #productionefficiency #mrpeasy #manufacturing #manufacturingsoftware #mrpsystem #erpsystem #manufacturingprocess
US Manufacturing Sector Slows in November; U.K. Manufacturing Expands as Imminent EU Exit Boosts Orders; Germany’s Partial Lockdown Slows Growth in Manufacturing – PMI; Industry 4.0 a National Priority.
Read more from here.
#usmanufacturing #ukmanufacturing #germanymanufacturing #industry4.0 #industry #industrialnews #manufacturing #manufacturingnews #mrpsoftware #mrpsystem #mrpeasy
US Manufacturers Have Jobs to Fill. Finding Workers Here at Home is the Problem;
5G to Give UK Manufacturing £5.2bn Economic Boost;
CIPS: Latest PMI Survey Shows Growth in UK Manufacturing;
Manufacturing Industry Trends: How Tech is Powering Australia’s Manufacturing Evolution.
#mrpeasy #manufacturingnews #manufacturingsoftware #ukmanufacturing #usmanufacturing #ausmanufacturing
#mrpsoftware #mrpsystem #manufacturingindustry
What is cost of quality and how to calculate itMRPeasy
Cost of Quality is the sum of the costs related to providing a quality product and the costs related to not providing a quality product. While being an effective measure to identify cash drains, it can also be used to balance the price and quality relationship of your products.
Industrial ETFs to Gain on Improving US Manufacturing Output; Manufacturing Industry Overwhelmed by Innovative Threat Actors; Germany to Pump Additional €3 Billion in Ailing Automotive Industry; Creating the Pathway to Excellence for Australian Manufacturers.
Read more from here.
#industrial #usmanufacturing #manufacturingindustry #ukmanufacturing #australianmanufacturing #germanymanufacturing #automotiveindustry #manufacturing #manufacturingsoftware #mrpsystem #mrpsoftware
Advanced Manufacturing – Solutions That Are Transforming the IndustryMRPeasy
Advanced manufacturing is on its way to transform the industry. And there are solutions in place already that could help even small manufacturers keep up in the rapidly changing business environments.
The Case for Bringing Home American Manufacturing; UK Manufacturing Invited to say What Financial Support is Needed; Manufacturing and Apprenticeships – a View From Germany; Australia-China Relations and Australia’s Manufacturing Industry.
Read more from here.
#manufacturing #manufacturingsoftware #mrpsoftware #mrpsystem #erpsystem #usmanufacturing #ukmanufacturing #australianmanufacturing #germanmanufacturing #manufacturingnews #mrpeasy
VAT Registration Outlined In UAE: Benefits and Requirementsuae taxgpt
Vat Registration is a legal obligation for businesses meeting the threshold requirement, helping companies avoid fines and ramifications. Contact now!
https://viralsocialtrends.com/vat-registration-outlined-in-uae/
Enterprise Excellence is Inclusive Excellence.pdfKaiNexus
Enterprise excellence and inclusive excellence are closely linked, and real-world challenges have shown that both are essential to the success of any organization. To achieve enterprise excellence, organizations must focus on improving their operations and processes while creating an inclusive environment that engages everyone. In this interactive session, the facilitator will highlight commonly established business practices and how they limit our ability to engage everyone every day. More importantly, though, participants will likely gain increased awareness of what we can do differently to maximize enterprise excellence through deliberate inclusion.
What is Enterprise Excellence?
Enterprise Excellence is a holistic approach that's aimed at achieving world-class performance across all aspects of the organization.
What might I learn?
A way to engage all in creating Inclusive Excellence. Lessons from the US military and their parallels to the story of Harry Potter. How belt systems and CI teams can destroy inclusive practices. How leadership language invites people to the party. There are three things leaders can do to engage everyone every day: maximizing psychological safety to create environments where folks learn, contribute, and challenge the status quo.
Who might benefit? Anyone and everyone leading folks from the shop floor to top floor.
Dr. William Harvey is a seasoned Operations Leader with extensive experience in chemical processing, manufacturing, and operations management. At Michelman, he currently oversees multiple sites, leading teams in strategic planning and coaching/practicing continuous improvement. William is set to start his eighth year of teaching at the University of Cincinnati where he teaches marketing, finance, and management. William holds various certifications in change management, quality, leadership, operational excellence, team building, and DiSC, among others.
Putting the SPARK into Virtual Training.pptxCynthia Clay
This 60-minute webinar, sponsored by Adobe, was delivered for the Training Mag Network. It explored the five elements of SPARK: Storytelling, Purpose, Action, Relationships, and Kudos. Knowing how to tell a well-structured story is key to building long-term memory. Stating a clear purpose that doesn't take away from the discovery learning process is critical. Ensuring that people move from theory to practical application is imperative. Creating strong social learning is the key to commitment and engagement. Validating and affirming participants' comments is the way to create a positive learning environment.
Implicitly or explicitly all competing businesses employ a strategy to select a mix
of marketing resources. Formulating such competitive strategies fundamentally
involves recognizing relationships between elements of the marketing mix (e.g.,
price and product quality), as well as assessing competitive and market conditions
(i.e., industry structure in the language of economics).
Tata Group Dials Taiwan for Its Chipmaking Ambition in Gujarat’s DholeraAvirahi City Dholera
The Tata Group, a titan of Indian industry, is making waves with its advanced talks with Taiwanese chipmakers Powerchip Semiconductor Manufacturing Corporation (PSMC) and UMC Group. The goal? Establishing a cutting-edge semiconductor fabrication unit (fab) in Dholera, Gujarat. This isn’t just any project; it’s a potential game changer for India’s chipmaking aspirations and a boon for investors seeking promising residential projects in dholera sir.
Visit : https://www.avirahi.com/blog/tata-group-dials-taiwan-for-its-chipmaking-ambition-in-gujarats-dholera/
Memorandum Of Association Constitution of Company.pptseri bangash
www.seribangash.com
A Memorandum of Association (MOA) is a legal document that outlines the fundamental principles and objectives upon which a company operates. It serves as the company's charter or constitution and defines the scope of its activities. Here's a detailed note on the MOA:
Contents of Memorandum of Association:
Name Clause: This clause states the name of the company, which should end with words like "Limited" or "Ltd." for a public limited company and "Private Limited" or "Pvt. Ltd." for a private limited company.
https://seribangash.com/article-of-association-is-legal-doc-of-company/
Registered Office Clause: It specifies the location where the company's registered office is situated. This office is where all official communications and notices are sent.
Objective Clause: This clause delineates the main objectives for which the company is formed. It's important to define these objectives clearly, as the company cannot undertake activities beyond those mentioned in this clause.
www.seribangash.com
Liability Clause: It outlines the extent of liability of the company's members. In the case of companies limited by shares, the liability of members is limited to the amount unpaid on their shares. For companies limited by guarantee, members' liability is limited to the amount they undertake to contribute if the company is wound up.
https://seribangash.com/promotors-is-person-conceived-formation-company/
Capital Clause: This clause specifies the authorized capital of the company, i.e., the maximum amount of share capital the company is authorized to issue. It also mentions the division of this capital into shares and their respective nominal value.
Association Clause: It simply states that the subscribers wish to form a company and agree to become members of it, in accordance with the terms of the MOA.
Importance of Memorandum of Association:
Legal Requirement: The MOA is a legal requirement for the formation of a company. It must be filed with the Registrar of Companies during the incorporation process.
Constitutional Document: It serves as the company's constitutional document, defining its scope, powers, and limitations.
Protection of Members: It protects the interests of the company's members by clearly defining the objectives and limiting their liability.
External Communication: It provides clarity to external parties, such as investors, creditors, and regulatory authorities, regarding the company's objectives and powers.
https://seribangash.com/difference-public-and-private-company-law/
Binding Authority: The company and its members are bound by the provisions of the MOA. Any action taken beyond its scope may be considered ultra vires (beyond the powers) of the company and therefore void.
Amendment of MOA:
While the MOA lays down the company's fundamental principles, it is not entirely immutable. It can be amended, but only under specific circumstances and in compliance with legal procedures. Amendments typically require shareholder
Attending a job Interview for B1 and B2 Englsih learnersErika906060
It is a sample of an interview for a business english class for pre-intermediate and intermediate english students with emphasis on the speking ability.
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3.0 Project 2_ Developing My Brand Identity Kit.pptxtanyjahb
A personal brand exploration presentation summarizes an individual's unique qualities and goals, covering strengths, values, passions, and target audience. It helps individuals understand what makes them stand out, their desired image, and how they aim to achieve it.
2. WHAT IS MRP?
MRP is a term that can be understood in many ways. We’ll try to shed some
light on the history and relevance of the term and the characteristics of the MRP
systems.
(Funnily, the answer to “What is MRP?” depends on the age of the respondent.
Read on, and you’ll understand why.)
3. WHAT IS MRP?
MRP was one of the first manufacturing software systems designed to increase
productivity with the help of computers. It has led to great improvements in
production efficiencies.
In general, MRP is a method for company management, which allows
management to accurately and efficiently plan the company’s resources in
terms of materials, equipment and workforce. Even though MRP could be
applied manually, it’s unthinkable without software.
MRP can be applied to any kind of production: Make-to-stock or make-to-order,
for simple products to complex products with sub-assemblies, where
components are produced in-house, or even to managing outsourced
production.
4. WHAT IS MRP?
Inventory Management
Inventory management, the processing of bills and materials and scheduling are
the very basic functions of an MRP system. One of the primary goals of MRP is
helping organizations maintain low inventory levels. Mainly, it is used to plan
production, purchasing and delivering activities.
5. WHAT IS MRP?
Nowadays, the term MRP is mainly understood as Manufacturing Resource
Planning (aka MRP II), which allows for very accurate planning and
management of resources. When it came to be named, MRP was coined
Material Requirements Planning (aka MRP I).
Historically, most formal practices before the introduction of MRP were mainly
only applicable for big manufacturers whose series produced standardized
products year-after-year. Those methods mostly fell short in changing
environments, or for smaller manufacturers with many or custom products, for
which market demand cannot be easily predictable. In turn, this resulted in
keeping higher inventory levels and more materials and products were obsolete
since market demand changed.
6. WHAT IS MRP?
To counter this, new manufacturing inventory management software emerged –
Material Requirements Planning (aka MRP I).
This enabled more accurate production and inventory planning based on
demand.
The greatest benefit was minimizing inventory (and waste also!) through highly
accurate planning, which would have required enormous effort done manually.
(We could argue if MRP is for inventory management or for production planning,
while it really is for both. If your job title has the word “inventory” in it, use the
former… if “production,” use the latter!)
7. MRP I – Material Requirements Planning
Joseph Orlicky developed the concept in 1964 and the first company to utilize it
was Black & Decker.
This was just the time when computers slowly started dominating the industry.
Compared to today’s MRP systems, due to computational limitations, MRP I
was a much more simplistic production planning and inventory management
software.
It wasn’t very integrated for live data collection from various parts of the
company.
8. MRP I – Material Requirements Planning
It was designed to answer a few central questions: What should be purchased?
How many? When?
The main data inputs were:
The produced items, bills of materials and production details (i.e. the routing)
The material items and their lead time.
Sales demand, a sales forecast, or a master production schedule
9. MRP I – Material Requirements Planning
The main data outputs were:
Recommendations as to what should be purchased.
A basic production schedule when different production runs should start,
without regard to actual machine capacity (infinite capacity is assumed)
The main benefit is that thanks to computers, a clear production schedule and
purchase requirements emerge with relative ease.
Alternatively, this would take many hours-to-days for a team of planners for
complex products (or just many parts and products!).
10. MRP I – Material Requirements Planning
The greatest disadvantage is that the MRP I system is not very integrated, and,
for good results, the data needs to be constantly updated.
In addition, it does not provide such an accurate production schedule based on
individual machine capacity, nor does it manage important manufacturing
financials like product costing.
11. MRP II – Manufacturing Resource Planning
Manufacturing Resource Planning emerged in the 1980s when the MRP I
systems were improved and integrated with other business applications.
Therefore, a Manufacturing Resource Planning system is an integrated system,
where many different operations within a manufacturing company are brought
together into one, unified MRP system. It’s no longer just an application for one
purpose.
Two of the biggest improvements of MRP II are
The capability to produce a highly accurate production schedule by
considering the production capacity.
Live feedback information from the shop floor, reporting and other functions,
like inventory management, sales, purchasing etc.
12. MRP II – Manufacturing Resource Planning
All different departments in the company interface the same software in real-
time – the salesperson, purchaser, stock clerk, production planner, shop-floor
worker, engineer… they all have a common platform where they conduct some
of their work.
Since everyone is using the same system at the same time, compared to MRP
I, the data in the MRP II system is of much better quality.
Data simply does not need to be carried from one system to another – while
being the purchasing and sales software, it is also the inventory management
software, manufacturing software, production scheduling system and much
more.
13. MRP II – Manufacturing Resource Planning
What does this mean for production planning?
Besides letting you know what should be purchased, the MRP II system can,
itself, plan the capacity of all work stations, providing a detailed production
schedule. Answering the question, “When will the products be ready?”
Since material purchasing is done within the same system, it answers the
question, “What do the materials cost?”
Since it’s also a manufacturing execution system where workers do
production scheduling and reporting, it also answers the questions, “What is
the current situation on the shop-floor?”
14. MRP II – Manufacturing Resource Planning
What does this mean for production planning?
And importantly, also based on reported information, “What is the production
cost?”
Since sales are also managed from the same system, it greatly facilitates on-
time delivery and shipment planning. Plus, it answers the critical questions,
“How to price the quote?” “When can I deliver?” and “How much will the
company profit?”
And much more, depending on the specific way the MRP system has been
built.
15. MRP II – Manufacturing Resource Planning
As many functions can be carried over to the MRP system, it greatly facilitates
production planning and manufacturing execution.
It is easier to manage the financials, there’s up to date information about
inventory balance, exact product costs and reporting.
A modern MRP system is an Enterprise Resource Planning system – an MRP
ERP system – not only a module like MRP I used to be in its infancy.
MRPEasy is also manufacturing software like this, designed to organize your
production and give you all the information you need.
16. Manufacturing Inventory Management
before MRP
Before the MRP concept, the main methods that were used in manufacturing
inventory management were simply reactive or relied heavily on statistical data.
For example, like Reorder Point/Reorder Quantity, or Economic Order Quantity,
methods that are more than 100 years old.
The Reorder Point method uses material consumption averages to estimate the
minimal stock level for when to order new materials. It does this based on
historical consumption rates so you wouldn’t run out of stock before new
materials arrived. And the Reorder Quantity, calculated based on historical
consumption, is the quantity you should purchase so you would survive until the
next purchasing cycle.
17. Manufacturing Inventory Management
before MRP
Sounds like a good tactic? Yes, in very limited situations. But not very good if
the production schedules vary, it’s make-to-order, there’s need for agility, market
changes, etc. In these scenarios, this method will bring heightened inventory
levels with parts and products that will never see the market.
The Economic Order Quantity is a method for minimizing the holding and
ordering costs per item. It reports what is an optimal order size, from the
perspective of financial management. The central idea is not about keeping a
minimal inventory or having efficient production planning. This method can only
be applied in a very constant production environment, where planning is done
by long time frames (e.g. one year at a time).
18. Manufacturing Inventory Management
before MRP
The greatest weaknesses of these methods are that they do not consider the
future needs of production, which change by market demand, or neither do
these try to minimize inventory.
The presumption is constant and uniform demand (based on historical data).
Of course, it is possible to apply these methods in today’s world, but it is not so
straightforward, nor elegant as it might seem in the first place.